CN202752411U - Large-caliber double bend pushing device - Google Patents
Large-caliber double bend pushing device Download PDFInfo
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- CN202752411U CN202752411U CN 201220447652 CN201220447652U CN202752411U CN 202752411 U CN202752411 U CN 202752411U CN 201220447652 CN201220447652 CN 201220447652 CN 201220447652 U CN201220447652 U CN 201220447652U CN 202752411 U CN202752411 U CN 202752411U
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- medium frequency
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Abstract
The utility model relates to a large-caliber double bend pushing device which comprises a base, two clamp plates, a medium frequency heating device and a mandrel, wherein the two clamp plates are symmetrically fixed on the base, the medium frequency heating device is fixed between the two clamp plates, and the mandrel penetrates into the medium frequency heating device. The large-caliber double bend pushing device enables produced double bends to be in seamless integrated structures due to mandrel improvement and heating of the medium frequency heating device, and the caliber and the wall thickness of the produced double bends are very uniform. The large-caliber double bend pushing device is reliable in quality, strong in pressure bearing capability, high in production efficiency, low in production cost and capable of achieving once forming.
Description
Technical field
The utility model relates to a kind of elbow pushing equipment, relates in particular to one times of elbow pushing of a kind of heavy caliber equipment, belongs to mechanical manufacturing field.
Background technology
One times of elbow is widely used in shipbuilding, petrochemical industry, the industries such as electric power.Especially shipbuilding industry is more strict for the requirement of elbow quality, physical dimension etc.Yet because the camber of one times of elbow is limit, its one-time formed production difficulty is very large, and existing production technology can't accomplish that one times of elbow is one-body molded.Present processing technology mostly adopts the compressing tablet butt welding or heads a ball rolling.Two bad controls of weldquality of the elbow that the compressing tablet butt welding is produced, bearing capacity is poor.Elbow bore and wall thickness that the heading Rolling Production goes out have serious deviation.And the production efficiency of above two kinds of techniques is all very low, and is artificial, and the waste of the expenses such as material is serious.So, the production technology of one times of elbow falls behind the development that has seriously restricted pipe technology, distinct issues are exactly that shipbuilding industry is made super-huge warship, submarine, during the boats and ships such as cargo ship, at the bottom of the required channel bend working (machining) efficiency and quality level not high, thereby further had influence on working (machining) efficiency and the quality level of boats and ships.
The utility model content
But technical problem to be solved in the utility model provides the one-shot forming of a kind of production elbow, and the elbow of production is that integral type structure, reliable in quality, bearing capacity are strong, one times of seamless elbow pushing equipment that production efficiency is high, production cost is low.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: one times of elbow pushing of a kind of heavy caliber equipment, comprise base, two clamping plates, induction heating equipment of medium frequency and plug, described two clamping plates symmetry is fixed on the base, induction heating equipment of medium frequency is fixed between the two clamping plates, and described plug is inner through induction heating equipment of medium frequency.
On the basis of technique scheme, the utility model can also be done following improvement.
Further, described plug comprises feeding area and reducing district, and described feeding area is a cylindrical structure, described reducing district is a camber structure, one end in described reducing district is connected with an end of feeding area, and the reducing district comprises reducing cross section, sizing cross section and port cross section, and described reducing district seamlessly transits.
Further, described reducing cross section is a disc structure, interface for feeding area and reducing district, described sizing cross section is an oval structure, angle between itself and the reducing cross section is 60 degree, described port cross section is the oval structure identical with the sizing cross sectional shape, and the angle between itself and described sizing cross section is 30 degree.
Further, the long ratio range with minor axis length of the major axis in port cross section, described reducing district is 1.1-1.2.
Further, the long ratio range with described feeding area cylindrical structure diameter of the major axis in port cross section, described reducing district is 1.4-1.5.
Further, described plug is that reconditioning forms after the stainless steel casting.
The beneficial effects of the utility model are: one times of elbow pushing of a kind of heavy caliber described in the utility model equipment is because the improvement of plug, heating with induction heating equipment of medium frequency, making one times of elbow of production is seamless integral structure, its bore and wall thickness are very uniform, reliable in quality, bearing capacity are strong, and can realize one-shot forming, this times of seamless elbow pushing production efficiency of equipment is high, production cost is low.
Description of drawings
Fig. 1 is the structure chart of a kind of one times of elbow pushing equipment described in the utility model;
Fig. 2 is the structure chart of a kind of one times of elbow pushing equipment plug described in the utility model.
In the accompanying drawing, the list of parts of each label representative is as follows:
1, plug, 2, induction heating equipment of medium frequency, 3, clamping plate, 4, base, 1-1, feeding area, 1-2, reducing district, 1-2-1, reducing cross section, 1-2-2, sizing cross section, 1-2-3, port cross section.
The specific embodiment
Below in conjunction with accompanying drawing principle of the present utility model and feature are described, institute gives an actual example and only is used for explaining the utility model, is not be used to limiting scope of the present utility model.
Be the structure chart of one times of elbow pushing of a kind of heavy caliber described in the utility model equipment such as Fig. 1, as shown in the figure, this times of seamless elbow pushing equipment comprises plug 1, induction heating equipment of medium frequency 2, two clamping plates 3 and base 4, described two clamping plates 3 symmetries are fixed on the base 4, induction heating equipment of medium frequency 2 is fixed between the two clamping plates 3, and described plug 1 is inner through induction heating equipment of medium frequency.
Fig. 2 is the structure chart of one times of elbow pushing of a kind of heavy caliber described in the utility model equipment plug, as shown in the figure, described plug 1 forms for the rear reconditioning of stainless steel casting, comprise feeding area 1-1 and reducing district 1-2, described feeding area 1-1 is a cylindrical structure, and described reducing district 1-2 is a camber structure, and the end of described reducing district 1-2 is connected with the end of feeding area 1-1, reducing district 1-2 comprises reducing cross section 1-2-1, sizing cross section 1-2-2 and port cross section 1-2-3, and described reducing district 1-2 seamlessly transits.
Wherein, described reducing cross section 1-2-1 is a disc structure, interface for feeding area 1-1 and reducing district 1-2, described sizing cross section 1-2-2 is an oval structure, angle between itself and the reducing cross section 1-2-1 is 60 degree, described port cross section 1-2-3 is the oval structure identical with sizing cross section 1-2-2 shape, and the angle between itself and described sizing cross section 1-2-2 is 30 degree.
Wherein, the long ratio range with minor axis length of the major axis of the port cross section 1-2-3 of described reducing district 1-2 is 1.1-1.2.
Wherein, the major axis of the port cross section 1-2-3 of described reducing district 1-2 length is 1.4-1.5 with the ratio range of the cylindrical structure diameter of described feeding area 1-1.
The below briefly introduces one times of elbow pushing process:
Pipe to be processed is sent to the feeding area 1-1 of plug 1, and the heating through induction heating equipment of medium frequency 2 is softened pipe to be processed, lays a good foundation for pipe to be processed carries out deformation at the reducing district of plug 1 1-2; Continue to advance pipe to be processed to the reducing district 1-2 of plug 1, because change has occured in the shape of the reducing district 1-2 of plug 1, cause pipe to be processed to carry out deformation at the reducing district of plug 1 1-2, because reducing district 1-2 seamlessly transits, so bore and the wall thickness of the elbow that produces are uniform.Specifically when the port of pipe to be processed during by the reducing cross section of pushing reducing district 1-2, pipe to be processed begins to occur deformation, when the port of pipe to be processed is pushed to the sizing cross section of reducing district 1-2, because the cross sectional shape of plug 1 is not changing, cause the cross section of pipe to be processed no longer to change, when the port of pipe to be processed was pushed to the port cross section of reducing district 1-2, elbow pushing process was finished.
One times of elbow pushing of a kind of heavy caliber described in the utility model equipment is because the improvement of plug, heating with induction heating equipment of medium frequency, making one times of elbow of production is seamless integral structure, its bore and wall thickness are very uniform, reliable in quality, bearing capacity are strong, and can realize one-shot forming, this times of seamless elbow pushing production efficiency of equipment is high, production cost is low.
The above only is preferred embodiment of the present utility model, and is in order to limit the utility model, not all within spirit of the present utility model and principle, any modification of doing, is equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (6)
1. one times of elbow pushing of heavy caliber equipment, it is characterized in that, comprise base, two clamping plates, induction heating equipment of medium frequency and plug, described two clamping plates symmetry is fixed on the base, induction heating equipment of medium frequency is fixed between the two clamping plates, and described plug is inner through induction heating equipment of medium frequency.
2. one times of elbow pushing of described a kind of heavy caliber equipment according to claim 1, it is characterized in that, described plug comprises feeding area and reducing district, described feeding area is a cylindrical structure, described reducing district is a camber structure, one end in described reducing district is connected with an end of feeding area, and the reducing district comprises reducing cross section, sizing cross section and port cross section, and described reducing district seamlessly transits.
3. one times of elbow pushing of described a kind of heavy caliber equipment according to claim 2, it is characterized in that, described reducing cross section is a disc structure, interface for feeding area and reducing district, described sizing cross section is an oval structure, angle between itself and the reducing cross section is 60 degree, and described port cross section be the oval structure identical with the sizing cross sectional shape, and the angle between itself and described sizing cross section is 30 to spend.
4. one times of elbow pushing of described a kind of heavy caliber equipment according to claim 2 is characterized in that, the major axis in port cross section, described reducing district long with the long ratio range of minor axis be 1.1-1.2.
5. one times of elbow pushing of described a kind of heavy caliber equipment according to claim 2 is characterized in that, the long ratio range with described feeding area cylindrical structure diameter of the major axis in port cross section, described reducing district is 1.4-1.5.
6. one times of elbow pushing of described a kind of heavy caliber equipment according to claim 1 is characterized in that, described plug is that reconditioning forms after the stainless steel casting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220447652 CN202752411U (en) | 2012-09-04 | 2012-09-04 | Large-caliber double bend pushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220447652 CN202752411U (en) | 2012-09-04 | 2012-09-04 | Large-caliber double bend pushing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202752411U true CN202752411U (en) | 2013-02-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220447652 Expired - Fee Related CN202752411U (en) | 2012-09-04 | 2012-09-04 | Large-caliber double bend pushing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202752411U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174731A (en) * | 2014-08-27 | 2014-12-03 | 河南新开源石化管道有限公司 | Hydraulic pipe bending machine |
| CN116586527A (en) * | 2023-07-18 | 2023-08-15 | 盐山亚汇管业有限公司 | Elbow pushing device and process convenient for feeding |
-
2012
- 2012-09-04 CN CN 201220447652 patent/CN202752411U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174731A (en) * | 2014-08-27 | 2014-12-03 | 河南新开源石化管道有限公司 | Hydraulic pipe bending machine |
| CN104174731B (en) * | 2014-08-27 | 2016-09-28 | 河南新开源石化管道有限公司 | A kind of hydraulic pipe bender |
| CN116586527A (en) * | 2023-07-18 | 2023-08-15 | 盐山亚汇管业有限公司 | Elbow pushing device and process convenient for feeding |
| CN116586527B (en) * | 2023-07-18 | 2023-09-05 | 盐山亚汇管业有限公司 | Elbow pushing device and process convenient for feeding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130227 Termination date: 20140904 |
|
| EXPY | Termination of patent right or utility model |