CN203455669U - Embedded system-based visualization efficiency management monitoring platform for numerically-controlled machine tools - Google Patents
Embedded system-based visualization efficiency management monitoring platform for numerically-controlled machine tools Download PDFInfo
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- CN203455669U CN203455669U CN201320574606.7U CN201320574606U CN203455669U CN 203455669 U CN203455669 U CN 203455669U CN 201320574606 U CN201320574606 U CN 201320574606U CN 203455669 U CN203455669 U CN 203455669U
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Abstract
The utility model discloses an embedded system-based visualization efficiency management monitoring platform for numerically-controlled machine tools. The embedded system-based visualization efficiency management monitoring platform comprises an intelligent equipment layer, a monitoring layer and an Internet layer, wherein the intelligent equipment layer is mainly composed of a plurality of intelligent acquisition modules and used for achieving human-computer interaction and data acquisition; the monitoring layer is composed of a monitoring host, and a Zigbee communication module and a network camera which are connected with the monitoring host, and the monitoring layer is used for transmitting acquired data and monitored workshop on-site conditions to the monitoring host; and the Internet layer is connected with user clients to enable the clients to access the acquired data in the monitoring host via the Ethernet for visualization remote monitoring and human-computer interaction. Overall general situation of a manufacturing workshop can be monitored, working parameters corresponding to the machine tools can be acquired and transmitted, and visualization remote monitoring, statistic analysis and integrated management for operation conditions and practical energy efficiency of the numerically-controlled machine tools in the manufacturing workshop can also be carried out, thereby largely improving workshop management efficiency.
Description
Technical field
The utility model relates to the visual energy efficiency management monitoring platform of a kind of production line device, specifically the visual energy efficiency management monitoring platform of a kind of numerically-controlled machine based on embedded system.
Background technology
At present, management monitoring system is mainly that medium forms a management system to numerical control (NC) Machining Workshop enforcement monitoring by outer terminating machine, acquisition module, information transfer module and external ethernet.External its monitoring technology of numerically-controlled machine management platform has much advance, and reliability is also better, but these system great majority are all the monitorings realizing based on machine operation system, and the transplantability of its function and software is poor.Also have on the market the numerical control monitoring management platform of domestic-developed, from function, only realize the simple monitoring of parameter, be not easy to follow-up data processing and analysis, be not fused to enterprise's numerical control device management system, data acquisition is single, complex operation, cannot utilize wireless network to realize data sharing and transmission, can not give enterprise but carry out desirable economic benefit.
Utility model content
For fear of adopting external hi-tech system platform portable poor; National system technology is implemented the problems such as loaded down with trivial details and data acquisition is single, the utility model patent has proposed the visual energy efficiency management monitoring platform of numerically-controlled machine based on embedded system, can not only carry out whole process monitoring to workshop, and can move running parameter (voltage, electric current, temperature, PLC port, liquid coolant and lubricating oil residue) to lathe and implement collection in worksite, thereby according to Information Monitoring, lathe parameter is made to reasonable regulations, to boost productivity.
The utility model solves the technical scheme that its technical matters adopts:
The visual energy efficiency management monitoring platform of numerically-controlled machine based on embedded system, comprise smart machine layer, monitor layer and internet layer, described smart machine layer is mainly comprised of several intelligent acquisition modules, and the main circuit of described several intelligent acquisition modules and numerically-controlled machine is in series and is installed on numerically-controlled machine; Described monitor layer is comprised of monitoring host computer and the Zigbee communication module and the IP Camera that are attached thereto, the data of described intelligent acquisition module collection are sent to monitoring host computer by Zigbee communication module, and described IP Camera is sent to monitoring host computer by the workshop on-the-spot circumstance of monitoring; Described internet layer is connected with subscription client, and client, by the data that gather in the access monitoring main frame of IP network location, is carried out visual remote monitoring and man-machine interaction.
Aforesaid several intelligent acquisition modules can be used alone, also can many uses simultaneously.
Aforesaid intelligent acquisition module is by being responsible for the main frame of man-machine interaction and the slave of responsible data acquisition forms, and described main frame is arranged on numerically-controlled machine panel, by touching liquid-crystal display screen, and button, RFID module and USB interface form; Described slave is arranged on lathe inside, and by capture card, sensor and I/O interface circuit form.
Aforesaid Zigbee communication module is by main Zigbee module and form from Zigbee module, describedly from Zigbee module, be connected with the ARM plate of embedded system, described ARM plate is connected by COM serial port with the capture card of intelligent acquisition module, described main Zigbee module is connected with monitoring main frame, in order to being sent to monitoring main frame from the information of Zigbee module collection.
The effect that the utility model reaches is, can be by using external ethernet, input address correlation gets final product the data of Real-time Collection in access monitoring main frame, realization is carried out remote monitoring and information sharing to numerical control (NC) Machining Workshop, can fully understand workshop overview and lathe running parameter, and the adjustment that can make rationalization to it according to lathe parameter is to improve production effect, facilitates energy efficiency management, the utility model is intelligent, easy to operate, can make and rationalize management workshop accordingly.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is further illustrated.
Fig. 1 is the overall construction drawing of the visual energy efficiency management monitoring platform of the utility model embedded system numerically-controlled machine;
Fig. 2 is the utility model embedded intelligence acquisition module structural representation.
Embodiment
The utility model discloses the visual energy efficiency management monitoring platform of a kind of numerically-controlled machine based on embedded system, as shown in Figure 1, comprise smart machine layer, monitor layer and internet layer, wherein,
Smart machine layer is mainly comprised of several intelligent acquisition modules, the main circuit of intelligent acquisition module and numerically-controlled machine is in series and is installed on numerically-controlled machine, as shown in Figure 2, intelligent acquisition module is by being responsible for the main frame of man-machine interaction and the slave two large divisions of responsible data acquisition forms, main frame is arranged on numerically-controlled machine panel, by touching liquid-crystal display screen, button, RFID module, USB interface forms, machine operation person carries out Real-Time Monitoring by touching liquid-crystal display screen to lathe information, RFID module can be identified and manage being operated the computer personnel's identity, USB interface facilitates the upgrading of following program, main frame adopts STM32 as main processing controller, ARM Cortex-M3 kernel wherein, there is high-performance, the features such as low-power consumption and low cost, slave is arranged on numerically-controlled machine inside, by capture card and sensor, I/O interface circuit etc., formed, capture card can gather switching value as the I/O mouth state of PLC, can read sensor, as vibration transducer, temperature sensor, voltage sensor, the analog quantitys such as current sensor, can also gather the digital quantities such as vibration, power consumption, liquid coolant surplus, lubricating oil surplus of lathe, thereby realize the omnibearing visual monitoring of conditions of machine tool parameter, intelligent acquisition module can be used separately, also can many gathers simultaneously, and between its main frame and slave, be to utilize Zigbee networking to communicate.
Monitor layer is comprised of monitoring host computer, Zigbee communication module and IP Camera that microcomputer is installed, the information that Zigbee communication module gathers intelligent acquisition module, IP Camera comes together in monitoring host computer by the workshop on-the-spot circumstance of monitoring, and realizes information sharing by network.Wherein, Zigbee communication module is by main Zigbee module and form from Zigbee module, describedly from Zigbee module, be connected with the ARM plate of embedded system, described ARM plate is connected by COM serial port with the capture card of intelligent acquisition module, described main Zigbee module is connected with monitoring main frame, in order to being sent to monitoring main frame from the information of Zigbee module collection.
Internet layer is connected with subscription client, person utilizes Ethernet can to facilitate client-side management, pass through network ip address whenever and wherever possible, the data that in access monitoring main frame, Real-time Collection arrives, carry out visual remote monitoring and man-machine interaction, the more important thing is according to historical data and can make energy efficiency management accurately to machining production line.
When numerically-controlled machine works, sensor just can be passed to capture card signal input part by series circuit by electric signal, then the ARM plate of giving embedded system through COM serial port image data carries out inter-process, communicating from Zigbee module and a plurality of embedded system ARM plate of Zigbee communication module, the capture card of intelligent acquisition module and ARM plate radio communication adopt time delay (delay time can be set voluntarily) to send order, ARM plate with from time delay communication modes such as Zigbee module employings, finally main Zigbee module is according to from Zigbee module, all reception signals being delivered to monitoring main frame, IP Camera is sent to monitoring main frame by workshop on-the-spot circumstance simultaneously, supvr can carry out remote monitoring by input network address whenever and wherever possible, complete unified management.Simultaneously monitoring host computer can also be crossed the information exchange receiving on the main frame that Zigbee communication module is sent to intelligent acquisition module, and shows via the touching liquid-crystal display screen of intelligent acquisition module host, so that machine operation person carries out Real-Time Monitoring.Principal and subordinate Zigbee module carries protocol stack (network address) by Zigbee inside and communicates and control to arrange, and makes between master and slave Zigbee module data transmission reliable, does not interfere with each other.
The utility model can be monitored the general overview of job shop and gather and be transmitted the corresponding running parameter of each lathe, can significantly improve workshop management efficiency.
The above embodiment has been described in detail parallel control system of the present utility model, and institute is understood that and the foregoing is only embodiment of the present utility model, and is not used in restriction protection domain of the present utility model.All within the scope of spirit of the present utility model and principle, the modification of making, be equal to and replace and improvement etc., all should be included in protection domain of the present utility model.
Claims (4)
1. the visual energy efficiency management monitoring platform of the numerically-controlled machine based on embedded system, it is characterized in that, comprise smart machine layer, monitor layer and internet layer, described smart machine layer is mainly comprised of several intelligent acquisition modules, and the main circuit of described several intelligent acquisition modules and numerically-controlled machine is in series and is installed on numerically-controlled machine; Described monitor layer is comprised of monitoring host computer and the Zigbee communication module and the IP Camera that are attached thereto, the data of described intelligent acquisition module collection are sent to monitoring host computer by Zigbee communication module, and described IP Camera is sent to monitoring host computer by the workshop on-the-spot circumstance of monitoring; Described internet layer is connected with subscription client, and client, by the data that gather in the access monitoring main frame of IP network location, is carried out visual remote monitoring and man-machine interaction.
2. the visual energy efficiency management monitoring platform of the numerically-controlled machine based on embedded system according to claim 1, is characterized in that, described several intelligent acquisition modules can be used alone, also can many uses simultaneously.
3. the visual energy efficiency management monitoring platform of the numerically-controlled machine based on embedded system according to claim 1, it is characterized in that, described intelligent acquisition module is by being responsible for the main frame of man-machine interaction and the slave of responsible data acquisition forms, described main frame is arranged on numerically-controlled machine panel, by touching liquid-crystal display screen, button, RFID module and USB interface form; Described slave is arranged on lathe inside, and by capture card, sensor and I/O interface circuit form.
4. according to the visual energy efficiency management monitoring platform of the numerically-controlled machine based on embedded system described in claim 1 or 3, it is characterized in that, described Zigbee communication module is by main Zigbee module and form from Zigbee module, describedly from Zigbee module, be connected with the ARM plate of embedded system, described ARM plate is connected by COM serial port with the capture card of intelligent acquisition module, described main Zigbee module is connected with monitoring main frame, in order to being sent to monitoring main frame from the information of Zigbee module collection.
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| CN201320574606.7U CN203455669U (en) | 2013-09-16 | 2013-09-16 | Embedded system-based visualization efficiency management monitoring platform for numerically-controlled machine tools |
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| CN201320574606.7U CN203455669U (en) | 2013-09-16 | 2013-09-16 | Embedded system-based visualization efficiency management monitoring platform for numerically-controlled machine tools |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105629943A (en) * | 2016-03-16 | 2016-06-01 | 青岛理工大学 | Manufacturing system based on wearable equipment and operation method thereof |
| CN108687285A (en) * | 2018-06-11 | 2018-10-23 | 哈尔滨工程大学 | Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method |
| CN109799789A (en) * | 2019-01-10 | 2019-05-24 | 湖南科技大学 | A kind of machine tooling efficiency prediction technique using NC numerical control code |
| CN109952591A (en) * | 2016-11-15 | 2019-06-28 | Dmg森精机株式会社 | Machine management system |
| CN111983986A (en) * | 2020-08-27 | 2020-11-24 | 深圳市艾威航空技术有限公司 | Control circuit and system for production management |
-
2013
- 2013-09-16 CN CN201320574606.7U patent/CN203455669U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105629943A (en) * | 2016-03-16 | 2016-06-01 | 青岛理工大学 | Manufacturing system based on wearable equipment and operation method thereof |
| CN105629943B (en) * | 2016-03-16 | 2018-02-16 | 青岛理工大学 | Operation method of manufacturing system based on wearable equipment |
| CN109952591A (en) * | 2016-11-15 | 2019-06-28 | Dmg森精机株式会社 | Machine management system |
| CN108687285A (en) * | 2018-06-11 | 2018-10-23 | 哈尔滨工程大学 | Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method |
| CN109799789A (en) * | 2019-01-10 | 2019-05-24 | 湖南科技大学 | A kind of machine tooling efficiency prediction technique using NC numerical control code |
| CN111983986A (en) * | 2020-08-27 | 2020-11-24 | 深圳市艾威航空技术有限公司 | Control circuit and system for production management |
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