CN202074561U - Combustion-supporting energy-saving control system - Google Patents

Combustion-supporting energy-saving control system Download PDF

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Publication number
CN202074561U
CN202074561U CN 201120170953 CN201120170953U CN202074561U CN 202074561 U CN202074561 U CN 202074561U CN 201120170953 CN201120170953 CN 201120170953 CN 201120170953 U CN201120170953 U CN 201120170953U CN 202074561 U CN202074561 U CN 202074561U
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China
Prior art keywords
stirring shaft
combustion
metal tube
stirring
control system
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Expired - Fee Related
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CN 201120170953
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Chinese (zh)
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方芳
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Individual
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Individual
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Abstract

A combustion-supporting energy-saving control system for layer type solid fuel combustion boilers comprises a stirring shaft, a spiral lead screw straight line moving mechanism, an alternating current motor with reverse control, a driving mechanism, an alternating current motor speed regulator and an approach switch assembly and is fixed on a stand. The combustion-supporting energy-saving control system is characterized in that a stirring shaft external lining and stirring teeth are made of fire-proof nonmetal materials, a separating board is perpendicularly embedded in the inner wall of a metal tube of the stirring shaft along the axial center of the metal tube to form a cooling water loop, and the thermal expansion coefficient of the separating board is larger than that of the metal tube. The spiral lead screw straight line moving mechanism and a dynamic control mechanism automatically control the reciprocating stroke and the reciprocating speed of the stirring shaft. A recessed rotatable support of the stand can be selected to be fixed on the ground or on the boiler wall flexibly according to position conditions of equipment installation. Compared with the prior art, the combustion-supporting energy-saving control system lowers use amount of circulating water, improves bending strength of a stirring rod, and is controllable in stirring mode, compact in structure, steady in running, beneficial for enabling users to choose a better stirring combustion-supporting mode to achieve energy-saving effect, and more convenient to manufacture, install and use.

Description

The combustion-supporting and energy-saving control system
Technical field
The utility model relates to a kind of combustion-supporting and energy-saving control system, especially relates to a kind of stirring combustion-supporting machine that is used for solid fuel layer combustion boiler.
Background technology
The burning of solid fuel such as coal, municipal refuse etc., wherein the boiler plant of layer combustion mode occupies very big ratio.Solid-fuelled layer combustion equipment such as chain type boiler, solid fuel is advanced on the motion fire grate and is formed mobile grate firing, use the solid fuel that agitation means burns on fire grate can be effectively combustion-supporting and the efficiency of combustion 5-30% of raising coal at main combustion chamber, thereby reach the effect of economizing on coal and reducing exhaust emission.At present according to the applied technical equipment of this principle, equipment as Chinese patent CN2124388 proposition, stirring executing agency---use recirculated cooling water under 1000 degree left and right sides high temperature, normally to use on the metal stirring shaft, and this need sizable quantity of circulating water to guarantee this mechanism; If recirculated water does not use the boiler demineralized water to recycle, then the cooling problem and the formed thus secondary energy consumption of a large amount of recirculated waters almost can not be used this device; Because the required quantity of circulating water of metal stirring shaft is very big, there be recirculated water flexible pipe operational failure risk and energy consumption under high pressure and hot conditions of stirring shaft, also increased the potential safety hazard of this device of boiler use itself.Simultaneously, reciprocator's complexity of existing equipment, the chilled(cooling) water return (CWR) structure of stirring shaft make the processing and manufacturing complexity, stir can only fix the vertically reciprocating motion of stroke of tooth, because the fixed structure of frame can not be selected the equipment mounting means flexibly.
Summary of the invention
The purpose of this utility model is that a kind of improved stirring formula combustion-supporting and energy-saving control system will be provided, it can make under the hot operation state of stirring shaft, reduce the bending strength of quantity of circulating water and increase stirring shaft effectively, move back and forth accurate, stable also can realize controlling automatically reciprocal degree and speed, simple and compact for structure, flexible for installation, convenient manufacturing and use.
The technical scheme that the utility model provides is: a kind of combustion-supporting and energy-saving control system, the straight-line motion mechanism that it is made up of screw and sliding thick stick assembly, oppositely alternating current generator, speed regualtion of AC motor device, the transmission controlling mechanism of forming near switch module of control are formed, and are fixed on the frame to be fixed on stirring shaft on the linear bearing slide block and band.
Above-mentioned stirring shaft part is characterized in that structural pipe wall is made up of fire-resistant nonmetallic materials outer lining, fire-resistant non-metallic fillers layer and metal tube, its thermal conductivity factor have only metal tube 1/20th in, effectively reduce the flow that uses cooling circulating water; The metal tube of stirring shaft is embedded in thermal coefficient of expansion and forms the chilled(cooling) water return (CWR) greater than the dividing plate that metal tube, width equate with the metal tube interior diameter; The stirring shaft outer wall is the equidistant stirring teeth of arranging of fire-resistant nonmetallic materials, the spacing of stirring tooth is the 10-30 centimetre, stir tooth angled and alternately arrangement with the reciprocating vertical plane of stirring shaft, reciprocating in the vertical direction of advancing with fire grate, stir the solid fuel of burning, reach combustion-supporting effect.
The straight-line motion mechanism that above-mentioned reciprocator part is made up of screw, linear bearing, sliding thick stick assembly, the alternating current generator of band reversing controller, speed regualtion of AC motor device, near switch module and transmission component composition, controlled reciprocating stroke and speed.
Above-mentioned rack section is used for fixing above-mentioned motion and Control Component, and frame can turn to bracing frame to pass through the back shaft and the holding screw of frame by the spill of fireplace one end, can select to fix on the ground or be fixed on the boiler wall.
The beneficial effects of the utility model are, thereby reduce the heat output of stirring shaft in stove by the nonmetallic materials flame retardant coating quantity of circulating water are effectively reduced, and have eliminated operational failure risk and boiler safety hidden danger that high pressure, high temperature circulation water are brought; By the embedding dividing plate of stirring shaft inner wall of metal tube, make the circulating water loop structure very simple and increased the bending strength of stirring shaft; Spiral reciprocator, travel speed control automatically make the reciprocating action of stirring shaft more accurately steady, and have increased the motion control free degree of stirring shaft, enable to control the stirring tooth and select best energy-conservation motor pattern; Spill can turn to bracing frame to select the fixed position flexibly according to the equipment mounting condition, has improved the equipment installation flexibility.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the schematic top plan view of the utility model embodiment.
Fig. 3 Fig. 4 is the stirring shaft organigram of the utility model embodiment.
1. stirring shafts among the figure, 2. linear bearing slide block, 3. stirring shaft securing member, 4. screw, 5. linear slide optical axis, 6. linear slide optical axis and screw bearing, 7. belt pulley, 8. driving belt, the 9. alternating current generator of band reversing controller, 10. speed regulator, 11. frames, 12. spills can turn to bracing frame, 13. holding screw, 14. rack support axles, 15. near switch, 16. the Stroke Control plate, 17. stirring shaft water inlets, 18. stirring shaft delivery ports, 19. chain type boiler furnace wall, 20. the nonmetallic materials outer lining, 21. nonmetallic materials, 22. metal tubes, 23. metal tube, 23. dividing plate, 24. stir tooth, 25 boiler grates.
The specific embodiment
Among Fig. 1 and Fig. 2, by linear bearing slide block (2), screw (4), linear slide optical axis (5), linear slide optical axis and screw bearing (6), the frame (11) that is fastened on belt pulley (7) goes up forms straight-line motion mechanism, alternating current generator (9) (the individual event 220V of band reversing controller, 0.5KW) rotate by the belt pulley (7) of belt pulley driving belt (8) drive screw, drive screw pair (4) and drive linear bearing slide block (2) moving linearly on the linear slide optical axis, by controlling motor steering near switch (15) and the Stroke Control plate (16) on linear bearing slide block (2), realize the reciprocating motion of linear bearing slide block (2), reciprocating motion speed is by speed regualtion of AC motor device (10) control.Fix near switch (15) position, the position of Stroke Control plate (16) is adjustable, and the alternating current generator speed changer has bigger selection face, can realize the SERVO CONTROL that reciprocating speed changes.Recirculated water is finished cycle heat exchange by water inlet (17) and delivery port (18) in the metal tube (20) of stirring shaft (1), stirring shaft (1) is fixed on the stirring shaft securing member (3) of linear axis slide block (2), and stirring shaft drive to stir tooth back and forth stirring burning coal layer under the hot environment in chain type boiler thus.Frame (11) can fix on the ground, or one side is fixed on ground and the spill of another side can turn to bracing frame (12) can select the horizontal fixed distance by frame support axle (14), with holding screw (13) fixed frame on chain type boiler furnace wall (19), thereby solve the difficulty that the other boiler plant structure of boiler wall is caused the stirring combustion-supporting machine installation site flexibly.In Fig. 3 and Fig. 4, the structure of stirring shaft, the tube wall skin is nonmetallic materials outer lining (20), the middle level is non-metallic fillers (21), internal layer is metal tube (22), dividing plate (23) vertically passes at the shaft core position of metal tube axially-movable direction, metal tube one end in entering stove is reserved the certain distance that seals with metal tube (22), the other end flushes with metal tube (22) and seals, the two sides tube wall that gets dividing plate (23) near this end has water inlet (17) and delivery port (18), form the recirculated cooling water loop therefrom, stir tooth (24) and be fixed on stirring shaft tube wall skin, stir tooth (24) and angled alternately equidistant arrangement of the reciprocating vertical plane of stirring shaft.

Claims (3)

1. combustion-supporting and energy-saving control system that is used for solid fuel layer combustion equipment, by stirring shaft, straight-line motion mechanism, transport power controlling organization and frame are formed, the straight-line motion mechanism parts comprise screw (4), linear bearing slide block (2), linear slide optical axis (5), linear slide optical axis and screw bearing (6), screw belt pulley (7), power-control section comprises the alternating current generator (9) of being with reversing controller, speed regualtion of AC motor device (10), driving belt (8), near switch (15) and Stroke Control plate (16), straight-line motion mechanism and power control mechanism are installed on the frame holder, stirring shaft (1) is fixed on the linear bearing slide block (2) by stirring shaft securing member (3), it is characterized in that: stirring shaft adopts fire-resistant nonmetallic materials outer lining (20), stirring tooth (24) adopts fire-resistant nonmetallic materials or metal material to add the non-metallic refractory outer lining, the stirring shaft internal layer is metal tube (22), dividing plate (23) vertically passes and is embedded in the metal pipe-wall at the shaft core position of metal tube axially-movable direction, metal tube one end in entering stove is reserved the certain distance that seals with metal tube (22), the other end flushes with metal tube (22) and seals and near dividing plate (23) the both sides tube wall of this end water inlet (17) and delivery port (18) are being arranged, form the recirculated cooling water loop, stir tooth (24) with the reciprocating vertical plane of stirring shaft angled and alternately equidistant the arrangement, straight-line motion mechanism screw pair, linear bearing slide block and travel switch parts are formed.
2. combustion-supporting and energy-saving control system according to claim 1 is characterized in that: the thermal coefficient of expansion of the dividing plate of agitator arm chilled(cooling) water return (CWR) (23) is greater than the thermal coefficient of expansion of metal tube (22).
3. combustion-supporting and energy-saving control system according to claim 1, it is characterized in that: the spill of frame can turn to bracing frame (12) two ends by frame support thick stick (14) and holding screw, can select to fix on the ground or be fixed on the chain type boiler furnace wall (19), and the fixed range of adjustable complete machine frame and boiler wall.
CN 201120170953 2011-05-25 2011-05-25 Combustion-supporting energy-saving control system Expired - Fee Related CN202074561U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120170953 CN202074561U (en) 2011-05-25 2011-05-25 Combustion-supporting energy-saving control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201120170953 CN202074561U (en) 2011-05-25 2011-05-25 Combustion-supporting energy-saving control system

Publications (1)

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CN202074561U true CN202074561U (en) 2011-12-14

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CN 201120170953 Expired - Fee Related CN202074561U (en) 2011-05-25 2011-05-25 Combustion-supporting energy-saving control system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105197903A (en) * 2013-01-04 2015-12-30 吴杰 Drying system for residue liquid treatment of calcium oxide or calcium chloride or benzoyl chloride
TWI700360B (en) * 2018-05-18 2020-08-01 日商保羅伍斯Ihi股份有限公司 Coke dry quenching device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105197903A (en) * 2013-01-04 2015-12-30 吴杰 Drying system for residue liquid treatment of calcium oxide or calcium chloride or benzoyl chloride
TWI700360B (en) * 2018-05-18 2020-08-01 日商保羅伍斯Ihi股份有限公司 Coke dry quenching device

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111214

Termination date: 20120525