CN202809037U - Twin type wire drafting and winding device - Google Patents
Twin type wire drafting and winding device Download PDFInfo
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- CN202809037U CN202809037U CN 201220498222 CN201220498222U CN202809037U CN 202809037 U CN202809037 U CN 202809037U CN 201220498222 CN201220498222 CN 201220498222 CN 201220498222 U CN201220498222 U CN 201220498222U CN 202809037 U CN202809037 U CN 202809037U
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Abstract
The utility model discloses a twin type filament drafting and winding device, and belongs to the field of chemical fiber machinery manufacturing. The twin type filament drafting and winding device comprises a longitudinal vertical frame, a drafting device, and a winding device, wherein the drafting device is longitudinally arranged on the upper portion of one lateral face of the frame, and the winding device is longitudinally arranged on the lower portion of the same lateral face of the frame. The drafting device is a prefabricated member composed of a plurality of drafting parts integrally installed on an installing panel, and a filament outlet is arranged downward on the drafting device. The winding device is composed of two synchronously driven winding heads which are longitudinally arranged on the two sides below the filament outlet of the drafting device. The twin type filament drafting and winding device has the advantages of increasing the utilization rate of the space above the winding device, reducing the occupied area of the device, enabling the area of a workshop to be fully used, improving the quality of filaments, saving spinning labor cost, removing potential safety hazards, shortening production time, improving spinning production capacity, reducing produced waste filaments, shortening the installation cycle of the device, saving installation cost, being capable of obtaining economic benefits in advance, and saving the cost of device manufacturing and workshop construction.
Description
Technical field
The utility model relates to chemical fibre equipment manufacturing technology field, is specifically related to a kind of twins' type filament drawing coiler device.
Background technology
In the prior art, the drawing-off coiler device of traditional fusion method spinning filament yarn mainly comprises preorientation drawing-off coiler device (POY) and full drawing-off coiler device (FDY), and these two kinds traditional filament drawing coiler devices worldwide obtain using widely for a long time in the long filament manufacturing enterprise.Described filament drawing coiler device comprises: horizontal Vertical Rack, the drafting system that is horizontally placed on the frame front upper and the vertical coiler device that places the frame front lower; Described drafting system comprises the installation panel that laterally is placed on upper rack, follow capable direction along tow on the installation panel and be distributed with dispersedly successively pretreatment component (generally include and oil parts and cut the aspirator parts), drafting unit (generally includes at least two spinning godets or at least two group spinning hot-rolling groups, its axis direction is perpendicular to installation panel), advance silk mouthful length direction and the filament mouth length direction of pretreatment component (advance silk mouthful usually up, filament mouth is parallel to installation panel usually down and respectively) respectively the axis direction with drafting unit (namely wherein spinning godet or spinning hot-rolling group) intersect vertical, be provided with between pretreatment component and the drafting unit be used to the guide wire means of reversing tow, tow is provided with Network device from cutting the aspirator parts to the line road of following the coiler device, and the winding head in the coiler device advances the length direction of silk mouth perpendicular to installation panel.The filament drawing coiler device of this kind structure is the conventional design of long filament equipment manufacturers, and through long filament manufacturer's long-term use, makes those skilled in the art form common recognition to this structure.In order to improve spinning output and quality, each long filament equipment manufacturers and long filament manufacturer have done a large amount of improvement to this traditional filament drawing coiler device, mainly be that its parts are improved, distribution on installation panel is optimized and to the improvement of long filament production technology to each parts, the applicant has also done a large amount of improvement in these areas, and wherein more outstanding utility model created applied for Chinese patent, the existing combined FDY filament drawing of having of Granted publication: CN202064049U coiler device, the combined POY filament drawing of CN202030380U coiler device, one kind low shrinkage type polyester industrial filament drafting of CN202214509U how different mixed fiber composite filament drawing coiler device and CN202116704U coiler device, existing published have: one kind high Telon fully drafting drawing-off of CN102586909A coiler device, the high Telon pre-tropism continuous yarn of the hot drawing-off type of the high Telon pre-tropism continuous yarn of CN102586910A hot-rolling drawing-off type drawing-off coiler device and CN102586905A spinning silk winding combined manufacturing process.Improve by these, strengthened significantly the performance of filament drawing coiler device, the spinning that has improved spinning output and quality and adapted to different material, different long filament kinds.Such as the combined FDY filament drawing coiler device of the CN202064049U in above-mentioned and the combined POY filament drawing of CN202030380U coiler device, combined filament drawing coiler device is disclosed, its common feature is to set up one and the juxtaposed winding head of former winding head in traditional filament drawing coiler device, two winding heads in the coiler device advance the length direction of silk mouth perpendicular to installation panel, therefore, can be permeate spinning station of two spinning stations, thereby make and spin that to lead the combination machine device structure compacter, reduced the device fabrication cost, the needs of spinning machine bull high yield had both been satisfied, can guarantee that again package capacity is large, capital construction and equipment gross investment and production cost have been saved in the requirement that row yielding is high; But, because the fuselage of winding head is longer, two winding heads and its width of postpone double, therefore, the space of two winding heads top has greatly increased, again since the length direction of the winding head in the coiler device perpendicular to installation panel, installation panel is offset to the rear portion of winding head, whole equipment is the turning shape, so when determining the distance of positions of spinning station, need to reserve operating personnel's operating space.This shows, first defective that the combined filament drawing coiler device of prior art exists is that floor space is larger, and the space availability ratio of two winding head tops is very little, the area of factory building can not get sufficient utilization, be unfavorable for reducing the width of spinning station, more be unfavorable for further reducing the distance of positions of spinning station, so that can't increase the figure place of spinning station, affect spinning output and further improve.In the combined filament drawing coiler device of prior art, since pretreatment component advance the silk mouthful length direction and the length direction of filament mouth the Axis Cross with drafting unit is vertical respectively, must reverse 90 ° from pretreatment component tow out and enter later on drafting unit, so pretreatment component and drafting unit (namely wherein the first spinning godet or the first spinning hot-rolling group) the enough distances of must being separated by that place its below, could satisfy the technological requirement of spinning, for this reason, also need to set up be used to the guide wire means of reversing tow cutting between aspirator parts and the drafting unit.However, also be difficult to guarantee to enter the preorientation drawing-off that every rhizoid in the tow of drafting unit can be subject to same function, this shows, second defective that the combined filament drawing coiler device of prior art exists is: the spun plurality of threads of same spinning station, its physical index has certain difference, has affected quality and the quality of long filament, and, also need set up be used to the guide wire means of reversing tow, increase the manufacturing cost of equipment.Again because pretreatment component and the drafting unit enough distances of being separated by that place its below, so that all parts that is arranged on the installation panel can only be distributed on the installation panel dispersedly, greatly increased the height of drafting system, make the total height of equipment the shortest also considerably beyond operating personnel's height, so that spinning-in operation that operating personnel can't carry out spinning, must be finished by operating personnel that are in lower and operating personnel's co-operating that is in eminence the spinning-in operation of spinning, for this reason, must between drafting system and coiler device, set up the operation steel platform of standing for operating personnel or use special-purpose ladder, further increase simultaneously the distance between drafting system and the coiler device, to satisfy spinning technique requirement and convenient two operating personnel's co-operatings, increased further so again the total height of equipment, its total height is 3.9 ~ 4.3 meters.This shows, the 3rd defective that the combined filament drawing coiler device of prior art exists is: equipment is too high, the manufacturing cost of equipment, the installation cost of equipment, the capital construction cost of factory building and the recruitment cost of spinning have greatly been increased, exist certain potential safety hazard, the repiece time of spinning is long, affect the raising of long filament output, produce a large amount of waste starting fibres.In addition, owing to the winding head in the coiler device separates with frame, so the requirement of rail levelness is very high over the ground in installation and debugging for the combined filament drawing coiler device of prior art.
The utility model content
The technical problems to be solved in the utility model provides a kind of twins' type filament drawing coiler device, by increasing the space availability ratio of coiler device top, reduces the floor space of equipment, and the area of factory building is fully utilized.
In order to solve the problems of the technologies described above, twins' type filament drawing coiler device of the present utility model comprises vertical Vertical Rack, vertical drafting system and the vertical basifacial coiler device in frame the same side that places that places top, frame one side; The filament mouth of described drafting system down; Described coiler device is two synchronously driven winding heads, and described two synchronously driven winding heads vertically are arranged at the both sides of described drafting system filament mouth below.
The technical program is owing to adopted vertical Vertical Rack, with the vertical top that places frame one side of drafting system, with the vertical basifacial technological means in frame the same side that places of coiler device, make drafting system be positioned at the top of coiler device, so space availability ratio of increase coiler device top, reduce the floor space of equipment, the area of factory building is fully utilized.
Described drafting system comprises the vertical installation panel that places top, described frame one side; On described installation panel, follow capable direction along tow and be distributed with successively pretreatment component and drafting unit; Described pretreatment component advances the length direction of silk mouthful and the length direction of filament mouth and is parallel to each other with the axis direction of drafting unit respectively, tow is provided with a network components from described pretreatment component at least to following the described coiler device on the line road, be provided with seal wire sub-wire parts in advancing between the silk mouthful of the filament mouth of described drafting unit and described coiler device.
The technical program is because the technological means that the axis direction that has adopted described pretreatment component to advance the length direction of silk mouthful and the length direction of filament mouth and drafting unit is parallel to each other, therefore, after entering pretreatment component, enter abreast all the time drafting unit from the path tow out of last process, so, can make same spinning station enter the preorientation drawing-off that every rhizoid in the tow of drafting unit can be subject to same function, in the tow, all silks, its degree of orientation is consistent, the spun plurality of threads of same spinning station, the essentially no difference of its physical index, quality and the quality of long filament have been improved, simultaneously, owing to do not need tow is reversed, so can save be used to the guide wire means of reversing tow, reduce the manufacturing cost of equipment, distance between pretreatment component and the drafting unit is not subjected to the restriction of process conditions, for advantage has been created in follow-up improvement.
Described pretreatment component comprises cuts the aspirator parts; Described drafting unit comprises the first spinning godet and the second spinning godet; Described aspirator parts, network components, the first spinning godet, the second spinning godet and the seal wire sub-wire component integration cut is distributed on the described installation panel.
The technical program is owing to adopted the described aspirator parts of cutting, network components, the first spinning godet, the second spinning godet and seal wire sub-wire component integration are distributed in the technological means on the described installation panel, so, the height of installation panel is reduced greatly, the total height of equipment and operating personnel's height are adapted, only need an operating personnel station can finish on the ground the spinning-in operation of spinning, and can save the operation steel platform of standing for operating personnel, this shows, the total height of filament drawing coiler device of the present utility model reduces, further reduced the manufacturing cost of equipment, greatly reduce the installation cost of equipment, the capital construction cost of factory building and the recruitment cost of spinning, eliminated the potential safety hazard that in the spinning spinning-in operation, exists, greatly shortened the repiece time of spinning, relatively prolonged the spinning time, improved the output of long filament, the waste silk that produces because of repiece greatly reduces.
Described installation panel is dismantled and assembled the connection with the top of described frame, and it is prefabricated component that thereon described of described installation panel and integrated installation cut aspirator parts, network components, the first spinning godet, the second spinning godet and seal wire sub-wire parts.
The technical program is because to have adopted thereon described of described installation panel and integrated installation to cut aspirator parts, network components, the first spinning godet, the second spinning godet and seal wire sub-wire parts be the technological means of prefabricated component, so installation panel and integrated installation cutting aspirator parts, network components, the first spinning godet and the second spinning godet and can before equipment dispatches from the factory, carry out installation and debugging thereon, equipment shortens greatly at the installation period of spinning factory, the driving time obviously shifts to an earlier date, can reduce further installation cost, obtain in advance economic benefit.
Describedly cut the top that the aspirator parts are arranged on described installation panel one side, it advances silk mouthful up, and filament mouth advances the length direction of the length direction of silk mouthful and filament mouth respectively perpendicular to described installation panel down; Described the first spinning godet is arranged on described below of cutting the aspirator parts, and its axis is perpendicular to described installation panel; Described the second spinning godet is arranged on the opposite side of described installation panel, and its axis is perpendicular to described installation panel; Described network components is arranged on describedly to be cut between aspirator parts and described the first spinning godet or is arranged between described the first spinning godet and described the second spinning godet; Described seal wire sub-wire parts are arranged between described the second spinning godet and the described coiler device.
The technical program has been done concrete optimization to the distribution of each parts, for advantage has been created in follow-up improvement.
Described two synchronously driven winding heads are the opposed conjugated type winding head of a pair of tow feeding side; The top of described a pair of conjugated type winding head is positioned at the tow feeding side, have two levels vertically up advance silk mouthful, described two are entered the both sides, below that the silk mouth is arranged at described seal wire sub-wire parts, described two tops of advancing the silk mouth longitudinally are provided with respectively guide wire means, described guide wire means is rod-pulling type movable wire guide parts, and the conductive filament head of described rod-pulling type movable wire guide parts is the low friction porcelain wheel that plows.
The technical program is the technological means of the opposed conjugated type winding head of a pair of tow feeding side owing to having adopted described two synchronously driven winding heads, so, the top of this a pair of conjugated type winding head is positioned at two of tow feeding side and advances silk mouthful at a distance of nearer, like this, both be conducive to the coiling to tow, be conducive to again utilize the space of coiler device top.Be rod-pulling type movable wire guide parts owing to having adopted described guide wire means again, so, the speed that repiece is hung silk can be accelerated, for advantage has been created in follow-up improvement.Conductive filament head owing to described rod-pulling type movable wire guide parts is to plow to hang down the technological means of friction porcelain wheel again, so, can reduce the wearing and tearing to tow, keep intensity and the quality of tow.
Described installation panel is offset to the front portion of described winding head; Describedly cut the back side top that the aspirator parts are installed in described installation panel; Described the second spinning godet is arranged on the front side of described installation panel, is positioned at the oblique upper of described the first spinning godet; Described seal wire sub-wire parts are arranged between described the second spinning godet and the described guide wire means, are positioned at the described second spinning godet back lower place; The pull bar handle of described rod-pulling type movable wire guide parts is before machine.
The technical program is owing to adopted described installation panel to be offset to the front portion of described winding head and the technological means of pull bar handle before machine of described rod-pulling type movable wire guide parts, and the distribution of each parts done further optimization, so, operating personnel can carry out the spinning-in operation before the spinning before machine, can reduce further like this distance of positions of spinning station, make the minimum bit of spinning station apart from the Breadth Maximum close to equipment.
Described the first spinning godet and described the second spinning godet are respectively arranged with the semicircular in shape cylinder or are the protected enclosure of " J " shape cylinder.
The technical program has adopted the technological means of protected enclosure, can effectively prevent air-flow to the disturbance of tow and protect tow.The protected enclosure that adopts the protected enclosure of semicircular in shape cylinder or be " J " shape cylinder is conducive to the integrated installation of each parts.
The bottom of described frame is fixedly connected with described winding head, and the top of described frame is casing, and the underrun of described casing is bolted on the end face of frame lower.
The technical program is because the technological means that has adopted the bottom of described frame to be fixedly connected with described winding head, thus in installation and debugging rail levelness less demanding over the ground, convenient installation.
Compared with prior art, the beneficial effect of the utility model generation is as follows:
1, increases the space availability ratio of coiler device top, the area of factory building is fully utilized.
The combined filament drawing coiler device of prior art is because the fuselage of winding head is longer, two winding heads and its width of postpone double, therefore, the space of two winding head tops has greatly increased, again since the length direction of winding head in the coiler device perpendicular to installation panel, installation panel is offset to the rear portion of winding head, whole equipment is the turning shape, so, such drawing-off coiler device floor space is larger, and the space availability ratio of two winding head tops is very little, the area of factory building can not get sufficient utilization, is unfavorable for reducing the width of spinning station, more is unfavorable for further reducing the distance of positions of spinning station, so that can't increase the figure place of spinning station, affect spinning output and further improve.Twins' type filament drawing coiler device of the present utility model is owing to adopted vertical Vertical Rack, with the vertical top that places frame one side of drafting system, with the vertical basifacial technological means in frame the same side that places of coiler device, make drafting system be positioned at the top of coiler device, eliminated the turning of equipment in the prior art, so the space availability ratio of increase coiler device top reduces the floor space of equipment, and the area of factory building is fully utilized.
2, improve quality and the quality of long filament.
Through repeatedly test, the spun long filament of combined filament drawing coiler device of prior art, the CV% value of its intensity is 6%, the CV% value of its elongation is 6.5% (Grade A); The spun long filament of filament drawing coiler device of the present utility model, the CV% value of its intensity is 4%, the CV% value of its elongation is 4%, the spun long filament of twins' type filament drawing coiler device of the present utility model is than traditional spun long filament of filament drawing coiler device, the CV% value of its intensity decreases by 30%, and the CV% value of its elongation decreases by 40%.
3, save spinning recruitment cost, eliminate safe hidden trouble, shorten the repiece time, improve spinning output, reduce waste starting fibre.
The combined filament drawing coiler device of prior art needs two operating personnel just can finish spinning-in operation, and one of them people will stand on the operation steel platform of a people Duo Gao, exist certain potential safety hazard, repiece was for up to 4 minutes, relatively shortened the spinning time, affected the raising of spinning output, waste silk produces in large quantities because of the prolongation of repiece time; Twins' type filament drawing coiler device of the present utility model only needs an operating personnel station can finish spinning-in operation on the ground, save spinning recruitment cost 50%, eliminate safe hidden trouble, the simplification of repiece process greatly reduces the risk of operative employee's error, the repiece time only needs about 90 seconds, has relatively prolonged the spinning time, has improved spinning output, waste silk greatly reduces because of the shortening of repiece time, and the amplitude that reduces waste silk reaches 60%.
4, shorten the equipment installation period, save installation cost, obtain in advance economic benefit.
Twins' type filament drawing coiler device of the utility model integrated form both can be by equipment manufacturers' whole transmission behind the Installation And Test in advance, the work such as connection that the just power supply of doing at the scene is connected with compressed air, also can be divided into drafting system and coiler device split and send after test, what do at the scene is the work such as connection that simple installation and power supply are connected with compressed air.By 32 spin the position every production line rough calculation, the combined filament drawing coiler device of prior art, its installation and debugging time is about 20 ~ 22 days.Twins' type filament drawing coiler device of the present utility model, its installation and debugging time only is 9 ~ 11 days, in the constant situation of other apparatus for production line installation progress, can shift to an earlier date driving in more than 10 day, has saved installation cost, obtains in advance economic benefit.
5, save the manufacturing cost of equipment and the capital construction cost of factory building.
The manufacturing cost of the combined filament drawing coiler device of prior art is every spinning station about 18 ~ 210,000 yuan.The manufacturing cost of twins' type filament drawing coiler device of the present utility model is every spinning station about 14 ~ 150,000 yuan, can save the manufacturing cost 4 of equipment ~ 60,000 yuan of every spinning stations.Calculate by 144 spinning stations, the capital construction cost of the combined filament drawing coiler device factory building of prior art is approximately 6,000,000 yuan, the capital construction cost of twins' type filament drawing coiler device factory building of the present utility model is approximately 5,400,000 yuan, and (the spinning figure place is identical, when only calculating the factory building height reduction), can save 600,000 yuan of capital construction costs.
6, under the condition of the device fabrication cost that is equal to and factory building capital construction cost, improve production capacity.
To set up a new factory as example, only with regard to spinning factory building and spinning equipment, the floor space of the combined filament drawing coiler device of prior art is 5.1m
2/ whenever spin position (by 1.6 meters calculating of minimum bit distance), the output of whenever spinning an every day is 1.3 tons/day, the floor space of twins' type filament drawing coiler device of the present utility model is 4.1m
2/ whenever spin (by 1.3 meters calculating of minimum bit distance), whenever the output of spinning an every day is 1.31 tons/day (identical spinning kind and every potential head numbers), under the condition of investment 10,110 ten thousand element device manufacturing costs (price of complete machine) and factory building capital construction cost, the combined POY filament drawing coiler device of prior art mostly is 144 most and spins position (by 1.6 meters calculating of minimum bit distance), and 2464m can construct the factory buildings
2, production capacity is 187 tons of long filaments every day, and under equal condition, can purchase system twins' type POY filament drawing coiler device of the present utility model is 176 to spin the position, and 2470m can construct the factory buildings
2, production capacity is 230 tons of long filaments every day, can increase by 43 tons of long filament output every day.
7, energy savings.
Because twins' type filament drawing coiler device of integrated form adopts efficient open-type Network device, adopts new the nozzle of interlace to compare with other reel system and can further save the spinning cost.Also have the waste silk that produces in the normal repiece process less, the repiece time shorten has also reduced compressed air consumption simultaneously.Use the drawing-off of 1 pair of spinning godet owing to whenever spin the position, the structure of twins' type is actual to be the integration that the position is produced in conventional 2 spinning, and therefore the driving power of the spinning godet that a cover lengthens has lower electric power energy consumption much smaller than conventional 2 cover spinning godet driving power summations.Because factory building height reduces, keep the air-conditioning expense of the required constant humiture of spinning silk winding also to reduce simultaneously.
Description of drawings
Fig. 1 looks schematic diagram for the left side of twins' type POY filament drawing coiler device structure that the utility model embodiment provides;
The front-view schematic diagram of twins' type POY filament drawing coiler device structure that Fig. 2 provides for the utility model embodiment;
Twins' type POY filament drawing coiler device the first that Fig. 3 provides for the utility model embodiment schematic diagram of arranging;
Twins' type POY filament drawing coiler device the second that Fig. 4 provides for the utility model embodiment schematic diagram of arranging.
The specific embodiment
Below in conjunction with the drawings and specific embodiments twins' type filament drawing coiler device of the present utility model is comprised that twins' type POY filament drawing coiler device and twins' type FDY filament drawing coiler device are described in further detail.
As depicted in figs. 1 and 2, twins' type POY filament drawing coiler device that the utility model embodiment provides comprises: vertical Vertical Rack 1, vertical drafting system 2 and the vertical basifacial coiler device 3 in frame 1 left side that places that places frame 1 left surface top.The filament mouth of described drafting system 2 down; Described coiler device 3 is two synchronously driven winding heads 31, and these two synchronously driven winding heads 31 vertically are arranged at the both sides of described drafting system 2 filament mouths below.Twins' type POY filament drawing coiler device that the twins' type POY filament drawing coiler device formation left and right sides mirror-symmetrical that provides with the utility model embodiment is provided also belongs to an embodiment of the present utility model.
Present embodiment is owing to adopted vertical Vertical Rack, with the vertical top that places the frame left surface of drafting system, with the vertical basifacial technological means in frame left side that places of coiler device, make drafting system be positioned at the top of coiler device, eliminated the turning of equipment in the prior art, so the space availability ratio of increase coiler device top reduces the floor space of equipment, and the area of factory building is fully utilized.
As a kind of improvement of present embodiment, described drafting system 2 comprises installation panel 21, pretreatment component 22, drafting unit 23, network components 24 and seal wire sub-wire parts 25.Described pretreatment component 22 comprises cuts aspirator parts 221.Certainly, for FDY filament drawing coiler device, described pretreatment component 22 also comprises the parts that oil.Described drafting unit 23 comprises the first spinning godet 231 and the second spinning godet 232.Certainly, described drafting unit 23 can also comprise more spinning godet.For FDY filament drawing coiler device, described drafting unit 23 correspondingly comprises the first spinning hot-rolling group and the second spinning hot-rolling group or more spinning hot-rolling group.Described coiler device 3 also comprises two guide wire means 32.As can be seen from Figure 1, described installation panel 21 is leg-of-mutton rectangle of front upper place cancellation, certainly, installation panel 21 also can be a complete rectangle, as can be seen from Figure 2, installation panel 21 is provided with for the installing hole that each parts is installed, the installation panel 21 vertical tops that place described frame 1 left surface.The described aspirator parts 221 cut are used for spinning process and when troubleshooting the waste silk that produces are processed and when normal operation tow is carried out sub-wire and guiding, this cuts aspirator parts 221 are installed in installation panel 21 rear sides by installing hole top, it advances the silk mouth up, filament mouth down, its length direction that advances the silk mouth is perpendicular to installation panel 21, and the length direction of its filament mouth is also perpendicular to installation panel 21.For FDY filament drawing coiler device, the parts (not shown) that oils wherein is installed in the top of cutting aspirator parts 221 by installing hole, it advances the silk mouth up, filament mouth down, its length direction that advances the silk mouth is perpendicular to installation panel 21, the length direction of its filament mouth is also perpendicular to installation panel 21, and the parts that oil can be the parts that oil of drive.Described the first spinning godet 231 is used for from cutting aspirator parts 221 tow preorientation drawing-off out, and this first spinning godet 231 is installed in the below of cutting aspirator parts 221 by installing hole, and its axis is perpendicular to installation panel 21.Described the second spinning godet 232 is used for regulating the tension force of tow, this the second spinning godet 232 is installed in the oblique upper that installation panel 21 front sides are positioned at the first spinning godet 231 (certainly by installing hole, this the second spinning godet 232 also can be installed in dead ahead or the oblique below that installation panel 21 front sides are positioned at the first spinning godet 231 by installing hole), its axis is perpendicular to installation panel 21.For FDY filament drawing coiler device, described the first spinning godet 231 usefulness the first spinning hot-rolling group (not shown) replaces, and described the second spinning godet 232 usefulness the second spinning hot-rolling group (not shown) replaces.This shows, for POY filament drawing coiler device, cut aspirator parts 221 and advance the length direction of silk mouthful and the length direction of filament mouth and the axis of the first spinning godet 231 and the axis of the second spinning godet 232 and be parallel to each other.For FDY filament drawing coiler device, the parts that oil advance silk mouthful length direction and the length direction of filament mouth, cut aspirator parts 221 and advance the length direction of silk mouthful and the length direction of filament mouth and the axis of the first spinning hot-rolling group and the axis of the second spinning hot-rolling group and be parallel to each other.Be provided with between described the second spinning godet 232 and the guide wire means 32 be used to preventing that tow from scattering and tow being divided into the seal wire sub-wire parts 25 of two-way.Described network components 24 is used for tow is spared oil, and this network components 24 is installed in by installing hole and cuts between aspirator parts 221 and the first spinning godet 231.Certainly, this network components 24 also can be installed between the first spinning godet 231 and the second spinning godet 232, can also be installed between the second spinning godet 232 and the guide wire means 32, when network components 24 is installed between the second spinning godet 232 and the guide wire means 32, network components 24 plays simultaneously and prevents that the effect that tow scatters also can be by manually being divided into two-way with tow, at this moment, seal wire sub-wire parts 25 can save.Network components 24 can also be two or three, is installed in simultaneously above-mentioned position.Certainly, above-mentioned each parts also can be directly installed on the frame 1.The tow that described two synchronously driven winding heads 31 are respectively applied to be divided into behind the counter extensioin two-way formation spinning cake of reeling, separately ingot axle can drive separately by drive unit separately and realizes Synchronization Control by a cover electric control system in these two synchronously driven winding heads 31, also can drive and by a cover electric control system realization Synchronization Control by same drive unit and transmission mechanism.These two winding heads 31 vertically are arranged on the ground rail in frame 1 left side side by side, the head of two winding heads 31 is before machine, the top of two winding heads 31 respectively have a level that is the hash shape vertically up advance silk mouthful, these two winding heads 31 enter the left and right sides that silk mouth is arranged at seal wire sub-wire parts 25 filament mouths below, the advancing the silk mouthful distance apart from center, seal wire sub-wire parts 25 filament mouths belows and in certain scope, can change of left and right two winding heads 31, both can symmetrically place, also can asymmetricly place.Described two guide wire means 32 longitudinally are arranged on respectively described two winding heads 31 and advance near the top of mouth, the filament mouth of described guide wire means 32 and described winding head 31 to advance silk mouthful corresponding, two filament mouths of described seal wire sub-wire parts 25 respectively with described two guide wire means 32 to advance silk mouthful corresponding.The POY filament drawing coiler device that the twins' type POY filament drawing coiler device formation left and right sides mirror-symmetrical that provides with the utility model embodiment is provided also belongs to an embodiment of the present utility model.Further, in the twins' type POY filament drawing coiler device that provides with the utility model embodiment, the POY filament drawing coiler device of mirror-symmetrical also belonged to an embodiment of the present utility model before and after its drafting system consisted of.
Present embodiment (that is: for POY filament drawing coiler device, is cut aspirator parts 221 and is advanced the length direction of silk mouthful and the length direction of filament mouth and the axis of the first spinning godet 231 and the axis of the second spinning godet 232 and be parallel to each other because the technological means that has adopted described pretreatment component to advance the length direction of silk mouthful and the length direction of filament mouth to be parallel to each other with the axis direction of drafting unit respectively.For FDY filament drawing coiler device, the parts that oil advance the length direction of silk mouth and the length direction of filament mouth, cutting aspirator parts 221 advances the length direction of silk mouthful and the length direction of filament mouth and the axis of the first spinning hot-rolling group and the axis of the second spinning hot-rolling group and is parallel to each other), therefore, after entering pretreatment component, enter abreast all the time drafting unit from the path tow out of last process, so, can make same spinning station enter the preorientation drawing-off that every rhizoid in the tow of drafting unit can be subject to same function, in the tow, all silks, its degree of orientation is consistent, the spun plurality of threads of same spinning station, the essentially no difference of its physical index, improved quality and the quality of long filament, simultaneously, owing to do not need tow is reversed, so can save be used to the guide wire means of reversing tow, the manufacturing cost of reduction equipment, the distance between pretreatment component and the drafting unit is not subjected to the restriction of process conditions, for advantage has been created in follow-up improvement.
Further improve as present embodiment, describedly cut aspirator parts 221, network components 24, the first spinning godet 231, the second spinning godet 232 and seal wire sub-wire parts 25 integrated being distributed on the described installation panel 21.
In the present embodiment, owing to cut the restriction that distance between aspirator parts and the first spinning godet is not subjected to process conditions, therefore, the described aspirator parts of cutting have been adopted, network components, the first spinning godet, the second spinning godet and seal wire sub-wire component integration are distributed in the technological means on the described installation panel, so, the height of installation panel is reduced greatly, make the total height of equipment and operating personnel's height adapt (referring to Fig. 1), only need an operating personnel station can finish on the ground the spinning-in operation of spinning, and can save the operation steel platform of standing for operating personnel, this shows, the total height of filament drawing coiler device of the present utility model reduces, further reduced the manufacturing cost of equipment, greatly reduce the installation cost of equipment, the capital construction cost of factory building and the recruitment cost of spinning, eliminated potential safety hazard serious in the spinning spinning-in operation, greatly shortened the spinning repiece time, relatively prolonged the spinning time, improved the output of long filament, the waste silk that produces because of repiece greatly reduces.
Further improvement as present embodiment, described installation panel 21 is dismantled and assembled the connection with the top of described frame 1, and described installation panel 21 and integrated installation described aspirator parts 22, network components 24, the first spinning godet 231, the second spinning godet 232 and the seal wire sub-wire parts 25 cut thereon are prefabricated component.
In the present embodiment, because the area of installation panel reduces greatly, therefore having adopted thereon described of described installation panel and integrated installation to cut aspirator parts, network components, the first spinning godet and the second spinning godet is the technological means of prefabricated component, so installation panel and integrated installation cutting aspirator parts, network components, the first spinning godet and the second spinning godet and can before equipment dispatches from the factory, carry out installation and debugging thereon, the just power supply of doing in spinning factory be connected network components and carry out the engineering configuration efforts such as connection that compressed air is supplied with.The installation period of equipment shortens greatly, and the driving time obviously shifts to an earlier date, and can reduce further installation cost, obtains in advance economic benefit.
As the further improvement of present embodiment, as depicted in figs. 1 and 2, spinning cake is reeled clockwise in the winding head 31 in left side, and the right side of this winding head is the tow feeding side, this winding head enter the right side that silk mouth is positioned at this winding head top.Spinning cake is reeled counterclockwise in the winding head 31 on right side, and the left side of this winding head is the tow feeding side, this winding head enter the left side that silk mouth is positioned at this winding head top.Left and right two winding heads 31 form the conjugated type winding head 31 of a pair of each other left and right sides mirror image symmetry.The tow feeding side of this a pair of conjugated type winding head 31 is opposite, these two winding heads 31 enter the left and right sides (referring to Fig. 2) that silk mouth is arranged at seal wire sub-wire parts 25 filament mouths below symmetrically, described guide wire means 32 is rod-pulling type movable wire guide parts 32, and the conductive filament head 321 of described rod-pulling type movable wire guide parts 32 is the low friction porcelain wheel that plows.
Present embodiment is the technological means of the opposed conjugated type winding head of a pair of tow feeding side owing to having adopted described two synchronously driven winding heads, so, the top of this a pair of conjugated type winding head is positioned at two of tow feeding side and advances silk mouthful at a distance of nearer, like this, both be conducive to the coiling to tow, be conducive to again utilize the space of coiler device top.Be rod-pulling type movable wire guide parts owing to having adopted described guide wire means again, so, the speed that repiece is hung silk can be accelerated, for advantage has been created in follow-up improvement.Conductive filament head owing to described rod-pulling type movable wire guide parts is to plow to hang down the technological means of friction porcelain wheel again, so, can reduce the wearing and tearing to tow, keep intensity and the quality of tow.
Further improve as present embodiment, as shown in Figure 1, described installation panel 21 is offset to the front portion of described winding head 31; Described seal wire sub-wire parts 25 are arranged between described the second spinning godet 232 and the described guide wire means 32, are positioned at described the second spinning godet 232 back lower places; The pull bar handle 322 of described rod-pulling type movable wire guide parts 32 is before machine.
In the present embodiment, because drafting system has adopted integrated installation, so the front and back width of installation panel is less than 60CM.Therefore, adopted described installation panel to be offset to the front portion of described winding head and the technological means of pull bar handle before machine of described rod-pulling type movable wire guide parts, so, operating personnel can carry out the spinning-in operation of spinning before machine, can reduce further like this distance of positions of spinning station, make the minimum bit of spinning station apart from the Breadth Maximum (referring to Fig. 3 and Fig. 4) close to equipment.
As further improving again of present embodiment, as shown in Figure 1, the first spinning godet 231 and the second spinning godet 232 are respectively arranged with protected enclosure 233, the protected enclosure 233 of the first spinning godet 231 is for being the protected enclosure of " J " shape cylinder, the protected enclosure of the protected enclosure 233 semicircular in shape cylinders of the second spinning godet 232.Certainly, according to actual conditions, the protected enclosure 233 of both (231,232) can exchange or make the protected enclosure of other shape.Protected enclosure can effectively prevent air-flow to the disturbance of tow and protect tow.The protected enclosure that adopts the protected enclosure of semicircular in shape cylinder or be " J " shape cylinder is conducive to the integrated installation of each parts.
As the further improvement of present embodiment, as shown in Figure 2, the bottom of described frame 1 is fixedly connected with described winding head 31, and the top of described frame 1 is casing, and the bottom surface of described casing is fixed on the end face of frame 1 bottom.
The technical program is because the technological means that has adopted the bottom of described frame to be fixedly connected with described winding head, thus in installation and debugging rail levelness less demanding over the ground, convenient installation.As a kind of preferred, as can be seen from Figure 2, the bottom of frame 1 is two housings that are respectively applied to be fixedly connected with described two winding heads 31, these two housings can be fixedly connected with or be integrated part, the top of described frame 1 is casing, and the underrun of described casing is bolted on the end face of frame 1 bottom (be right side housing end face among Fig. 2 take over side).
As the further optimization of present embodiment, the described aspirator parts 221 cut are the single head cutting type, can be 20 ~ 24 of grouping/spin the design of arranging side by side of the 2x10 head of position design or grouping or 2x12 head/spin position.Described the first spinning godet 231 and described the second spinning godet 232 are respectively by separately motor drive, can make process adjustments flexible, motor and spinning godet are fixedly mounted on the installation panel 21 by high-speed bearing and flange, realize plug and play, further accelerate installation and removal speed, speed is guaranteed friction in time between 500 m/mins ~ 6,000 m/mins; Two spinning godets are isometrical, isometric lengthening spinning godet, and the diameter of spinning godet and length are Φ 120mmx200mm ~ Φ 150mmx200mm, with adapt to 20 ~ 24/spin the position design.Described network components 24 be 20 ~ 24/spin the position design, adopts new openable the nozzle of interlace, the repiece time is further shortened, waste starting fibre further reduces, the while also reduced compressed air consumption, can further save cost.Described seal wire sub-wire parts 25 are 2x10 head/spin position or 2x12 head/spin the concentrated quick wire hanging plate of position design, can realize hanging fast silk, and can play simultaneously the effect of adjusting tow winding tension and seal wire.Each described winding head 31 be 10 ~ 12/spin the position design and be provided with on-line monitoring system.
In addition, the specific embodiment of the present utility model is equally applicable to bicomponent filament yarn drawing-off coiler device.
The above only is preferred embodiment of the present utility model, and in order to limit the utility model, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacement all should not be included in the protection domain of the present utility model.
Claims (9)
1. twins' type filament drawing coiler device is characterized in that: described device comprises vertical Vertical Rack, vertical drafting system and the vertical basifacial coiler device in frame the same side that places that places top, frame one side; The filament mouth of described drafting system down; Described coiler device is two synchronously driven winding heads, and described two synchronously driven winding heads vertically are arranged at the both sides of described drafting system filament mouth below.
2. twins' type filament drawing coiler device according to claim 1 is characterized in that: described drafting system comprises the vertical installation panel that places top, described frame one side; On described installation panel, follow capable direction along tow and be distributed with successively pretreatment component and drafting unit; Described pretreatment component advances the length direction of silk mouthful and the length direction of filament mouth and is parallel to each other with the axis direction of drafting unit respectively, tow is provided with a network components from described pretreatment component at least to following the described coiler device on the line road, be provided with seal wire sub-wire parts in advancing between the silk mouthful of the filament mouth of described drafting unit and described coiler device.
3. twins' type filament drawing coiler device according to claim 2, it is characterized in that: described pretreatment component comprises cuts the aspirator parts; Described drafting unit comprises the first spinning godet and the second spinning godet; Described aspirator parts, network components, the first spinning godet, the second spinning godet and the seal wire sub-wire component integration cut is distributed on the described installation panel.
4. twins' type filament drawing coiler device according to claim 3, it is characterized in that: described installation panel is dismantled and assembled the connection with the top of described frame, and it is prefabricated component that thereon described of described installation panel and integrated installation cut aspirator parts, network components, the first spinning godet, the second spinning godet and seal wire sub-wire parts.
5. twins' type filament drawing coiler device according to claim 4, it is characterized in that: describedly cut the top that the aspirator parts are arranged on described installation panel one side, it advances the silk mouth up, filament mouth advances the length direction of a length direction of mouth and filament mouth respectively perpendicular to described installation panel down; Described the first spinning godet is arranged on described below of cutting the aspirator parts, and its axis is perpendicular to described installation panel; Described the second spinning godet is arranged on the opposite side of described installation panel, and its axis is perpendicular to described installation panel; Described network components is arranged on describedly to be cut between aspirator parts and described the first spinning godet or is arranged between described the first spinning godet and described the second spinning godet; Described seal wire sub-wire parts are arranged between described the second spinning godet and the described coiler device.
6. twins' type filament drawing coiler device according to claim 5, it is characterized in that: described two synchronously driven winding heads are the opposed conjugated type winding head of a pair of tow feeding side; The top of described a pair of conjugated type winding head is positioned at the tow feeding side, have two levels vertically up advance silk mouthful, described two are entered the both sides, below that the silk mouth is arranged at described seal wire sub-wire parts, described two tops of advancing the silk mouth longitudinally are provided with respectively guide wire means, described guide wire means is rod-pulling type movable wire guide parts, and the conductive filament head of described rod-pulling type movable wire guide parts is the low friction porcelain wheel that plows.
7. twins' type filament drawing coiler device according to claim 6, it is characterized in that: described installation panel is offset to the front portion of described winding head; Describedly cut the back side top that the aspirator parts are installed in described installation panel; Described the second spinning godet is arranged on the front side of described installation panel, is positioned at the oblique upper of described the first spinning godet; Described seal wire sub-wire parts are arranged between described the second spinning godet and the described guide wire means, are positioned at the described second spinning godet back lower place; The pull bar handle of described rod-pulling type movable wire guide parts is before machine.
8. twins' type filament drawing coiler device according to claim 7, it is characterized in that: described the first spinning godet and described the second spinning godet are respectively arranged with the semicircular in shape cylinder or are the protected enclosure of " J " shape cylinder.
9. twins' type filament drawing coiler device according to claim 8, it is characterized in that: the bottom of described frame is fixedly connected with described winding head, the top of described frame is casing, and the underrun of described casing is bolted on the end face of frame lower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220498222 CN202809037U (en) | 2012-09-27 | 2012-09-27 | Twin type wire drafting and winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220498222 CN202809037U (en) | 2012-09-27 | 2012-09-27 | Twin type wire drafting and winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202809037U true CN202809037U (en) | 2013-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220498222 Expired - Fee Related CN202809037U (en) | 2012-09-27 | 2012-09-27 | Twin type wire drafting and winding device |
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| CN (1) | CN202809037U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102877144A (en) * | 2012-09-27 | 2013-01-16 | 北京中丽制机工程技术有限公司 | Twin type filament drafting and winding device |
| CN103205820A (en) * | 2013-03-22 | 2013-07-17 | 桐昆集团股份有限公司 | Disc guiding device convenient for head rising in production process of polyester filament yarn |
| WO2019061640A1 (en) * | 2017-09-29 | 2019-04-04 | 北京中丽制机工程技术有限公司 | Integrated spinning and take-up device |
-
2012
- 2012-09-27 CN CN 201220498222 patent/CN202809037U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102877144A (en) * | 2012-09-27 | 2013-01-16 | 北京中丽制机工程技术有限公司 | Twin type filament drafting and winding device |
| CN103205820A (en) * | 2013-03-22 | 2013-07-17 | 桐昆集团股份有限公司 | Disc guiding device convenient for head rising in production process of polyester filament yarn |
| WO2019061640A1 (en) * | 2017-09-29 | 2019-04-04 | 北京中丽制机工程技术有限公司 | Integrated spinning and take-up device |
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