CN203754576U - Full-automatic batching system for electric melting furnace - Google Patents
Full-automatic batching system for electric melting furnace Download PDFInfo
- Publication number
- CN203754576U CN203754576U CN201420045944.6U CN201420045944U CN203754576U CN 203754576 U CN203754576 U CN 203754576U CN 201420045944 U CN201420045944 U CN 201420045944U CN 203754576 U CN203754576 U CN 203754576U
- Authority
- CN
- China
- Prior art keywords
- melting furnace
- electric melting
- raw material
- computer
- full
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002844 melting Methods 0.000 title claims abstract description 27
- 230000008018 melting Effects 0.000 title claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 39
- 238000005303 weighing Methods 0.000 claims abstract description 24
- 239000011521 glass Substances 0.000 claims description 8
- 230000003068 static effect Effects 0.000 claims description 8
- 239000006004 Quartz sand Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 6
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 6
- 229910021538 borax Inorganic materials 0.000 claims description 6
- 239000006063 cullet Substances 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 239000004328 sodium tetraborate Substances 0.000 claims description 6
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 6
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 5
- 239000004327 boric acid Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 4
- 208000028571 Occupational disease Diseases 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Landscapes
- Glass Melting And Manufacturing (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model discloses a full-automatic batching system for an electric melting furnace. The batching system is provided with a plurality of bins, wherein a kind of raw materials is placed in each bin; screw feeders, weighing modules and raw material hoisting equipment serve to achieve full-automatic batching of the electric melting furnace; a computer control system comprises an industrial computer, an operating floor and a control box; the computer is arranged on the operating floor; the feeding amount and the feeding precision are set by the industrial computer; the data of the industrial computer are transmitted to the control box and then the control box outputs signals to control the screw feeders and the weighing modules to fill raw materials; after the materials are weighed by the weighing modules, the materials are put on a conveyor belt and the conveyor belt conveys the prepared raw materials to a mixing machine of the electric melting furnace equipment. The batching system has the beneficial effects that the batching efficiency can be improved; the labor cost can be saved; the morbidity of the occupational diseases of the employees can be reduced.
Description
Technical field
The utility model relates to a kind of making all-glass vacuum solar thermal-arrest shell technology, the particularly full-automatic feed proportioning system of a kind of electric melting furnace.
Background technology
All-glass vacuum solar thermal-arrest shell (hereinafter to be referred as the shell) raw material of doing at evacuated solar collecting tube needs quartz sand, borax, boric acid, aluminium hydroxide, salt, 6 kinds of raw materials of glass cullet, now be widely used artificial batching mode, every kind of raw material weighs with electronic scales separately, after pouring in mixing machine and to mix with dolly, in injection electric melting furnace, whole process is all used manually, and weighing precision cannot guarantee, user of service is many, poor working environment.
Summary of the invention
Technical problem to be solved in the utility model is to provide the full-automatic feed proportioning system of a kind of electric melting furnace, improves the proportioning accuracy of each composition of raw material, improves the use properties of shell product.
In order to realize the object solving the problems of the technologies described above, the utility model has adopted following technical scheme:
The automatic batching system of a kind of shell raw material electric melting furnace of the present utility model, comprises feed bin, feeding screw, Weighing module, raw material hanging device, computer control system, travelling belt, wherein:
Feed bin is set to a plurality of, and every kind of feed bin is placed a kind of raw material; Concrete, feed bin is set to 6, places respectively quartz sand, borax, boric acid, aluminium hydroxide, salt, 6 kinds of raw materials of glass cullet; Each feed bin size can be carried out reasonable disposition according to the raw material consumption of Production requirement respectively, thereby reduces the man-hour of hand-fed, raises the efficiency, and saves installation space.
Screw feeder, Weighing module, raw material hanging device are for realizing the electric melting furnace service of automatically preparing burden;
Computer control system comprises industrial computer, operator's console, controlling box, computer is arranged on operator's console, by industrial computer, feeding quantity and charging precision is set, and the data transmission of industrial computer is to controlling box, then, controlling box output signal is controlled feeding screw and Weighing module filling raw material; After Weighing module is weighed, blowing is to travelling belt, and travelling belt is sent into the raw material preparing in the mixing machine of electric melting furnace equipment.
Further concrete, described Weighing module is high precision static load weighing-appliance.
Described screw feeder, Weighing module, raw material hanging device are prior art products.
These technical schemes also can combine mutually or combination, thereby reach better technique effect.
By adopting technique scheme, the utlity model has following beneficial effect:
1. improve batching efficiency
The processing parameter of electric melting furnace automatic feeding system is controlled by computer, feeds in raw material and automatically completes, and has reduced the process of artificial batching, saves the plenty of time, has improved the operational efficiency of electric melting furnace system.
2. save labour turnover
The use of electric melting furnace automatic feeding system makes workshop electric melting furnace charging times by one day three times, changes into once a day, and reinforced is manually reduced to 8 works by 24 works, saves a large amount of costs of labor.
3. reduce the incidence probability of worker's occupational illness
Due to the special property of glassy product raw material, in reinforced process, can produce dust, after equipment electric melting furnace automatic feeding system, reinforced process does not need artificial participation, avoids the direct dust exposure of employee, has reduced the incidence probability of worker's occupational illness.
Accompanying drawing explanation
Fig. 1 is the full-automatic feed proportioning system schematic diagram of electric melting furnace of the present utility model.
In figure, 1-feed bin, 2-raw material hanging device, 3-feeding screw, 4-static load Weighing module, 5-mixing machine, 6-travelling belt, 7-computer, 8-controlling box.
Embodiment
Below in conjunction with accompanying drawing, this patent is further explained.But the protection domain of this patent is not limited to concrete embodiment.
Embodiment 1
As shown in Figure 1, the automatic batching system of the shell raw material electric melting furnace of this patent, comprises feed bin 1, feeding screw 3, and high precision static load Weighing module 4, raw material hanging device 2, computer control system, wherein:
Feed bin 1 comprises the feed bin 1 of quartz sand, borax, boric acid, aluminium hydroxide, salt, 6 kinds of raw materials of glass cullet, each feed bin size is carried out reasonable disposition according to the raw material consumption of Production requirement respectively, thereby reduce the man-hour of hand-fed, raise the efficiency, save installation space.
Feeding screw 3, high precision static load Weighing module 4, raw material hanging device 2 are the matured products to market purchasing, for realizing the electric melting furnace service of automatically preparing burden.
Computer control system comprises industrial computer 7, operator's console, controlling box 8, computer 7 is arranged on operator's console, employee arranges feeding quantity and charging precision by industrial computer 7, the data transmission setting on industrial computer 7 is to the controlling box 8 of electric melting furnace automatic batching system, then, controlling box 8 output signals of electric melting furnace automatic batching system are controlled feeding screw 3 and 6 kinds of raw materials of high precision static load Weighing module 4 filling, and control charging precision, this precision is arranged according to processing requirement at operator's console computer 7 places by employee; After high precision static load Weighing module 4 is weighed, blowing is to travelling belt 6, and travelling belt 6 is sent into the raw material preparing in the mixing machine 5 of electric melting furnace equipment.
With one 22 squares, day 39 tons of kilns of drawing amount calculate: electric hoist is one 3 tons, 12 meters, various raw materials is hung in raw material cabin.30 tons of quartz sand storehouse load-bearing, 15 tons of glass cullet storehouse load-bearing, 8 tons of borax storehouse load-bearing, 1.5 tons of aluminium hydroxide storehouse load-bearing, 2 tons of boric acid storehouse load-bearing, 80 kilograms of salt load-bearing, feeding screw 33KW, static load Weighing module 4 is JMX type, mixing machine 530KW is used soft start to control, large belt 4KW, and 12 meters are long, high angle belt conveyer 11KW, 42 meters.
Hang in raw material cabin standby with electric hoist according to the materials amount of every day every day.Start PLC Controlling System, on operation interface, set the quantity of every kind of raw material, start Weighing system, feeding screw 3 work, raw material is dropped into and weighed in storehouse, static load Weighing module 4 is heavily controlled according to material, after each raw material weighing finishes, according to quartz sand, borax, aluminium hydroxide, salt, glass cullet, sequentially opens cylinder discharging, through 12 meters of belts, enter the rear mixing of mixing machine 53 minutes, by high angle belt conveyer, send into feed bin 1, in automatic feeding system is sent into kiln.
Omnidistance PLC controls, and camera is monitored, and batch mixing precision is high, and user of service is few, and site environment significantly improves.
Various electrical equipment of the present utility model is GB product.Whole system is easy to use, and mixture quality is high, and user of service is few, and Working environment is clean and tidy.
Claims (3)
1. the full-automatic feed proportioning system of electric melting furnace, is characterized in that: comprise feed bin, feeding screw, Weighing module, raw material hanging device, computer control system, travelling belt, wherein:
Feed bin is set to a plurality of, and every kind of feed bin is placed a kind of raw material;
Screw feeder, Weighing module, raw material hanging device are for realizing the electric melting furnace service of automatically preparing burden;
Computer control system comprises industrial computer, operator's console, controlling box, computer is arranged on operator's console, by industrial computer, feeding quantity and charging precision is set, and the data transmission of industrial computer is to controlling box, then, controlling box output signal is controlled feeding screw and Weighing module filling raw material; After Weighing module is weighed, blowing is to travelling belt, and travelling belt is sent into the raw material preparing in the mixing machine of electric melting furnace equipment.
2. the full-automatic feed proportioning system of electric melting furnace according to claim 1, is characterized in that: described feed bin is set to 6, places respectively quartz sand, borax, boric acid, aluminium hydroxide, salt, 6 kinds of raw materials of glass cullet.
3. the full-automatic feed proportioning system of electric melting furnace according to claim 1, is characterized in that: described Weighing module is static load weighing-appliance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045944.6U CN203754576U (en) | 2014-01-24 | 2014-01-24 | Full-automatic batching system for electric melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045944.6U CN203754576U (en) | 2014-01-24 | 2014-01-24 | Full-automatic batching system for electric melting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203754576U true CN203754576U (en) | 2014-08-06 |
Family
ID=51249875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420045944.6U Expired - Lifetime CN203754576U (en) | 2014-01-24 | 2014-01-24 | Full-automatic batching system for electric melting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203754576U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104654801A (en) * | 2015-02-09 | 2015-05-27 | 河南省新乡市矿山起重机有限公司 | Crane control charging process |
| CN106082588A (en) * | 2016-08-10 | 2016-11-09 | 桐乡华锐自控技术装备有限公司 | The automatic feeding system of a kind of glass-fiber industry Chemical Manufacture and method |
-
2014
- 2014-01-24 CN CN201420045944.6U patent/CN203754576U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104654801A (en) * | 2015-02-09 | 2015-05-27 | 河南省新乡市矿山起重机有限公司 | Crane control charging process |
| CN106082588A (en) * | 2016-08-10 | 2016-11-09 | 桐乡华锐自控技术装备有限公司 | The automatic feeding system of a kind of glass-fiber industry Chemical Manufacture and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204263362U (en) | A kind of module type concrete mixing plant | |
| CN202053383U (en) | Concrete mixing plant | |
| CN109110505B (en) | Automatic color master batch feeding equipment and feeding process | |
| CN114570278B (en) | Full-automatic batching device controlled by double systems | |
| CN203754576U (en) | Full-automatic batching system for electric melting furnace | |
| CN203320049U (en) | Automatic ingredient feeding system of electric furnace | |
| CN205651516U (en) | Dry powder mortar automated production manufacturing equipment | |
| CN104911291A (en) | Blast furnace multiple-material preparation system and method in concentrated weighing mode | |
| CN110354960A (en) | A kind of ceramic raw material intelligence wet production line | |
| CN209440879U (en) | A kind of quantitative automatic feeding device for steel scrap cooked flake wrapping machine | |
| CN203427160U (en) | Automatic dosing system for raw materials of electrically-fused bricks | |
| CN203440251U (en) | Automatic cement batching device for cement production line | |
| CN205366987U (en) | Automatic accomplish batching conveyor that glass gave birth to grog ratio | |
| CN202727102U (en) | Volume weighing type batching machine | |
| CN216099698U (en) | Refractory brick production line, production control system and automatic batching system | |
| CN202576278U (en) | Precise distribution system of compound fertilizer production line | |
| CN102514091A (en) | Closed automatic production device for refractory castable | |
| CN204752774U (en) | Concentrate many material kind of systems of prepareeing material of blast furnace of weighing under mode | |
| CN203090857U (en) | Automatic weighing and proportioning machine | |
| CN205169073U (en) | Industry production line device is pretended in product accessory selection | |
| CN209310506U (en) | A kind of melting nodulizer automatic blending charging system | |
| CN104746104B (en) | Vibration forming device of anode carbon blocks for aluminium electrolysis | |
| CN204800861U (en) | Quick stir ingredients device in duplex position | |
| CN203990510U (en) | Friction material feed proportioning system | |
| CN204183723U (en) | A kind of ingredient sector for concrete mixing plant |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140806 |
|
| CX01 | Expiry of patent term |