CN118310029B - Combustion product collecting device in tank flue - Google Patents

Combustion product collecting device in tank flue Download PDF

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Publication number
CN118310029B
CN118310029B CN202410740884.8A CN202410740884A CN118310029B CN 118310029 B CN118310029 B CN 118310029B CN 202410740884 A CN202410740884 A CN 202410740884A CN 118310029 B CN118310029 B CN 118310029B
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Prior art keywords
tube
ore powder
iron ore
pipe
magnet
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CN202410740884.8A
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CN118310029A (en
Inventor
李岩
隋进花
范开元
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Weihai Shidao Heavy Industry Co ltd
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Weihai Shidao Heavy Industry Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/02Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/01Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using means for separating solid materials from heat-exchange fluids, e.g. filters

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The application relates to the technical field of flue gas treatment, in particular to combustion products collection equipment in a tank flue, which comprises a transverse pipe, wherein two iron ore powder adsorption mechanisms are arranged in the transverse pipe, and each iron ore powder adsorption structure comprises an outer pipe, an inner pipe and a magnetic attraction mechanism; the two sides of the outer tube are provided with strip grooves, the inner tube is connected with a material receiving cap, and a magnet is suspended in the outer tube; the magnetic attraction mechanism comprises a vertical rod, a bar-shaped electromagnet and an iron block, wherein an inserting rod is arranged in the magnet, a slot is formed in the vertical rod, the attraction force between the magnet and the iron block is larger than the gravity of the magnetic attraction mechanism and smaller than the gravity received by the magnetic attraction mechanism when the magnetic attraction mechanism is full of iron ore powder, a supporting rod is arranged in the inner tube, a sensor is arranged in the inner tube, the sensor and a controller are in signal transmission, and a warning bell is arranged on the transverse tube. The application can adsorb the iron ore powder through the bar electromagnet, thereby reducing the quantity of the iron ore powder entering the heat exchanger, not only reducing the damage of the iron ore powder to the heat exchanger, but also reducing the waste of the iron ore powder.

Description

Combustion product collecting device in tank flue
Technical Field
The invention belongs to the technical field of flue gas treatment, and particularly relates to combustion products collecting equipment in a tank flue.
Background
The waste heat boiler is also called as a waste heat boiler, and is mainly of a tank body structure, and the principle is that high-temperature waste gas generated by various devices is utilized to heat water, steam is generated or hot water is generated (namely, the steam waste heat boiler and the hot water waste heat boiler), and the generated steam or hot water is recycled, so that the purpose of waste heat recycling is achieved.
The tank body in the waste heat boiler is often used for burning, when iron ore is burned, a high-temperature gas product generated after burning enters the heat exchanger from the top of the tank body through the flue to exchange heat, wherein the temperature of hot top gas is about 405 ℃, and iron ore dust is carried in the high-temperature gas of the product, so that the product has abrasiveness, if the product is directly discharged after entering the heat exchanger, the structures of the heat exchange tubes and the tube plates are damaged, the normal use of the product is influenced, and meanwhile, the iron ore powder is directly discharged to a certain extent to cause waste.
Disclosure of Invention
The invention provides combustion products collecting equipment in a tank flue, which is used for solving the defects in the prior art.
The invention is realized by the following technical scheme:
The combustion product collecting device in the tank flue comprises a transverse pipe, wherein one end of the transverse pipe is communicated with an air outlet pipe of the tank, and the other end of the transverse pipe is communicated with an air inlet of a heat exchanger; two iron ore powder adsorption mechanisms are arranged in the transverse pipe along the gas flow direction, and each iron ore powder adsorption structure comprises an outer pipe which is vertically and fixedly arranged and has two closed ends, an inner pipe which is adapted to the outer pipe and a magnetic attraction mechanism which is arranged in the outer pipe; the two sides of the outer tube are vertically provided with strip-shaped grooves which are right opposite to the air flow, the lower end of the inner tube penetrates out of the transverse tube and is connected with a material receiving cap in a threaded manner, and a magnet is suspended in the outer tube; the magnetic attraction mechanism comprises a vertical rod, an iron block fixedly connected to the top end of the vertical rod and adsorbed to a magnet, and a bar electromagnet fixedly arranged on the vertical rod, wherein the iron block and the magnet are of an annular structure, an inserted rod is fixedly arranged in the magnet, an inserted rod inserting slot is formed in the top surface of the vertical rod downwards, the attraction force between the magnet and the iron block is larger than the gravity of the magnetic attraction mechanism and smaller than the gravity of the magnetic attraction mechanism when the magnetic attraction mechanism is full of iron ore powder, a supporting rod for supporting the vertical rod is fixedly arranged in the inner tube, a sensor is arranged at the lower part of the inner wall of the inner tube, signals are transmitted by the sensor and a controller, and an alarm bell is arranged on the transverse tube, and the electromagnet and the alarm bell are controlled by the controller.
When the iron ore powder collecting device is used, hot air containing iron ore powder enters the transverse pipe through the air outlet pipe of the tank body, enters the outer pipe through the strip groove and moves out of the strip groove at the other side after passing over the strip electromagnet, wherein the strip electromagnet can adsorb the iron ore powder, so that only the hot air flows out, the whole gravity of the magnet mechanism is increased along with the adsorption of the iron ore powder on the strip electromagnet, when the whole gravity of the magnet mechanism is greater than the attraction force between the magnet and the iron block, the magnet mechanism falls down and falls on the supporting rod under the guide of the inserting rod, in the falling process, the magnet mechanism falls into the inner pipe and passes through the sensor, the sensor transmits a signal to the controller to control the strip electromagnet to cut off, and therefore the iron ore powder falls off from the strip electromagnet and falls into the inner pipe under the action of gravity, and the strip electromagnet is positioned in the inner pipe at the moment, the iron ore powder collecting cap can be effectively prevented from being adsorbed by the hot air, so that the iron ore powder is collected by the strip groove, then the magnet cap is opened, the iron ore powder is rapidly poured out, the magnet cap is rotated again, and then the magnet cap is pushed onto the magnet mechanism to be blown out of the magnet mechanism, and the magnet ore powder can be absorbed by the magnet mechanism, and the ore powder can still be absorbed by the magnet mechanism when the magnet is still in contact with one of the magnet mechanism, and the ore powder can be still reduced.
Preferably, the inner tube is in threaded connection in the outer tube, the air inlet is formed in the side face of the outer tube towards the direction of air flow, the air inlet is located above the strip-shaped groove, the material receiving cap comprises an outer tube, the outer tube is in threaded connection on the inner tube, a material receiving cloth bag is arranged in the outer tube, the lower end of the outer tube is sleeved in a sealing disc with the closed bottom end and in threaded connection with the sealing disc, and when the strip-shaped groove is sealed in the inner tube in rotation in the outer tube, the iron block is in contact with the magnet. Firstly, when the inner pipe portion seals the strip-shaped groove, because the strip-shaped groove is located on the same transverse line, the air inlet is provided with one side, so that gas entering the air inlet is little, even if the gas enters the air inlet, the gas is removed from the other side of the strip-shaped groove, the gas can be absorbed by the strip-shaped electromagnet by the iron ore powder, the inner pipe rotates upwards, the strip-shaped groove can be plugged firstly, then the sealing disc is opened, the gas can enter the outer pipe through the air inlet, and enter the inner pipe from the outer pipe, so that air flow can be formed in the inner pipe, the iron ore powder absorbed on the strip-shaped electromagnet is blown off, the iron ore powder is prevented from being absorbed when the iron ore powder is not magnetized, and meanwhile, the upward movement of the inner pipe drives the vertical rod to move upwards, the butt joint of the iron block and the magnet is realized, and the magnetic attraction mechanism is prevented from being pushed up in the inner pipe.
Preferably, the magnetic attraction mechanism comprises a plurality of bar electromagnets and a plurality of bar electromagnets which are uniformly arranged along the circumferential direction of the vertical rod, the magnets are vertically connected with a rotating rod upwards, the rotating rod penetrates out of the transverse tube and is rotationally connected with the transverse tube through a sealing bearing, the upper end of the rotating rod is sleeved with a driven sprocket, an intermediate tube is communicated between the transverse tube and an air outlet tube of the tank body, a supporting vertical rod is fixedly arranged in the intermediate tube and is rotationally connected with a rotating shaft coaxial with the intermediate portion through a bearing, a fan blade is sleeved on the rotating shaft, one end of the rotating shaft is vertically connected with a first bevel gear, the intermediate tube is further provided with a penetrating rod, the penetrating rod vertically penetrates out of the intermediate portion and is rotationally connected with the intermediate portion through a sealing bearing, the inner end of the penetrating rod is vertically connected with a second bevel gear meshed with the first bevel gear, the outer end of the penetrating rod is sleeved with a driving sprocket, and the driving sprocket and the driven sprocket are both meshed with the same chain and are in transmission through the chain. The magnetic attraction mechanism is provided with a plurality of bar electromagnets, so that the adsorption capacity of iron ore powder can be increased, more iron ore powder can be adsorbed, the air flows to drive the fan blades to rotate, the fan blades rotate to drive the rotating shaft to rotate along the axis line of the fan blades, the rotating shaft rotates to drive the first bevel gear to rotate, the first bevel gear rotates to drive the penetrating rod to synchronously rotate, then the driving chain is driven to synchronously rotate, the driving chain drives the driven chain to rotate through the driving chain, the corresponding rotating rod is driven to rotate, the rotating rod drives the vertical rod to rotate, the vertical rod is driven to synchronously rotate by the rotating rod, each magnetic attraction surface of the bar electromagnets is guaranteed to have a chance to face the bar groove, so that the iron ore powder can be better absorbed, and meanwhile, the force required by rotation is from airflow to flow, so that the supplement of external driving force is omitted, and the energy is further saved.
Preferably, the side of inserted bar along its length direction fixedly connected with driving lever, the driving lever male groove of driving lever has been seted up to the slot inner wall, circular recess has been seted up to the bracing piece top surface, the montant lower part is circular structure and can insert in the circular recess, the lower part of montant and circular recess inner wall are smooth surface. The inserted bar follows the magnet and rotates, thereby the inserted bar follows the inserted bar and rotates and drive the montant and rotate, and then the inserted bar can make the magnetism that falls into after in the inner tube inhale the mechanism and still can rotate, and then can conveniently blow into the better clearance of hot-blast from the air inlet, and the lower part and the circular recess inner wall of montant are smooth surface, then can reduce the friction between montant and the bracing piece.
Preferably, the middle pipe comprises a first conical part communicated with the air outlet of the tank body, a middle part communicated with the first conical part, and a second conical part communicated with the middle part and the transverse pipe, wherein the first conical part and the second conical part are both of conical structures and narrow towards the direction caliber of the middle part, the fan blade is positioned in the middle part, the diameter of the first bevel gear is smaller than that of the second bevel gear, and the vertical length of the bar electromagnet is larger than that of the middle part. The middle part is located between first toper portion and the second toper portion to can make the gas velocity of flow that gets into in the middle pipe accelerate, make flabellum rotational speed change fast, and flabellum rotational speed is too fast can drive first bevel gear fast rotation, thereby can provide more rotation power, and first bevel gear diameter is less than the second bevel gear diameter, can make the slowness that second bevel gear rotational speed changed, thereby can utilize the meshing of first bevel gear and second bevel gear, can drive the rotation of the relatively heavy magnetism mechanism of inhaling of quality, and the slow rotation of second bevel gear then can guarantee the slow rotation of bull stick, and then make the bar electromagnet slowly rotate along the montant, realize better absorption iron ore powder, and be located the quick gas that flows in the middle part and get into on the lateral tube through the second bevel portion, the velocity of flow then can be slowed down, then further make things convenient for bar electromagnet to adsorb iron ore powder, simultaneously, about second bevel portion, thereby the outside area of gas that the middle part flows gradually increases, thereby the vertical length of electromagnet is greater than the diameter of middle part, then for the absorption on the magnet to adsorb on the fin, better absorption effect is realized to the bar electromagnet.
Preferably, the inner diameter of the transverse pipe is larger than the inner diameter of the air outlet pipe of the tank body. The gas flow rate in the transverse tube is ensured to be smaller than the gas flow rate in the gas outlet tube, so that the iron ore powder is convenient to be adsorbed.
Preferably, the air inlet side strip-shaped groove is a conical opening and is reduced in height in the air flow direction. The air inlet can be convenient for better air intake.
The beneficial effects of the application are as follows: the application can adsorb the iron ore powder through the bar electromagnet, thereby reducing the quantity of the iron ore powder entering the heat exchanger, not only reducing the damage of the iron ore powder to the heat exchanger, but also reducing the waste of the iron ore powder. On the premise of meeting the requirement of iron ore powder adsorption, the iron ore powder collecting device can naturally drop after a certain amount of iron ore powder is adsorbed by the magnetic attraction mechanism and drop into the inner tube, so that the iron ore powder on the strip electromagnet is prevented from being blown away, and meanwhile, the iron ore powder is collected; meanwhile, the application can design a plurality of strip electromagnets along the vertical rod to realize the adsorption of more iron ore powder, and meanwhile, the strip electromagnets can be driven to rotate along the vertical rod by utilizing the power generated by air flow to realize the orientation of the strip electromagnetic ferromagnetic adsorption surface to the strip groove to realize better adsorption; in addition, the application can accelerate the fan blade speed through the relation of the first conical part, the second conical part and the middle part, provides more kinetic energy for driving the rotation of the magnetic attraction mechanism, and simultaneously slows down the flowing energy after entering the transverse pipe, thereby facilitating better absorption of iron ore powder.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it will be obvious that the drawings in the following description are some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure after the vertical rod is inserted into the inner tube;
FIG. 3 is a diagram of a lever engaged with a dial slot;
FIG. 4 is a schematic view of the structure of the receiving cap;
Fig. 5 is a partial enlarged view of I of fig. 1.
The figure shows:
1. the device comprises a transverse pipe, 2, an outer pipe, 3, an inner pipe, 4, a tank body air outlet pipe, 5, a strip-shaped groove, 6, a material receiving cap, 7, a magnetic attraction mechanism, 8, an inserting rod, 9, an inserting groove, 10, a deflector rod, 11, a deflector groove, 12, a supporting rod, 13, a sensor, 14, a warning bell, 15, a rotating rod, 16, a driven sprocket, 17, a middle pipe, 18, a rotating shaft, 19, a fan blade, 20, a first bevel gear, 21, a second bevel gear, 22, a penetrating rod, 23, a driving sprocket, 24, a chain, 25, a circular groove, 26, a magnet, 27, an air inlet, 61, an outer cylinder, 62, a material receiving cloth bag, 63, a sealing disc, 71, a vertical rod, 72, an iron block, 73, a strip-shaped electromagnet, 171, a first conical part, 172, a middle part 173 and a second conical part.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
A device for collecting combustion products in a tank flue is shown in figures 1-5. Comprising a transverse tube 1. One end of the transverse pipe 1 is communicated with the tank body air outlet pipe 4, and the other end is communicated with the heat exchanger air inlet 27; two iron ore powder adsorption mechanisms are arranged in the transverse tube 1 along the gas flow direction, each iron ore powder adsorption structure comprises an outer tube 2 which is vertically and fixedly arranged, an inner tube 3 which is adapted in the outer tube 2, and a magnetic attraction mechanism 7 which is arranged in the outer tube 2, wherein the outer tube 2 and the inner tube 3 are sealed, the upper end and the lower end of the outer tube 2 are attached to the inner wall of the transverse tube 1 and are fixedly connected, and accordingly the two ends of the outer tube 2 are closed. The two sides of the outer tube 2 are vertically provided with strip-shaped grooves 5 which are opposite to the air flow, wherein, as shown in figure 1, the left side strip-shaped groove 5 is used for air inlet, the right side strip-shaped groove 5 is used for air outlet, the lower end of the inner tube 3 penetrates out of the transverse tube 1 and is in threaded connection with a material receiving cap 6, and a magnet 26 is suspended in the outer tube 2; the magnetic attraction mechanism 7 comprises a vertical rod 71, an iron block fixedly connected to the top end of the vertical rod 71 and attracted to the magnet 26, and a strip electromagnet 73 fixedly arranged on the vertical rod 71, wherein the iron block and the magnet 26 are of an annular structure, an inserting rod 8 is fixedly arranged in the magnet 26, a slot 9 for inserting the inserting rod 8 is formed in the top surface of the vertical rod 71 downwards, the attraction force between the magnet 26 and the iron block is larger than the gravity of the magnetic attraction mechanism 7 and smaller than the gravity received when the magnetic attraction mechanism 7 is attracted by iron ore powder, a supporting rod 12 for supporting the vertical rod 71 is fixedly arranged in the inner tube 3, a sensor 13 is arranged at the lower part of the inner wall of the inner tube 3, the sensor 13 can be a signal transmitting unit and a signal receiving unit which are arranged on two sides of the inner wall of the inner tube 3 and are opposite, the signal receiving unit is connected with a controller through signals, the magnetic attraction structure penetrates through between the signal transmitting unit and the signal receiving unit and is shielded by the signal transmitting unit, the alarm 14 is arranged on the cross tube, and the electromagnet 26 and the alarm 14 are controlled by the controller.
In use, hot air containing iron ore powder enters the transverse pipe 1 through the tank body air outlet pipe 4, enters the outer pipe 2 through the strip groove 5 and moves out of the strip groove 5 on the other side after passing over the strip electromagnet 73, wherein the strip electromagnet 73 can absorb the iron ore powder, so that the iron ore powder is absorbed on the strip electromagnet 73, only hot air flows out, as the iron ore powder is absorbed on the strip electromagnet 73, the overall gravity of the magnetic attraction mechanism 7 is increased, when the overall gravity of the magnetic attraction mechanism 7 is greater than the suction force between the magnet 26 and the iron block 72, the magnetic attraction mechanism 7 falls down and falls on the support rod 12 under the guide of the plunger rod 8, during the falling, the sensor 13 transmits a signal to the controller to control the strip electromagnet 73 to cut off, so that the iron falls off from the strip electromagnet 73 and falls on the support rod 12 of the inner pipe 3 and falls into the ore powder receiving cap 6 under the action of gravity. Since the bar electromagnet 73 is located in the inner tube 3 at this moment, hot air can be effectively prevented from blowing out the iron ore powder to be adsorbed out of the bar-shaped groove 5, so that iron ore powder is collected, then the material receiving cap 6 is opened, the iron ore powder is rapidly poured out, then the material receiving cap 6 is rotated, then the magnetic attraction mechanism 7 is pushed up, so that the iron block 72 is contacted with the magnet 26 and attracts the magnetic attraction mechanism 7, and one of the two iron ore powder adsorption mechanisms still absorbs the iron ore powder when the iron ore powder is removed, so that the number of the iron ore powder entering the heat exchanger is reduced.
Because the magnet mechanism 7 is pushed to the butt joint of the magnet 26 from the inner tube 3 after the iron ore powder is cleaned, the inner tube 3 is in threaded connection with the outer tube 2, so that the inner tube 3 can be moved upwards in a rotating mode on the premise of meeting sealing, the inner tube 3 can be moved to the butt joint of the iron block 72 and the magnet 26, and the magnet 26 is used for adsorbing the magnet mechanism 7. The air inlet 27 is formed in the side face of the outer tube 2 towards the direction of air flow, the air inlet 27 is located above the strip-shaped groove 5, the material receiving cap 6 comprises an outer tube 61, the outer tube 61 is connected to the inner tube 3 in a threaded mode, a material receiving cloth bag 62 is arranged in the outer tube 61, the lower end of the outer tube 61 is sleeved in a sealing disc 63 with the closed bottom end and is connected with the sealing disc 63 in a threaded mode, and when the inner tube 3 rotates in the outer tube 2 to seal the strip-shaped groove 5, the iron block 72 is in contact with the magnet 26. When the inner tube 3 moves upwards, the strip-shaped groove 5 is blocked, when the strip-shaped groove 5 is blocked at the inner tube 3 part, because the strip-shaped groove 5 is positioned on the same transverse line, the air inlet 27 is arranged at one side, so that the air entering the air inlet 27 is little, and even if the air enters the air inlet 27, the air is removed from the strip-shaped groove 5 at the other side, and the air is absorbed by the strip-shaped electromagnet 73 by the iron ore powder, the inner tube 3 rotates upwards, firstly, the strip-shaped groove 5 can be blocked, then the sealing disc 63 is opened, so that the air enters the outer tube 2 through the air inlet 27 and enters the inner tube 3 from the outer tube 2, air flow can be formed in the inner tube 3, the iron ore powder absorbed on the strip-shaped electromagnet 73 is blown away, the iron ore powder is prevented from being absorbed when the magnetism is not generated, the strip-shaped electromagnet 73 can be blown to clean the strip-shaped electromagnet 73 when the magnetic attraction mechanism 7 is pushed to butt joint with the magnet 26, and the iron ore powder is prevented from being adhered to the strip-shaped electromagnet 73.
In the application, two material receiving caps 6 can be arranged on one inner tube 3, so that when the inner tube 3 rotates to the position that the distance between the top surface and the inner wall of the top surface of the strip-shaped groove 5 is 5cm in use, the sealing disc 63 is rotated out, then the inner tube 3 is continuously rotated, the strip-shaped groove 5 is thoroughly sealed by the inner tube 3, the inner tube 3 is positioned below the air inlet 27, after a few seconds of blowing, the inner tube 3 is reversely rotated, when the inner tube 3 rotates to the position that the distance between the top surface and the inner wall of the top surface of the strip-shaped groove 5 is 5cm in use, the sealing disc 63 is rotated again, then the inner tube 3 is continuously rotated, and after the inner tube 3 returns to the initial position, the material receiving caps 6 are integrally removed and replaced with new material receiving caps 6;
Since the bar electromagnet 73 only has a magnetic attraction surface capable of attracting the iron ore powder, the attraction amount is relatively small, and for this reason, the vertical rod 71 is provided with a plurality of bar electromagnets 73 along its circumferential direction with the attraction surfaces of the bar electromagnets 73 facing outward. The magnet 26 upwards is vertically connected with the bull stick 15, the bull stick 15 wears out horizontal pipe 1 and passes through sealed bearing rotation with horizontal pipe 1 and be connected, specifically, the through-hole has been seted up to horizontal pipe, be equipped with sealed bearing in the through-hole and sealed bearing outer ring's foreign currency and laminating of through-hole inner wall and fixed connection, the bull stick 15 passes the bearing inner ring and with bearing inner ring inner wall laminating and fixed connection, driven sprocket 16 has been cup jointed to bull stick 15 upper end, the intercommunication has intermediate pipe 17 between horizontal pipe 1 and the jar body outlet duct 4, intermediate pipe 17 internal fixation is provided with support montant 71, support montant 71 is connected with through the bearing with the coaxial pivot 18 of intermediate part 172 through bearing rotation, specifically, wear out the hole has transversely been seted up to support montant 71, wear out downthehole be equipped with the bearing and wear out hole inner wall fixed connection, pivot 18 penetrates in the bearing inner ring and with bearing inner ring fixed connection, the cover has flabellum 19 on the pivot 18, the one end of pivot 18 is connected with first bevel gear 20 perpendicularly, intermediate pipe 17 still is equipped with wears out pole 22, wear out middle part 172 and wears out vertically and wears out to be connected with intermediate part 172 through sealed bearing rotation through the axle 172, wear out pole 22 and drive sprocket 23, wear out between the end 24 and the same bevel gear 23 and drive sprocket 23 and the same outer sprocket 23.
The magnetic attraction mechanism 7 is provided with a plurality of bar electromagnets 73 which can increase the adsorption capacity of iron ore powder, so that more iron ore powder can be adsorbed, the flow of air drives the fan blades 19 to rotate, the rotation of the fan blades 19 drives the rotating shaft 18 to rotate along the axial line of the fan blades, the rotation of the rotating shaft 18 drives the rotation of the first bevel gear 20, the rotation of the first bevel gear 20 drives the penetrating rod 22 to synchronously rotate, and then drives the driving sprocket 23 to synchronously rotate, the synchronous rotation of the driving sprocket 23 drives the driven sprocket 16 to rotate through the transmission chain 24, and then drives the corresponding rotating rod 15, the rotation of the rotating rod 15 drives the vertical rod 71 to synchronously rotate, and therefore each magnetic attraction surface of the bar electromagnets 73 is guaranteed to have a chance to face the bar groove 5, so that the iron ore powder can be better absorbed, and meanwhile, the force required by rotation comes from airflow flow, so that the supplement of external driving force is omitted, and the energy is further saved.
When the vertical rod 71 is driven to rotate by the gas, since the vertical rod 71 is provided with a plurality of bar-shaped electromagnets 73, a large force is required, for this purpose, the middle pipe 17 comprises a first conical portion 171 communicated with the gas outlet of the tank body, a middle portion 172 communicated with the first conical portion 171, and a second conical portion 173 communicated with the middle portion 172 and the transverse pipe 1, the first conical portion 171 and the second conical portion 173 are both in conical structures and narrow in the direction caliber of the middle portion 172, the fan blades 19 are positioned in the middle portion 172, the diameter of the first bevel gear 20 is smaller than the diameter of the second bevel gear 21, and the vertical length of the bar-shaped electromagnets 73 is larger than the diameter of the middle portion 172. The middle part 172 is located between the first conical part 171 and the second conical part 173, so that the flow rate of the gas entering the middle pipe 17 is increased, the rotation speed of the fan blade 19 is increased, the fan blade 19 can drive the first bevel gear 20 to rotate rapidly, more rotation power can be provided, the diameter of the first bevel gear 20 is smaller than that of the second bevel gear 21, the principle that the pinion drives the large gear to rotate more easily can be utilized, the rotation speed of the second bevel gear 21 is reduced slowly, the meshing of the first bevel gear 20 and the second bevel gear 21 can be utilized, the rotation of the magnetic attraction mechanism 7 with relatively heavy mass can be driven, the slow rotation of the second bevel gear 21 can ensure the slow rotation of the rotating rod 15, the bar electromagnet 73 can rotate slowly along the vertical rod 71, better iron ore powder absorption is achieved, the flow rate of the gas flowing rapidly in the middle part 172 enters the transverse pipe 1 through the second conical part 173 can be reduced, the iron ore powder absorption by the bar electromagnet 73 is further facilitated, meanwhile, the absorption effect of the gas flowing out of the middle part 172 from the left conical part 173 to the large part is achieved, the large area of the electromagnet 73 is better, and the absorption effect of the large area of the electromagnet 73 is achieved.
The side of inserted bar 8 is along its length direction fixedly connected with driving lever 10, and driving lever 10 male dialling groove 11 has been seted up to slot 9 inner wall, and circular recess 25 has been seted up to bracing piece 12 top surface, and montant 71 lower part is circular structure and can insert in circular recess 25, and the lower part of montant 71 and circular recess 25 inner wall are smooth surface. The inserted link 8 rotates along with the magnet 26, the deflector rod 10 rotates along with the inserted link 8 to drive the vertical rod 71 to rotate, and the inserted link 8 can enable the magnetic attraction mechanism 7 which falls into the inner tube 3 to still rotate, and further, the hot air blown in from the air inlet 27 can be conveniently cleaned, the lower part of the vertical rod 71 and the inner wall of the circular groove 25 are smooth surfaces, and the friction between the vertical rod 71 and the supporting rod 12 can be reduced.
The inner diameter of the transverse pipe 1 is larger than that of the air outlet pipe 4 of the tank body. The gas flow rate in the transverse tube 1 is ensured to be smaller than the gas flow rate in the gas outlet tube, so that the iron ore powder is convenient to be adsorbed.
The air inlet side strip-shaped groove 5 is a conical opening and is reduced in height in the air flow direction. It is possible to facilitate better intake of the intake port 27.
In the application, the tank body air outlet pipe 4, the middle pipe 17 and the transverse pipe 1 form a flue together.
The use of the application can adsorb the iron ore powder through the bar electromagnet 73, thereby reducing the quantity of the iron ore powder entering the heat exchanger, not only reducing the damage of the iron ore powder to the heat exchanger, but also reducing the waste of the iron ore powder. On the premise of meeting the requirement of iron ore powder adsorption, the iron ore powder collecting device can naturally drop after a certain amount of iron ore powder is adsorbed by the magnetic attraction mechanism 7 and drop into the inner tube 3, so that the iron ore powder on the strip electromagnet 73 is prevented from being blown away, and meanwhile, the iron ore powder is collected; meanwhile, a plurality of bar electromagnets 73 can be designed along the vertical rod 71, so that more iron ore powder can be adsorbed, meanwhile, the bar electromagnets 73 can be driven to rotate along the vertical rod 71 by utilizing the power generated by air flow, the magnetic attraction surface of the bar electromagnets 73 faces to the bar-shaped groove 5, and better adsorption is realized; in addition, the application can accelerate the fan blade 19 by the first conical part 171, the second conical part 173 and the middle part 172, provide more kinetic energy for driving the magnetic attraction mechanism 7 to rotate, and simultaneously reduce the flowing energy after entering the transverse tube 1, thereby facilitating better iron ore powder absorption.
In the application, because the heat exchange is realized by utilizing hot gas, the normal heat exchange of the heat exchanger is not influenced by hot gas flow to the outside in a certain time, and the normal heat exchange of the heat exchanger is not influenced by the application.
The specific recovery method of the combustion product collecting equipment in the tank flue comprises the following steps:
(1) The iron ore powder adsorption mechanism sucks iron ore powder, hot air containing the iron ore powder enters the middle part 172 through the first conical tube after coming out of the tank body air outlet tube 4, so that the air flow speed is accelerated, the fan blades 19 are driven to rotate rapidly, air flows out of the middle part 172 and enters the transverse tube 1 through the second conical tube, the air escapes outwards under the drive of the fan blades 19 and flows into the transverse tube 1 and flows slowly, compared with the flow speed in the tank body air outlet tube 4, the air enters the outer tube 2 through the strip-shaped groove 5 on one side and passes through the strip-shaped electromagnet 73 and then moves out through the strip-shaped groove 5 on the other side, the iron ore powder is adsorbed on the electromagnet 26, the rotation of the fan blades 19 drives the rotating shaft 18 to rotate along the axial lead of the rotating shaft 18, the rotation of the rotating shaft 18 drives the first bevel gear 20 to rotate, the rotation of the first bevel gear 20 drives the second bevel gear 21 to rotate at an angular speed smaller than the first bevel gear 20, the slow rotation of the second bevel gear 21 is realized, the slow rotation of the penetrating rod 22 is driven by the slow rotation of the second bevel gear 21, the slow rotation of the driving sprocket 23 is further driven by the slow rotation of the driving sprocket 23, the slow rotation of the driven sprocket 16 is driven by the slow rotation of the chain 24, the slow rotation of the driven sprocket 16 is driven by the slow rotation of the magnetic rod, and the magnetic rod 71 is driven by the slow rotation of the electromagnet 71, and the slow rotation of the electromagnet 71 is driven by the slow rotation of the electromagnet 71, and the slow rotation of the magnetic rod 73 is driven by the electromagnet 73 along the slow rotation of the magnetic rod 73, and the slow rotation is driven by the slow rotation of the electromagnet 73, and the rotation is driven by the slow rotation of the rotation and the rotation of the magnetic rod 73;
(2) When iron ore powder drops from the bar electromagnet 73 and a certain amount of iron ore powder is adsorbed on the bar electromagnet 73, the total gravity of the iron ore powder and the magnetic attraction structure is larger than the attraction force between the magnet 26 and the iron block 72, the magnetic attraction mechanism 7 drops from the magnet 26 and vertically moves downwards under the limit of the inserted rod 8 and falls on the support rod 12, wherein the magnetic attraction mechanism 7 passes through the sensor 13 when falling down, the sensor 13 transmits signals to the controller, the controller controls the bar electromagnet 73 to be powered off and rings the warning bell 14, the iron ore powder adsorbed on the bar electromagnet 73 is separated from the bar electromagnet 73 under the action of gravity and falls in the material receiving cap 6, as the bar electromagnet 73 is positioned in the inner tube 3, the bar electromagnet 73 is powered off, the iron ore powder is prevented from being blown out of the bar groove 5 by hot air, when the inner tube 3 rotates to the top surface by 5cm, the inner tube 3 continues to rotate the inner wall of the bar groove 5, the inner tube 3 is thoroughly sealed by the inner tube 3, the inner tube 3 is positioned below the air inlet 27, the iron block 72 is butted with the magnet 26, the magnet 26 is powered off by the magnet 26, the magnet 73 is sucked into the air inlet 27, the air flow passes through the air inlet 27 and then flows out of the inner tube 3, and is reversely rotated by the magnet 7, and is separated from the inner tube 3 by the air inlet 7, and then the inner tube 3 is reversely rotated by the air inlet 7 when the air inlet 7 is rotated by the air inlet 7, and is separated from the inner tube 3, and then is returned to be blown into the inner tube 3 by the air hole by the air inlet 7, and is reversely when the air inlet 7;
(3) Cleaning of the iron ore powder, rotating the outer tube 61 after rotating the inner tube 3 to the initial position, separating the outer tube 61 from the inner tube 3, pouring out the iron ore powder, and rotating the upper outer tube 61 again.
The use of the application can adsorb the iron ore powder through the bar electromagnet 73, thereby reducing the quantity of the iron ore powder entering the heat exchanger, not only reducing the damage of the iron ore powder to the heat exchanger, but also reducing the waste of the iron ore powder. On the premise of meeting the requirement of iron ore powder adsorption, the iron ore powder collecting device can naturally drop after a certain amount of iron ore powder is adsorbed by the magnetic attraction mechanism 7 and drop into the inner tube 3, so that the iron ore powder on the strip electromagnet 73 is prevented from being blown away, and meanwhile, the iron ore powder is collected; meanwhile, a plurality of bar electromagnets 73 can be designed along the vertical rod 71, so that more iron ore powder can be adsorbed, meanwhile, the bar electromagnets 73 can be driven to rotate along the vertical rod 71 by utilizing the power generated by air flow, the magnetic attraction surface of the bar electromagnets 73 faces to the bar-shaped groove 5, and better adsorption is realized; in addition, the application can accelerate the fan blade 19 by the first conical part 171, the second conical part 173 and the middle part 172, provide more kinetic energy for driving the magnetic attraction mechanism 7 to rotate, and simultaneously reduce the flowing energy after entering the transverse tube 1, thereby facilitating better iron ore powder absorption.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (5)

1. The utility model provides a combustion products collection equipment in jar body flue which characterized in that: comprises a transverse pipe, one end of the transverse pipe is communicated with an air outlet pipe of the tank body, and the other end of the transverse pipe is communicated with an air inlet of the heat exchanger; two iron ore powder adsorption mechanisms are arranged in the transverse pipe along the gas flow direction, and each iron ore powder adsorption mechanism comprises an outer pipe which is vertically and fixedly arranged and has two closed ends, an inner pipe which is adapted to the outer pipe and a magnetic attraction mechanism which is arranged in the outer pipe; the two sides of the outer tube are vertically provided with strip-shaped grooves which are right opposite to the air flow, the lower end of the inner tube penetrates out of the transverse tube and is connected with a material receiving cap in a threaded manner, and a magnet is suspended in the outer tube; the magnetic attraction mechanism comprises a vertical rod, an iron block fixedly connected to the top end of the vertical rod and attracted by a magnet, and a bar-shaped electromagnet fixedly arranged on the vertical rod, wherein the iron block and the magnet are of an annular structure, an inserted rod is fixedly arranged in the magnet, an inserted slot for inserting the inserted rod is formed in the top surface of the vertical rod downwards, the attraction force between the magnet and the iron block is larger than the gravity of the magnetic attraction mechanism and smaller than the gravity born by the magnetic attraction mechanism when the magnetic attraction mechanism is full of iron ore powder, a supporting rod for supporting the vertical rod is fixedly arranged in the inner tube, a sensor is arranged at the lower part of the inner wall of the inner tube and is in signal transmission with a controller, an alarm bell is arranged on the transverse tube, the electromagnet and the alarm bell are controlled by the controller, the inner tube is in threaded connection with the outer tube, an air inlet is formed in the direction of the side surface of the outer tube facing the air flow, the air inlet is positioned above the bar-shaped slot, the material receiving cap comprises an outer tube and an outer tube in threaded connection with the inner tube, the outer cylinder is internally provided with a material receiving cloth bag, the lower end of the outer cylinder is sleeved in a sealing disc with the closed bottom end and is in threaded connection with the sealing disc, when the inner tube rotates in the outer tube to seal the strip-shaped groove, the iron block is contacted with the magnet, the magnetic attraction mechanism comprises a plurality of strip-shaped electromagnets, the plurality of strip-shaped electromagnets are uniformly arranged along the circumferential direction of the vertical rod, the magnet is upwards and vertically connected with a rotating rod, the rotating rod penetrates out of the transverse tube and is rotationally connected with the transverse tube through a sealing bearing, the upper end of the rotating rod is sleeved with a driven sprocket, an intermediate tube is communicated between the transverse tube and an air outlet pipe of the tank body, a supporting vertical rod is fixedly arranged in the intermediate tube, the supporting vertical rod is rotationally connected with a rotating shaft coaxial with the intermediate portion through a bearing, a fan blade is sleeved on the rotating shaft, one end of the rotating shaft is vertically connected with a first bevel gear, the intermediate tube is further provided with a penetrating rod, the penetrating rod vertically penetrates out of the intermediate portion and the penetrating part is rotationally connected with the intermediate portion through the sealing bearing, the inner end of the penetrating rod is vertically connected with a second bevel gear meshed with the first bevel gear, the outer end of the penetrating rod is sleeved with a driving sprocket, and the driving sprocket and the driven sprocket are meshed with the same chain and are driven by the chain.
2. The tank flue combustion product collection apparatus of claim 1, wherein: the side of inserted bar is followed its length direction fixedly connected with driving lever, and the driving lever male groove of driving lever has been seted up to the slot inner wall, and circular recess has been seted up to the bracing piece top surface, and the montant lower part is circular structure and can insert in the circular recess, and the lower part of montant and circular recess inner wall are smooth surface.
3. The tank flue combustion product collection apparatus of claim 1, wherein: the middle pipe comprises a first conical part communicated with the air outlet of the tank body, a middle part communicated with the first conical part, and a second conical part communicated with the middle part and the transverse pipe, wherein the first conical part and the second conical part are both of conical structures and narrow towards the caliber of the direction of the middle part, the fan blades are positioned in the middle part, the diameter of the first bevel gear is smaller than that of the second bevel gear, and the vertical length of the bar-shaped electromagnet is larger than that of the middle part.
4. A tank flue combustion product collection apparatus according to claim 3, wherein: the inner diameter of the transverse pipe is larger than that of the air outlet pipe of the tank body.
5. The tank flue combustion product collection apparatus of claim 1, wherein: the air inlet side strip-shaped groove is a conical opening and is reduced in height along the air flow direction.
CN202410740884.8A 2024-06-11 2024-06-11 Combustion product collecting device in tank flue Active CN118310029B (en)

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