CN205990914U - A kind of Open TBM composite slide-plate formula stepping mechanism - Google Patents
A kind of Open TBM composite slide-plate formula stepping mechanism Download PDFInfo
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- CN205990914U CN205990914U CN201620871230.XU CN201620871230U CN205990914U CN 205990914 U CN205990914 U CN 205990914U CN 201620871230 U CN201620871230 U CN 201620871230U CN 205990914 U CN205990914 U CN 205990914U
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Abstract
A kind of Open TBM composite slide-plate formula stepping mechanism, including lift cylinder group, support base, stepping push action cylinder, upper slide, lower skateboard, wear-resisting copper coin, cylinder lever connecting rod, raceway plate, roll stepping support, support base is welded together with TBM shield A, lift cylinder group is two-way cylinder, stepping push action cylinder one end is fixed on TBM shield A, the other end is fixed on upper slide, wear-resisting copper coin is set between upper slide and lower skateboard, lower skateboard is divided into left and right two halves, it is bolted, the cylinder lever connecting rod that slide plate passes through high intensity case body structure with raceway plate is hinged, it is welded with rail on raceway plate, the column upper flanges rolling stepping support are bolted with TBM saddletree B, roll stepping internal stent and be equipped with platform.This utility model structure is simple, and efficiency is higher, during stepping TBM promote mainly oil cylinder need not be servo-actuated, oil cylinder and main girder slideway are all no worn and torn, extend the service life of oil cylinder and slideway, be applied in tunneler technical field.
Description
Technical field
This utility model is related to one of tunneler technical field Open TBM composite slide-plate formula stepping mechanism.
Background technology
At present, China has become underground engineering construction big country, in water conservancy and hydropower, railway, urban track traffic, municipal administration, public affairs
In the capital constructions such as road, Tunnel Engineering adopts TBM construction proportion very big.Due to TBM lectotype selection, design, making, fortune
Defeated, assembling cycle is longer, in order to ensure duration, the form of construction work typically combining with TBM using drilling and blasting method, applies for shortening TBM
The work duration, typically scooped out using a middle hole.A middle hole drilling and blasting method scoops out, when directly results in transition in the middle of TBM stepping away from
From lengthening so that TBM stepping take the straight line duration.The speed of TBM stepping rate will directly influence total lever factor and economic effect
How benefit, therefore, realize Fast Marching and economical rationality on the premise of ensureing equipment safety, is that numerous engineers and technicians need
One of major issue to be solved.Therefore research and develop a kind of Open TBM composite slide-plate formula stepping mechanism always anxious to be resolved
New problem.
Content of the invention
The purpose of this utility model is to provide a kind of Open TBM composite slide-plate formula stepping mechanism, and this utility model is tied
Structure is simple, and efficiency is higher, during stepping TBM promote mainly oil cylinder need not be servo-actuated, oil cylinder and main girder slideway are all no worn and torn, extend oil
It is ensured that oil cylinder is internal pollution-free, the power cylinder of promoting mainly of stepping mechanism can be during whole machine assembles the service life of cylinder and slideway
Using the disposable installation of live loop wheel machine, all pipelines can complete to connect, and is easy to final assembly and equipment debugging, rolls
Wheel walking stepping overcomes conventional saddletree motion and the frictional resistance of propelling cylinder, reduces energy consumption, stepping efficiency improves.
The purpose of this utility model is realized in：A kind of Open TBM composite slide-plate formula stepping mechanism, including lifting
Oil cylinder group, support base, stepping push action cylinder, upper slide, lower skateboard, wear-resisting copper coin, cylinder lever connecting rod, raceway plate, rolling stepping are propped up
Frame, support base is welded together with TBM shield A, and lift cylinder group is two-way cylinder, and stepping push action cylinder one end is fixed on
On TBM shield A, the other end is fixed on upper slide, sets the wear-resisting copper coin of setting between upper slide and lower skateboard, and lower skateboard is divided into
Left and right two halves, are bolted, and the cylinder lever connecting rod that slide plate passes through high intensity case body structure with raceway plate is hinged, and raceway plate welds
There is rail, the column upper flanges rolling stepping support are bolted with TBM saddletree B, roll the laying of stepping internal stent
There is platform.
The structure being characterized by it of the present utility model.Its operation principle is that support base is welded together with TBM shield A,
Roll stepping support to be connected by flange bolt with TBM saddletree B.Slide plate passes through high-strength sealed box-type with rolling stepping support
The cylinder lever connecting rod of structure connects.Thrust during stepping is provided by stepping push action cylinder, the lift cylinder being made up of two-way cylinder
Group is for providing reliable clamping force during stepping.
A kind of Open TBM composite slide-plate formula stepping mechanism compared with prior art, has structure simply, efficiency is higher,
During stepping TBM promote mainly oil cylinder need not be servo-actuated, oil cylinder and main girder slideway are all no worn and torn, extend the use longevity of oil cylinder and slideway
, it is ensured that oil cylinder is internal pollution-free, the power cylinder of promoting mainly of stepping mechanism can during the assembling of whole machine using live loop wheel machine once for life
Property installation, be easy to final assembly and equipment debugging, scroll wheel stepping of walking overcomes conventional saddletree motion and propelling cylinder
Frictional resistance, reducing energy consumption, the advantages of stepping efficiency improves, will be widely used in tunneler technical field.
Brief description
Below in conjunction with the accompanying drawings and embodiment the present invention is described in detail.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the I portion enlarged drawing of Fig. 2.
Fig. 4 is this utility model stepping flow chart one home position.
Fig. 5 is position after this utility model stepping flow chart one stepping.
Fig. 6 is this utility model stepping flowchart 2 home position.
Fig. 7 is that this utility model stepping flowchart 2 returns rear position.
Specific embodiment
Referring to the drawings, a kind of Open TBM composite slide-plate formula stepping mechanism, including lift cylinder group 1, support base 2, step
Enter push action cylinder 3, upper slide 4, lower skateboard 5, wear-resisting copper coin 6, cylinder lever connecting rod 7, raceway plate 8, roll stepping support 9, wherein,
Support seat 2 is welded together with TBM shield A, provides clamping force by lift cylinder group 1.Lift cylinder group 1 is two-way cylinder, with
Stepping mechanism toward engineering typically adopts one-way cylinder, due to the protection of backhaul no pressure, so that lift cylinder is damaged.And this reality
Effectively avoid the problem damaged during oil cylinder backhaul with the two-way cylinder of new employing, simultaneously compared with one-way cylinder backhaul
Faster, the lifting cycle is shorter, and performance is more stable for speed.Stepping push action cylinder one end is fixed on TBM shield A, and the other end is solid
It is scheduled on upper slide 4, provides thrust for TBM stepping, be provided with wear-resisting copper coin 6 between upper slide 4 and lower skateboard 5, improve slide plate
Service life.Lower skateboard 5 is divided into left and right two halves, is bolted, and is easy to assembly and disassembly.Slide plate passes through height with raceway plate 8
The cylinder lever connecting rod 7 of intensity body structure connects, and connected mode is hinged.Rail is welded with raceway plate, rolls stepping during stepping and prop up
Frame 9 is rolled on rail by roller, reduces frictional resistance.Roll stepping support 9 column upper flanges to pass through with TBM saddletree B
Bolt connection, support body column adopts shears oblique pull to support, and increased the stability of support.Rolling stepping support 9 laid inside has
Platform, is easy to place necessary instrument and equipment during equipment stepping, such as electric welding machine, oxygen-acetylene gas cylinder, stepping mechanism hydraulic pump
Stand, storage tank etc..It is divided into four steps during TBM stepping：One when being original state, at lift cylinder group 1 and stepping push action cylinder 3
In the state of recovery, support base 2 and girder tail support C to reclaim, and prepare stepping.Two is the propulsion phase：Stepping push action cylinder 3 drives
TBM 2 meters of stepping forward, reach a stroke.Three is driving phase：After stepping push action cylinder 3 reaches range, in lifting
In the presence of oil cylinder group 1, support base 2 falls and stretching tunnel bottom, and girder tail supports C to stretch out simultaneously, stretching tunnel bottom.Four
It is to change step section：When relying on fixing with the frictional force of tunnel in the presence of TBM supports C and support base 2 in tail, stepping thrust oil
Cylinder 3 withdraws, and drives slide plate and rolling stepping support 9 to withdraw.When stepping push action cylinder 3 is fully retracted, in lift cylinder group 1
The lower support base 2 of effect lifts, and TBM girder tail supports C to reclaim simultaneously, completes a cycle of operation, prepares next step cycle.
Its operation principle is that support base 2 is welded together with TBM shield A, rolls stepping support 9 and passes through with TBM saddletree B
Flange bolt connects.Slide plate is connected by the cylinder lever connecting rod 7 of high-strength sealed box typed structure with rolling stepping support 9.Stepping
When thrust provided by stepping push action cylinder 3, the lift cylinder group 1 being made up of two-way cylinder is to provide reliable support during stepping
Clamp force.
It is further discussed below this utility model with reference to embodiment：
The stepping mechanism that engineering project generally adopted in the past has full wheel group type and two kinds of structures of scooter type.Full wheel group type design
Not only high cost, in-site installation is difficult, ground intensity is had high demands, and 4 rail 3 trajectory need to be laid in advance the walking of wheel group is provided,
Even need external force traction and increase braking function etc., often some conflict with construction plan in Practical Project for this.Scooter type
In recent years using more, structure is relatively easy, advantage of lower cost, but there is TBM in actual applications and promote mainly two kinds of shapes of oil cylinder
The selection of state, one is that oil cylinder is in open state, and two is that oil cylinder is in servo-actuated state.According to uneasy during first kind of way stepping
Oil cylinder promoted mainly by dress, and after whole machine stepping puts in place, in tunnel, to promote mainly oil cylinder very difficult for assembling.Promote mainly according to the second way
Oil cylinder need to be servo-actuated, and promoting mainly cylinder pipe needs to remove, thus oil cylinder cannot lubricate, oil cylinder is caused oil-free abrasion and inside dirty
Dye.The trend that this utility model requires according to current engineering middle and long distance stepping, summarizes the pluses and minuses of conventional stepping mechanism, not
Dismounting TBM solves the problems, such as on the premise of promoting mainly oil cylinder to promote mainly the abrasion of oil cylinder oil-free and internal contamination, saves the duration and becomes
This, will be widely used in tunneler field.
Claims (1)
1. a kind of Open TBM composite slide-plate formula stepping mechanism, including lift cylinder group, support base, stepping push action cylinder, upper cunning
Plate, lower skateboard, wear-resisting copper coin, cylinder lever connecting rod, raceway plate, roll stepping support it is characterised in that：Support base is welded with TBM shield A
It is connected together, lift cylinder group is two-way cylinder, stepping push action cylinder one end is fixed on TBM shield A, and the other end is fixed on
On upper slide, wear-resisting copper coin is set between upper slide and lower skateboard, lower skateboard is divided into left and right two halves, is bolted,
The cylinder lever connecting rod that slide plate passes through high intensity case body structure with raceway plate is hinged, and raceway plate is welded with rail, rolls stepping support
Column upper flanges are bolted with TBM saddletree B, roll stepping internal stent and are equipped with platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620871230.XU CN205990914U (en) | 2016-08-12 | 2016-08-12 | A kind of Open TBM composite slide-plate formula stepping mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620871230.XU CN205990914U (en) | 2016-08-12 | 2016-08-12 | A kind of Open TBM composite slide-plate formula stepping mechanism |
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| Publication Number | Publication Date |
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| CN205990914U true CN205990914U (en) | 2017-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620871230.XU Active CN205990914U (en) | 2016-08-12 | 2016-08-12 | A kind of Open TBM composite slide-plate formula stepping mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109577997A (en) * | 2018-11-28 | 2019-04-05 | 佛山科学技术学院 | A kind of tunnel boring works counter-force shield structure having compared with strong stability effect |
| CN113818894A (en) * | 2021-10-20 | 2021-12-21 | 中铁十五局集团有限公司 | Working method of sliding plate type TBM stepping device |
-
2016
- 2016-08-12 CN CN201620871230.XU patent/CN205990914U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109577997A (en) * | 2018-11-28 | 2019-04-05 | 佛山科学技术学院 | A kind of tunnel boring works counter-force shield structure having compared with strong stability effect |
| CN113818894A (en) * | 2021-10-20 | 2021-12-21 | 中铁十五局集团有限公司 | Working method of sliding plate type TBM stepping device |
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