CN1904919A - Comprehensive managing system of small power transformer limiting design and measurement automatic recording - Google Patents
Comprehensive managing system of small power transformer limiting design and measurement automatic recording Download PDFInfo
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- CN1904919A CN1904919A CNA2006100527778A CN200610052777A CN1904919A CN 1904919 A CN1904919 A CN 1904919A CN A2006100527778 A CNA2006100527778 A CN A2006100527778A CN 200610052777 A CN200610052777 A CN 200610052777A CN 1904919 A CN1904919 A CN 1904919A
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Abstract
The invention discloses a small power supply transformer simulating design and measuring automatic record comprehensive management system. It automatically generates the quoted price and testing automatic record according to CAD simulating image, producing principle image and accurate cost calculating and optimizing selecting mode. The transformer rapid simulating design, testing automatic record, stream, information flow, fund flow, control flow, and quality system would be integrated together by local network and Internet. It would improve the informatization degree for corporation.
Description
Technical field
The present invention relates to a kind of with Computer Design, measurement, the system that writes down and carry out integrated management, specifically to the design of transformer of small power transformer manufacturing enterprise (educational research unit) calculate, the integrated total management system of computing machine of quotation automatically, product detection, production management, automatic record, logistics, information flow, cash flow, control stream, quality system, and the method for by network technology the management and production of enterprise effectively being managed in distributed mode.
Background technology
Cut-throat competition at present and fast-changing market have proposed new requirement to the design and the production of small power transformer: kind and specification are more and more, production lot is more and more littler, the delivery cycle is shorter and shorter, product quality requires more and more higher, price is more and more lower, and the cost of raw material rises steadily.And hand computation is adopted in existing small power transformer design basically, and small power transformer system major parameter is not had automatic measurement and record, more there is not networked resource sharing, do not have effective the combination with enterprise internal resource own, make that design is numerous and diverse, the cycle is elongated, labour cost increases, easily make mistakes, the needs that the variation of incompatibility modern market and products export are earned foreign exchange, and design lack of standardization, aggregate level is low, is unfavorable for the employing of advanced technology and advanced way to manage.Present each small power transformer design producer following problem that needs to be resolved hurrily:
1) The Automation Design and integrated system.
Engineering technical personnel can be in the fastest time, goes out satisfactory small power transformer and collect design, trial-production, production, detection, storage, user in the incorporate system integration by method (robotization) designing and calculating more easily.
2) measure and automatic record.
To the small power transformer designed by the measurement of technology and quality department and record automatically, analyze parameters in series, whether meet design and actual production requirement, and deposit database in, feed back to the foundation of design department as design optimization, constantly revise and improve the accuracy of parameter, reduce cost, increase competitiveness of product.Make design-production-quality testing-design seamless link to prevent mistake, keep data true.Further improve the quality system of enterprise, and the degree of doing over again is reduced, improve the prestige on quality and the competitive power of enterprise product.
3) Enterprise Resource is shared.
Set up intranet, each department is more effective, uses the internal resource of enterprise apace.As logistics, design, control stream, management, the incorporate system platform of ecommerce etc., the IT application in enterprises degree is further improved, give full play to the advantage of IT application in enterprises.
4) efficient and cost and quotation automatically.
Enterprise designs the small power transformer that meets the requirements in the short period of time, by cost analysis, select more economical and effective small power transformer to put into production, particularly copper, silicon steel, plastics price rise steadily, medium-sized and small enterprises have only the means by information system management, strengthen pricing, strictness is controlled cost, and strengthens the viability and the competitive power of enterprise.In time quote corresponding price if transformer production enterprise can not assess the cost fast, will miss a lot of markets good opportunity.And traditional method will be at first designs and calculates the transformer of multiple skeleton, and input trial-production, measurement and hand-kept, select sample to fix a price again according to qualifications, generally need about 10 days time, often enterprise receives order and expects, can directly finish above step, determine design, directly offer price in a few minutes.
5) plan and strain.
By Internet resources and enterprise management system, set up enterprise operation plan implementing ability fast and effectively, and the change of the crash program under the situation and replan ability, market and business environment that reply constantly changes in addition.All departments' function integration, integrated, adaptability is strong, the information system management means of efficient, science, reaction capacity is fast.
6) Wang Luohua e-platform.
The quotation of product, the input of order can be undertaken by the internet, and the client also can pass through network inquiry company product information, and each agency also can carry out daily office by the internet.
7) design of Simulation.
Can go into operation fast to the newtype transformer in the order, advanced reliable design at first will be arranged, and utilize the emulation CAD figure that produces, checking judges whether window unshakable in one's determination can hold the line bag fast, thereby the proof optimizing design scheme will be first scheme that is about to operation, design to meet the production demand.
But, present existing software can only the simple designs transformer, do not have emulation CAD figure differentiate around must under problem, can not generate production principle figure automatically, there are not the accurate method of cost accounting and analysis mode optimization yet, also can't offer automatically, also not detect automatic production record transformer is detected; Existing software all is the unit version, and effectively resource sharing can not be done effective the combination with the management system subsystem resource of whole enterprise.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of small power transformer limiting design is provided and measures record total management system automatically, by the CAD analogous diagram, production principle figure and accurate pricing and optimized choice mode, automatically produce the quotation of transformer and detect automatic record, by Intranet and Internet, the transformer high-speed simulation of enterprise is designed, detect automatic record, logistics, information flow, cash flow, control stream, quality systems etc. effectively combine, the design of transformer is provided for small power transformer manufacturing enterprise (educational unit) better, produce service, and provide enterprise that the effectively method of management is made in the management and production of itself, the level of informatization of enterprise is further improved.
The present invention solves the problems of the technologies described above the technical scheme that is adopted:
The record total management system comprises: enterprise database server, WEB server, enterprises lan, wide area network and distribution agency, sales force's Net-connected computer with measuring automatically in a kind of small power transformer limiting design, intelligent detection equipment, the automatic record of computer.Enterprises all departments, agency, sales force's Net-connected computer is obtained system software on the server by network, in each business procedure, carry out the exchange and the communication of data and information, make enterprise under collaborative help of the present invention, finish each business of enterprise smoothly with the enterprise background system.System structure characteristic is to adopt B/S to combine with the C/S structure, adopts partial data encryption technology and information security, effectively system is managed, safeguards, upgrades, and strengthened security of system.The present invention includes with lower module:
1) system maintaining module
2) production management module
3) purchasing management module
4) sales management module
5) product design module
6) quality management module (contain and detect automatic production record)
7) the automatic quote module of cost
8) storehouse management module
9) telecommuting module (ecommerce)
10) network service support module
11) financial management module
Divide plurality of function modules under each module again, will do unified the description below.
The present invention than present software merely to the design of transformer, standalone version has very big difference, the present invention provides a kind of telotism, automaticity height, scientific, standardization, integrated level height, small power transformer limiting design from management philosophy advanced person to small power transformer manufacturing enterprise with measure record total management system and method automatically, make enterprise fully be converted into cost advantage, odds for effectiveness, decision-making advantage by the Information Superiority of network system, the automatic record advantage of hardware detection system.The present invention has embodied design digitizing, device intelligenceization, IT application in management.
Functional characteristic of the present invention have following some:
1) system height is integrated.
Design of transformer of the present invention is based on and produces is main, has realized the design digitizing of system, intelligent, the IT application in management of detection by each link in the middle of order purpose or order-design-trial-production-detection-correction-material purchases-production-quality inspection-sale shipment-finance gathering-after sale service-main line of online working and the contact.Each department and the link of native system staple together, and echo mutually, and be indispensable, information and resource sharing, efficient running.
2) structure diversification.
The mixing that has realized B/S and two kinds of systems of C/S exists, promptly embodied security of system, improved the speed of system's operation again, strengthened the adaptability of system simultaneously, by the Internet network, realized network office (long-range quotation, long-range order) and ecommerce, this is the function that present all kinds of transformer ' s type design software does not have realization.
3) product design system telotism.
The present invention has been Duoed optimized choice (multiple design) than present design of transformer software, judge that can the siliconized plate window hold the CAD cut-open view of line bag, more can assess the cost accurately, have temperature rise calculating and temperature rise and detect automatic record, and design is arranged and detect feedback information, design is carried out the correction of artificial or Computerized intelligentization according to feedback information.
Beneficial effect of the present invention has:
1) realizes the The Automation Design of small power transformer, improved design efficiency.
2) detection of small power transformer parameter and automatic record have been realized.
3) by network technology, realized enterprise, agency and sales force's telecommunication.
4) based on the total management system of logistics, producing and selling, purchasing management
5) high efficiency operation flow, decision support have been set up.
6) resource information of enterprises is shared.
7) effectively control the production cost of enterprise, increased economic efficiency, increased products export.
8) optimized the warehouse into and out of, control such as deposit, look into.
9) effective quality management management system.
10) An Quan data run pattern and mechanism of authorization control based.
11) Wang Luohua office has improved real-time, correctness and efficient, has saved the loss of office appliance.
Description of drawings
Fig. 1 is that the subsystem of the embodiment of the invention distributes and relational structure figure;
Fig. 2 is the system flowchart of the embodiment of the invention;
Fig. 3 is the grid connection layout of the embodiment of the invention;
Fig. 4 is the system maintaining module structural drawing of the embodiment of the invention;
Fig. 5 is the production management modular structure figure of the embodiment of the invention;
Fig. 6 is the purchasing management modular structure figure of the embodiment of the invention;
Fig. 7 is the sales management modular structure figure of the embodiment of the invention;
Fig. 8 is the product design modular structure figure of the embodiment of the invention;
Fig. 9 is the quality management module structural drawing of the embodiment of the invention;
Figure 10 is the automatic quote module structural drawing of the embodiment of the invention;
Figure 11 is the storehouse management modular structure figure of the embodiment of the invention;
Figure 12 is the telecommuting modular structure figure of the embodiment of the invention;
Figure 13 is the network service support modular structure figure of the embodiment of the invention;
Figure 14 is the financial management module structural drawing of the embodiment of the invention;
Figure 15 is the design of transformer process flow diagram of the embodiment of the invention;
Figure 16 is the transformer testing process flow diagram of the embodiment of the invention.
Embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
With reference to accompanying drawing, the logical relation of subsystem structure of the present invention as shown in Figure 1, system flow as shown in Figure 2, process flow diagram 2 has mainly illustrated the transmission of data between each module of system, the connection situation, the functional sequence feature of each module and operate as follows:
1, system maintaining module
This module mainly manages by number of the account and the authority that enterprises lan carries out the operator to access of database, and data of database is reduced and backed up, and some basic frequently-used datas are provided with, the registration of software etc.It comprises the content of the following aspects:
1) rights management: if the account of login has the authority of rights management, the account just can use the employee (operator) of this system that corresponding number of the account and password are set to each, and according to each user's practical operation needs, each operator is distributed corresponding operating right, and this number of the account authority information stored in the authority of database and the operator's table, other operators just can rely on the authority of distributing to module contents in the system inquire about accordingly, increase newly, modification, deletion, printing; Native system contains the automatic processing logging modle, login situation and detail operations to each operator are carried out record, leader or system manager can conveniently inquire about each operator's login and operation information, can know when this operator logins, when log off, when the data of a certain module have been carried out operation etc.
2) basic document setting: the information that the data of some commonly used or general each modules are set, such as: the measurement unit setting, kind of currencies is provided with, common-use words are provided with, the setting of the essential information foundation of use company and some other essential information, measurement unit is mainly used in buying, sell, the warehouse, design waits each department, the measurement unit of material between standard and unified each department, common-use words mainly are that remarks and other descriptive informations are imported fast, in other modules, the operator can conveniently import information such as remarks, using company information mainly is the new line of setting up this enterprise, conveniently draw a bill and set up the order contract, above information stores is in the Basic Information Table of database; Native system is for the unification of plus versions, need to carry out system registry before the use, must import complete use sign indicating number registers, the operator just can move native system, made things convenient for the control of system version, and this log-on message encrypts with the 3DES encryption technology, is stored in the database registration information table.
3) data maintenance: carry out the backup-and-restore operation of data, after the operator clicks system data back-up, system writes down other information of backup path and title and backup automatically, demonstrate the situation of data backup intuitively, and backed up data is stored on the server, with the file literary composition of storage as the interface of reduction of data, and this interface stored in the database table, the naming rule of filename be database name+year+moon+day+time+minute+second, this document name can also embody the time of data backup intuitively, when data occur wrong or lose, can easily reduce to data.System server has the automated data library backup module, moves on server independently, can carry out automated back-up to data of database in the time that the operator sets, and note the interface data native system of reduction.
2, production management module
This module is mainly carried out each Production Line by enterprises lan to access of database sends worker and arrangement, and according to the material requirement situation of sending the worker, the production management personnel leave material requistion and get required material to the warehouse, it is single that completion back production management personnel to be produced leave completion, and the details of producing is described.If any the cooperation processing part, then arrange the outer processing of holder, the merchant manages to external processing, manages the material in each workshop and each workshop.It comprises the content of the following aspects:
1) scheduling of production (production demand): according to historical scheduling of production record sheet of preserving in the database (historical scheduling of production) or the internal demands of formulating voluntarily according to production division, the production management personnel work out the manufacturing plan sheet of transformer, the production task that scheduling order is outer, and above task stored in the production management table in the server database, send the worker to make things convenient in the workform management production schedule in this table produced.
2) worker's one-dimensional protects: the production schedule of working out according to production division and Sales module and client negotiate the sales order that work out the back, in the order detail that provides according to design department in the corresponding BOM table transformer model (this model is a common interface) produce and send worker (but automatic job distribution and manually send the worker), generation job order.Send workman person that job order is carried out suitable modification, according to storing in the server database and printing, then according to scheduling of production, production management department assigns job order to each workshop and carries out scheduling of production job order.The registration of completing of job order after the production management personnel finish production task, generate and produce the completion list, the number transformer of producing has been described in this document, the material quantity of leading in the warehouse, loss and the material quantity of scrapping and the material quantity that should return the warehouse, and completion singly stored in the data in server storehouse, by intranet, singly transfer to quality inspection department completing and to carry out an acceptance inspection.Need external processing as job order, except that finishing above-mentioned completion registration task, also need to deal with registration, utilize intranet, this document is automatically brought to finance.
3) handling of goods and materials: obtain worker's one-dimensional according to data base querying and protect middle job order material requirement situation of working out, the online material requistion of leaving of production division is to the warehouse, the stock clerk sees the online neck material requirement of production division in the storehouse management module, require issuance of materials to give production division according to the neck material, and by printer prints one-tenth table, production division can put into production to material.After to be produced the finishing,, can carry out the material returned to the warehouse with the material returning slip that production division leaves or reload if any unnecessary or underproof material.According to production division's neck material and material returned situation, system generates workshop material lagging table automatically, and according to neck, material returned situation, real-time upgrades, and data storage in the database in the material lagging table of workshop, the operator can inquire about the material lagging situation in each workshop in real time, makes an inventory and manages to make things convenient for the workshop to carry out material, in time understands production line material lagging situation and each external processing merchant's material processing situation and processing progress.
4) basic document management: management workshop, order of classes or grades at school, external processing merchant's classification and external processing merchant's essential information.The production management personnel set up and send needed workshop and order of classes or grades at school information in man-hour, to make things convenient for the production manager situation of arranging production, set up the classification and the information of external processing, conveniently manage adding industry and commerce.
3, purchasing management module
This module is mainly carried out the management of supplier information by enterprises lan to access of database, material procurement plan, the buying of material, the return of goods, and the dealing with etc. of fund.The process that takes place according to buying and the situation of supplier's supply of material are examined and are evaluated supplier, and the product after the buying is carried out query analysis.It comprises the content of the following aspects:
1) supplier management: configuration supplier's classification information, category is set up supplier's basic document, and according to the buying and the supply position of reality, supplier is examined and the statistics of some procurement business, as the nearest buying date, nearest date of payment, this year procurement value etc., above data all are stored in the table of the buying module in the database.
2) basic service: according to the order that Sales module is formulated, the BOM table that relies on engineering department to formulate is analyzed by this common interface of transformer model, generates procurement plan table or interim procurement plan table.The personnel of purchasing department inquire the price according to procurement plan and supplier, and the purchasing agent works out buying order after the agree upon a price, set up procurement contract and store in the database.After supplier delivers to material our company or purchasing department the material web of buying got back to company, purchasing agent's registration (warehouse-in advice note) of stocking up, the buying situation of buying order is fed back to the quality inspection that quality inspection department carries out material, inspected the back quality testing department and left that receipt sends warehouse entry and purchasing department deals with registration, if underproof product is arranged then quality inspection department leaves the quality advice note returns to purchasing department and arrange to return goods, goods as buying does not meet examination requirements, and the procurement staff also needs to continue buying.According to acceptance report (receipt) and the quality advice note that quality management department is beamed back, carry out the return of goods arrangement that fund is dealt with registration and material.
3) query analysis:,, formulate procurement plan by the transformer BOM table that product design department provides according to the order of sales department and the scheduling of production of production division's formulation.According to purchasing agent's buying arrangement (buying order and purchase requisition), procurement plan is inquired about, analyze the progress of buying, supplier's arrival situation is checked.System provides every month material procurement form automatically, buying form in the certain hour and the material price contrast table between the different vendor, preferably select and supplier is examined to select price, system leaves remittance for the proceeds according to the receipt that inspection of quality department returns, and simultaneously supplier's payment information is effectively managed and reminds.If the preparation date of payment arrives or surpasses current date, and finance are not also paid the bill, system reminds this batch of purchasing agent fund to have paid the bill automatically.
4, sales management module
This module is mainly carried out client's management by enterprises lan to access of database, the marketing plan of product, the sale of product, shipment, the return of goods, receivable etc.According to the data that the process that sell to take place and client provide, the client is examined and the prestige assessment, and product post sales carries out follow-up service.It comprises the content of the following aspects:
1) customer account management: configuration client's classification information, category information is set up client's basic document.According to sales situation and payment situation, client's prestige is assessed and examined, make things convenient for sales force's sale arrangement.
2) basic service: the sales force passes through the inquiry of WEB server to database server according to automatic quotation system, behind router, fire wall, Internet, the price list and the client of the transformer that provides negotiate, after treating that both sides settle, connect the input sequence information in this locality or by remote I nternet, set up sales contract, after the WEB server receives order, transfer to this order on the database server and store, simultaneously this sequence information is fed back to product design department.If this model transformer does not exist in the contract, then be automatically brought to the design that design department carries out this model transformer in the BOM of system.After department to be produced finishes the production task of this change release, the sales force sends the shipment advice note and gives the warehouse, notify the warehouse personnel shipment, the stock clerk sees this shipment advice note in the warehouse module after, leave the shipment of the single arrangement of finished product outbound transformer by the requirement of shipment advice note.The product that sales and client might return is singly carried out in the outbound that the sales force relies on the warehouse personnel to leave and the returning note input accounts receivable of setting up changeed treasurer's department.
3) query analysis: system generates the Sales Reports of this month automatically, and stores in the Sales Reports in the database, and the sales force analyzes the sales situation of this month according to Sales Reports, arranges marketing plan and the task of next month.According to the shipment progress of transformer, by database, consult the schedule of each sales order, inquire about each client's order and sales situation.
4) after sale service: the after sale service personnel are according to client's feedback (phone, Email etc.) information of ordering products, set up the feedback information tables of data, store database into, follow the tracks of the operating position in the customers' place of transformer, as the product that occurs needing repairing, keep in repair tracing management, and above client's feedack and repair message sent out feedback, pass to product design department by Intranet and database, to make things convenient for the product design departmental staff design result of transformer is revised and improved.
5, product design module
This module is the native system most important parts.This module is mainly carried out the management of basic parameter of transformer and the automatic simulation design of transformer by enterprises lan to access of database, generate the CAD analogous diagram automatically, and production principle figure carries out budget to the parameter of the transformer of design.Set up the Classification of materials classification, Bill of Material (BOM) data and BOM tablet menu and technology table.It comprises following module:
1) design of transformer: design department according to the sales department that stores in the database under order or intra-company's order detail the transformer that specify to require is carried out the automatic on-line design of Simulation, system is the multiple scheme of design automatically, and a kind of of selection optimum is first scheme as design result automatically, and above design result is saved in by the transformer model in the database of database server, the inquiry and the analysis of design result are provided for finance, quotation automatically, the formulation of BOM tablet menu etc. according to this common interface of transformer model.It has following content:
1. basic document management: the input and the maintenance of the basic parameter data of skeleton, siliconized plate, enameled wire and auxiliary material, this carries out prerequisite for design of transformer and prepares; The input and the maintenance of performance parameter commonly used; The setting of experience factor in the design, this partial data is the important component part of design of transformer, it is the master data source of design of transformer, it is the prerequisite of design of transformer, the correctness that is related to the design of transformer, more than these master datas all be stored in the database, and provide the excuse parameter automatically, call during isallobaric device design.
2. design of transformer: according to the designing requirement of transformer, the operator at first imports: input voltage, output voltage, power, winding information, above design parameter such as frequency of operation, the choosing several skeletons and the siliconized plate (skeleton and siliconized plate are imported in basic document) that utilize native system to provide automatically to adhere to specification again, click computed push-buttom, system provides the transformer of design through after the computing, and system calculates the number of turn of enameled wire automatically, the line footpath, copper is heavy, and iron is heavy, system's two kinds of schematic diagrams that design and produce use that draw automatically, detect the CAD analogous diagram of coiling situation, when judge inserting iron plate window can around under situation, if can not represent that this design is unsuccessful around down, the operator changes other skeletons that skeleton or siliconized plate redesign or operator's taking into account system provide and the design result of siliconized plate.The cost and the artificial cost of labor of importing of fraction that go out according to system-computed are carried out to this analysis, system provides optimum design proposal (perhaps being selected by the operator) automatically, to make things convenient for enterprise the highest scheme of cost performance (first scheme just) is put into production.The operator is saved in database to above design result, and specify the design result of model transformer for this, can rely on this interface of this model directly from data, read the design result of this transformer when in the future other modules are used the information of this model transformer, not need to design once more.Design of transformer operator carries out the improvement of product technology and design of transformer according to the feedback information of quality department and client's feedback, further improves the design result of transformer.
3. temperature rise budget: according to result's (from database, reading) of design of transformer modular design according to this interface of model, software carries out transformer Calculation of Temperature Rise and anticipation automatically, and provide corresponding temperature rise report, offer quality testing department and carry out reference and research.According to the actual temperature information of the automatic detection record system feedback of quality testing department, adjust this module Calculation of Temperature Rise parameter automatically, make software possess the study and the function of self-perfection, and improveing and improve design accuracy design of transformer.
2) BOM table management: this module at first will be set up basic material category information, to make things convenient for the material category to manage, this material category is unlimited rank, according to classification information, the handling of goods and materials personnel import the required Bill of Material (BOM) of corresponding manufacturing transformer, and to buying, the material of the use of departments such as sale, warehouse, production carries out unified management and name, sharing of resource between the reinforcement inside and information, above material information are the key component of ERP and ecommerce operation.The foundation of BOM table information is based on Bill of Material (BOM), and it is stored in the required material details of this transformer of all manufacturings in the material table, the interface that provides by name or search by model.Design of transformer result according to the product design modular design, set up the BOM table inventory of this model transformer, and required Bill of Material (BOM) of this rank and technology tablet menu are finished in input on corresponding BOM table rank, with make things convenient for production division according to this BOM table send the worker, arrange production, warehouse neck material, the material returned and calculate man-hour etc. and purchasing department formulates the procurement plan table, carry out the buying of material.This BOM table is system's most important part, and it is related to the process of whole transformer production.The interface of BOM table mainly is the model of transformer, model according to transformer, can easily find the BOM tablet menu of this transformer, the numbering that has shown the design of transformer drawing on this table, set up the essential information of this BOM table, also comprised and made needed material information of this model transformer and material quantity etc.Buying can rely on the procurement plan of this formulation, can rely on this BOM table inventory that the sales order detail is converted into job order and produce, thereby change material requistion into, so this BOM shows the department of system's most critical the most, it has not only comprised the design part of transformer, also having comprised the material information among the ERP, is the core of total system operation.
6, quality management module (contain and detect automatic production record)
This module is mainly carried out actual detected to access of database to the transformer major parameter that product design department designs by enterprises lan, whether Test Design result arrives designing requirement, particularly by the intelligent temperature checkout equipment, intelligent parameter detects, automatically record temperature rise situation is carried out practice examining.Set up the required quality system of Acceptance Test System, according to the system of setting up, the product that starting material that buying is returned and production division produce carries out quality inspection, whether meet the quality system requirement, after check, produce receipt, do not meet the product that quality system requires, then set up the quality advice note as finding, and feed back to purchasing department or production division, notice buying or production division returns goods or production technology improvement etc.It mainly is divided into following module:
1) detects automatic recording module: transformer to be detected is placed in the constant temperature oven, and the intelligent transformer tester is gone up in connection, energized and access output load, and three temperature rise sensors are inserted or be adsorbed on transformer and the constant temperature oven, the R232 interface that provides by intelligent transformer parameter tester and intelligent temperature tester is connected with test computer, rely on the self-editing serial communication protocol of native system, real time temperature and performance parameter during the transformer temperature rise are converted into digital signal, by showing on computers after the computer computing and automatic recording storage, the transformer that designs is carried out actual temperature rise detection and design result verification, system is in conjunction with other parameters of actual detected, design result to transformer is tested, judge whether whether notional result consistent with actual detected, and above assay fed back to product design department and be stored in the database, the feedback information that product design department provides according to system, the design result of transformer is revised and improved, so that improve the product design precision from now on, reduce error, and do the products perfection foundation, above real data have been arranged, be automatic selection from now on, the decision-making design proposal is laid good basis.
2) receipt control module: the product (completion singly) that starting material (purchase requisition) and the production division, external processing merchant of buying produces is tested by the requirement of quality system, set up receipt, to make things convenient for warehouse entry.Simultaneously material defective in quality in the checkout procedure or product are sent the quality advice note to relevant department, propose the method for check and the defective of check, the underproof place of product is described, to make things convenient for purchasing department to return goods or production division carries out process modification.
3) quality management module: set up and check and accept needed test stone and check defective.Test stone comprises checking feature and the method for inspection reaches the test stone of setting up thus, and the check defective comprises the check group and inspection level reaches the defective content of foundation thus.This quality inspection system is stored in the database, and after waiting to set up, the operator carries out quality inspection as long as rely on the quality system of above foundation to the product of production division's production and the material of purchasing department's purchase, produces receipt and quality advice note.
7, automatic quote module
This module mainly by enterprises lan to access of database according to the newly-designed transformer information of design department, be carried out to this analysis, cost data after analyzing is uploaded to database server, and the price list on the database server is offered the sales force and the client consults through the Internet network by the WEB server.It mainly comprises following content:
1) pricing: according to the first scheme transformer result of product design department design, system calculates prime cost automatically and (is mainly skeleton, siliconized plate, enameled wire), and be carried out to this analysis in conjunction with corresponding costs such as required artificial, the equipment of actual production, managerial cost, office's expenses, calculate and produce the required total cost of this transformer and the amount of tax to be paid etc.
2) price list management: system is according to the given transformer model of operator, and system is searched for, provide automatically this model transformer price (total cost).The operator can carry out corresponding modification to the cost of model transformer, preserves, and deletion, operations such as printing are the price list that interface is set up this model transformer with the transformer model, inquire about to make things convenient for the sales force.This price list is that the model with transformer is an interface, and the operator can search the price list of this model transformer like a cork according to the model of input transformer.
3) long-range quotation: system is by enterprise network or Internet, price list on the database is transferred on the WEB server, and by the WEB server, the price list of corresponding transformer is provided to the sales force through router, fire wall and Internet, the sales force inquires the price list of various model transformers easily by this interface of model of IE browser input transformer.This function has been strengthened promptness and the correctness and the convenience of sales force's quotation greatly, makes things convenient for the quick signing of order, to win business opportunity, improves the market competitiveness of enterprises.
8, storehouse management module
This module is mainly put management with outbound to access of database to the material in warehouse by enterprises lan.Also need material is carried out initialization before system's operation, and the predefined time period of follow procedure the material of stores keeping is carried out count point operation, system generates the form of making an inventory automatically, system also provides the business of alloting between each warehouse, provides the required transmitting-receiving in warehouse to deposit all kinds of forms such as form, the detailed account of product (material).It mainly comprise following some:
1) initialization setting: when system implementation brings into operation, need carry out the setting of initial number to each material quantity of keeping in the warehouse, the warehouse personnel imports the initial number of the various materials in warehouse, the stock clerk disposes each warehouse information, system has raw material storage, finished room, waste product warehouse automatically, and the operator can set up other warehouses as required again.The warehouse personnel disposes the goods yard information of depositing in the warehouse, and convenient material to the warehouse manages.The major function in the warehouse of waste product is to manage the various materials of scrapping, and conveniently carries out centralized and unified processing, and provides as reference research for the managerial decision personnel.
2) storage bill: storage bill can be divided into the buying storage bill, produce several contents such as storage bill, return of goods storage bill, ruturning materials to storeroom list, waste product storage bill, and the stock clerk selects different warehouse-in modes to put in storage according to the actual needs.Buying warehouse-in is to being that the personnel of purchasing department purchase the starting material of returning and put in storage, and the source of this document is the buying receipt.Producing warehouse-in is that the product after each workshop completion is put in storage, and the source of this document is to produce receipt, more than two kinds of storage bills be by the check of quality inspection department receipt automatically feedback come.The warehouse-in of returning goods is that the transformer of being sold to the client is return the transformer warehouse-in of the sale returning note that the back generates because of department's problem, and ruturning materials to storeroom is the material that does not meet production requirement that the material (material lagging table) of workshop delay or production division are got and the material returning slip of leaving return the warehouse-in of material.The waste product warehouse-in is to putting in storage because of the scrap of producing or other problems produces.
3) outbound is single: be divided into the outbound of the buying return of goods single, sell outbound single, produce that the outbound of neck material is single, waste disposal is single.Buying return of goods outbound is that the material that supplier sends here is returned supplier because of find quality problems in production run, and the materiel warehouse-out of the returning note of in purchasing module, leaving by the procurement staff.Selling outbound is the production schedule of sales force according to production division, and the transformer of having produced is issued the client, and the sales force notifies the warehouse shipment by selling bill of sales, and warehouse personnel's bill of sales arrangement outbound whereby.Producing the outbound of neck material is that the required material of job order is got according to the production material requistion of offering by production division to the warehouse.Waste disposal is that the material of scrapping is carried out centralized and unified processing, such as: sell salvage collection merchant etc.
4) make an inventory: the stock clerk, according to program in advance society time period of setting all materials of stores keeping are made an inventory, system produces the form of making an inventory automatically, and the automatic and actual physical inventory of this form is compared, and produces the inventory shortage and overage table automatically.
5) allot: because the needs of storehouse management, the stock clerk need adjust each warehouse materials inside, and this function is the material between each warehouse to be carried out quantity allot, to satisfy stock clerk's handling of goods and materials demand.
6) query analysis: inquiry warehouse inventory information, can search the material of stores keeping according to the name of material or the model key word of input.Personnel such as stock clerk or production, buying, sale and administrative authority can select name of material, the tank farm stock of current this material of inquiry, this inquiry can for the arrangement of the procurement plan of the scheduling of production of production division, purchasing department, sales department's shipment as data refer.The operator also can inquire about ought be for the previous period in each material of taking care of of warehouse go out warehouse situation, to add up the professional generating capacity in this period.
9, telecommuting module (ecommerce)
The office of Internet network remote is provided, by WEB server and router and fire wall, the long-distance user can carry out: the real-time inquiry of warehouse material, the real-time inquiry of order input in real time and other data, the network inquiry and the issue of the existing transformer information of company, the long-range foundation of client's conventional products electronic order, this module operates on the IE browser, carry out long-range database access by network server (WEB server), system's all data automatically encrypts, and filter by fire wall, safety of data is higher.This module mainly comprises following content:
1) remote inquiry: sales force or other employees on business trip can inquire about by Internet the product information of company's part as required.Such as: input stock number or name of material are inquired about warehouse stock material information in real time, according to the design information that this interface of model of transformer is inquired about transformer, the price list of this model transformer, perhaps remote inquiry designs design of transformer result etc.
2) long-range order: when the sales force goes out to discuss business, the transformer quotation that the sales force provides according to system's automatic quotation system, set up order with the client then and there, and pass through network, Internet sends it back the WEB of company server to this order, and be saved on the data server of company, database server feeds back to the sales management personnel of intra-company to sequence information, after these managerial personnel receive order, can in time send to purchasing department and arrange raw-material buying and production division transformer production order, accelerate shipment speed, improve enterprise in the competitive power in market and the promptness of production.
3) product issue: system is according to the power transformer product information table of in-company design in the database, the transformer information of the existing various models of company is published on enterprise's homepage by Internet, the client can carry out the product inquiry easily by the home page of company that the IE browser is browsed transformer production enterprise, can carry out suitable selecting, if any the power transformer product of likeing, can set up electronic order immediately, send the order purpose to transformer production enterprise, it becomes the door of company information issue.
4) electronic order: the client is by network Internet, inquire product information, the model of selected transformer, send electronic order to transformer production enterprise, system WEB server can in time dump to database server to electronic order after receiving order, database server feeds back to the sales force, so that the sales force further negotiates with the client and signs formal sales contract.
5) after sale service: the client can use the transformer of ordering the problem that occurs in information or the use in time to be transmitted to sales force and engineering quality control personnel by means of communications such as network, Internet (home page of company) or phone, faxes, so that design of transformer department further improves the design technology of transformer.
10, network service support module
The needed Internet network service support of telecommuting system is provided.System carries out safety encipher to data, and communicates with long-range user of service, uses hardware firewall, and various viruses, hacker, mail are filtered and prevent.System sets up telnet personnel's information and number of the account, conveniently to manage the security with strengthening system.It mainly comprises following components:
1) network support: provide the corresponding network operation needed service support, data are carried out the computing of encryption and decryption in data transmission procedure.Particularly the database data in server is provided the support of inquiry service, have only by this mode, the long-distance user could conduct interviews to the data on the database server and operate, and just can be that e-commerce module is moved.
2) product issue: the transformer information of the various models that had on the company database server is published on the network, inquires about to offer network client, this module provides the method for issue.
3) account management: manage long-range number of the account and the password that passes through the operator of Internet network entry, and the distribution of authority, the long-distance user has only by the number of the account of appointment and password could carry out remote access to data, and this has strengthened the security of system performance of remote network operation effectively.And system also write down long-distance user's operation note, so that the system manager carries out Operations Analyst.
4) data shift: client's feedack, electronic order and other data upload in the database of database server automatically, carrying out automaticdata preserves, and above information feedback is given in corresponding sales force and other related personnel's the hand, so that each personnel of relevant departments consults and analyzes.
11, financial management module
This module is mainly carried out in the Corporate Finance management of the management of receivable, accounts payable and cash, bank's funds on account to access of database by enterprises lan.It mainly comprises following content:
1) bookkeeping voucher: system reads receivable, the accounts payable tables of data that buying and sale and external processing take place to produce because of business automatically, and above-mentioned data are set up on the financial data table of database server and save as unified bookkeeping voucher, so that carry out the foundation of charge slip and payment order.And have the automatic reminding function of bookkeeping voucher to after date, make things convenient for the financial staff to manage receivable and accounts payable.
2) charge slip: to the bookkeeping voucher of selling, the management of collecting money is set up the invoice information of finance gathering, the management of conveniently adding up and collecting money, inquiry and analysis.System provides a month gathering form to carry out business diagnosis for financial staff and management echelon automatically, so that formulate the enterprise development plan.
3) payment order: the bookkeeping voucher to buying and external processing, carry out payment management, set up the invoice information of finance payment, the management of conveniently adding up and paying the bill, inquiry and analysis.System provides a month payment form to manage and inquire about to make things convenient for the financial staff automatically.
4) cash account: the cash account to business finance manages, and comprises the current entries such as income, expenditure of cash account, and system gathered above data in every month automatically, produces corresponding month form, and provides inquiry, print service for the financial management personnel.
5) bank account: system manages the bank account of transformer production enterprise, and what comprise account deposits, takes out operation notes such as daily in, and system every month gathers the data of above generation automatically, produces corresponding moon form.The financial management personnel can inquire about and print bank account easily according to days.
Claims (10)
1, a kind of small power transformer limiting design is write down total management system automatically with measurement, comprise enterprise database server, WEB server, enterprises lan, wide area network and distribution agency, sales force's Net-connected computer, intelligent detection equipment, the automatic record of computer, enterprises all departments, agency, sales force's Net-connected computer is obtained system software on the server by network, carries out the exchange and the communication of data and information with the enterprise background system in each business procedure; System architecture adopts B/S to combine with the C/S structure, adopts partial data encryption technology and information security, it is characterized in that system comprises as lower module:
System maintaining module, production management module, purchasing management module, sales management module, product design module, quality management module, the automatic quote module of cost, storehouse management module, telecommuting module, network service support module, financial management module;
To access of database, the number of the account and the authority of carrying out the operator manage described system maintaining module by enterprises lan, and data of database is reduced and backed up, and basic frequently-used data is provided with the registration of software;
Described production management module by enterprises lan to access of database, carry out each Production Line and send worker and arrangement, and according to the material requirement situation of sending the worker, the production management personnel leave material requistion and get required material to the warehouse, and the production management personnel leave the completion list after the completion to be produced, and the details of producing is described, if any the cooperation processing part, then arrange the outer processing of holder, the merchant manages to external processing, manages the material in each workshop and each workshop;
Described purchasing management module to access of database, is carried out the dealing with of buying, the return of goods and fund of management, material procurement plan, the material of supplier information by enterprises lan; The process that takes place according to buying and the situation of supplier's supply of material are examined and are evaluated supplier, and the product after the buying is carried out query analysis;
Described sales management module to access of database, is carried out client's management, the marketing plan of product, the sale of product, shipment, the return of goods, receivable by enterprises lan; According to the data that the process that sell to take place and client provide, the client is examined and the prestige assessment, and product post sales carries out follow-up service;
Described product design module by enterprises lan to access of database, carry out the management of basic parameter of transformer and the automatic simulation design of transformer, automatically generate CAD analogous diagram, production principle figure, the parameter of the transformer of design is carried out budget; Set up the Classification of materials classification, Bill of Material (BOM) data and BOM tablet menu and technology table;
Described quality management module by enterprises lan to access of database, transformer major parameter to the design of product design department carries out actual detected, whether Test Design result arrives designing requirement, particularly detects, writes down the temperature rise situation automatically and carry out practice examining by intelligent temperature checkout equipment, intelligent parameter; Set up the required quality system of Acceptance Test System, according to the system of setting up, the product that starting material that buying is returned and production division produce carries out quality inspection, whether meet the quality system requirement, after check, produce receipt, do not meet the product that quality system requires, then set up the quality advice note as finding, and feeding back to purchasing department or production division, notice is purchased or production division returns goods or production technology is improved;
Described automatic quote module by enterprises lan to access of database, be carried out to this analysis according to the newly-designed transformer information of design department, cost data after analyzing is uploaded to database server, and the price list on the database server is offered the sales force and the client consults through the Internet network by the WEB server;
Described storehouse management module to access of database, is put management with outbound to the material in warehouse by enterprises lan; Before the operation material is carried out initialization, and the predefined time period of follow procedure the material of stores keeping is carried out count point operation, automatically generate the form of making an inventory, the business of alloting between each warehouse also is provided, provide the required transmitting-receiving in warehouse to deposit form, the detailed account form of product;
Described telecommuting module provides the office of Internet network remote, by WEB server and router and fire wall, the long-distance user can carry out: the real-time inquiry of warehouse material, the real-time inquiry of order input in real time and other data, the network inquiry and the issue of the existing transformer information of company, the long-range foundation of client's conventional products electronic order; This module operates on the IE browser, carries out long-range database access by network server, and system encrypts all data automatically, and filters by fire wall;
Described network service support module provides the needed Internet network service support of telecommuting system, data are carried out safety encipher, and communicate with long-range user of service, use hardware firewall, various viruses, hacker, mail are filtered and prevent, set up telnet personnel's information and number of the account, conveniently to manage the security with strengthening system;
Described financial management module to access of database, carries out in the Corporate Finance management of the management of receivable, accounts payable and cash, bank's funds on account by enterprises lan.
2, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described system maintaining module comprises with the lower part:
Rights management: if the account of login has the authority of rights management, the account just can use the employee of this system that corresponding number of the account and password are set to each, and according to each user's practical operation needs, each operator is distributed corresponding operating right, and this number of the account authority information stored in the authority of database and the operator's table, other operators just can rely on the authority of distributing to module contents in the system inquire about accordingly, increase newly, modification, deletion, printing; This module contains the automatic processing logging modle, login situation and detail operations to each operator are carried out record, leader or system manager can conveniently inquire about each operator's login and operation information, can know when this operator logins, when log off, when the data of a certain module are operated;
Basic document is provided with: the information that the data of commonly used or general each module are set, such as: the measurement unit setting, kind of currencies is provided with, common-use words are provided with, the setting of the essential information foundation of use company and some other essential information, measurement unit is mainly used in buying, sale, warehouse, designs each department, the measurement unit of material between standard and unified each department, and common-use words mainly are that remarks and other descriptive informations are imported fast;
Data maintenance: carry out the backup-and-restore operation of data, after the operator clicks system data back-up, system writes down other information of backup path and title and backup automatically, demonstrate the situation of data backup intuitively, and backed up data is stored on the server, with the file literary composition of storage as the interface of reduction of data, and this interface stored in the database table, the naming rule of filename be database name+year+moon+day+time+minute+second, filename embodies the time of data backup intuitively, when data occur wrong or lose, can easily reduce to data.
3, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described production management module comprises with the lower part:
Scheduling of production: according to historical scheduling of production record sheet of preserving in the database or the internal demands of formulating voluntarily according to production division, the production management personnel work out the manufacturing plan sheet of transformer, the production task that scheduling order is outer, and above task stored in the production management table in the server database, send the worker to make things convenient in the workform management production schedule in this table produced;
Worker's one-dimensional protects: the production schedule of working out according to production division and Sales module and client negotiate the sales order that work out the back, in the order detail that provides according to design department in the corresponding BOM table transformer model produce and send the worker, generate job order; Send workman person that job order is carried out suitable modification, according to storing in the server database and printing, then according to scheduling of production, production management department assigns job order to each workshop and carries out scheduling of production job order; The registration of completing of job order after the production management personnel finish production task, generate and produce the completion list, the number transformer of producing has been described in this document, the material quantity of leading in the warehouse, loss and the material quantity of scrapping and the material quantity that should return the warehouse, and completion singly stored in the data in server storehouse, by intranet, singly transfer to quality inspection department completing and to carry out an acceptance inspection; Need external processing as job order, except that finishing above-mentioned completion registration task, also need to deal with registration, utilize intranet, this document is automatically brought to finance;
Handling of goods and materials: obtain worker's one-dimensional according to data base querying and protect middle job order material requirement situation of working out, the online material requistion of leaving of production division is to the warehouse, the stock clerk sees the online neck material requirement of production division in the storehouse management module, require issuance of materials to give production division according to the neck material, and by printer prints one-tenth table, production division can put into production to material; After to be produced the finishing,, can carry out the material returned to the warehouse with the material returning slip that production division leaves or reload if any unnecessary or underproof material; According to production division's neck material and material returned situation, system generates workshop material lagging table automatically, and according to neck, material returned situation, real-time upgrades, and data storage in the database in the material lagging table of workshop, the operator can inquire about the material lagging situation in each workshop in real time, makes an inventory and manages to make things convenient for the workshop to carry out material, in time understands production line material lagging situation and each external processing merchant's material processing situation and processing progress;
Basic document management: management workshop, order of classes or grades at school, external processing merchant's classification and external processing merchant's essential information; The production management personnel set up and send needed workshop and order of classes or grades at school information in man-hour, to make things convenient for the production manager situation of arranging production, set up the classification and the information of external processing, conveniently manage adding industry and commerce.
4, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described purchasing management module comprises with the lower part:
Supplier management: configuration supplier's classification information, category is set up supplier's basic document, and according to the buying and the supply position of reality, supplier is examined and the statistics of procurement business, as the nearest buying date, nearest date of payment, this year procurement value, above data all are stored in the table of the buying module in the database;
Basic service: according to the order that Sales module is formulated, the BOM table that relies on engineering department to formulate is analyzed by this common interface of transformer model, generates procurement plan table or interim procurement plan table; The personnel of purchasing department inquire the price according to procurement plan and supplier, and the purchasing agent works out buying order after the agree upon a price, set up procurement contract and store in the database; After supplier delivers to material our company or purchasing department the material web of buying got back to company, purchasing agent's registration of stocking up, the buying situation of buying order is fed back to the quality inspection that quality inspection department carries out material, inspected the back quality testing department and left that receipt sends warehouse entry and purchasing department deals with registration, if underproof product is arranged then quality inspection department leaves the quality advice note returns to purchasing department and arrange to return goods, goods as buying does not meet examination requirements, and the procurement staff also needs to continue buying; According to acceptance report and the quality advice note that quality management department is beamed back, carry out the return of goods arrangement that fund is dealt with registration and material;
Query analysis:,, formulate procurement plan by the transformer BOM table that product design department provides according to the order of sales department and the scheduling of production of production division's formulation; According to purchasing agent's buying arrangement, procurement plan is inquired about, analyze the progress of buying, supplier's arrival situation is checked; System provides every month material procurement form automatically, buying form in the certain hour and the material price contrast table between the different vendor, preferably select and supplier is examined to select price, system leaves remittance for the proceeds according to the receipt that inspection of quality department returns, and simultaneously supplier's payment information is effectively managed and reminds;
Described sales management module comprises with the lower part:
Customer account management: configuration client's classification information, category information is set up client's basic document; According to sales situation and payment situation, client's prestige is assessed and examined, make things convenient for sales force's sale arrangement;
Basic service: the sales force passes through the inquiry of WEB server to database server according to automatic quotation system, behind router, fire wall, Internet, the price list and the client of the transformer that provides negotiate, after treating that both sides settle, connect the input sequence information in this locality or by remote I nternet, set up sales contract, after the WEB server receives order, transfer to this order on the database server and store, simultaneously this sequence information is fed back to product design department; If this model transformer does not exist in the contract, then be automatically brought to the design that design department carries out this model transformer in the BOM of system; After department to be produced finishes the production task of this change release, the sales force sends the shipment advice note and gives the warehouse, notify the warehouse personnel shipment, the stock clerk sees this shipment advice note in the warehouse module after, leave the shipment of the single arrangement of finished product outbound transformer by the requirement of shipment advice note; The product that sales and client might return is singly carried out in the outbound that the sales force relies on the warehouse personnel to leave and the returning note input accounts receivable of setting up changeed treasurer's department;
Query analysis: module generates the Sales Reports of this month automatically, and stores in the Sales Reports in the database, and the sales force analyzes the sales situation of this month according to Sales Reports, arranges marketing plan and the task of next month; According to the shipment progress of transformer, consult the schedule of each sales order, the order and the sales situation of inquiring about each client by database;
After sale service: the after sale service personnel are according to client's feedback information of ordering products, set up the feedback information tables of data, store database into, follow the tracks of the operating position in the customers' place of transformer, as the product that occurs needing repairing, keep in repair tracing management, and above client's feedack and repair message are sent out feedback, passed to product design department by Intranet and database, the design result of transformer is revised and improved to make things convenient for the product design departmental staff.
5, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described product design module comprises again with lower module:
The design of transformer module: design department according to the sales department that stores in the database under order or intra-company's order detail the transformer that specify to require is carried out the automatic on-line design of Simulation, system is the multiple scheme of design automatically, and a kind of of selection optimum is first scheme as design result automatically, and above design result is saved in by the transformer model in the database of database server, formulate inquiry and the analysis that design result is provided for finance, quotation automatically, BOM tablet menu according to this common interface of transformer model; It has with the lower part:
Basic document management: the input and the maintenance of the basic parameter data of skeleton, siliconized plate, enameled wire and auxiliary material; The input and the maintenance of performance parameter commonly used; The setting of experience factor in the design; More than these master datas all be stored in the database, and provide interface parameters automatically, call during isallobaric device design;
Design of transformer: according to the designing requirement of transformer, the operator at first imports input voltage, output voltage, power, winding information, the frequency of operation design parameter, the choosing several skeletons and the siliconized plate that utilize this module to provide automatically to adhere to specification again, after clicking the computed push-buttom computing, provide the transformer of design, automatically calculate the number of turn of enameled wire, the line footpath, copper is heavy, iron is heavy, automatically two kinds of schematic diagrams that design and produce use draw, detect the CAD analogous diagram of coiling situation, when judge inserting iron plate window can around under situation, if can not be around following, represent that this design is unsuccessful, the operator changes other skeletons that skeleton or siliconized plate redesign or operator's taking into account system provide and the design result of siliconized plate; Cost of labor according to cost that calculates and the artificial input of fraction is carried out to this analysis, and optimum design proposal is provided; The operator is saved in database to above design result, and specifies the design result of model transformer for this; Design of transformer operator carries out the improvement of product technology and design of transformer according to the feedback information of quality department and client's feedback, further improves the design result of transformer;
Temperature rise budget: according to the result of design of transformer modular design, carry out transformer Calculation of Temperature Rise and anticipation automatically, and provide corresponding temperature rise report, offer quality testing department and carry out reference and research; According to the actual temperature information of the automatic detection record system feedback of quality testing department, adjust this module Calculation of Temperature Rise parameter automatically;
BOM shows administration module: this module at first will be set up basic material category information, to make things convenient for the material category to manage, this material category is unlimited rank, according to classification information, the handling of goods and materials personnel import the required Bill of Material (BOM) of corresponding manufacturing transformer, the material that buying, sale, warehouse, production division are used carries out unified management and name, strengthens sharing of resource between the inside and information; The foundation of BOM table information is based on Bill of Material (BOM), and it is stored in the required material details of this transformer of all manufacturings in the material table, the interface that provides by name or search by model; According to the design of transformer result of product design modular design, set up the BOM table inventory of this model transformer, and required Bill of Material (BOM) of this rank and technology tablet menu are finished in input on corresponding BOM table rank; The interface of BOM table mainly is the model of transformer, has shown the numbering of design of transformer drawing on this table.
6, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described quality management module comprises with the lower part:
Detect automatic record: transformer to be detected is placed in the constant temperature oven, and the intelligent transformer tester is gone up in connection, energized and access output load, and three temperature rise sensors are inserted or be adsorbed on transformer and the constant temperature oven, the R232 interface that provides by intelligent transformer parameter tester and intelligent temperature tester is connected with test computer, the serial communication protocol that relies on native system, real time temperature and performance parameter during the transformer temperature rise are converted into digital signal, by showing on computers after the computer computing and automatic recording storage, the transformer that designs is carried out actual temperature rise detection and design result verification, system is in conjunction with other parameters of actual detected, design result to transformer is tested, judge whether whether notional result consistent with actual detected, and above assay fed back to product design department and be stored in the database, the feedback information that product design department provides according to system is revised and is improved the design result of transformer;
Receipt control: the product that starting material and the production division, external processing merchant of buying produces is tested by the requirement of quality system, set up receipt, to make things convenient for warehouse entry; Simultaneously material defective in quality in the checkout procedure or product are sent the quality advice note to relevant department, propose the method for check and the defective of check, the underproof place of product is described, to make things convenient for purchasing department to return goods or production division carries out process modification;
Quality management: set up and check and accept needed test stone and check defective; Test stone comprises checking feature and the method for inspection reaches the test stone of setting up thus, and the check defective comprises the check group and inspection level reaches the defective content of foundation thus; This quality inspection system is stored in the database, and the operator relies on the quality system of above foundation, and the product of production division's production and the material of purchasing department's purchase are carried out quality inspection, produces receipt and quality advice note.
7, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described automatic quote module comprises with the lower part:
Pricing: according to the first scheme transformer result of product design department design, automatically calculate prime cost, and be carried out to this analysis in conjunction with corresponding costs such as required artificial, the equipment of actual production, managerial cost, office's expenses, calculate and produce the required total cost and the amount of tax to be paid of this transformer;
Price list management: system is according to the given transformer model of operator, and system is searched for, provide automatically this model transformer price; The operator can carry out corresponding modification to the cost of model transformer, preserves, and deletion, printing is the price list that interface is set up this model transformer with the transformer model, inquires about to make things convenient for the sales force; This price list is that the model with transformer is an interface;
Long-range quotation: by enterprise network or Internet, price list on the database is transferred on the WEB server, and by the WEB server, the price list of corresponding transformer is provided to the sales force through router, fire wall and Internet, the sales force inquires the price list of various model transformers by this interface of model of IE browser input transformer.
8, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described storehouse management module comprises with the lower part:
Initialization is provided with: when implementing to bring into operation, need carry out the setting of initial number to each material quantity of keeping in the warehouse, the warehouse personnel imports the initial number of the various materials in warehouse, the stock clerk disposes each warehouse information, automatically have raw material storage, finished room, waste product warehouse, the operator can set up other warehouses as required again; The warehouse personnel disposes the goods yard information of depositing in the warehouse, and convenient material to the warehouse manages; The major function in the warehouse of waste product is to manage the various materials of scrapping, and conveniently carries out centralized and unified processing, and provides as reference research for the managerial decision personnel;
Storage bill: storage bill can be divided into buying storage bill, production storage bill, return of goods storage bill, single, the waste product storage bill of ruturning materials to storeroom, and the stock clerk selects different warehouse-in modes to put in storage according to the actual needs; The buying warehouse-in is the personnel of purchasing department to be purchased the starting material of returning put in storage, and the source of this document is the buying receipt; Producing warehouse-in is that the product after each workshop completion is put in storage, and the source of this document is to produce receipt, more than two kinds of storage bills be by the check of quality inspection department receipt automatically feedback come; The warehouse-in of returning goods is that the transformer of being sold to the client is return the transformer warehouse-in of the sale returning note that the back generates because of department's problem, and ruturning materials to storeroom is the material that does not meet production requirement that the material of workshop delay or production division are got and the material returning slip of leaving return the warehouse-in of material; The waste product warehouse-in is to putting in storage because of the scrap of producing or other problems produces;
Outbound is single: be divided into the outbound of the buying return of goods single, sell outbound single, produce that the outbound of neck material is single, waste disposal is single; Buying return of goods outbound is that the material that supplier sends here is returned supplier because of find quality problems in production run, and the materiel warehouse-out of the returning note of in purchasing module, leaving by the procurement staff; Selling outbound is the production schedule of sales force according to production division, and the transformer of having produced is issued the client, and the sales force notifies the warehouse shipment by selling bill of sales, and warehouse personnel's bill of sales arrangement outbound whereby; Producing the outbound of neck material is that the required material of job order is got according to the production material requistion of offering by production division to the warehouse; Waste disposal is that the material of scrapping is carried out centralized and unified processing;
Make an inventory: the stock clerk made an inventory to all materials of stores keeping according to the time period of program society's setting in advance, produced the form of making an inventory automatically, and the automatic and actual physical inventory of this form is compared, and produced the inventory shortage and overage table automatically;
Allot: the stock clerk need adjust each warehouse materials inside;
Query analysis: inquiry warehouse inventory information, according to the name of material or the model key word of input the material of stores keeping is searched; Stock clerk or production, buying, sale and management personnel select name of material, the tank farm stock of current this material of inquiry; Operator inquiry ought be for the previous period in each material of taking care of of warehouse go out warehouse situation, to add up the professional generating capacity in this period.
9, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described telecommuting module comprises with the lower part:
Remote inquiry: sales force or other employees on business trip inquire about by Internet the product information of company's part as required;
Long-range order: when the sales force goes out to discuss business, the transformer quotation that the sales force provides according to system's automatic quotation system, set up order with the client then and there, and this order is sent it back the WEB of company server by network, Internet, and be saved on the data server of company, database server feeds back to the sales management personnel of intra-company to sequence information, after these managerial personnel receive order, can in time send to purchasing department and arrange raw-material buying and production division transformer production order;
Product issue: according to the power transformer product information table of in-company design in the database, the transformer information of the existing various models of company is published on enterprise's homepage by Internet, the client can carry out the product inquiry easily by the home page of company that the IE browser is browsed transformer production enterprise, can carry out suitable selecting, if any the power transformer product of likeing, can set up electronic order immediately, send the order purpose to transformer production enterprise, it becomes the door of company information issue;
Electronic order: the client is by network Internet, inquire product information, the model of selected transformer, send electronic order to transformer production enterprise, system WEB server can in time dump to database server to electronic order after receiving order, database server feeds back to the sales force, so that the sales force further negotiates with the client and signs formal sales contract;
After sale service: the client can use the transformer of ordering the problem that occurs in information or the use in time to be transmitted to sales force and engineering quality control personnel by means of communications such as network, Internet or phone, faxes, so that design of transformer department further improves the design technology of transformer;
Described network service support module comprises with the lower part:
Network support: provide the corresponding network operation needed service support, data are carried out the computing of encryption and decryption in data transmission procedure, the database data in server are provided the support of inquiry service;
Product issue: the transformer information of the various models that had on the company database server is published on the network;
Account management: manage long-range number of the account and the password that passes through the operator of Internet network entry, and the distribution of authority, the long-distance user has only by the number of the account of appointment and password could carry out remote access to data, record long-distance user's operation note;
Data shift: client's feedack, electronic order and other data upload in the database of database server automatically, carrying out automaticdata preserves, and above information feedback is given in corresponding sales force and other related personnel's the hand, so that each personnel of relevant departments consults and analyzes.
10, small power transformer limiting design according to claim 1 is write down total management system automatically with measurement, it is characterized in that:
Described financial management module comprises with the lower part:
Bookkeeping voucher: read receivable, accounts payable tables of data that buying and sale and external processing take place to produce because of business automatically, and above-mentioned data are set up on the financial data table of database server and save as unified bookkeeping voucher, so that carry out the foundation of charge slip and payment order; And have the automatic reminding function of bookkeeping voucher to after date, make things convenient for the financial staff to manage receivable and accounts payable;
Charge slip: to the bookkeeping voucher of selling, the management of collecting money is set up the invoice information of finance gathering, the management of conveniently adding up and collecting money, inquiry and analysis; Automatically provide a month gathering form to carry out business diagnosis, so that formulate the enterprise development plan for financial staff and management echelon;
Payment order: the bookkeeping voucher to buying and external processing, carry out payment management, set up the invoice information of finance payment, the management of conveniently adding up and paying the bill, inquiry and analysis; Automatically provide a month payment form to manage and inquire about to make things convenient for the financial staff;
The cash account: the cash account to business finance manages, and comprises the current entries such as income, expenditure of cash account, automatically above data is gathered in every month, produces corresponding month form, and provides inquiry, print service for the financial management personnel;
Bank account: the bank account to transformer production enterprise manages, and what comprise account deposits, takes out operation notes such as daily in, automatically the data of above generation is gathered in every month, produces corresponding moon form; The financial management personnel can inquire about and print bank account easily according to days.
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CNA2006100527778A CN1904919A (en) | 2006-08-03 | 2006-08-03 | Comprehensive managing system of small power transformer limiting design and measurement automatic recording |
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CNA2006100527778A CN1904919A (en) | 2006-08-03 | 2006-08-03 | Comprehensive managing system of small power transformer limiting design and measurement automatic recording |
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