CN117565422A - Efficient preparation method of fluorine-containing lining material for high-purity gas-liquid storage equipment - Google Patents
Efficient preparation method of fluorine-containing lining material for high-purity gas-liquid storage equipment Download PDFInfo
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- CN117565422A CN117565422A CN202410052597.8A CN202410052597A CN117565422A CN 117565422 A CN117565422 A CN 117565422A CN 202410052597 A CN202410052597 A CN 202410052597A CN 117565422 A CN117565422 A CN 117565422A
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- 239000000463 material Substances 0.000 title claims abstract description 82
- 238000002360 preparation method Methods 0.000 title claims abstract description 58
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 239000011737 fluorine Substances 0.000 title claims abstract description 34
- 229910052731 fluorine Inorganic materials 0.000 title claims abstract description 34
- 239000007788 liquid Substances 0.000 title claims abstract description 22
- 238000003860 storage Methods 0.000 title claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 109
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 84
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 84
- 239000000956 alloy Substances 0.000 claims abstract description 44
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 44
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000005245 sintering Methods 0.000 claims description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 abstract description 14
- 230000007797 corrosion Effects 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 7
- 238000011068 loading method Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- -1 polytetrafluoroethylene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- KHXKESCWFMPTFT-UHFFFAOYSA-N 1,1,1,2,2,3,3-heptafluoro-3-(1,2,2-trifluoroethenoxy)propane Chemical compound FC(F)=C(F)OC(F)(F)C(F)(F)C(F)(F)F KHXKESCWFMPTFT-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
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- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/02—Moulding by agglomerating
- B29C67/04—Sintering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention discloses a high-efficiency preparation method of a fluorine-containing lining material for high-purity gas-liquid storage equipment, and relates to the technical field of PTFE/PFA alloy lining material preparation, wherein a conical discharging hopper is fixedly arranged above a shell, a diversion chamber is fixedly communicated with the lower part of the conical discharging hopper, and a wind control assembly for adjusting a wind field is arranged below the diversion chamber; a vibration assembly for vibration feeding is arranged above the wind control assembly and in the shunt chamber; a trigger component for state switching is arranged above the vibration component; a preparation component for automatically preparing proportions is arranged below the trigger component; according to the invention, the feeding amount of other components is synchronously changed according to the weight of the PTFE/PFA alloy powder, so that the proportions of the PTFE/PFA alloy powder with different contents and the graphene powder and other components are always agreed, and the PTFE/PFA alloy lining material prepared by the PTFE/PFA alloy lining material has high corrosion resistance.
Description
Technical Field
The invention relates to the technical field of efficient preparation of fluorine-containing lining materials, in particular to a method for efficiently preparing a fluorine-containing lining material for high-purity gas-liquid storage equipment.
Background
Fluorine-containing lining materials refer to coatings for the interior of pipes, typically formed by mixing PTFE/PFA powder with a base material (e.g., ceramic, glass or other resin) and sintering at high temperature; because of the extremely excellent corrosion resistance, the anti-corrosion protective coating is widely applied to the fields of anti-corrosion liners of chemical equipment and pipelines of semiconductors and electronic chemicals, plays a very good role in protecting the inner surfaces of the chemical equipment, prolongs the service cycle of the equipment and the pipelines, effectively improves the safety of chemical production, meets the compatibility of the semiconductor chemicals, and has no leakage.
The fluorine-containing lining material has the main function of preventing the metal material inside the pipeline from contacting with the external environment, thereby preventing the problems of oxidation, corrosion, fouling and the like. PTFE is one of the materials with excellent corrosion resistance, and is resistant to almost all chemical media, and is soluble in only a few media such as liquid fluorine and molten alkali metal. PTFE has the disadvantages of large relative molecular weight, poor fluidity, high processing difficulty and the like, and is mainly used as an anti-corrosion lining material in the form of a plate lining. The molding technology of PTFE lining is mainly five types, namely lining three-dimensional rotation molding technology, lining welding molding technology, lining equal-pressure molding technology, lining composite molding technology and lining metal net molding technology. PFA is a copolymer of a small amount of perfluoropropyl perfluorovinyl ether and polytetrafluoroethylene. Melt adhesion is enhanced and melt viscosity is reduced without change in performance compared to polytetrafluoroethylene. The resin can be directly processed into products by adopting a common thermoplastic molding method.
The preparation of PTFE/PFA alloy lining material requires the following steps of selecting raw materials (selecting proper PTFE/PFA material, selecting fluorine resin material with corrosion resistance, abrasion resistance, high temperature resistance and the like according to application scenes); comminuting (comminuting the PTFE/PFA material to a fine powder for subsequent processing); high temperature sintering (after mixing the PTFE/PFA powder with a suitable amount of other components such as graphene, etc., high temperature sintering is performed, typically at 380 degrees celsius, to form a uniform alloy coating from the PTFE/PFA powder).
In actual production, the granularity (granularity) of various materials in the alloy powder is too large, the compactness of the sintered lining material is influenced, if the granularity (granularity) of various materials in the alloy powder is too small, the burning loss rate of the sintered lining material is increased, and meanwhile, the sintered coating is easy to crack, so that the corrosion resistance of the lining material coating is influenced; therefore, the proportion and granularity screening of the raw materials in the alloy powder are particularly important before sintering, and the invention provides a high-efficiency preparation method of a fluorine-containing lining material for high-purity gas-liquid storage equipment so as to solve the problems.
Disclosure of Invention
The invention aims to provide a method for efficiently preparing a fluorine-containing lining material for high-purity gas-liquid storage equipment, so as to solve the problems in the background.
In order to achieve the above purpose, the present invention provides the following technical solutions: a high-efficiency preparation method of a fluorine-containing lining material for high-purity gas-liquid storage equipment comprises the following steps:
step one: pouring the PTFE/PFA powder after being crushed into a conical blanking hopper;
step two: the wind speed and the wind direction are adjusted through the wind control assembly;
step three: adjusting the component proportion according to the preparation assembly;
step four: and switching the working state of the preparation assembly through the triggering assembly.
Preferably, a shell is fixedly connected above the high-temperature sintering chamber, a conical blanking hopper is fixedly arranged above the shell, a diversion chamber is fixedly communicated below the conical blanking hopper, and a wind control assembly for adjusting a wind field is arranged below the diversion chamber; a driving motor is arranged below the wind control assembly, and a vibration assembly for vibration feeding is arranged above the wind control assembly and in the shunt chamber; a trigger component for state switching is arranged above the vibration component; a preparation component for automatically preparing proportions is arranged below the trigger component; and a preparation chamber is arranged outside the preparation assembly.
Preferably, the wind control component comprises a driving disc, a cross sliding rod and rack plates, and the wind control component controls the feeding work of the vibration component to PTFE/PFA alloy powder through the rack plates; the vibration component comprises an arc valve, a limiting slide tube, a gear and a transmission belt, and the vibration component controls the trigger component to vibrate the preparation component through the arc valve; the trigger assembly comprises a PTFE/PFA alloy ball, a matched connecting rod and a trigger block, and the trigger assembly controls the state switching operation of the preparation assembly through the trigger block.
Preferably, the driving disc is fixedly connected with the output end of the driving motor, the upper surface of the driving disc is fixedly connected with a driving limiting block, the driving limiting block is placed inside the cross sliding rod, and the driving limiting block is in sliding connection with the cross sliding rod; the middle part of the upper surface of the cross slide bar is fixedly connected with a rack plate, the right side of the upper surface of the cross slide bar is fixedly connected with a connecting rod, the upper part of the connecting rod is fixedly connected with a magnetic block, and the right side of the cross slide bar is fixedly provided with a matched vibration plate; the left side of the cross slide bar rotates the one end that is connected with the arc connecting rod, the other end of arc connecting rod rotates and is connected with the guide duct, the fixed surface of guide duct is connected with the slider, the slider rotates with the reposition of redundant personnel indoor surface and is connected.
Preferably, the gear is in meshed connection with the rack plate, the gear is in meshed connection with the driving belt, the surface of the driving belt is in meshed connection with a triangular driving cam, and the rear side of the triangular driving cam is fixedly connected with a cam; a front sliding rod is movably connected above the triangular transmission cam, and a right vibration block is fixedly connected above the front sliding rod; a rear sliding rod is movably connected above the cam, and a left vibration block is fixedly connected above the rear sliding rod; the upper part of the limiting slide pipe is fixedly provided with an air guide sheet, the upper part of the air guide sheet is fixedly provided with an arc valve, the left vibration block is placed on the left side of the arc valve, and the right vibration block is placed on the right side of the arc valve.
Preferably, the preparation assembly comprises a material carrying disc, wherein the surface of the material carrying disc is fixedly connected with an arc-shaped sliding block, and the surface of the arc-shaped sliding block is rotatably connected with an L-shaped transmission rod; the two sides of the arc-shaped sliding block are movably provided with limiting rods, the left side of each limiting rod is provided with an adjusting block in a sliding manner, and each adjusting block is rotationally connected with the preparation chamber; the surface friction transmission of L type transfer line has the friction pulley, the fixed surface of friction pulley is connected with the lead screw, the meshing transmission of lead screw surface has the guide axle, guide axle surface fixedly connected with a plurality of guide piece.
Preferably, the PTFE/PFA alloy ball is fixedly connected with one end of the connecting long tube, and the other end of the connecting long tube is fixedly connected with an iron ball; the surface of the connecting long tube is fixedly connected with a rotating shaft, and the rotating shaft is rotationally connected with the conical blanking hopper; the surface fixedly connected with reset lever of cooperation connecting rod, the below fixedly connected with trigger piece of cooperation connecting rod, trigger piece and regulating block swing joint.
Preferably, the surface of the flow dividing chamber is fixedly communicated with a fine powder shunt pipe, the flow dividing chamber is fixedly communicated with the preparation chamber, and the right lower corner of the flow dividing chamber is fixedly communicated with a graphene powder collecting hopper.
Preferably, a magnetic valve is rotationally connected above the graphene powder collecting hopper, a triangular filter screen is fixedly connected inside the graphene powder collecting hopper, the triangular filter screen is in sliding connection with a matched vibration plate, a matched sliding chute is formed below the graphene powder collecting hopper, the matched sliding chute is in sliding connection with a material guiding shaft, a conveying pipe is fixedly connected below the matched sliding chute, and the conveying pipe is fixedly communicated with a high-temperature sintering chamber; an additive box is fixedly arranged above the high-temperature sintering chamber.
Preferably, when the component proportion is adjusted in the third step, the PTFE/PFA alloy ball slides up and down by the arc valve to enable the connecting long tube to swing up and down, the connecting long tube swings up and down to control the matched connecting rod to slide up and down, the matched connecting rod slides to control the limiting rod to slide through the adjusting block, the limiting rod slides to drive the material carrying disc to vibrate through the arc sliding block, the material carrying disc vibrates to drive the friction wheel to intermittently rotate through the L-shaped transmission rod, the friction wheel drives the screw rod to slightly reciprocate, so that the material guiding shaft slides in the magnetic valve slightly and intermittently, and the material guiding plate is accelerated to collect graphene powder in the graphene powder collecting hopper.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the cross slide bar is arranged above the driving disc, the air guide pipe is arranged on the left side of the cross slide bar, the air guide pipe is driven to slide according to the rotation of the driving disc, the movement direction of the air guide pipe is regulated while the air guide pipe slides, and then the wind field inside the diversion chamber is changed according to the regulated angle, so that the powder with smaller granularity in PTFE/PFA alloy powder is rapidly removed, and the problem that the adhesion of a sintered coating is poor due to the overlarge granularity difference of the PTFE/PFA alloy powder is prevented, and the performance of a lining material is influenced; the powder with smaller granularity is rapidly removed, so that the burning loss rate of PTFE/PFA alloy powder during sintering and the influence of tail gas during sintering on the environment can be reduced; the device has simple structure, and can quickly layer the granularity of PTFE/PFA alloy powder, thereby further reducing the influence on the corrosion resistance of the fluorine-containing lining material;
according to the invention, the small crusher is arranged at the upper end of the inside of the collecting hopper to secondarily crush the powder with larger granularity, so that the utilization rate of raw materials is improved, raw material waste is avoided, the vibrating plate is matched to contact with the triangular filter screen to perform vibration filtration, the graphene powder is placed at the lower end of the inside of the collecting hopper, and the PTFE/PFA powder subjected to secondary crushing is mixed with the graphene powder through vibration of the triangular filter screen; according to the invention, the PTFE/PFA powder which is crushed for the second time and the graphene powder are mixed in advance and then mixed with the PTFE/PFA powder which has uniform granularity and no impurities and is arranged in the preparation chamber, so that the PTFE/PFA powder can be quickly compatible with the PTFE/PFA powder, the sintering uniformity and the chemical component stability of the fluorine-containing lining material are improved, the sintering quality of the fluorine-containing lining material is improved while the raw material waste is reduced, and the corrosion resistance of the fluorine-containing lining material is further enhanced;
according to the invention, the feeding amount of other components is synchronously changed according to the weight of PTFE/PFA powder, so that the proportions of different amounts of PTFE/PFA powder and graphene powder and other components are always agreed, and the prepared fluorine-containing lining material has high corrosion resistance.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a front view of the internal overall structure of the present invention;
FIG. 3 is a schematic diagram of the positional relationship of the partial structures of the present invention;
FIG. 4 is a partial cross-sectional view of the present invention;
FIG. 5 is a schematic view of the structure of the air control assembly according to the present invention;
FIG. 6 is a front view of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic diagram of a vibration assembly according to the present invention;
FIG. 8 is a schematic view of the partial structure of FIG. 7 according to the present invention;
FIG. 9 is a schematic view of the partial structure of FIG. 8 in accordance with the present invention;
FIG. 10 is a schematic diagram of the positional relationship of the partial structures of the present invention;
FIG. 11 is a schematic diagram of a configuration of a dispensing assembly according to the present invention;
FIG. 12 is a front view of FIG. 11 in accordance with the present invention;
FIG. 13 is a schematic view of a trigger assembly of the present invention;
FIG. 14 is a schematic view of the partial structure of FIG. 11 in accordance with the present invention;
FIG. 15 is a schematic view of the local positional relationship of the present invention;
FIG. 16 is a cross slide bar of the present invention slid to the rightmost position;
FIG. 17 is a cross slide bar of the present invention slid to an intermediate position;
FIG. 18 shows the cross slide bar of the present invention slid to the leftmost position;
FIG. 19 is a flow chart showing the steps of a method for efficiently preparing a fluorine-containing lining material for a high purity gas-liquid storage device according to the present invention;
in the figure: 1. a high temperature sintering chamber; 2. a housing; 3. a conical blanking hopper; 4. a flow dividing chamber; 5. a driving motor; 6. a preparation chamber; 7. an additive cartridge; 8. a delivery tube; 9. a fine shunt; 10. a graphene powder collection hopper; 11. a magnetic valve; 12. triangular filter screen; 13. matching with the sliding groove; 100. a wind control assembly; 101. a drive plate; 102. driving a limiting block; 103. a cross slide bar; 104. rack plate; 105. a connecting rod; 106. a magnetic block; 107. matching with a vibration plate; 108. an arc-shaped connecting rod; 109. an air guide pipe; 110. a slide block; 200. a vibration assembly; 201. a limit slide tube; 202. an air guiding sheet; 203. an arc valve; 204. a gear; 205. a drive belt; 206. cam transmission cam; 207. a cam; 208. a front slide bar; 209. a right vibration block; 210. a rear slide bar; 211. a left vibration block; 300. preparing a component; 301. a loading tray; 302. an arc-shaped sliding block; 303. an L-shaped transmission rod; 304. a limit rod; 305. an adjusting block; 306. a friction wheel; 307. a screw rod; 308. a material guiding shaft; 309. a guide piece; 400. a trigger assembly; 401. PTFE/PFA alloy spheres; 402. connecting a long tube; 403. a rotating shaft; 404. iron balls; 405. matching a connecting rod; 406. a reset lever; 407. triggering the block.
Detailed Description
In actual production, the granularity (granularity) of various materials in the alloy powder is too large, so that the compactness of the sintered lining material is influenced, if the granularity (granularity) of various materials in the alloy powder is too small, the burning rate of the sintered lining material is increased, and meanwhile, the sintered coating is easy to crack, so that the corrosion resistance of the lining material coating is influenced; the proportion and granularity screening of the raw materials in the alloy powder are particularly important before sintering; therefore, the invention provides a technical scheme that: a high-efficiency preparation method of a fluorine-containing lining material for high-purity gas-liquid storage equipment comprises the following steps:
step one: pouring the PTFE/PFA powder after being crushed into a conical blanking hopper;
step two: the wind speed and the wind direction are adjusted through the wind control assembly;
step three: adjusting the component proportion according to the preparation assembly;
step four: and switching the working state of the preparation assembly through the triggering assembly.
As shown in fig. 1, a shell 2 is fixedly connected above a high-temperature sintering chamber 1, a conical blanking hopper 3 is fixedly arranged above the shell 2, a diversion chamber 4 is fixedly communicated below the conical blanking hopper 3, and a wind control assembly 100 for adjusting a wind field is arranged below the diversion chamber 4; a driving motor 5 is arranged below the wind control assembly 100, and a vibration assembly 200 for vibration feeding is arranged above the wind control assembly 100 and inside the diversion chamber 4; as shown in fig. 3, a trigger assembly 400 for state switching is disposed above the vibration assembly 200; a dispensing assembly 300 for automatically dispensing the proportions is provided below the trigger assembly 400; the dispensing assembly 300 is provided with a dispensing chamber 6 on the outside.
As shown in fig. 5 and 6, the wind control assembly 100 comprises a driving disc 101, a cross slide bar 103 and a rack plate 104, and the wind control assembly 100 controls the feeding work of the vibration assembly 200 to the PTFE/PFA alloy powder through the rack plate 104; as shown in fig. 7, the vibration assembly 200 comprises an arc valve 203, a limit slide 201, a gear 204 and a transmission belt 205, and as shown in fig. 4, the vibration assembly 200 controls the trigger assembly 400 to perform vibration operation on the preparation assembly 300 through the arc valve 203; the trigger assembly 400 comprises a PTFE/PFA alloy sphere 401, a matched connecting rod 405 and a trigger block 407, wherein the trigger assembly 400 controls the state switching operation of the preparation assembly 300 through the trigger block 407.
In order to change the flow direction and the size of wind to rapidly distinguish the particle sizes of PTFE/PFA powder, the driving disc 101 is fixedly connected with the output end of the driving motor 5, as shown in FIG. 5, the upper surface of the driving disc 101 is fixedly connected with a driving limiting block 102, the driving limiting block 102 is placed inside the cross slide bar 103, and the driving limiting block 102 is in sliding connection with the cross slide bar 103; as shown in fig. 6, a rack plate 104 is fixedly connected to the middle part of the upper surface of the cross slide bar 103, a connecting rod 105 is fixedly connected to the right side of the upper surface of the cross slide bar 103, a magnetic block 106 is fixedly connected to the upper part of the connecting rod 105, and a matching vibration plate 107 is fixedly arranged on the right side of the cross slide bar 103; the left side of cross slide bar 103 rotates the one end that is connected with arc connecting rod 108, and the other end of arc connecting rod 108 rotates and is connected with guide duct 109, and the fixed surface of guide duct 109 is connected with slider 110, and slider 110 rotates with the internal surface of reposition of redundant personnel room 4 to be connected.
In order to layer and feed PTFE/PFA powder, a gear 204 is in meshed connection with a rack plate 104, as shown in FIG. 8, the gear 204 is in meshed connection with a driving belt 205, the surface of the driving belt 205 is in meshed connection with a triangular driving cam 206, and the rear side of the triangular driving cam 206 is fixedly connected with a cam 207; as shown in fig. 9, a front sliding rod 208 is movably connected above the triangle transmission cam 206, and a right vibration block 209 is fixedly connected above the front sliding rod 208; a rear sliding rod 210 is movably connected above the cam 207, and a left vibration block 211 is fixedly connected above the rear sliding rod 210; the wind guide piece 202 is fixedly arranged above the limiting slide pipe 201, when wind passes through the surface of the wind guide piece 202, the wind can gather on the right side of the wind guide piece 202 because the wind guide piece 202 is wide and narrow in left and right and the surface is in a flowing line shape, so that the wind on the right side of the wind guide piece 202 is fast to lead PTFE/PFA alloy powder to be pulled to the right side, the flow of PTFE/PFA alloy powder is quickened, the accumulation is avoided, the arc valve 203 is fixedly arranged above the wind guide piece 202, the left vibration block 211 is placed on the left side of the arc valve 203, and the right vibration block 209 is placed on the right side of the arc valve 203.
In order to perform a prescribed proportion of the dosage of other components according to the weight of the PTFE/PFA powder, as shown in fig. 11 and 12, the preparation assembly 300 includes a loading tray 301, an arc-shaped slider 302 is fixedly connected to the surface of the loading tray 301, and an L-shaped transmission rod 303 is rotatably connected to the surface of the arc-shaped slider 302; the two sides of the arc-shaped sliding block 302 are movably provided with a limiting rod 304, the left side of the limiting rod 304 is slidingly provided with an adjusting block 305, and the adjusting block 305 is rotationally connected with the preparation chamber 6; the friction wheel 306 is arranged on the surface friction transmission of the L-shaped transmission rod 303, as shown in fig. 14, a screw rod 307 is fixedly connected to the surface of the friction wheel 306, a guide shaft 308 is arranged on the surface of the screw rod 307 in a meshed transmission manner, and a plurality of guide plates 309 are fixedly connected to the surface of the guide shaft 308.
As shown in fig. 13, a PTFE/PFA alloy sphere 401 is fixedly connected to one end of a connecting long tube 402, and the other end of the connecting long tube 402 is fixedly connected to an iron sphere 404; a rotating shaft 403 is fixedly connected to the surface of the connecting long tube 402, and the rotating shaft 403 is rotationally connected with the conical discharging hopper 3; as shown in fig. 10, a reset lever 406 is fixedly connected to the surface of the matching connecting rod 405, a trigger block 407 is fixedly connected to the lower part of the matching connecting rod 405, and the trigger block 407 is movably connected with the adjusting block 305.
As shown in fig. 2, the surface of the diversion chamber 4 is fixedly communicated with a fine powder diversion pipe 9, the diversion chamber 4 is fixedly communicated with the preparation chamber 6, and the right lower corner of the diversion chamber 4 is fixedly communicated with a graphene powder collecting bucket 10.
The upper part of the graphene powder collecting hopper 10 is rotationally connected with a magnetic valve 11, the inside of the graphene powder collecting hopper 10 is fixedly connected with a triangular filter screen 12, the triangular filter screen 12 is in sliding connection with a matched vibration plate 107, a matched sliding chute 13 is arranged below the graphene powder collecting hopper 10, the matched sliding chute 13 is in sliding connection with a material guiding shaft 308, the lower part of the matched sliding chute 13 is fixedly connected with a conveying pipe 8, and the conveying pipe 8 is fixedly communicated with the high-temperature sintering chamber 1; an additive box 7 is fixedly arranged above the high-temperature sintering chamber 1.
In the third step, when the component proportion is adjusted, the PTFE/PFA alloy ball 401 is vertically slid by the arc valve 203, so that the connecting long tube 402 vertically swings, the connecting long tube 402 vertically swings to control the connecting rod 405 to vertically slide, the connecting rod 405 slides to control the limiting rod 304 to slide through the adjusting block 305, the limiting rod 304 slides to drive the material carrying disc 301 to vibrate through the arc sliding block 302, the material carrying disc 301 vibrates to drive the friction wheel 306 to intermittently rotate through the L-shaped transmission rod 303, the friction wheel 306 drives the screw 307 to slightly reciprocate, so that the material guiding shaft 308 slightly intermittently slides in the magnetic valve 11, and the material guiding sheet 309 is accelerated to collect the graphene powder in the graphene powder collecting hopper 10.
Working principle: pouring the crushed PTFE/PFA powder into a conical blanking hopper 3, starting a driving motor 5, and driving a wind control assembly 100 to adjust wind direction and wind speed through the driving motor 5; the vibration assembly 200 is driven by the wind control assembly 100 to intermittently discharge PTFE/PFA alloy powder; the trigger assembly 400 is driven by the vibration assembly 200 to adjust the motion state of the dispensing assembly 300; the formulation assembly 300 automatically adjusts the ratio between the ingredients according to the different weights of PTFE/PFA powder;
as shown in fig. 5, the driving motor 5 rotates to drive the driving disc 101 to rotate, the driving disc 101 drives the driving limiting block 102 to rotate, the cross slide bar 103 slides left and right through the rotation of the driving limiting block 102, the arc-shaped connecting rod 108 drives the air guide pipe 109 to slide in the shunt chamber 4, as shown in fig. 15, the cross slide bar 103 slides through the magnetic block 106 to adjust the state of the magnetic valve 11, and the cross slide bar 103 slides through the matching vibration plate 107 to vibrate the matching sliding groove 13;
as shown in fig. 16, at this time, the cross slide bar 103 slides to the rightmost position on the surface of the driving disc 101, the air guide tube 109 rotates around the inner surface of the shunt chamber 4 by pulling the slide block 110 by the cross slide bar 103, at this time, the air guide tube 109 rotates upward around the slide block 110, the wind direction generated in the shunt chamber 4 changes during the rotation of the air guide tube 109, according to the arrow in the figure (the size of the arrow represents the wind speed in this area, the direction of the arrow represents the direction of the wind blowing, and the same is shown in fig. 17 and 18), at this time, the flow rate of the wind blowing to the fine shunt tube 9 and the preparation chamber 6 is equal, and the fine PTFE/PFA is easy to accumulate in the fine shunt tube 9 due to the strong adhesion of the fine PTFE/PFA, so that the direction of the air guide tube 109 is adjusted, the wind blows to the inside the fine shunt tube 9, the PTFE/PFA attached on the inner wall of the fine shunt tube 9 is dredged, at this time, the arc valve 203 is in an open state, and the magnetic valve 11 is in an open state;
as shown in fig. 17, when the cross slide bar 103 slides leftwards to the middle of the driving disc 101, the cross slide bar 103 pushes the arc-shaped connecting rod 108, the air guide pipe 109 rotates downwards through the arc-shaped connecting rod 108, the wind direction inside the shunt chamber 4 is shown in the figure, the inside of the fine powder shunt pipe 9 is in a windless state, a large amount of wind blows into the preparation chamber 6, the circulation of PTFE/PFA powder inside the preparation chamber 6 is accelerated, the arc-shaped valve 203 is in a closed state, and the magnetic valve 11 is in a closed state;
as shown in fig. 18, when the cross slide bar 103 slides leftwards to the leftmost end, the arc-shaped connecting rod 108 is driven to slide by the cross slide bar 103, the arc-shaped connecting rod 108 drives the air guide pipe 109 to slide leftwards in the split-flow chamber 4, at this time, the area of the wind field blown out by the air guide pipe 109 is gradually enlarged, the wind speed entering the inside of the preparation chamber 6 is gradually reduced, and the inlet of the fine split-flow pipe 9 is provided with breeze;
further, when the cross slide bar 103 slides leftwards in the middle of the driving disc 101, the driving limiting block 102 drives the limiting slide tube 201 to slide upwards, at this time, the arc valve 203 is gradually opened in the blocking state of the split chamber 4, the flow of PTFE/PFA powder is also changed from small to large, and the flow is in direct proportion to the expansion of the wind field area of the wind guide tube 109;
as shown in fig. 8, the rack plate 104 slides to drive the gear 204 to rotate, the gear 204 rotates to drive the triangle transmission cam 206 and the cam 207 to rotate through the transmission belt 205, because the triangle transmission cam 206 and the cam 207 are different in structure, the movement frequency of the front sliding rod 208 and the rear sliding rod 210 is different when the triangle transmission cam 206 and the cam 207 rotate, therefore, the left vibration frequency of the arc valve 203 is smaller than the right side of the arc valve 203, PTFE/PFA powder is subjected to the action of gravity, the PTFE/PFA powder is naturally layered in the conical lower hopper 3, the powder with smaller granularity is arranged below, and the powder with smaller granularity is accumulated on the right side of the arc valve 203 under the vibration of different frequencies through the front sliding rod 208 and the rear sliding rod 210, when the arc valve 203 is opened, the powder with smaller granularity on the right side is quickly collected by the thin shunt tube 9 on the right side under the blowing of breeze, the burning loss rate of PTFE/PFA alloy powder during sintering and the influence on the environment are reduced, and the overall strength of the PTFE/PFA alloy lining is improved; when the particle size of the PTFE/PFA powder is large, the PTFE/PFA powder falls into the graphene powder collecting hopper 10 through self gravity, a small crusher is arranged at the upper end of the interior of the graphene powder collecting hopper 10 to secondarily crush the powder with large particle size, so that the utilization rate of raw materials is improved, raw material waste is avoided, the graphene powder is placed at the lower end of the interior of the graphene powder collecting hopper 10 through contact of a vibrating plate 107 and a triangular filter screen 12 for vibrating and filtering, the PTFE/PFA powder and the graphene powder are mixed through vibration of the triangular filter screen 12, part of the PTFE/PFA powder and the graphene powder are mixed in advance and then mixed with PTFE/PFA powder with uniform particle size and no impurity in a preparation chamber 6, and the PTFE/PFA powder is quickly compatible with the PTFE/PFA powder, the uniformity of sintering of a fluorine-containing lining material and the stability of chemical components are improved;
as shown in fig. 12 and 14, the downward sliding distance of the loading tray 301 is changed according to the weight of the PTFE/PFA powder carried on the surface of the loading tray 301, when the loading tray 301 slides downward, the arc-shaped sliding block 302 slides up and down only due to the limit of the limit rod 304, the L-shaped transmission rod 303 is driven to slide through the sliding of the arc-shaped sliding block 302, the friction wheel 306 is driven to rotate by the sliding of the L-shaped transmission rod 303, the screw 307 is driven to rotate by the rotation of the friction wheel 306, the guide shaft 308 is driven to slide inside the matching chute 13 by the rotation of the screw 307, and when the PTFE/PFA powder is heavier, the loading tray 301 slides downward, the guide shaft 308 slides deeper inside the matching chute 13;
as shown in fig. 13, when the PTFE/PFA powder in the conical discharging hopper 3 is completely released, the PTFE/PFA alloy ball 401 is no longer limited by the PTFE/PFA powder, and because the weight of the PTFE/PFA alloy ball 401 is smaller than that of the iron ball 404 due to the difference between the weight of the PTFE/PFA alloy ball 401 and the weight of the iron ball 404, the connecting long tube 402 rotates downward around the rotating shaft 403, the connecting long tube 402 pushes down the matching connecting rod 405 to slide downward, the fine shunt 9 is made of silica gel, the reset rod 406 pushes down the fine shunt 9 through the matching connecting rod 405, the matching connecting rod 405 can be reset through the rebound of the fine shunt 9, the trigger block 407 pushes down the adjusting block 305, the adjusting block 305 rotates, the limiting rod 304 slides leftward when the adjusting block 305 rotates, so that the limiting rod 304 does not limit the arc-shaped sliding block 302 any more, the arc-shaped sliding block 302 is caused to rotate, the arc-shaped sliding block 302 rotates to drive the material carrying disc 301 to rotate, PTFE/PFA alloy powder carried on the surface of the material carrying disc 301 is released to the inside of the high-temperature sintering chamber 1 when the material carrying disc 301 rotates, in the process of releasing the PTFE/PFA alloy powder, the material carrying disc 301 slowly rises according to the load, the L-shaped transmission rod 303 drives the friction wheel 306 to reversely rotate according to the rising of the material carrying disc 301, the material guiding shaft 308 in the matched sliding groove 13 is pulled out, the material guiding sheet 309 conveys graphene powder in the graphene powder collecting hopper 10 and PTFE/PFA powder which is crushed secondarily to the inside of the high-temperature sintering chamber 1 through the conveying pipe 8, the PTFE/PFA alloy powder is mixed, and then sintered at a high temperature, the same components and the same principle are placed in the additive box 7;
further, the device controls the slight swing of the connecting long tube 402 through the up-down sliding of the arc valve 203 and the vibration of the front sliding rod 208 and the rear sliding rod 210, controls the up-down sliding of the matching connecting rod 405 through the slight swing of the connecting long tube 402, and the reset rod 406 intermittently beats the fine shunt tube 9 through the sliding of the matching connecting rod 405 to accelerate the circulation of PTFE/PFA powder with smaller granularity, meanwhile, the matching connecting rod 405 drives the adjusting block 305 to slightly rotate through the triggering block 407, the adjusting block 305 rotates to control the limiting rod 304 to slightly slide, the arc sliding block 302 slightly intermittently rotates through the slight sliding of the limiting rod 304, the arc sliding block 302 intermittently rotates to vibrate the material carrying disc 301, and the spring is arranged below the arc sliding block 302, so that the PTFE/PFA alloy powder on the material carrying disc 301 is uniformly placed, and the preparation error of the preparation assembly 300 is reduced;
according to the device, the crushed PTFE/PFA powder is subjected to particle size screening, the powder with smaller or larger particle size is removed through an air flow method, so that PTFE/PFA powder is obtained, and then the feeding amount of graphene powder and other components is regulated according to the components of the PTFE/PFA alloy powder, so that the proportions of the PTFE/PFA alloy powder, the graphene powder and the other components with different components are always agreed, and the fluorine-containing lining material prepared by the fluorine-containing lining material has high corrosion resistance.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and scope of the invention as defined by the claims and their equivalents.
Claims (10)
1. A high-efficiency preparation method of a fluorine-containing lining material for high-purity gas-liquid storage equipment is characterized by comprising the following steps of: the method comprises the following steps:
step one: pouring the PTFE/PFA powder after being crushed into a conical blanking hopper;
step two: the wind speed and the wind direction are adjusted through the wind control assembly;
step three: adjusting the component proportion according to the preparation assembly;
step four: and switching the working state of the preparation assembly through the triggering assembly.
2. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is realized by a efficient preparation device of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, is characterized in that: the high-efficiency preparation device for the fluorine-containing lining material for the high-purity gas-liquid storage equipment comprises a high-temperature sintering chamber (1), wherein a shell (2) is fixedly connected to the upper side of the high-temperature sintering chamber (1), a conical blanking hopper (3) is fixedly arranged above the shell (2), a flow dividing chamber (4) is fixedly communicated with the lower side of the conical blanking hopper (3), and a wind control assembly (100) for adjusting a wind field is arranged below the flow dividing chamber (4); a driving motor (5) is arranged below the wind control assembly (100), and a vibration assembly (200) for vibration feeding is arranged above the wind control assembly (100) and in the flow dividing chamber (4); a trigger assembly (400) for state switching is arranged above the vibration assembly (200); a preparation component (300) for automatically preparing the proportion is arranged below the trigger component (400); a preparation chamber (6) is arranged outside the preparation assembly (300).
3. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is characterized by comprising the following steps of: the wind control assembly (100) comprises a driving disc (101), a cross sliding rod (103) and a rack plate (104), and the wind control assembly (100) controls the feeding work of the vibration assembly (200) on PTFE/PFA alloy powder through the rack plate (104); the vibration assembly (200) comprises an arc valve (203), a limiting slide tube (201), a gear (204) and a transmission belt (205), and the vibration assembly (200) controls the trigger assembly (400) to vibrate the preparation assembly (300) through the arc valve (203); the trigger assembly (400) comprises a PTFE/PFA alloy ball (401), a matching connecting rod (405) and a trigger block (407), and the trigger assembly (400) controls the state switching operation of the preparation assembly (300) through the trigger block (407).
4. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment according to claim 3, which is characterized by comprising the following steps of: the driving disc (101) is fixedly connected with the output end of the driving motor (5), the upper surface of the driving disc (101) is fixedly connected with a driving limiting block (102), the driving limiting block (102) is placed inside the cross slide rod (103), and the driving limiting block (102) is in sliding connection with the cross slide rod (103); the middle part of the upper surface of the cross slide bar (103) is fixedly connected with a rack plate (104), the right side of the upper surface of the cross slide bar (103) is fixedly connected with a connecting rod (105), the upper part of the connecting rod (105) is fixedly connected with a magnetic block (106), and the right side of the cross slide bar (103) is fixedly provided with a matched vibration plate (107); the left side of cross slide bar (103) rotates the one end that is connected with arc connecting rod (108), the other end of arc connecting rod (108) rotates and is connected with guide duct (109), the fixed surface of guide duct (109) is connected with slider (110), slider (110) rotate with reposition of redundant personnel room (4) internal surface and are connected.
5. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is characterized by comprising the following steps of: the gear (204) is in meshed connection with the rack plate (104), the gear (204) is in meshed connection with the transmission belt (205), a triangular transmission cam (206) is in meshed connection with the surface of the transmission belt (205), and a cam (207) is fixedly connected to the rear side of the triangular transmission cam (206); a front sliding rod (208) is movably connected above the triangular transmission cam (206), and a right vibration block (209) is fixedly connected above the front sliding rod (208); a rear sliding rod (210) is movably connected above the cam (207), and a left vibration block (211) is fixedly connected above the rear sliding rod (210); the upper portion of spacing slide pipe (201) is fixed and is provided with wind-guiding piece (202), the fixed arc valve (203) that is provided with in top of wind-guiding piece (202), left side vibrations piece (211) are placed in arc valve (203) left side, right side vibrations piece (209) are placed on arc valve (203) right side.
6. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is characterized by comprising the following steps of: the preparation assembly (300) comprises a material carrying disc (301), wherein an arc-shaped sliding block (302) is fixedly connected to the surface of the material carrying disc (301), and an L-shaped transmission rod (303) is rotatably connected to the surface of the arc-shaped sliding block (302); a limiting rod (304) is movably arranged at two sides of the arc-shaped sliding block (302), an adjusting block (305) is arranged at the left side of the limiting rod (304) in a sliding manner, and the adjusting block (305) is rotationally connected with the preparation chamber (6); the surface friction transmission of L type transfer line (303) has friction pulley (306), the fixed surface of friction pulley (306) is connected with lead screw (307), the meshing transmission of lead screw (307) surface has guide shaft (308), guide shaft (308) surface fixedly connected with a plurality of guide piece (309).
7. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is characterized by comprising the following steps of: the PTFE/PFA alloy ball (401) is fixedly connected with one end of a connecting long tube (402), and the other end of the connecting long tube (402) is fixedly connected with an iron ball (404); a rotating shaft (403) is fixedly connected to the surface of the connecting long tube (402), and the rotating shaft (403) is rotationally connected with the conical discharging hopper (3); the surface of the matching connecting rod (405) is fixedly connected with a reset rod (406), the lower part of the matching connecting rod (405) is fixedly connected with a trigger block (407), and the trigger block (407) is movably connected with the adjusting block (305).
8. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is characterized by comprising the following steps of: the surface fixed intercommunication of reposition of redundant personnel room (4) has fine powder shunt tubes (9), the fixed intercommunication of reposition of redundant personnel room (4) and preparation room (6), the fixed intercommunication in lower right corner of reposition of redundant personnel room (4) has graphene powder to collect fill (10).
9. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is characterized by comprising the following steps of: the upper part of the graphene powder collecting hopper (10) is rotationally connected with a magnetic valve (11), the inside of the graphene powder collecting hopper (10) is fixedly connected with a triangular filter screen (12), the triangular filter screen (12) is in sliding connection with a matched vibration plate (107), a matched sliding chute (13) is formed in the lower part of the graphene powder collecting hopper (10), the matched sliding chute (13) is in sliding connection with a material guiding shaft (308), a conveying pipe (8) is fixedly connected to the lower part of the matched sliding chute (13), and the conveying pipe (8) is fixedly communicated with the high-temperature sintering chamber (1); an additive box (7) is fixedly arranged above the high-temperature sintering chamber (1).
10. The efficient preparation method of the fluorine-containing lining material for the high-purity gas-liquid storage equipment, which is characterized by comprising the following steps of: when component proportion is adjusted in the third step, the PTFE/PFA alloy ball (401) slides up and down by the arc valve (203) to enable the connecting long tube (402) to swing up and down, the connecting long tube (402) swings up and down to control the matched connecting rod (405) to slide up and down, the matched connecting rod (405) slides to control the limiting rod (304) to slide through the adjusting block (305), the limiting rod (304) slides to drive the material carrying disc (301) to vibrate through the arc sliding block (302), the material carrying disc (301) vibrates to drive the friction wheel (306) to intermittently rotate through the L-shaped transmission rod (303), the friction wheel (306) drives the screw rod (307) to slightly reciprocate, so that the material guiding shaft (308) slightly intermittently slides in the magnetic valve (11), and the material guiding sheet (309) is accelerated to collect graphene powder in the graphene powder collecting bucket (10).
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