CN204366239U - A kind of gate-type automatic welding all-in-one - Google Patents
A kind of gate-type automatic welding all-in-one Download PDFInfo
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- CN204366239U CN204366239U CN201420646686.7U CN201420646686U CN204366239U CN 204366239 U CN204366239 U CN 204366239U CN 201420646686 U CN201420646686 U CN 201420646686U CN 204366239 U CN204366239 U CN 204366239U
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- portal frame
- welding
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- weldering arm
- weldering
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Abstract
The utility model discloses a kind of gate-type automatic welding all-in-one, its portal frame is the door frame that two columns, one crossbeam is formed, and the crossbeam of portal frame is provided with welding machine and wire-feed motor.The channel suspending rail sliding connection of the evagination on the side of the horizontal cast iron convex guide rail on cross slide and the crossbeam of portal frame, and the crossbeam of portal frame is provided with the horizontal movable motor of weldering arm and weldering arm transversal deceleration device, for weldering arm transverse shifting provides power.Vertical slide on supporting guide and the cross slide of the both sides of weldering arm is connected, and cross slide is provided with the vertical movable motor of weldering arm and the vertical decelerator of weldering arm, for weld arm vertically movement power is provided.The utility model has the following advantages compared to existing technology: a kind of gate-type automatic welding all-in-one of the present utility model improves the integral solder efficiency of steel pipe pole, quality and aesthetic measure and reduces costs.
Description
Technical field
The utility model relates to a kind of Digit Control Machine Tool, in particular a kind of gate-type automatic welding all-in-one.
Background technology
Steel pipe pole, due to advantages such as simple, stressed clear, the handling ease of its structure, easy construction, safe and reliable to operation and maintenance workload are few, is more and more being applied to electric network reconstruction engineering in recent years.
Steel pipe pole process is: blanking, bending, assembled, all weld seam full weld of spot welding, zinc-plated or spray paint.Wherein rod body of steel pipe rod straight weld generally uses submerged-arc welding full weld after closing pipe.But submerged arc welding pipe shaft straight weld has following shortcoming: uneven owing to closing the need welding gap width after pipe, submerged arc welding requires high to gap, therefore must have one manual welding bottoming before, efficiency is low and bottoming quality instability directly affects submerged-arc welding seam quality; Secondly, submerged arc welding machine electric current is not suitable for greatly the welding of thin-wall workpiece; And the large cost of submerged arc flux loss is high, efficiency is low.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of gate-type automatic welding all-in-one, replaces submerged-arc welding, improves the integral solder efficiency of steel pipe pole product and reduces costs.
The utility model is achieved through the following technical solutions: a kind of gate-type automatic welding all-in-one, comprise track girder steel, channel suspending rail and portal frame movable motor decelerator all-in-one, the upper surface of described track girder steel is plane, plane is laterally provided with and is parallel to each other, supporting guides portal frame to make channel suspending rail that laterally slide, evagination.
Described portal frame is the door frame of two columns, one crossbeam formation, the bottom of two columns of described portal frame is provided with portal frame movable motor decelerator all-in-one and convex machine with cast track, channel suspending rail sliding connection on convex machine with cast track on the column of described portal frame and described track girder steel, described portal frame movable motor decelerator all-in-one provides power for the walking of described portal frame, also comprise cross slide, the vertical movable motor of weldering arm, the vertical decelerator of weldering arm, the horizontal movable motor of weldering arm, weldering arm transversal deceleration device, weldering arm, welding gun, protection gas bottle, welding machine and wire-feed motor.
A column lateral body of described portal frame is provided with support, and described support is for putting described protection gas bottle; The crossbeam of described portal frame is provided with welding machine and wire-feed motor, and crossbeam side of described portal frame is also provided with is parallel to each other, and supporting guides described cross slide to make channel suspending rail that laterally slide, evagination.
The one side of described cross slide is provided with horizontal cast iron convex guide rail, and another side is provided with vertical chute.
The channel suspending rail sliding connection of the evagination on the side of the horizontal cast iron convex guide rail on described cross slide and the crossbeam of described portal frame, and the crossbeam of described portal frame is provided with the horizontal movable motor of weldering arm and weldering arm transversal deceleration device, for described weldering arm transverse shifting provides power.
The both sides of described weldering arm are provided with supporting guide, and the vertical slide on described supporting guide and described cross slide is connected, and described cross slide is provided with the vertical movable motor of weldering arm and the vertical decelerator of weldering arm, for described weldering arm vertically movement power is provided.
The lower end of described weldering arm is provided with welding gun or gouging torch; Described welding machine is connected with described welding gun or described gouging torch by efferent duct.
As the further optimization of such scheme, to being provided with portal frame side direction gear wheel, there is not side direction play when walking for the protection of portal frame in the lower side of two columns of described portal frame.
As the further optimization of such scheme, the lower end of described weldering arm is provided with welding oscillator, and described welding oscillator is provided with welding gun or gouging torch.
As the further optimization of such scheme, the vertical chute on described cross slide comprises four wheel stands, and four described wheel stands form described vertical chute.
The utility model has the following advantages compared to existing technology: when the utility model provides the welding of a kind of gate-type automatic welding all-in-one, can simplify operation, save manual welding bottoming operation; Size of current is adjustable, is applicable to the welding of thin-wall workpiece.Use a kind of gate-type automatic welding all-in-one welding of the present utility model can improve the integral solder efficiency of steel pipe pole product, quality and aesthetic measure and reduce costs.
Accompanying drawing explanation
Fig. 1 is the front view of a kind of gate-type automatic welding all-in-one of the present utility model.
Fig. 2 is the left view of a kind of gate-type automatic welding all-in-one of the present utility model.
Fig. 3 is welded still pipe of the present utility model and welding line structure schematic diagram;
In figure: track girder steel 1, channel suspending rail 2, portal frame movable motor decelerator all-in-one 3, portal frame 4, cross slide 5, the vertical movable motor of weldering arm 6, the vertical decelerator 7 of weldering arm, wheel stand 8, the horizontal movable motor 9 of weldering arm, weldering arm transversal deceleration device 10, weldering arm 11, welding oscillator 12, welding gun 13, protection gas bottle 14, welding machine 15, wire-feed motor 16, motorized pulleys 17, steel pipe pole 18, portal frame side direction gear wheel 19.
Detailed description of the invention
Below embodiment of the present utility model is elaborated; the present embodiment is implemented under premised on technical solutions of the utility model; give detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
See Fig. 1 and Fig. 2; a kind of gate-type automatic welding all-in-one, comprises track girder steel 1, channel suspending rail 2, portal frame movable motor decelerator all-in-one 3, portal frame 4, cross slide 5, the vertical movable motor of weldering arm 6, the vertical decelerator 7 of weldering arm, wheel stand 8, the horizontal movable motor 9 of weldering arm, weldering arm transversal deceleration device 10, weldering arm 11, welding oscillator 12, welding gun 13, protection gas bottle 14, welding machine 15, wire-feed motor 16 and motorized pulleys 17.Wherein, track girder steel 1 is for making of conventional machine tool lathe bed material, and the upper surface of track girder steel 1 is plane, and this plane is provided with the installing hole arranging fixture, plane is laterally provided with and is parallel to each other, supporting guides portal frame 4 to make channel suspending rail 2 that laterally slide, evagination.
Portal frame 4 is use welded steel plate, the doorframe shape be made up of two columns, one crossbeam.The bottom of two columns of portal frame 4 is provided with portal frame movable motor decelerator all-in-one 3 and convex machine with cast track.Convex machine with cast track on the column of portal frame 4 and channel suspending rail 2 sliding connection on track girder steel 1.Portal frame movable motor decelerator all-in-one 3 provides power for the walking of portal frame 4.A column lateral body of portal frame 4 is provided with support, and this support is for putting protection gas bottle 14.The crossbeam of portal frame 4 is provided with welding machine 15 and wire-feed motor 16, and a side of portal frame 4 crossbeam is also provided with is parallel to each other, and supporting guides cross slide 5 to make channel suspending rail that laterally slide, evagination.
The one side of cross slide 5 is provided with horizontal cast iron convex guide rail, another side is provided with vertical chute, the channel suspending rail sliding connection of the evagination on the horizontal cast iron convex guide rail on cross slide 5 and the side of portal frame 4 crossbeam, and the crossbeam of portal frame 4 is provided with the horizontal movable motor 9 of weldering arm and weldering arm transversal deceleration device 10, for weldering arm 11 transverse shifting provides power.
The both sides of weldering arm 11 are provided with supporting guide, and the vertical slide on supporting guide and cross slide 5 is connected, and cross slide 5 is provided with the vertical movable motor of weldering arm 6 and the vertical decelerator 7 of weldering arm, provide power for weldering arm 11 vertically moves.
The lower end of weldering arm 11 is provided with welding gun 13, and welding machine 15 is connected with welding gun or gouging torch 13 by efferent duct, controls welding gun.
Motorized pulleys 17 are fixed on ground, and steel pipe pole 18 is placed in motorized pulleys 17, the rotatable steel pipe pole 18 of motorized pulleys 17, and motorized pulleys 17 can promote the height of steel pipe pole.
Optimizing, to being provided with portal frame side direction gear wheel 19, there is not side direction play when walking for the protection of portal frame 4 in the lower end side of two columns of portal frame 4.
Optimize, the lower end of weldering arm 11 is provided with welding oscillator 12, and welding oscillator 12 is provided with welding gun 13.
Optimize, the vertical chute on cross slide 5 comprises four wheel stands, 8, four wheel stands 8 and be arranged in parallel in pairs, forms this vertical chute, and the supporting guide of the both sides of weldering arm 11 coordinates slip in this wheel stand group.
Operation principle
Steel pipe pole 18 shaft weld seam welding process: be lifted on close the complete steel pipe pole 18 of pipe on motorized pulleys 17, rotating motorized pulleys 17 makes steel pipe pole 18 straight weld weld, see Fig. 3, by steel pipe pole 18 weld seam upward, and keep steel pipe pole 18 parallel with channel suspending rail 2, regulate motorized pulleys 17 movable head height, make weld seam level.Manually Schema control portal frame movable motor decelerator all-in-one 3, the horizontal movable motor 9 of weldering arm and the vertical movable motor 6 of weldering arm, steel pipe pole 18 weld seam aimed at by adjustment welding gun, open welding oscillator 12 determine weld width meet the requirements after test weld connect.Determine the speed of travel of welding gun 13, after parameter is determined, automatic mode welding can be opened.After completing a weld seam, welding above all the other weld seams go to by rotation steel pipe pole 18 successively, finally completes whole welding.
Practical a kind of gate-type automatic welding all-in-one welded still pipe bar of the present utility model can save bottoming operation.But comparatively large or partial aperture major part, can reduce welding current, first prewelding for steel pipe pole 18 gap; High current full weld again.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.
Claims (4)
1. a gate-type automatic welding all-in-one, comprise track girder steel (1), channel suspending rail (2) and portal frame movable motor decelerator all-in-one (3), the upper surface of described track girder steel (1) is plane, plane is laterally provided with and is parallel to each other, supporting guides portal frame (4) to make channel suspending rail (2) that laterally slide, evagination;
Described portal frame (4) is the door frame of two columns, one crossbeam formation, the bottom of two columns of described portal frame (4) is provided with portal frame movable motor decelerator all-in-one (3) and convex machine with cast track, channel suspending rail (2) sliding connection on convex machine with cast track on the column of described portal frame (4) and described track girder steel (1), described portal frame movable motor decelerator all-in-one (3) provides power for the walking of described portal frame (4), it is characterized in that: also comprise cross slide (5), the weldering vertical movable motor of arm (6), the weldering vertical decelerator of arm (7), the horizontal movable motor (9) of weldering arm, weldering arm transversal deceleration device (10), weldering arm (11), welding gun (13), protection gas bottle (14), welding machine (15) and wire-feed motor (16),
A column lateral body of described portal frame (4) is provided with support, and described support is for putting described protection gas bottle (14); The crossbeam of described portal frame (4) is provided with welding machine (15) and wire-feed motor (16), and crossbeam side of described portal frame (4) is also provided with is parallel to each other, supporting guides described cross slide (5) to make channel suspending rail that laterally slide, evagination;
The one side of described cross slide (5) is provided with horizontal cast iron convex guide rail, and another side is provided with vertical chute;
The channel suspending rail sliding connection of the evagination on the side of the horizontal cast iron convex guide rail on described cross slide and the crossbeam of described portal frame (4), and the crossbeam of described portal frame (4) is provided with the horizontal movable motor (9) of weldering arm and weldering arm transversal deceleration device (10), for described weldering arm (11) transverse shifting provides power;
The both sides of described weldering arm (11) are provided with supporting guide, vertical slide on described supporting guide and described cross slide (5) is connected, and described cross slide (5) is provided with the weldering vertical movable motor of arm (6) and the weldering vertical decelerator of arm (7), provide power for described weldering arm (11) is vertically mobile;
The lower end of described weldering arm (11) is provided with welding gun or gouging torch (13); Described welding machine is connected with described welding gun or described gouging torch (13) by efferent duct.
2. a kind of gate-type automatic welding all-in-one according to claim 1, is characterized in that:
To being provided with portal frame side direction gear wheel (19), when walking for the protection of portal frame (4), there is not side direction play in the lower side of two columns of described portal frame (4).
3. a kind of gate-type automatic welding all-in-one according to claim 1, is characterized in that:
The lower end of described weldering arm (11) is provided with welding oscillator (12), and described welding oscillator (12) is provided with welding gun or gouging torch (13).
4. a kind of gate-type automatic welding all-in-one according to claim 1, is characterized in that:
Vertical chute on described cross slide (5) comprises four wheel stands (8), and four described wheel stands (8) form described vertical chute.
Priority Applications (1)
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CN201420646686.7U CN204366239U (en) | 2014-10-31 | 2014-10-31 | A kind of gate-type automatic welding all-in-one |
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CN201420646686.7U CN204366239U (en) | 2014-10-31 | 2014-10-31 | A kind of gate-type automatic welding all-in-one |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105458539A (en) * | 2015-12-14 | 2016-04-06 | 郑州经纬科技实业有限公司 | Anode steel claw head welding device used for aluminum electrolysis plant |
CN106041259A (en) * | 2016-06-07 | 2016-10-26 | 湖北三江航天红阳机电有限公司 | Welding machine |
CN107755939A (en) * | 2017-11-24 | 2018-03-06 | 天津冶金职业技术学院 | Planer-type mobile device is used in one kind welding |
CN109079355A (en) * | 2018-10-25 | 2018-12-25 | 山东瓦鲁智能科技股份有限公司 | A kind of robot automatic air gouging welding steel ring work station |
CN113927223A (en) * | 2021-10-14 | 2022-01-14 | 广东斯丹诺智能装备有限公司 | Automatic welding gantry for side plate of aluminum carriage |
-
2014
- 2014-10-31 CN CN201420646686.7U patent/CN204366239U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105458539A (en) * | 2015-12-14 | 2016-04-06 | 郑州经纬科技实业有限公司 | Anode steel claw head welding device used for aluminum electrolysis plant |
CN106041259A (en) * | 2016-06-07 | 2016-10-26 | 湖北三江航天红阳机电有限公司 | Welding machine |
CN107755939A (en) * | 2017-11-24 | 2018-03-06 | 天津冶金职业技术学院 | Planer-type mobile device is used in one kind welding |
CN109079355A (en) * | 2018-10-25 | 2018-12-25 | 山东瓦鲁智能科技股份有限公司 | A kind of robot automatic air gouging welding steel ring work station |
CN113927223A (en) * | 2021-10-14 | 2022-01-14 | 广东斯丹诺智能装备有限公司 | Automatic welding gantry for side plate of aluminum carriage |
CN113927223B (en) * | 2021-10-14 | 2023-11-21 | 广东斯丹诺智能装备有限公司 | Automatic welding gantry for side plates of aluminum van |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150603 Termination date: 20201031 |
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CF01 | Termination of patent right due to non-payment of annual fee |