CN203386847U - Lithium battery packaging tester - Google Patents
Lithium battery packaging tester Download PDFInfo
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- CN203386847U CN203386847U CN201320477779.7U CN201320477779U CN203386847U CN 203386847 U CN203386847 U CN 203386847U CN 201320477779 U CN201320477779 U CN 201320477779U CN 203386847 U CN203386847 U CN 203386847U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a lithium battery packaging tester, and relates to lithium battery production equipment. The lithium battery packaging tester comprises a fixture jacking platform mechanism, a top sealing, side sealing and fixture loosening mechanism, a corner sealing mechanism, a testing mechanism and a defective product rejection mechanism, which are sequentially arranged on a workbench. According to the lithium battery packaging tester, top sealing, side sealing, corner sealing, product detection and defective product rejection are integrated into one machine, and can be finished by one machine; few operators are required, only operator can achieve the same yield which is originally achieved by 10 operators, a small space is occupied by equipment, and the lithium battery packaging tester is high in production efficiency and yield and stable in product quality.
Description
Technical field
The present invention relates to the lithium battery manufacturing equipment, relate in particular to a kind of lithium battery encapsulation test machine.
Background technology
At the soft package lithium battery production field, need to carry out top side seal (referring to closedtop and side seal) and position, angle envelope (the surrounding corner that refers to aluminum plastic film carries out heat-seal process) to aluminum plastic film, and the lithium battery after encapsulation is detected, shell voltage, the shell resistance of test lithium battery, choose substandard product.In the production of existing lithium battery, mostly adopt single-function device to carry out, be dispersed on multiple devices and carry out, do not become system, after carrying out top side seal, to position, the angle envelope that completes separately lithium battery on another equipment, then the lithium battery of encapsulation detected again.Production equipment operating personnel this dispersion, that do not link up mutually, be not connected mutually require many, and equipment takes up space greatly, and production efficiency is low, unstable product quality, and product rejection rate is high, causes the production cost of product high.
Summary of the invention
The technical issues that need to address of the present invention are, overcome existing soft package lithium battery production equipment function singleness, top side seal, position, angle envelope reach the lithium battery after encapsulation is detected to be dispersed on multiple devices carries out, does not link up mutually, is not connected mutually, does not become system, cause operating personnel require many, equipment takes up space greatly, production efficiency is low, unstable product quality, deficiency that product rejection rate is high, and a kind of lithium battery encapsulation test machine is provided.It detects top side seal, position, angle envelope, product and defective products is rejected and is combined into a coherent production line, needs operating personnel few, and that equipment takes up space is little, production efficiency is high, constant product quality, yields are high.
For this reason, lithium battery encapsulation test machine of the present invention adopts following technical proposals.
The lithium battery encapsulation test machine comprises: fixture lifting platform mechanism, and closedtop, side seal and open clamp mechanism, position, angle sealing mechanism, mechanism for testing, reject defective products mechanism;
Fixture lifting platform mechanism, described closedtop, side seal and open clamp mechanism, position, angle sealing mechanism, mechanism for testing and reject defective products mechanism and be set in turn in workbench:
Lithium battery to be packaged and test enters described fixture lifting platform mechanism by the fixture clamping from workbench;
Fixture lifting platform mechanism comprises the nervous roller assembly of feeding manipulator, fixture jacking apparatus and fixture, the fixture rising that the fixture jacking apparatus will be equipped with the lithium battery of to be packaged and test holds up, feeding manipulator picks up this fixture, under the cooperation by the nervous roller assembly of fixture and the fixture elastic spacing assembly that arranges on the rotating disk of dispenser rotating-table apparatus, this clamp pressing is positioned on rotating disk.
Closedtop, side seal and open clamp mechanism and comprise dispenser rotating-table apparatus, top package device, lateral seal and open clamp device, top package device, lateral seal and open clamp device and be arranged at respectively closedtop station, side seal station and open the folder station around the dispenser rotating-table apparatus, after carrying out closedtop and side seal successively, by opening clamp device, described fixture is unclamped so that take out lithium battery;
Position, angle sealing mechanism comprises position, angle envelope platform, position, angle envelope manipulator, first jiao of position envelope blanking mechanical hand and second jiao of position envelope blanking mechanical hand, first jiao of position envelope blanking mechanical hand will take off from opening clamp device first jiao of position envelope station delivering to position, angle envelope platform through the lithium battery of closedtop and side seal, by position, angle envelope manipulator, carry out first jiao of position encapsulation; Then by second jiao of position envelope blanking mechanical hand, this lithium battery is delivered to second jiao of position envelope station of position, angle envelope platform, by position, angle envelope manipulator, carried out second jiao of position encapsulation;
Mechanism for testing comprises test handler and tester, and second jiao of position envelope blanking mechanical hand seals complete lithium battery by position, angle and delivers to test platform, and test mechanical manual operating tester is tested;
Reject defective products mechanism and comprise blanking bench, second jiao of position envelope blanking mechanical hand delivered to blanking bench by the defective products lithium battery, and blanking bench is tumbled defective products lithium battery impouring waste product box.
Technique scheme is further elaborated:
Feeding manipulator comprises the column pedestal, the paw cylinder, the two material loading paws that relatively arrange, the paw guide rod, paw push pedal and photoelectric sensor, the equipped linear bearing of two groups of paw guide rods that be arranged in parallel is equipped with the column pedestal, the two described paw push pedals that are oppositely arranged and paw cylinder arrangement are also done respectively oppositely mobile under the driving of paw cylinder, two described paw push pedals respectively with two groups of paw guide rods in an assembly fill and drive corresponding one group and move, two groups of described paw guide rods respectively are fixedly mounted with a described material loading paw, two described material loading paws are done oppositely mobile in company with paw guide rod separately, cause and realize that the promptly action and the pine separately that draw close grab action, whether photoelectric sensor arrives to lithium battery that relevant position is responded to and carries signal to associated components.
The fixture jacking apparatus comprises fixture jacking base, fixture jacking vertical shaft, fixture jacking footstock, fixture jacking cylinder, cylinder cushion block, fixture raising plate and fixture jacking guide rod, fixture jacking footstock and fixture jacking base configure up and down, and fixture jacking vertical shaft is located fixture jacking base and fixture jacking footstock up and down and supports; Fixture jacking cylinder is installed on the space between fixture jacking base and fixture jacking footstock, the fixture raising plate is arranged at the top of fixture jacking footstock and is equipped with the fixture jacking guide rod with erectting, cylinder cushion block pad is located at the lower surface of fixture raising plate, fixture jacking guide rod is equipped with linear bearing, fixture raising plate and fixture jacking cylinder are equipped with and, by the oscilaltion of fixture jacking air cylinder driven, the cylinder cushion block plays cushioning effect when the fixture raising plate descends playback.
The dispenser rotating-table apparatus comprises horizontally disposed rotating disk, motor, Cam splitter and Timing Belt, thereby motor drives dial rotation by Timing Belt driving cam dispenser; Configure turntable locating pin, inductive switch on rotating disk, fixture elastic spacing assembly and clamp locating pin, the to be packaged and described fixture of lithium battery test of clamping is put on rotating disk by fixture elastic spacing assembly and clamp locating pin.
Top package device and lateral seal comprise top side seal upper cover and the top side seal bottom head be oppositely arranged up and down, the top side seal upper cover sets corresponding top side seal upper cover heating plate and top side seal upper cover thermal insulation board, the top side seal bottom head sets corresponding top side seal bottom head heating plate and top side seal bottom head thermal insulation board, the top side seal upper cover is by the oscilaltion of top side seal upper cover air cylinder driven energy, and the top side seal bottom head is by the oscilaltion of top side seal bottom head air cylinder driven energy; Equipped end socket adjustment seat is to regulate the installation site of top side seal upper cover and top side seal bottom head.
Open clamp device and comprise out folder pulling block and elastic plastic briquetting, the elastic plastic briquetting with open the folder Connection Block be fixedly mounted with, open the folder pulling block and open the both sides, front and back that the folder Connection Block is arranged on an erect plate, open under the driving of gas enclosure cylinder one horizontally disposed first, open the folder pulling block and open the folder Connection Block and do reverse displacement along fore-and-aft direction respectively; Open the folder pulling block and open energy oscilaltion under the driving of gas enclosure cylinder in second of setting setting, opening the folder Connection Block also can oscilaltion in the 3rd driving of opening the gas enclosure cylinder erect arranged, cause out folder pulling block and the energy oscilaltion of elastic plastic briquetting to touch with described fixture, drive folder pulling block and elastic plastic briquetting and open formation before and after again can be simultaneously and open to press from both sides and move.
Position, angle envelope manipulator comprises position, angle envelope cylinder, position, angle seal hot body, the position, angle seals up end socket and bottom head is sealed in the position, angle, the position, angle seals up end socket and position, angle envelope bottom head is oppositely arranged up and down, seal hot body in position, angle makes the position, angle seal up end socket and the envelope bottom head heating of position, angle, and envelope position, air cylinder driven angle, position, angle is sealed up end socket and moved with position, angle envelope bottom head near carrying out position, angle envelope.
First jiao of position envelope blanking mechanical hand comprises the first sucker and first hydraulic bjuffer of the first mount pad, absorption lithium battery, and the first sucker is installed on the first mount pad, and the first sucker can slide along the first sucker slide rail; The first mount pad can slide along the first mount pad slide rail, and the direction that the first sucker slides is vertical with the direction of the first mount pad slip, and an end of the first mount pad slide rail configures the first hydraulic bjuffer to the first mount pad cushioning effect of having slided.
Second jiao of position envelope blanking mechanical hand comprises the second mount pad, the second sucker of drawing lithium battery, the second hydraulic bjuffer and test sampling plate, and the second sucker is installed on the second mount pad, and the second sucker can slide along the second sucker slide rail; The second mount pad can slide along the second mount pad slide rail, and the direction that the second sucker slides is vertical with the direction that the second mount pad slides; One end of the second mount pad slide rail configures the second hydraulic bjuffer to the second mount pad cushioning effect of having slided; The test sampling plate is fitted to the second mount pad, the test sampling plate can slide along test sampling plate slide rail, the direction that the test sampling plate slides is vertical with the direction that the second mount pad slides, and is equipped with on the test sampling plate and draws the sucker that complete lithium battery to be tested is sealed in position, angle.
Test handler is positioned at the top of test platform, and test handler comprises probe, bayonet and installation pedestal, and probe and bayonet are fitted to the installation pedestal, and probe and bayonet are electrically connected to tester by wire, the test of tester energy automatically converting voltage and resistance test; Pedestal is installed can oscilaltion under the driving that the pedestal cylinder is installed, and causes the bayonet can be by depressing the aluminum hull that punctures lithium battery, and probe contact by depressing with lithium battery pole ear, and bayonet and probe rising are return after being completed.
Blanking bench comprises support column, flat board and blanking bench cylinder, and a dull and stereotyped end is flexibly connected by pin and support column, and flat board can be take this pin and tumbled as axle rotates, and the equipped tilting gas cylinder of dull and stereotyped downside is tumbled power is provided for the flat board rotation.
Also comprise the discharging manipulator of qualified after tested lithium battery being delivered to next process, comprise the discharging sucker of drawing qualified lithium battery, the discharging sucker is arranged on discharging sucker mounting panel by discharging sucker guide rod, discharging sucker mounting panel can oscilaltion by discharging sucker air cylinder driven, causes the discharging sucker can oscilaltion; Discharging sucker mounting panel and discharging sucker cylinder are also equipped with horizontally disposed Rodless cylinder as a whole, cause the discharging sucker to move in the horizontal direction.
The invention has the beneficial effects as follows: overcome existing soft package lithium battery production equipment function singleness, top side seal, position, angle envelope reaches the lithium battery after encapsulation is detected to be dispersed on multiple devices carries out, incoherent mutually, be not connected mutually, do not become system, cause operating personnel to require many, equipment takes up space greatly, production efficiency is low, unstable product quality, the deficiency that product rejection rate is high, by top side seal, position, angle envelope, product detects and the defective products rejecting is combined into a machine, can complete top side seal on a machine, position, angle envelope, product detects and rejects defective products, need operating personnel few, the personnel that complete same production capacity reduce to 1 people by 10 original people, equipment takes up space little, production efficiency is high, constant product quality, yields is high.
The accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the feeding manipulator schematic diagram;
Fig. 3 is fixture jacking apparatus schematic diagram;
Fig. 4 is closedtop, side seal and opens the clamp mechanism schematic diagram;
Fig. 5 is dispenser rotating disk schematic diagram;
Fig. 6 is closedtop and lateral seal schematic diagram;
Fig. 7 is for opening clamp device dish schematic diagram;
Fig. 8 is position, angle sealing mechanism schematic diagram;
Fig. 9 is position, angle envelope manipulator schematic diagram;
Figure 10 is first jiao of position envelope blanking mechanical hand schematic diagram;
Figure 11 is second jiao of position envelope blanking mechanical hand schematic diagram;
Figure 12 is the testing apparatus schematic diagram;
Figure 13 is the blanking bench schematic diagram;
Figure 14 is discharging manipulator schematic diagram.
In figure: 100, fixture lifting platform mechanism;
110, feeding manipulator; 111, paw cylinder; 112, material loading paw; 113, paw guide rod; 114, paw push pedal; 115, photoelectric sensor; 116, linear bearing; 117, column pedestal; 118, rib; 119, fiber sensor;
120, fixture jacking apparatus; 121, fixture jacking base; 122, fixture jacking vertical shaft; 123, fixture jacking footstock; 124, fixture jacking cylinder; 125, cylinder cushion block; 126, fixture raising plate; 127, fixture jacking guide rod;
130, the nervous roller assembly of fixture;
200, closedtop, side seal and open clamp mechanism;
210, dispenser rotating-table apparatus; 211, rotating disk; 212, motor; 213, Cam splitter; 214, Timing Belt; 215, turntable locating pin; 217, fixture elastic spacing assembly;
220, top package device; 230, lateral seal; 221, top side seal upper cover; 222, top side seal bottom head, 223, top side seal upper cover heating plate; 224, top side seal upper cover thermal insulation board; 225, top side seal bottom head heating plate; 226, top side seal bottom head thermal insulation board; 227, top side seal upper cover cylinder; 228, top side seal bottom head cylinder; 229, end socket adjustment seat; 231, limiting cushion block; 232, encapsulation contiguous block;
240, open clamp device; 241, open the folder pulling block; 242, elastic plastic briquetting; 243, open the folder Connection Block; 244, first open the gas enclosure cylinder; 245, second open the gas enclosure cylinder; 246, the 3rd open the gas enclosure cylinder; 247, open the folder guide rail; 248, erect plate;
300, position, angle sealing mechanism; 310, position, angle envelope platform;
320, position, angle envelope manipulator; 321, position, angle envelope cylinder; 322, position, angle seal hot body; 323, end socket is sealed up in the position, angle; 324, position, angle envelope bottom head;
330, first jiao of position envelope blanking mechanical hand; 331, the first mount pad; 332, the first sucker; 333, the first hydraulic bjuffer; 334, the first sucker slide rail; 335, the first mount pad slide rail; 336, the first sucker cylinder; 337, the first mount pad cylinder;
340, second jiao of position envelope blanking mechanical hand; 341, the second mount pad; 342, the second sucker; 343, the second hydraulic bjuffer; 344, test sampling plate; 346, the second mount pad slide rail; 347, the second sucker cylinder; 348, the second mount pad cylinder; 350, draw the sucker that complete lithium battery to be tested is sealed in position, angle;
400, mechanism for testing; 410, test handler; 411, probe; 412, bayonet; 413, pedestal is installed; 4131, probe base mounting panel; 4132, bayonet mounting panel; 4133, bayonet pressing plate; 4134, testing cover plate; 414, the pedestal cylinder is installed; 415, test pillar;
500, reject defective products mechanism; 510, blanking bench; 511, support column; 512, flat board; 513, tilting gas cylinder; 514, pin;
600, discharging manipulator; 601, discharging sucker; 602, discharging sucker guide rod; 603, discharging sucker mounting panel; 604, discharging sucker cylinder; 605, Rodless cylinder;
700, workbench; 800, fixture guide pad; 900, fixture.
Embodiment
Below, introduce by reference to the accompanying drawings the specific embodiment of the present invention.
As shown in Figure 1, the lithium battery encapsulation test machine comprises: fixture lifting platform mechanism 100, and closedtop, side seal and open clamp mechanism 200, position, angle sealing mechanism 300, mechanism for testing 400, reject defective products mechanism 500;
The lithium battery of to be packaged and test is by fixture 900 clampings, clamping guide pad 800 guiding by workbench 700, and lithium battery and fixture 900 to be packaged and test are placed in feeding manipulator 110 together.
Fixture lifting platform mechanism 100, described closedtop, side seal and open clamp mechanism 200, position, angle sealing mechanism 300, mechanism for testing 400 and reject defective products mechanism 500 and be set in turn in workbench 700.
As shown in Figure 2, Figure 3 and Figure 4, fixture lifting platform mechanism 100 comprises the nervous roller assembly 130 of feeding manipulator 110, fixture jacking apparatus 120 and fixture, fixture 900 risings that fixture jacking apparatus 120 will be equipped with the lithium battery of to be packaged and test hold up, feeding manipulator 110 picks up this fixture 900, under the cooperation by the nervous roller assembly 130 of fixture and the fixture elastic spacing assembly 217 that arranges on the rotating disk 211 of dispenser rotating-table apparatus 210, this fixture 900 is compressed and is positioned on rotating disk 211.After the material loading paw 112 of feeding manipulator 110 picks up fixture 900, fixture jacking apparatus 120 descends and playbacks.
As shown in Figure 4, closedtop, side seal and open clamp mechanism 200 and comprise dispenser rotating-table apparatus 210, top package device 220, lateral seal 230 and open clamp device 240, top package device 220, lateral seal 230 and open clamp device 240 and be arranged at respectively closedtop station, side seal station and open the folder station around dispenser rotating-table apparatus 210, each 90 degree that rotate of rotating disk 211, after carrying out closedtop and side seal successively, by opening clamp device 240, described fixture 900 is unclamped.While carrying out closedtop and side seal, the lithium battery soft shell is by upper bottom head heating pressurization, and the temperature of its encapsulation, pressure and time parameter can be set according to technological requirement.
As shown in Figure 8, position, angle sealing mechanism 300 comprises position, angle envelope platform 310, position, angle envelope manipulator 320, first jiao of position envelope blanking mechanical hand 330 and second jiao of position envelope blanking mechanical hand 340, first jiao of position envelope blanking mechanical hand 330 will take off from opening clamp device 240 first jiao of position envelope station delivering to position, angle envelope platform 310 through the lithium battery of closedtop and side seal, carry out first jiao of position encapsulation by position, angle envelope manipulator 320, second jiao of position envelope station then by second jiao of position envelope blanking mechanical hand 340, this lithium battery being delivered to position, angle envelope platform 310 carries out second jiao of position encapsulation by position, angle envelope manipulator 320.
Mechanism for testing 400 comprises test handler 410 and tester, and second jiao of position envelope blanking mechanical hand 340 seals complete lithium battery by position, angle and delivers to test platform, and test handler 410 is handled the test that testers are comprised lithium battery voltage and resistance.
Reject defective products mechanism 500 and comprise that 510, the second jiaos of positions envelope blanking mechanical hands 340 of blanking bench deliver to blanking bench 510 by the defective products lithium battery, blanking bench 510 is tumbled defective products lithium battery impouring waste product box.
As shown in Figure 2, feeding manipulator comprises column pedestal 117, paw cylinder 111, material loading paw 112, paw guide rod 113, paw push pedal 114 and photoelectric sensor 115, the equipped linear bearing of two groups of paw guide rods that be arranged in parallel 113 is equipped with column pedestal 117, with 111 configurations of paw cylinder and under the driving of paw cylinder 111, work is oppositely mobile respectively in two described paw push pedals that are oppositely arranged 114, two described paw push pedals 114 respectively with two groups of paw guide rods 113 in an assembly fill and drive corresponding one group and move, two groups of described paw guide rods 113 respectively are fixedly mounted with a described material loading paw 112, and two described material loading paws 112 are oppositely arranged, two described material loading paws 112 are done oppositely mobile in company with paw guide rod 113 separately, cause and realize that the promptly action and the pine separately that draw close grab action, on photoelectric sensor 115, lithium battery is responded to, as whether delivered to fixture jacking apparatus 120, and carry signal to paw cylinder 111 and jacking cylinder 124, control the operation of paw cylinder 111 and jacking cylinder 124, fixture 900 enters fixture jacking apparatus 120 by fixture guide pad 800, just can be carried signal to jacking cylinder 124 and paw cylinder 111 by photoelectric sensor 115 inductions, photoelectric sensor 115, make fixture jacking apparatus 120 and 111 starts of paw cylinder.Also configure fiber sensor 119.Rib 118 also is set.Column pedestal 117 is formed by connecting by column by upper panel seat and lower panel seat, and two groups of paw guide rods that be arranged in parallel 113 are equipped with this time panel seat.
As shown in Figure 3, fixture jacking apparatus 120 comprises fixture jacking base 121, fixture jacking vertical shaft 122, fixture jacking footstock 123, fixture jacking cylinder 124, cylinder cushion block 125, fixture raising plate 126 and fixture jacking guide rod 127, fixture jacking base 121 configures up and down with fixture jacking footstock 123, and fixture jacking vertical shaft 122 is located fixture jacking base 121 and fixture jacking footstock 123 up and down and supports; Fixture jacking cylinder 124 is installed on the space between fixture jacking base 121 and fixture jacking footstock 123, fixture raising plate 126 is arranged at the top of fixture jacking footstock 123 and is equipped with the fixture jacking guide rod 127 with erectting, cylinder cushion block 125 pads are located at the lower surface of fixture raising plate 126, the equipped linear bearing of fixture jacking guide rod 127, fixture raising plate 126 is equipped with fixture jacking cylinder 124 and drives oscilaltions by fixture jacking cylinder 124, and cylinder cushion block 125 plays cushioning effect when fixture raising plate 126 descends playback.
As shown in Figure 5, dispenser rotating-table apparatus 210 comprises horizontally disposed rotating disk 211, motor (horizontal gearmotor) 212, Cam splitter 213 and Timing Belt 214, thereby motor 212 drives rotating disk 211 by Timing Belt 214 driving cam dispensers 213, rotates; Configuration turntable locating pin 215, inductive switch on rotating disk 211, fixture elastic spacing assembly 217 and clamp locating pin, the to be packaged and described fixture 900 of lithium battery test of clamping is put on rotating disk 211 by fixture elastic spacing assembly 217 and clamp locating pin.
As shown in Figure 4, top package device 220 and lateral seal 230(are called for short top side seal, following with) comprise the top side seal upper cover 221 and the top side seal bottom head 222 that are oppositely arranged up and down, top side seal upper cover 221 sets corresponding top side seal upper cover heating plate 223 and top side seal upper cover thermal insulation board 224, top side seal bottom head 222 sets corresponding top side seal bottom head heating plate 225 and top side seal bottom head thermal insulation board 226, top side seal upper cover 221 drives the energy oscilaltion by top side seal upper cover cylinder 227, the top side seal bottom head drives the energy oscilaltion by top side seal bottom head cylinder 228, equipped end socket adjustment seat 229, to regulate the installation site of top side seal upper cover 221 and top side seal bottom head 222, also is equipped with limiting cushion block 231 and encapsulation contiguous block 232.
As shown in Figure 7, open clamp device 240 and comprise out folder pulling block 241 and elastic plastic briquetting 242, elastic plastic briquetting 242 with open folder Connection Block 243 and be fixedly mounted with, open folder pulling block 241 and open the both sides, front and back that folder Connection Block 243 is arranged on an erect plate 248, open under the driving of gas enclosure cylinder 244 one horizontally disposed first, open folder pulling block 241 and open folder Connection Block 243 and do reverse displacement along fore-and-aft direction respectively; Open folder pulling block 241 and open energy oscilaltion under 245 drivings of gas enclosure cylinder in second of setting setting, opening folder Connection Block 243 also can be along opening 247 oscilaltions of folder guide rail in the 3rd driving of opening gas enclosure cylinder 246 of erectting setting, cause out folder pulling block 241 and the 242 energy oscilaltions of elastic plastic briquetting and described fixture 900 to touch, drive folder pulling block 241 and elastic plastic briquetting 242 and open to form before and after again can be simultaneously and open the folder action, be convenient to take out lithium battery.
As shown in Figure 9, position, angle envelope manipulator 320 comprises position, angle envelope cylinder 321, position, angle seal hot body 322, the position, angle seals up end socket 323 and bottom head 324 is sealed in the position, angle, the position, angle seals up end socket 323 and position, angle envelope bottom head 324 is oppositely arranged up and down, position, angle seal hot body 322 makes the position, angle seal up end socket 323 and envelope bottom head 324 heating of position, angle, and position, angle envelope cylinder 321 drives the position, angle to seal up end socket 323 and moves with position, angle envelope bottom head 324 near carrying out position, angle envelope.
As shown in figure 10, first jiao of position envelope blanking mechanical hand 330 comprises the first sucker 332 and first hydraulic bjuffer 333 of the first mount pad 331, absorption lithium battery, the first sucker 332 is installed on the first mount pad 332, the first suckers 332 and can slides along the first sucker slide rail 334; The first mount pad 331 can slide along the first mount pad slide rail 335, and the direction that the first sucker 332 slides is vertical with the direction that the first mount pad 331 slides, and (direction that the first sucker 332 slides is vertical direction, the direction that the first mount pad 331 slides is horizontal direction), an end of the first mount pad slide rail 335 configures 333 pairs of the first mount pads 331 of the first hydraulic bjuffer cushioning effect of having slided.According to shape and the size of battery, the first sucker 332 can be mounted to two unit, and one of them unit can be arranged in by a plurality of the first suckers 332 plane, and it is mobile that the first sucker 332 can carry out three-dimensional, improves the accuracy of blanking.
As shown in figure 11, second jiao of position envelope blanking mechanical hand 340 comprises the second mount pad 341, the second sucker 342 of drawing lithium battery, the second hydraulic bjuffer 343 and test sampling plate 344, the second sucker 342 is installed on the second mount pad 341, the second suckers 342 and can slides along the second sucker slide rail; The second mount pad 341 can slide along the second mount pad slide rail 346, and the direction that the second sucker 342 slides vertical with the direction that the second mount pad 341 slides (direction that the second sucker 342 slides is vertical direction, and the direction that the second mount pad 341 slides is horizontal direction); One end of the second mount pad 341 slide rails configures 343 pairs of the second mount pads 341 of the second hydraulic bjuffer cushioning effect of having slided; Test sampling plate 344 is fitted to the second mount pad 341, test sampling plate 344 can slide along test sampling plate slide rail, the direction that the direction that test sampling plate 344 slides is slided with the second mount pad 341 is vertical, and (direction that test sampling plate 344 slides is vertical direction, the direction that the second mount pad 341 slides is horizontal direction), equippedly on test sampling plate 344 draw the sucker 350 that complete lithium battery to be tested is sealed in position, angle.
As shown in figure 12, test handler 400 is positioned at the top of test platform, test handler comprises probe 411, bayonet 412 and pedestal 413 is installed, pedestal 413 is installed and is comprised probe base mounting panel 4131, bayonet mounting panel 4132, bayonet pressing plate 4133 and testing cover plate 4144, the probe base that probe 411 is installed is fitted to probe base mounting panel 4131, bayonet 412 is fitted to bayonet mounting panel 4132, probe 411 and bayonet 412 are electrically connected to tester by wire, the test of tester energy automatically converting voltage and resistance test; Pedestal 413 is installed can oscilaltion under the driving that pedestal cylinder 414 is installed, and causes the bayonet 412 can be by depressing the aluminum hull that punctures lithium battery, and probe 411 contact by depressing with lithium battery pole ear, and bayonet 412 and probe 411 risings are return after being completed.
As shown in figure 13, blanking bench 510 comprises support column 511, flat board 512 and tilting gas cylinder 513, an end of dull and stereotyped 512 is flexibly connected by pin 514 and support column 511, dull and stereotyped 512 can take this pin 514 tumbles for axle rotates, and the equipped tilting gas cylinder 513 of dull and stereotyped 512 downside is tumbled power is provided for dull and stereotyped 512 rotations.
As shown in figure 14, also comprise the discharging manipulator 600 of qualified after tested lithium battery being delivered to next process, discharging manipulator 600 comprises the discharging sucker 601 of drawing qualified lithium battery, discharging sucker 601 is inhaled guide rod 602 by discharging and is arranged on discharging sucker mounting panel 603, discharging sucker mounting panel 603 is driven by discharging sucker cylinder 604 can oscilaltion, causes the discharging sucker 601 can oscilaltion; Discharging sucker mounting panel 603 and discharging sucker cylinder 604 are also equipped with horizontally disposed Rodless cylinder 605 as a whole, cause discharging sucker 601 to move in the horizontal direction.
Claims (10)
1. the lithium battery encapsulation test machine, is characterized in that, comprising: fixture lifting platform mechanism, and closedtop, side seal and open clamp mechanism, position, angle sealing mechanism, mechanism for testing, reject defective products mechanism;
Fixture lifting platform mechanism, described closedtop, side seal and open clamp mechanism, position, angle sealing mechanism, mechanism for testing and reject defective products mechanism and be set in turn in workbench:
Lithium battery to be packaged and test enters described fixture lifting platform mechanism by the fixture clamping from workbench;
Fixture lifting platform mechanism comprises the nervous roller assembly of feeding manipulator, fixture jacking apparatus and fixture, the fixture rising that the fixture jacking apparatus will be equipped with the lithium battery of to be packaged and test holds up, feeding manipulator picks up this fixture, under the cooperation by the nervous roller assembly of fixture and the fixture elastic spacing assembly that arranges on the rotating disk of dispenser rotating-table apparatus, this clamp pressing is positioned on rotating disk;
Closedtop, side seal and open clamp mechanism and comprise dispenser rotating-table apparatus, top package device, lateral seal and open clamp device, top package device, lateral seal and open clamp device and be arranged at respectively closedtop station, side seal station and open the folder station around the dispenser rotating-table apparatus, after carrying out closedtop and side seal successively, by opening clamp device, described fixture is unclamped;
Position, angle sealing mechanism comprises position, angle envelope platform, position, angle envelope manipulator, first jiao of position envelope blanking mechanical hand and second jiao of position envelope blanking mechanical hand, first jiao of position envelope blanking mechanical hand will take off from opening clamp device first jiao of position envelope station delivering to position, angle envelope platform through the lithium battery of closedtop and side seal, by position, angle envelope manipulator, carry out first jiao of position encapsulation; Then by second jiao of position envelope blanking mechanical hand, this lithium battery is delivered to second jiao of position envelope station of position, angle envelope platform, by position, angle envelope manipulator, carried out second jiao of position encapsulation;
Mechanism for testing comprises test handler and tester, and second jiao of position envelope blanking mechanical hand seals complete lithium battery by position, angle and delivers to test platform, and test mechanical manual operating tester is tested;
Reject defective products mechanism and comprise blanking bench, second jiao of position envelope blanking mechanical hand delivered to blanking bench by the defective products lithium battery, and blanking bench is tumbled defective products lithium battery impouring waste product box.
2. lithium battery encapsulation test machine according to claim 1, it is characterized in that: feeding manipulator comprises the column pedestal, the paw cylinder, the two material loading paws that relatively arrange, the paw guide rod, paw push pedal and photoelectric sensor, the equipped linear bearing of two groups of paw guide rods that be arranged in parallel is equipped with the column pedestal, the two described paw push pedals that are oppositely arranged and paw cylinder arrangement are also done respectively oppositely mobile under the driving of paw cylinder, two described paw push pedals respectively with two groups of paw guide rods in an assembly fill and drive corresponding one group and move, two groups of described paw guide rods respectively are fixedly mounted with a described material loading paw, two described material loading paws are done oppositely mobile in company with paw guide rod separately, cause and realize that the promptly action and the pine separately that draw close grab action.
3. lithium battery encapsulation test machine according to claim 1, it is characterized in that: the fixture jacking apparatus comprises fixture jacking base, fixture jacking vertical shaft, fixture jacking footstock, fixture jacking cylinder, cylinder cushion block, fixture raising plate and fixture jacking guide rod, fixture jacking footstock and fixture jacking base configure up and down, and fixture jacking vertical shaft is located fixture jacking base and fixture jacking footstock up and down and supports; Fixture jacking cylinder is installed on the space between fixture jacking base and fixture jacking footstock, the fixture raising plate is arranged at the top of fixture jacking footstock and is equipped with the fixture jacking guide rod with erectting, cylinder cushion block pad is located at the lower surface of fixture raising plate, fixture jacking guide rod is equipped with linear bearing, fixture raising plate and fixture jacking cylinder are equipped with and, by the oscilaltion of fixture jacking air cylinder driven, the cylinder cushion block plays cushioning effect when the fixture raising plate descends playback.
4. lithium battery encapsulation test machine according to claim 1, it is characterized in that: the dispenser rotating-table apparatus comprises horizontally disposed rotating disk, motor, Cam splitter and Timing Belt, thus motor drives dial rotation by Timing Belt driving cam dispenser; Configure turntable locating pin, inductive switch on rotating disk, fixture elastic spacing assembly and clamp locating pin, the to be packaged and described fixture of lithium battery test of clamping is put on rotating disk by fixture elastic spacing assembly and clamp locating pin.
5. lithium battery encapsulation test machine according to claim 1, it is characterized in that: top package device and lateral seal comprise top side seal upper cover and the top side seal bottom head be oppositely arranged up and down, the top side seal upper cover sets corresponding top side seal upper cover heating plate and top side seal upper cover thermal insulation board, the top side seal bottom head sets corresponding top side seal bottom head heating plate and top side seal bottom head thermal insulation board, the top side seal upper cover is by the oscilaltion of top side seal upper cover air cylinder driven energy, and the top side seal bottom head is by the oscilaltion of top side seal bottom head air cylinder driven energy; Equipped end socket adjustment seat is to regulate the installation site of top side seal upper cover and top side seal bottom head.
6. lithium battery encapsulation test machine according to claim 1, it is characterized in that: open clamp device and comprise out folder pulling block and elastic plastic briquetting, the elastic plastic briquetting with open the folder Connection Block be fixedly mounted with, open the folder pulling block and open the both sides, front and back that the folder Connection Block is arranged on an erect plate, open under the driving of gas enclosure cylinder one horizontally disposed first, open the folder pulling block and open the folder Connection Block and do reverse displacement along fore-and-aft direction respectively; Open the folder pulling block and open energy oscilaltion under the driving of gas enclosure cylinder in second of setting setting, opening the folder Connection Block also can oscilaltion in the 3rd driving of opening the gas enclosure cylinder erect arranged, cause out folder pulling block and the energy oscilaltion of elastic plastic briquetting to touch with described fixture, drive folder pulling block and elastic plastic briquetting and open formation before and after again can be simultaneously and open to press from both sides and move.
7. lithium battery encapsulation test machine according to claim 1, it is characterized in that: position, angle envelope manipulator comprises position, angle envelope cylinder, position, angle seal hot body, the position, angle seals up end socket and bottom head is sealed in the position, angle, the position, angle seals up end socket and position, angle envelope bottom head is oppositely arranged up and down, seal hot body in position, angle makes the position, angle seal up end socket and the envelope bottom head heating of position, angle, and envelope position, air cylinder driven angle, position, angle is sealed up end socket and moved with position, angle envelope bottom head near carrying out position, angle envelope.
8. lithium battery encapsulation test machine according to claim 1, it is characterized in that: first jiao of position envelope blanking mechanical hand comprises the first sucker and first hydraulic bjuffer of the first mount pad, absorption lithium battery, the first sucker is installed on the first mount pad, and the first sucker can slide along the first sucker slide rail; The first mount pad can slide along the first mount pad slide rail, and the direction that the first sucker slides is vertical with the direction of the first mount pad slip, and an end of the first mount pad slide rail configures the first hydraulic bjuffer to the first mount pad cushioning effect of having slided;
Second jiao of position envelope blanking mechanical hand comprises the second mount pad, the second sucker of drawing lithium battery, the second hydraulic bjuffer and test sampling plate, and the second sucker is installed on the second mount pad, and the second sucker can slide along the second sucker slide rail; The second mount pad can slide along the second mount pad slide rail, and the direction that the second sucker slides is vertical with the direction that the second mount pad slides; One end of the second mount pad slide rail configures the second hydraulic bjuffer to the second mount pad cushioning effect of having slided; The test sampling plate is fitted to the second mount pad, the test sampling plate can slide along test sampling plate slide rail, the direction that the test sampling plate slides is vertical with the direction that the second mount pad slides, and is equipped with on the test sampling plate and draws the sucker that complete lithium battery to be tested is sealed in position, angle.
9. lithium battery encapsulation test machine according to claim 1, it is characterized in that: test handler is positioned at the top of test platform, test handler comprises probe, bayonet and pedestal is installed, probe and bayonet are fitted to the installation pedestal, probe and bayonet are electrically connected to tester by wire, the test of tester energy automatically converting voltage and resistance test; Pedestal is installed can oscilaltion under the driving that the pedestal cylinder is installed, and causes the bayonet can be by depressing the aluminum hull that punctures lithium battery, and probe contact by depressing with lithium battery pole ear, and bayonet and probe rising are return after being completed.
10. lithium battery encapsulation test machine according to claim 1, it is characterized in that: blanking bench comprises support column, flat board and blanking bench cylinder, a dull and stereotyped end is flexibly connected by pin and support column, flat board can be take this pin and tumbled as axle rotates, and the equipped tilting gas cylinder of dull and stereotyped downside provides power for flat board rotates to tumble; This lithium battery encapsulation test machine, also comprise the discharging manipulator of qualified after tested lithium battery being delivered to next process, comprise the discharging sucker of drawing qualified lithium battery, the discharging sucker is arranged on discharging sucker mounting panel by discharging sucker guide rod, discharging sucker mounting panel can oscilaltion by discharging sucker air cylinder driven, causes the discharging sucker can oscilaltion; Discharging sucker mounting panel and discharging sucker cylinder are also equipped with horizontally disposed Rodless cylinder as a whole, cause the discharging sucker to move in the horizontal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320477779.7U CN203386847U (en) | 2013-08-07 | 2013-08-07 | Lithium battery packaging tester |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320477779.7U CN203386847U (en) | 2013-08-07 | 2013-08-07 | Lithium battery packaging tester |
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| CN203386847U true CN203386847U (en) | 2014-01-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320477779.7U Expired - Fee Related CN203386847U (en) | 2013-08-07 | 2013-08-07 | Lithium battery packaging tester |
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| CN (1) | CN203386847U (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104362366A (en) * | 2014-11-07 | 2015-02-18 | 苏州三屹晨光工业设备有限公司 | Transferring mechanism of battery primary topside sealing machine |
| CN104993166A (en) * | 2015-05-18 | 2015-10-21 | 惠州金源精密自动化设备有限公司 | Square battery packaging machine |
| CN105006598A (en) * | 2015-07-24 | 2015-10-28 | 东莞仕能机械设备有限公司 | Battery cell packaging machine |
| CN105470586A (en) * | 2015-12-23 | 2016-04-06 | 肇庆理士电源技术有限公司 | Accumulator plate packaging machine and pole plate feed mechanism thereof |
| CN105750722A (en) * | 2016-04-28 | 2016-07-13 | 广东金弘达自动化科技股份有限公司 | Automatic ultrasonic welding equipment for automobile atmosphere lamp |
| CN105826594A (en) * | 2016-05-31 | 2016-08-03 | 东莞阿李自动化股份有限公司 | Clamp assembly |
| CN106450418A (en) * | 2016-11-14 | 2017-02-22 | 东莞市泽恒机械有限公司 | Full-automatic sealing machine for power battery |
| CN108232317A (en) * | 2018-01-30 | 2018-06-29 | 深圳市三和朝阳科技有限公司 | The package detection all-in-one machine of lithium-ion-power cell |
| CN109444754A (en) * | 2018-11-06 | 2019-03-08 | 东莞市恒翼能自动化有限公司 | A kind of soft package lithium battery automatic test machine structure and equipment |
| CN110609162A (en) * | 2019-09-30 | 2019-12-24 | 龙能科技(宁夏)有限责任公司 | Battery resistance measuring device and method |
| CN111600058A (en) * | 2020-06-03 | 2020-08-28 | 东莞市爱康电子科技有限公司 | Battery processing detection device |
| CN112495838A (en) * | 2020-12-11 | 2021-03-16 | 力神动力电池系统有限公司 | Shell pressure testing mechanism of sorting machine |
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- 2013-08-07 CN CN201320477779.7U patent/CN203386847U/en not_active Expired - Fee Related
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| CN104362366A (en) * | 2014-11-07 | 2015-02-18 | 苏州三屹晨光工业设备有限公司 | Transferring mechanism of battery primary topside sealing machine |
| CN104993166A (en) * | 2015-05-18 | 2015-10-21 | 惠州金源精密自动化设备有限公司 | Square battery packaging machine |
| CN105006598A (en) * | 2015-07-24 | 2015-10-28 | 东莞仕能机械设备有限公司 | Battery cell packaging machine |
| CN105470586B (en) * | 2015-12-23 | 2018-07-03 | 肇庆理士电源技术有限公司 | Accumulator wrapper sheet machine and its pole plate feed mechanism |
| CN105470586A (en) * | 2015-12-23 | 2016-04-06 | 肇庆理士电源技术有限公司 | Accumulator plate packaging machine and pole plate feed mechanism thereof |
| CN105750722A (en) * | 2016-04-28 | 2016-07-13 | 广东金弘达自动化科技股份有限公司 | Automatic ultrasonic welding equipment for automobile atmosphere lamp |
| CN105826594A (en) * | 2016-05-31 | 2016-08-03 | 东莞阿李自动化股份有限公司 | Clamp assembly |
| CN106450418A (en) * | 2016-11-14 | 2017-02-22 | 东莞市泽恒机械有限公司 | Full-automatic sealing machine for power battery |
| CN108232317A (en) * | 2018-01-30 | 2018-06-29 | 深圳市三和朝阳科技有限公司 | The package detection all-in-one machine of lithium-ion-power cell |
| CN109444754A (en) * | 2018-11-06 | 2019-03-08 | 东莞市恒翼能自动化有限公司 | A kind of soft package lithium battery automatic test machine structure and equipment |
| CN109444754B (en) * | 2018-11-06 | 2019-09-24 | 广东恒翼能科技有限公司 | A kind of soft package lithium battery automatic test machine structure and equipment |
| CN110609162A (en) * | 2019-09-30 | 2019-12-24 | 龙能科技(宁夏)有限责任公司 | Battery resistance measuring device and method |
| CN111600058A (en) * | 2020-06-03 | 2020-08-28 | 东莞市爱康电子科技有限公司 | Battery processing detection device |
| CN112495838A (en) * | 2020-12-11 | 2021-03-16 | 力神动力电池系统有限公司 | Shell pressure testing mechanism of sorting machine |
| CN113471507A (en) * | 2021-06-29 | 2021-10-01 | 东莞市爱康电子科技有限公司 | Automatic battery cell adhesive tape pasting machine |
| CN113471507B (en) * | 2021-06-29 | 2022-12-30 | 东莞市爱康智能技术有限公司 | Automatic battery cell adhesive tape pasting machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140108 Termination date: 20190807 |
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| CF01 | Termination of patent right due to non-payment of annual fee |