Prestress wire lashing instrument
Technical field
This utility model belongs to Prestressed Concrete Bridges technical field, is specifically related to the steel stranded wire penetrating adapter instrument in a kind of concrete-bridge manufacturing process.
Background technology
Flourish along with China's capital construction, building construction technology also advances constantly, and Prestressed Concrete Bridges product also develops towards the deeper direction being more difficult to.Can be divided into according to prestressed construction technology: pre-tensioning system, post stretching two kinds.Different construction technologies is selected for different construction environments.Use post-tensioned construction Prestressed Concrete Bridges relatively conventional, the main working procedure of post stressed concrete bridge is: mounting framework reinforcing bar and prestress pipe, installation form (end head formwork reserves prestressed pipe road junction), rubber liner pipe is penetrated in prestress pipe, casting concrete, concrete curing, form removal after concrete strength reaches strength of mould stripping, rubber-lined pipe in extracting out, start to penetrate steel strand wires in the duct, after concrete reaches stretch-draw intensity, proceed by prestressed stretch-draw, stretch-draw completes laggard row pipeline pneumatic mortar, therefore, in post stressed concrete bridge construction production process, prestress wire penetrates prestressed pore passage becomes critically important operation.For ensureing Prestressed Concrete Bridges smooth construction, can only improve for steel stranded wire penetrating adapter technical method under technical conditions limit.
Certain municipal administration science of bridge building that such as applicant undertakes the construction of, (45+80+45) rice three is across variable cross-section single box double room cantilever casting beam, and back is wide 17.25 meters, beam bottom width 11.25 meters, deck-molding 4.8 meters, deck transverse slope 2%.This bridge 0# section, 1# section use support cast-in-place, 2# section-12# section selects Diamond-Shape Form Traveler construction, half range bridge is reserved prestress pipe and is amounted to 234 holes, wherein steel strand wires be 19 have 198 bundles, steel strand wires be 22 have 36 bundles, owing to bridge uses cantilever pouring and T structure sections gradually to increase, hogging moment duct length increases, and need to use steel strand wires 4554 altogether.Therefore, in cantilever casting beam construction production process, penetrating steel strand wires in prestress pipe is a very hard work.Common construction method is after beam body concrete reaches stretch-draw intensity, steel strand wires is pressed design length cutting, is numbered by steel strand wires, use and manually penetrate pipeline by root;Or hole-specifically steel strand wires are penetrated by root with strand pulling machine, often penetrate one and cut off one.Common lashing method is primarily present problems with:
1, the work required for artificial lashing is more, and lashing speed is more slow, and the power to steel strand wires offer is less, the most difficult through duct, affects follow-up phase construction, and then affects overall construction speed.
2, artificial lashing needs workmen to be positioned to face limit operation, operation more difficulty and to add falling from high altitude dangerous.
3, strand pulling machine is used to penetrate, need the plant equipment of specialty, such as cantilever casting beam lashing is different from precast beam lashing, precast beam strand pulling machine work space is bigger, cantilever casting beam lashing need to increase steering gear in front equipment end, and needing hand fit could accurately enter duct, energy resource consumption is too big, and it is longer to need to penetrate the used time by root.
Summary of the invention
This utility model more fast, efficiently and does not damage prestressing force reserving hole channel, the technical problem of convenient construction technique for the steel stranded wire penetrating adapter solving cantilever casting beam, it is provided that a kind of prestress wire lashing instrument.
This utility model adopts the following technical scheme that
A kind of prestress wire lashing instrument, including lashing anchor, in one end of described lashing anchor, its axis direction parallel is provided with some intermediate plates, and the other end connects axis of traction, and on described intermediate plate, symmetry has the crack that twice are elongated, is used for clamping anchor cable.
Because the bundle number of cantilever joist steel bundle is more, usually 19 bundle, described intermediate plate is that regular hexagon structure is arranged, the steel bundle more for cantilever casting beam bundle can disposably complete lashing.
Described intermediate plate is pyramidal structure, and bigger diameter end is towards lashing anchor, and miner diameter end deviates from lashing anchor and installs.I.e. preformed hole in lashing anchor is macropore at head (direction of advance), and afterbody is aperture, contributes to clamping anchor cable.
The length of described intermediate plate is more than its installing hole degree of depth, facilitates being matched for clamping tightly of anchor cable and intermediate plate.
Described lashing anchor is installed one end of intermediate plate and is additionally provided with lashing anchor lid, loses intermediate plate after preventing lashing from completing.
This utility model has the advantages that
1, this utility model solves by root lashing problem, often operates the lashing work that once can complete porous, and lashing anchor does not damage steel strand wires during penetrating, and saves and manually saves the energy;
2, this utility model decreases and manually carries out work high above the ground at Lin Bianchu, solves artificial lashing difficult problem, reduces safe construction risk;
3, prestressing force lashing instrument of the present utility model is processed and formed at one time, simple in construction, be prone to processing and reusable.
Accompanying drawing explanation
Fig. 1 is the operating diagram of this utility model and steel strand wires;
Fig. 2 is the structural front view of lashing anchor;
Fig. 3,4 it is left view and the right view of Fig. 2;
Fig. 5 is the structural representation of intermediate plate;
Fig. 6,7 it is structural front view and the side view of lashing anchor lid;
In figure: 1-lashing anchor, 2-intermediate plate, 3-axis of traction installing hole, 4-axis of traction, 5-lock, 6-lashing anchor lid, 7-steel strand wires.
Detailed description of the invention
In conjunction with accompanying drawing, detailed description of the invention of the present utility model is described further:
Prestressing force lashing instrument as shown in Fig. 2,3,4,5, including lashing anchor 1, coordinate lashing anchor locking the special lengthening intermediate plate 2 of steel strand wires, the axis of traction installing hole 3 being reserved on lashing anchor, drive lashing anchor advance axis of traction 4, be transverse in the insurance 5 of axis of traction termination, lashing complete after prevent intermediate plate from losing lashing anchor lid 6, the structure of anchor lid as shown in Figure 6,7, with the hexagonal structure Corresponding matching of lashing anchor termination.Steel strand wires are fastened and are limited in lashing anchor 1 by described intermediate plate 2, and axis of traction 4 is arranged in lashing anchor preformed hole 3, and at axis of traction 4 termination installation insurance bolt 5, steel wire rope is fixed on axis of traction 4, by rope traction lashing.
The operation principle of prestress wire lashing instrument: after having poured of one stage of cantilever casting beam, start to carry out blanking according to sections prestressed strand length, reserve 20cm lashing during blanking and need to only stay middle silk with length and stripping steel strand wires limit silk, and steel strand wires are lifted on Liang Mianshang, hoist engine is installed and 0# block back simultaneously, after concrete reaches stretch-draw intensity, steel strand wires are installed in lashing anchor, intermediate plate is utilized to be locked by steel strand wires, by steel wire penetrating prestress pipe, axis of traction is installed and binds with steel wire rope, lock is inserted in axis of traction termination, as shown in Figure 1.
By hoist engine power, whole bundle steel strand wires being penetrated prestress pipe, lock is taken off in lashing after completing, and releases steel wire rope and also raps lashing anchor head with iron hammer, unclamps intermediate plate locking and takes lashing anchor away, and lashing anchor lid is placed on head prevents intermediate plate from losing.By using prestressing force lashing instrument so that lashing efficiency is significantly improved, and shortens the time used by Traditional Man lashing.
Using prestressing force lashing instrument, lashing safety is greatly enhanced, shorten the lashing time, save artificial, decrease the potential safety hazard manually facing limit lashing.
Prestressing force lashing instrument is processed and formed at one time, simple in construction, be prone to processing, reusable.Compared with Traditional Man lashing, greatly reduce working procedure and workload, saved artificial, shortened the lashing time, reduce construction safety risk, reduce construction cost, achieve economic benefit.Therefore have bigger practical value in cantilever casting beam is constructed, can large-scale popularization application in similar engineering.