CN205588096U - Automatic pan grinding machine - Google Patents
Automatic pan grinding machine Download PDFInfo
- Publication number
- CN205588096U CN205588096U CN201620347134.5U CN201620347134U CN205588096U CN 205588096 U CN205588096 U CN 205588096U CN 201620347134 U CN201620347134 U CN 201620347134U CN 205588096 U CN205588096 U CN 205588096U
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- emery wheel
- pot
- forearm
- grinding
- automatic milling
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Abstract
The utility model discloses an automatic pan grinding machine, including emery wheel repair system, signal acquisition system and the flexible afterburning system that sets up the peaceful bench of dress clamp system in work platform, flexible afterburning system configuration is on the connecting axle of big arm and forearm, flexible afterburning system to use the forearm epaxial, emery wheel on the forearm with is carried out springiness contaction by the processing pan and carry out the grinding, the emery wheel repair system diamond dressing wheel carries out springiness contaction with the emery wheel and restores the emery wheel. The utility model discloses, grinding pot efficiency and greatly improve, every workman operatable 6 8 the platform grinds a pot cost of labor and can reduce more than 80%, very big reduction manufacturing cost, the uniformity and the homogeneity of grinding the pot are superior to artifically afterburning greatly, can reduce the consumption of emery wheel, grind pot surface quality and promote very greatly and emery wheel consumption reduction more than 30%. It is reasonable more, even because of the grinding simultaneously. Can reduce a pot embryo weight 10% under the prerequisite that grinding and polishing quality guaranteed, make the material utilization rate of pot embryo improve, the manufacturing cost of pot descends.
Description
Technical field
The invention belongs to grind pot field, relate particularly to a kind of automatic milling pot machine.
Background technology
Casting iron pan is requisite articles for use in daily life, casting iron pan first has to carry out casting according to model in process of production and then carries out polishing processing, because the material of pot generally is cast iron, after the model that therefore casts out needs to carry out repeatedly grinding and polished just can eventually become product.
Although the existing mill some international communications of pot machine for automatic milling pot, in actual mechanical process, due to being continually changing of emery wheel, still use manually-operated working method, utilize an operator that machine is operated, relative to traditional mill pot system, although reducing labor intensity, but, appoint and so need operator's cooperating equipment to operate, can not realize automatically.
The full automatic mill pot system of some producer's proposition abrasive bands mill, but it is affected by the big reason of pot stock removal, make system effect at work the most undesirable, abrasive band consumes the fastest, being difficult to normal work, the most all can occur grinding pot uneven, abrasive band is changed the most frequent, cause work efficiency low, on the contrary not as existing manual mill pot machine.
Therefore, in order to promote work efficiency, and improve the quality of mill pot so that the processed pot uniform holding quality of energy, manufacturer is badly in need of wanting a kind of mill pot system that can realize full automatic working, is not only provided that work efficiency, moreover it is possible to provide crudy.
Summary of the invention
It is an object of the invention to provide a kind of automatic milling pot system, the grinding for pot realizes full automatic working, and can realize reparation automatic for emery wheel in grinding process, promotes reliability and the safety of system, it is ensured that the quality of processing.
For achieving the above object, the present invention adopts the following technical scheme that
A kind of automatic milling pot machine, including arranging mounting and clamping system and emery wheel repair system, signal acquiring system and flexible afterburner system；
Described automatic milling pot machine, grinding attachment includes a large arm rotated at same vertical and forearm; the other end of forearm is provided with emery wheel, and described prosthetic device includes a fixed support and the flap with fixed support active link, and one end of flap is provided with emery wheel；
Described flexible afterburner system is arranged in the rotary shaft of forearm, and described flexible afterburner system applies different torque to forearm according to the signal of signal acquiring system, and the emery wheel of forearm and processed pan carry out Elastic Contact.
In technique scheme, the arm of force of described grinding attachment mutually rotates on same vertical with described prosthetic device.
In technique scheme, the circle that the circle that the emery wheel on the arm of force rotates rotates with the emery wheel on prosthetic device is tangent.
In technique scheme, described mounting and clamping system includes a rotation platform and the inside and outside mill fixed disk for fixing pot with rotation platform concentric, it is provided with pot mouth pinch roller on the rotary table of interior mill fixed disk surrounding, described rotation platform and inside and outside mill fixed disk be provided centrally with through hole, swingle it is provided with in through hole, one end of swingle is provided with electromagnet, and the other end is provided with position regulator.
In technique scheme, described swingle and rotation platform, the design of outer mill fixed disk concentric.
In technique scheme, described swingle can move up and down along through hole under the effect of position regulator.
In technique scheme, described flexible afterburner system includes the cross bar being arranged on the arm of force and is arranged on cross bar the afterburning block that can move left and right.
In technique scheme, described afterburning block moves left and right and drives the torque generation respective change being applied to forearm.
In such scheme, described signaling system collection mill pot process emery wheel and the positional information of pot, it is controlled executive component action with PLC.
In sum, owing to have employed technique scheme, the invention has the beneficial effects as follows:
Tradition mill pot machine manually manual segmentation reinforcing labor intensity is big, and afterburning size leans on experience and sensation, and the technology of workman is required height, it is impossible to the most afterburning straightforward bad with one, grinding and polishing weight is unstable, and grinding and polishing quality varies with each individual to be affected greatly by human factors.And the grinding force of the present invention is electrodeless adjustable, the most stable once set up grinding and polishing weight, workpiece pot concordance is good, and it is a revolutionary change that grinding and polishing quality obtain internal to promote tradition mill pot machine.
After the present invention is provided to grind pot production, mill pot efficiency is greatly improved, each workman operable 6-8 platform, and mill pot cost of labor can reduce by more than 80%, greatly reduces manufacturing cost；During as being provided on automatic production line, manufacturing cost also can significantly decline.
The present invention equips and employs emery wheel flexibility afterburner system and automatic grinding wheel finishing system；Concordance and the uniformity of mill pot are significantly better than artificial reinforcing, and the consumption to emery wheel can reduce, and mill pot surface quality promotes very big and emery wheel consumption reduces more than 30%.Simultaneously because grinding is more reasonable, uniformly can reduce a pot embryo weight 10% on the premise of the grinding and polishing quality assurance, making stock utilization improve, the manufacturing cost of pot declines, and energy-saving and emission-reduction environmental conservation is made that contribution simultaneously.
The present invention grinds pot efficiency compared with manually mill pot machine and is more than doubled, and mill pot consumption minimizing more than 30% production cost significantly declines grinding and polishing steady quality simultaneously and improves；By economic feasibility analysis, equip this CXMG series automatic milling pot machine and the expense that reduces can be recouped capital outlay for the fastest 3 months.
Accompanying drawing explanation
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is the structural representation of the present invention；
Wherein: 1 is clamping workpiece system, 2 is workpiece dynamical system, and 3 is big arm axle, and 4 is large arm, and 5 is motor, and 6 is flexible automatic driving-force adding system, and 7 is little arm axle, and 8 is forearm, and 9 is automatic grinding wheel finishing system, and 10 is signal acquiring system, and 11 is emery wheel, and 12 is workpiece pot.
Detailed description of the invention
As it is shown in figure 1, the present invention is divided into four parts, mounting and clamping system, repair system, signal acquiring system and flexible afterburner system.
Mounting and clamping system includes two parts, including a rotary table, rotary table is provided with outer mill fixed disk, needs to grind outside on fixed disk with regard to left-hand thread during outer mill pot, electric magnet sucks and pot is pressed on fixed disk
Fix cylinder side at rotary table during mill pot in needing and be provided with several pot of mouth limiting pressure roller, electric magnet holds pot outer bottom and pot is fixed on cylinder, when rotary table rotates, when pot is produced vibration by the active force of grinding, pinch roller rotates voluntarily with pot, thus is corrected the position of pot.
The present invention so that pot will not offset in high-speed rotation, offsets also calibrating rapidly in time.The present invention uses the center grinding fixed disk outside to arrange a through hole between whole support, through hole sequentially passes through outer mill fixed disk, rotary table and support, a piece rotary shaft is set in through hole, one end of rotary shaft arranges an electric magnet, and the other end of rotary shaft is provided for adjusting the adjusting apparatus of rotary shaft upper-lower position；Arrange one on the rotary shaft and connect electricity ring, connect electricity ring set on the rotary shaft, connect electricity ring and turn on electric magnet.Energising is used to make electric magnet adsorb the principle of pot so that pot is positioned fixing.
Under said apparatus, when pot left-hand thread grinds on fixed disk outside, first pass through adjusting apparatus and rotary shaft carried out position adjustment so that electric magnet and the inner faces contact of pot, be then electrified to, so that pot and electric magnet are adsorbed as one, then rotating,.
Grind under said apparatus, because rotary shaft and interior mill are fixed cylinder concentric and are arranged, when energising is fixing, it can be ensured that the center of pot is fixed, made pot that shake off center position occur by ablation power in rotary course in time, because the pot mouth limited roller outside pot exists, pot can be made to rapidly return back in situ by the active force that roller applies, it is ensured that to remain that in whole grinding process pot is in center, it is ensured that machining accuracy.
Repair system includes two parts, a part is the part for grinding, including a large arm, and the forearm being connected with large arm, end at forearm is set to emery wheel, and the other end of large arm is fixedly attached on platform, by moving up and down large arm, large arm thus drive forearm so that emery wheel is at pot apparent motion.
Another part is for repairing part, including a fixed fixed support, one reparation bar of support bracket fastened top active link, repair bar to rotate round with fixed support linking point, in order to prevent the transition repairing bar from rotating, connecting elastic device in the one end repairing bar, and be connected on fixed support, the other end at prosthetic device arranges finishing emery wheel.
In normal grinding process, because whole system is full-automatic process, in order to improve work efficiency, the most whole emery wheel is to be always maintained in working order, repeats ceaselessly pot to be carried out grinding, in order to repair the metal fillings piled up wheel face in grinding process.Traditional method for trimming is replaced, when the emery wheel of high speed rotating moves up under the drive of forearm, near emery wheel with emery wheel.Connect because one end of prosthetic device and fixed support support use stage clip, therefore when emery wheel with emery wheel in the moment contacted, the emery wheel of high speed rotating can drive emery wheel to rotate together, the active force being simultaneously applied on emery wheel is delivered on stage clip by repairing bar, after stage clip is compressed so that emery wheel moves together with repairing bar and separates with emery wheel moment.But the elastic force being because stage clip makes to repair the rapid return of bar, so that emery wheel contacts with emery wheel again；The repetition said process gone round and begun again so that the metal fillings of wheel face is ground off by emery wheel.
In above process, because the contact between emery wheel and emery wheel is not rigid contact, therefore emery wheel the most ceaselessly will not carry out grinding to emery wheel, and elastic setting makes emery wheel contact with emery wheel and rotates under the drive of emery wheel, and at any time by keeping the Elastic Contact between emery wheel and emery wheel under elastic acting force.
The present invention can provide the constant grinding power repaired needed for emery wheel, and the size of power adjusts the reparation ensureing emery wheel according to stock removal needed for emery wheel；This system is deformation and the blocking that automatic milling pot machine solves emery wheel emery wheel when roughly grinding operation, substantially increase grinding work efficiency and product quality, job security is provided for emery wheel mill the properly functioning of pot machine, set of system has only to adjust grinding and polishing program, the grinding for pot and the reparation to emery wheel can be completed, the safety of operator has also been ensured, it is to avoid the contingency caused during tradition changes emery wheel occurs on the premise of providing work efficiency cost-effective.
The aid system that flexible afterburner system is provided on the arm of force, including a cross bar and the afterburning block that can move left and right on cross bar, by controlling moving left and right of afterburning block, positional information that the torque being applied to forearm provides according to signaling system is made to occur to change accordingly, so that the emery wheel on forearm can do a back and forth movement with the center of pot for starting point to the edge of pot, and the emery wheel that makes the most covert in rotation of pot has carried out a grinding to the whole surface of pot.
Signal acquiring system is responsible for the information gathering of whole system, gathers the position of the arm of force and the position of repair system simultaneously, controls to make the whole system ruly work of energy by PLC, it is to avoid occur coordinating not in place and causing the risk crashed.
The operation principle of whole system is: electronic or hydraulic drive large arm rotates; forearm presses forearm to drive emery wheel to act on a pot surface under the effect of flexible automatic driving-force adding system; large arm rotates; drive grinding head grinding wheel above forearm to make grinding motion on pot surface; when stopping grinding; electronic or hydraulic pressure torque arm cylinder pulls up rapidly forearm and leaves a pot surface, completes the grinding on pot surface.
The invention is not limited in aforesaid detailed description of the invention.The present invention expands to any new feature disclosed in this manual or any new combination, and the arbitrary new method that discloses or the step of process or any new combination.
Claims (8)
1. an automatic milling pot machine, it is characterised in that include the repair system on the mounting and clamping system that is arranged in work platforms and platform, unique signal acquiring system and flexible afterburner system；
Described repair system includes grinding attachment and prosthetic device, described grinding attachment includes the arm of force rotated at same vertical, the arm of force includes large arm and the forearm of mutual active link; the other end of forearm is provided with emery wheel; described prosthetic device includes a fixed support and the prosthetic device with fixed support top active link, and one end of prosthetic device is provided with emery wheel；
Described flexible afterburner system is arranged in the rotating shaft of forearm, and described flexible afterburner system applies different size of torque to the rotating shaft of forearm according to the signal of signal acquiring system, and the emery wheel above forearm and processed pan carry out Elastic Contact；
Described emery wheel and emery wheel carry out Elastic Contact.
A kind of automatic milling pot machine the most according to claim 1, it is characterised in that the arm of force of described grinding attachment mutually rotates on same vertical with the turning arm of described prosthetic device.
A kind of automatic milling pot machine the most according to claim 2, it is characterised in that the circle that the circle that the emery wheel on forearm rotates rotates with the emery wheel on prosthetic device is tangent.
A kind of automatic milling pot machine the most according to claim 1, it is characterized in that described mounting and clamping system includes a rotation platform and the inside and outside mill fixed disk for fixing pot with rotation platform concentric, it is provided with the limited roller for clamping on the rotary table of interior mill fixed disk surrounding, described rotation platform and inside and outside mill fixed disk be provided centrally with through hole, swingle it is provided with in through hole, one end of swingle is provided with electromagnet, and the other end is provided with position regulator.
A kind of automatic milling pot machine the most according to claim 4, it is characterised in that described swingle is arranged with rotation platform, outer mill fixed disk concentric.
A kind of automatic milling pot machine the most according to claim 5, it is characterised in that described swingle moves up and down along through hole under the effect of position regulator.
A kind of automatic milling pot machine the most according to claim 1, it is characterised in that described flexible afterburner system includes the cross bar being arranged on forearm and is arranged on cross bar the afterburning block that can move left and right.
A kind of automatic milling pot machine the most according to claim 7, it is characterised in that described afterburning block moves left and right drive forearm level of torque generation respective change.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620347134.5U CN205588096U (en) | 2016-04-25 | 2016-04-25 | Automatic pan grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620347134.5U CN205588096U (en) | 2016-04-25 | 2016-04-25 | Automatic pan grinding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205588096U true CN205588096U (en) | 2016-09-21 |
Family
ID=56935493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620347134.5U Expired - Fee Related CN205588096U (en) | 2016-04-25 | 2016-04-25 | Automatic pan grinding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205588096U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107303647A (en) * | 2016-04-25 | 2017-10-31 | 绵阳市川星锅厂 | A kind of automatic milling pot machine |
| CN107350929A (en) * | 2017-08-02 | 2017-11-17 | 四川福德机器人股份有限公司 | A kind of two-sided automatic milling pot machine |
| CN110281138A (en) * | 2019-07-01 | 2019-09-27 | 四川金诚祥厨具有限公司 | A kind of polishing machine for pot body of polishing |
-
2016
- 2016-04-25 CN CN201620347134.5U patent/CN205588096U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107303647A (en) * | 2016-04-25 | 2017-10-31 | 绵阳市川星锅厂 | A kind of automatic milling pot machine |
| CN107303647B (en) * | 2016-04-25 | 2023-08-29 | 绵阳市川星锅厂 | Automatic pot grinding machine |
| CN107350929A (en) * | 2017-08-02 | 2017-11-17 | 四川福德机器人股份有限公司 | A kind of two-sided automatic milling pot machine |
| CN107350929B (en) * | 2017-08-02 | 2020-03-10 | 四川福德机器人股份有限公司 | Double-sided automatic pot grinding machine |
| CN110281138A (en) * | 2019-07-01 | 2019-09-27 | 四川金诚祥厨具有限公司 | A kind of polishing machine for pot body of polishing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160921 Termination date: 20170425 |