CN117401661A - Preparation method of carbon-coated sodium vanadium phosphate positive electrode material for sodium ion battery - Google Patents

Preparation method of carbon-coated sodium vanadium phosphate positive electrode material for sodium ion battery Download PDF

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CN117401661A
CN117401661A CN202311194109.9A CN202311194109A CN117401661A CN 117401661 A CN117401661 A CN 117401661A CN 202311194109 A CN202311194109 A CN 202311194109A CN 117401661 A CN117401661 A CN 117401661A
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sodium
vanadium
carbon
phosphate
source
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龚晓飞
郑磊
马会娟
周鹏飞
汤傲
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Yidu Xingfa Chemical Co ltd
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Abstract

The invention provides a preparation method of a carbon-coated sodium vanadium phosphate positive electrode material for a sodium ion battery, which increases solubility in a heating and stirring mode to enable the material to be uniformly dispersed in a solution in an ionic state, and meanwhile, prevents crystallization of a carbon source by means of interaction between a small molecule A-class mercapto-containing carbon source and a high molecule B-class carbon source, forms a stable carbon-coated structure with uniform internal and external distribution after carbonization, and remarkably improves electronic conductivity of the sodium vanadium phosphate material. The carbon-coated sodium vanadium phosphate material prepared by the method has excellent electrochemical performance as a positive electrode of a sodium ion battery, the first discharge specific capacity is more than 110mAh/g at a rate of 1C, the discharge specific capacity is more than 105mAh/g at a rate of 5C, and the capacity retention rate is more than 99.2% after 1000 cycles at a rate of 5C, so that the double improvement of the carbon-coated sodium vanadium phosphate positive electrode material in the aspects of electronic conductivity and electrochemical performance is realized.

Description

Preparation method of carbon-coated sodium vanadium phosphate positive electrode material for sodium ion battery
Technical Field
The invention particularly relates to a preparation method of a carbon-coated sodium vanadium phosphate positive electrode material for a sodium ion battery. Belongs to the technical field of new energy battery materials, and relates to the positive electrode direction of a sodium ion battery.
Background
The positive electrode material is used as one of key materials in a sodium ion battery system, and largely determines the performance index, the cycle life and the manufacturing cost of the battery. Wherein the sodium super ion conductor (Na + Super Ionic Conductor sodium vanadium phosphate (Na) of NASICON structure 3 V 2 (PO 4 ) 3 NVP) positive electrode material belongs to a hexagonal system, has the dual advantages of high rate performance and cycle performance, has two types of unique sodium ion migration channels (Na 1 site and Na2 site), and has the Na2 site with reversible deintercalation at a 3.3V voltage platform corresponding to V 3+ /V 4+ Can provide a theoretical capacity of about 117mAh/g, but extremely low electron conductivity also severely limits the performance of the capacity. At present, the common preparation methods of the sodium vanadium phosphate include a high-temperature solid phase method, a sol-gel method, an electrostatic spinning method and a hydrothermal method. Wherein, the high-temperature solid phase method has simple process and easy industrialization, and adopts the high-temperature solid phase method in the work of CN115954456A to make the vanadium source (V) 2 O 5 、VO 2 Or NH 4 VO 3 ) Sodium source (Na) 2 CO 3 、CH 3 COONa or NaCl), phosphorus source (NH) 4 H 2 PO 4 、(NH 4 ) 2 HPO 4 Or H 3 PO 4 ) And a carbon source (citric acid, oxalic acid or grape acid) are ball-milled according to a certain proportion and then are subjected to segmented high-temperature calcination, however, the obtained vanadium sodium phosphate product is easy to agglomerate, so that the particle size of the particles is larger and the distribution is uneven. Preparation of stoichiometric ratio by sol-gel methodThe method is characterized in that the product particles are uniform and controllable in morphology, a soluble sodium source, a vanadium source and a phosphorus source are adopted to form sol through polycondensation and hydrolysis under the action of a complexing agent, the dried gel is subjected to heat treatment to obtain a vanadium sodium phosphate product, the sol-gel method and the glycine combustion method are adopted to couple in the work of CN115872383A, and sodium nitrate is used as a sodium source and is used as an oxidant to promote the combustion of glycine, so that the reaction time is shortened, however, the sol-gel method is complex in process and long in treatment period, and industrial production is not easy to realize. In the work of CN115275140, ammonium metavanadate, oxalic acid and sodium dihydrogen phosphate are adopted as raw materials, boric acid and polyvinylpyrrolidone are respectively used as a doping agent and a bonding agent, and the nanofiber-shaped boron-doped sodium vanadium phosphate is successfully prepared by an electrostatic spinning technology and a high-temperature annealing process. The hydrothermal method is a common liquid phase chemical method, the reaction condition is mild, the operation is convenient, the prepared product has smaller particle size and uniform distribution, but the reaction is carried out in a sealed reaction kettle, the growth process of the crystal cannot be observed and regulated, and meanwhile, the method has strong equipment dependence, high cost and great potential safety hazard in industrial production.
Therefore, a simple and effective preparation method is urgently needed, on one hand, a large amount of pure-phase sodium vanadium phosphate materials can be generated in situ, the industrial application requirements are met, and on the other hand, the inherent defects (low electronic conductivity) of the materials are improved, and the high capacity and high stability characteristics are exerted.
Disclosure of Invention
Based on the related technical means, the solubility of a vanadium source, a sodium source, a phosphorus source and a carbon source is increased by heating and high-speed stirring, and the mixed carbon coating is realized on a pure-phase sodium vanadium phosphate material by a small molecular A-type sulfhydryl-containing carbon source and a high molecular B-type carbon source after high-temperature calcination, wherein the high molecular B-type carbon source can enhance the viscosity and adsorptivity of a precursor solution, effectively prevent crystallization of the A-type sulfhydryl-containing carbon source, and in addition, a large-size carbon layer formed after high-temperature calcination phase inversion can well coat an in-situ generated sodium vanadium phosphate material, simultaneously promote small-particle-size sulfur-doped carbon (sulfur and carbon are coupled to generate a synergistic effect through d-p orbits to adjust fermi energy level, improve electron conductivity) particles to extend the inner core of the sodium vanadium phosphate material through internal holes, form an internal and external uniform carbon coating structure, improve the electron conductivity of the sodium vanadium phosphate material, further have excellent battery performance, the initial discharge specific capacity of > 110 h/g at a rate of 1C multiplying power, the specific capacity of > 105 h/g at a cycle rate of 5C and the cycle rate of > 1000.1000% after the cycle rate is maintained.
The preparation method of the vanadium sodium phosphate composite sodium ion battery anode material provided by the invention is innovative based on the traditional high-temperature solid phase method, improves the solubility in a solvent by heating and stirring, realizes the high electron conductivity of the material by uniformly coating the inner-outer carbon of the vanadium sodium phosphate material with a small molecular A-type mercapto-containing carbon source and a high molecular B-type carbon source after high-temperature carbonization, has simple integral operation and simple and convenient process, has low dependence on experimental equipment, is easy to realize large-scale commercial production, provides a new thought for preparing pure-phase and high-conductivity vanadium sodium phosphate materials and other lithium/sodium electrode materials, and has high specific capacity and long cycle life when being applied to the field of sodium ion battery anode materials, and is favorable for promoting the development of sodium-electricity industry and even new energy plate blocks.
Aiming at the problems, the aim of the patent is to provide a preparation method of a carbon-coated sodium vanadium phosphate positive electrode material for a sodium ion battery, which specifically comprises the following steps:
(1) Preparing a vanadium sodium phosphate composite precursor dispersion liquid: weighing a certain amount of sodium source, vanadium source, phosphorus source and carbon source, and completely dispersing the sodium source, the vanadium source, the phosphorus source and the carbon source in a solvent in a heating and stirring mode to obtain uniform vanadium sodium phosphate composite precursor dispersion liquid;
(2) Preparing a vanadium sodium phosphate composite solid precursor: the sodium vanadium phosphate composite precursor dispersion liquid enables sodium source, vanadium source, phosphoric acid and carbon source solid materials to be fully and uniformly mixed, and the solvent is gasified in a drying mode to obtain a sodium vanadium phosphate composite solid precursor;
(3) Preparing a carbon-coated sodium vanadium phosphate anode material: and weighing a certain amount of vanadium sodium phosphate composite solid precursor, placing the precursor into corundum, placing the corundum into a tubular furnace for calcination, heating the corundum under a protective atmosphere, taking the corundum out after the vanadium sodium phosphate composite solid precursor is naturally cooled to room temperature, crushing the vanadium sodium phosphate composite solid precursor by a powder grinding machine, fully and uniformly mixing the crushed vanadium sodium phosphate composite solid precursor, and then pouring the crushed powdery solid into a screen for sieving to obtain the high-performance carbon-coated vanadium sodium phosphate anode material with uniform particle size distribution.
The introduction of the ionic form in the technical process of the invention is beneficial to better realizing the uniform compounding of the precursor materials, improves the bonding strength among all raw material components under the action of high temperature, enhances the structural stability of the material, is beneficial to generating the high-purity and high-crystallinity sodium vanadium phosphate material, and improves the specific capacity and the cycle performance of the carbon-coated sodium vanadium phosphate anode material.
Preferably, the sodium source in step (1) comprises one or more of sodium acetate, sodium carbonate, disodium tetraacetate, sodium nitrate, sodium sulfate, sodium chloride, sodium bicarbonate, sodium phosphate, disodium hydrogen phosphate and sodium dihydrogen phosphate.
Preferably, the vanadium source in step (1) comprises one or more of ammonium metavanadate, vanadium pentoxide, vanadium oxide, vanadium trioxide, vanadium phosphate monohydrate, vanadium sulfate, vanadyl sulfate, sodium orthovanadate and vanadyl oxalate.
Preferably, the phosphorus source in the step (1) comprises one or more of sodium hypophosphite, disodium hydrogen phosphate, sodium dihydrogen phosphate, trisodium phosphate, phosphoric acid, ammonium dihydrogen phosphate and diammonium hydrogen phosphate;
preferably, the carbon source in the step (1) comprises a small molecule class a thiol-containing carbon source and a high molecule class B carbon source, wherein the molar ratio of the small molecule class a thiol-containing carbon source to the high molecule class B carbon source is 1:1-3:1, and the small molecule class a thiol-containing carbon source comprises one or more of 2-mercaptobutyric acid, 3-mercaptopropionic acid, 2-mercaptoethylamine, 2-mercaptopyridine, 2-mercaptopyrazine and 1, 5-dimercaptonaphthyl; the polymer B carbon source comprises one or more of polyvinyl alcohol, polyethylene oxide, polyacrylic acid, polyvinyl alcohol, polyisobutylene, polyglycine, polyaniline, polyacrylonitrile and polypyrrole.
Preferably, in the step (1), the molar ratio of the sodium source to the vanadium source is 1:1-3:1, the molar ratio of the sodium source to the phosphorus source is 1:3-1:1, and the mass ratio of the vanadium sodium phosphate positive electrode active material precursor (including the sodium source, the vanadium source and the phosphorus source) to the carbon source is 5:1-15:1. Particularly, the vanadium sodium phosphate precursor material can be further added with a series of doping elements capable of improving the performance of the vanadium sodium phosphate, such as a manganese source, a boron source, a chromium source, a cobalt source and the like.
Preferably, the solvent in the step (1) comprises one or more of deionized water, absolute ethyl alcohol, absolute ethyl ether and absolute methyl alcohol, and the mass of the precursor of the sodium vanadium phosphate positive electrode active material (comprising a sodium source, a vanadium source and a phosphorus source) and the mass of the carbon source account for 10-30% of the total mass of the solution.
Preferably, in the step (1), the temperature of the heating solvent is 60-80 ℃, the stirring speed is 300-2000rpm, the heating and stirring time is 0.5-10h, and the heating and stirring are required until the solution is completely clear and has no solid precipitation state.
Preferably, the drying mode in the step (2) can be one or more of spray drying, forced air drying and vacuum drying. Wherein, the spray drying fan is set at 75-95, the temperature is set at 160-250 ℃, the peristaltic pump is set at 10-50mL/min, the needle is set at 5-15s, the particle size of the outlet particles can be precisely regulated and controlled by regulating the solid content of the solution and the spray drying parameters, the particle size range is 2-10 mu m, and the time required by spray drying is determined according to the sample amount; the blast drying temperature is set to 80-180 ℃ and the drying time is 10-30h; the pressure in the vacuum drying box body is required to be less than-30 MPa, the drying temperature is set to be 80-180 ℃, and the drying time is 10-30h.
Preferably, the vanadium sodium phosphate composite solid precursor material obtained in the step (2) may be ground into powder by a solid phase grinding method.
Preferably, the protective atmosphere in the step (3) can be nitrogen, helium, argon, neon and other inert gases, and the airflow speed is 2-50mL/min.
Preferably, in the step (3), the temperature rising rate is 2-10 ℃/min, the calcination temperature is 600-1000 ℃, the calcination time is 5-20h, and particularly, the carbonization time can be fully increased in a sectional calcination mode, the primary calcination temperature rising rate is 2-10 ℃/min, the primary calcination temperature is 300-500 ℃, the primary calcination time is 2-5h, the secondary calcination temperature rising rate is 2-10 ℃/min, the secondary calcination temperature is 600-1000 ℃, and the calcination time is 5-20h.
Preferably, the power of the powdering machine in the step (3) is 200-2000W, the working time is not more than 30s, the discharge particle size is less than 0.5mm, and the sieving number is 200-350 meshes.
The invention relates to a battery assembled by carbon-coated sodium vanadium phosphate anode materials obtained by the preparation method.
The composite positive electrode material is applied to a sodium ion battery system with high rate performance and long-cycle stability.
The invention improves the solubility of raw materials in a solvent in a heating and stirring mode to realize full and uniform mixing, and simultaneously adopts a micromolecular A-class sulfhydryl-containing carbon source and a macromolecule B-class carbon source to calcine and phase-change and then jointly coat an in-situ generated vanadium sodium phosphate material, thereby obviously improving the ion/electron conductivity and electrochemical performance of the vanadium sodium phosphate material.
Drawings
Fig. 1 is an XRD pattern of the carbon-coated sodium vanadium phosphate cathode material prepared in example 1.
Fig. 2 is an SEM image of the carbon-coated sodium vanadium phosphate positive electrode material precursor prepared in example 1.
Fig. 3 is an SEM image of the carbon-coated sodium vanadium phosphate cathode material prepared in example 1.
Fig. 4 is a graph showing the particle size distribution of the carbon-coated sodium vanadium phosphate cathode material prepared in example 1.
Fig. 5 is a graph showing the cycle performance of the carbon-coated sodium vanadium phosphate cathode material prepared in example 1 at a 5C rate.
Fig. 6 is an SEM image of the carbon-coated sodium vanadium phosphate cathode material prepared in example 2.
Fig. 7 is an SEM image of the cobalt-doped carbon coated sodium vanadium phosphate cathode material prepared in example 3.
Fig. 8 is an SEM image of the boron-doped carbon-coated sodium vanadium phosphate cathode material prepared in example 4.
Detailed Description
Specific embodiments of the present invention will be described in more detail below. While specific embodiments of the invention are described below, it should be noted that the invention can be practiced in various ways within the scope of the claims and is not limited by the specific embodiments. Furthermore, it should be noted that, in the specific embodiments, the specific technical solutions or means are not noted, and all the methods need to be performed according to the conditions limited by the claims, and the medicines and the reagents mentioned in the specific embodiments are conventional products which are commercially available in market channels.
Example 1
Preparing a vanadium sodium phosphate composite precursor dispersion liquid: adding ammonium metavanadate, anhydrous sodium carbonate and monoammonium phosphate into deionized water according to a molar ratio of V to Na to P of 2 to 3, adding small molecule class A mercapto carbon source-containing 2-mercapto butyric acid and macromolecule class B carbon source polyisobutene according to a mass ratio of 3 to 1, wherein the mass ratio of vanadium sodium phosphate positive electrode active material precursor (comprising sodium source, vanadium source and phosphorus source) to carbon source is 5 to 1, regulating the solid content of the solution to 20%, magnetically stirring at 400rpm, heating the solution to 70 ℃, and then continuing stirring for 0.5h until the solution is completely changed into a clear state, thereby obtaining uniform precursor dispersion.
Preparing a vanadium sodium phosphate composite solid precursor: and (3) spray drying the precursor dispersion, adjusting the set value of a spray drying fan to be 95, setting the temperature to be 180 ℃, setting the set value of a peristaltic pump to be 20, setting the set value of a through needle to be 10s, starting an air pump when the outlet temperature is increased to be more than 80 ℃, closing the peristaltic pump (about 5 min) after the materials are completely sprayed by the inlet water, and closing the fan when the inlet air temperature is reduced to be below 90 ℃, so as to collect the green vanadium sodium phosphate composite solid precursor in a collector.
Preparing a carbon-coated sodium vanadium phosphate anode material: weighing 2g of the vanadium sodium phosphate composite solid precursor, placing the precursor into corundum, placing the corundum into a tube furnace for calcination, heating the corundum under the nitrogen atmosphere, adjusting the airflow flow rate to be 10mL/min, firstly heating the corundum to 500 ℃ at the heating rate of 3 ℃/min, heating the corundum to 850 ℃ at the heating rate of 5 ℃/min after heat preservation for 2 hours, taking the vanadium sodium phosphate composite solid precursor out after waiting for naturally cooling to room temperature after heat preservation for 10 hours, crushing the vanadium sodium phosphate composite solid precursor by a powdering machine with the power of 200W, continuously crushing the vanadium sodium phosphate composite solid precursor for 20s to fully and uniformly mix the vanadium sodium phosphate composite solid precursor, then pouring the crushed powdery solid into a 325-mesh screen for sieving, and finally obtaining the high-performance carbon-coated vanadium sodium phosphate anode material with uniform particle size distribution, wherein the discharging particle size is lower than 0.045 mm.
High rate performance and long cycling stability sodium ion battery assembly: weighing NVP/C (0.35 g) prepared above, PVDF and SP according to the mass ratio of 7:2:1, preparing a PVDF solution with NMP as a solvent to 5wt.%, using the PVDF solution, controlling the solid content of the slurry to be 22% -25%, coating the slurry on an aluminum foil through a coating machine, drying the slurry for 1-3 hours at 120 ℃ by blowing, then cutting into wafers with the diameter of 12mm by a manual sheet punching machine and taking the wafers as working electrodes for standby, weighing the mass of the pole pieces after vacuum drying at 150 ℃ overnight, adopting a metal sodium sheet as a counter electrode, adopting a glass fiber diaphragm to form a sodium ion transmission channel, adopting 1.0M NaClO 4 inEC: pc=1:1 vol% with 5.0% FEC (NC-004) for experimental electrolyte system assembled button cell (half cell) and charge-discharge rate and stability tests were performed.
Fig. 1 is an XRD pattern of the prepared carbon-coated sodium vanadium phosphate positive electrode material. XRD spectrum of carbon-coated sodium vanadium phosphate anode material and sodium vanadium phosphate Na with NASICON structure 3 V 2 (PO 4 ) 3 The standard database card 00-062-0345 completely corresponds to the standard database card, and no other miscellaneous peaks exist, which shows that the pure-phase and high-crystallinity sodium vanadium phosphate material can be successfully prepared by adopting the method disclosed by the invention.
Fig. 2 is an SEM image of the prepared carbon-coated sodium vanadium phosphate positive electrode material precursor. After spray drying, the solid precursor has a micron-sized spherical structure, and has smooth surface and compact structure.
Fig. 3 is an SEM image of the prepared carbon-coated sodium vanadium phosphate cathode material. The vanadium sodium phosphate anode material formed after high-temperature calcination integrally maintains the compact microsphere structure of the precursor, and simultaneously the surface of the microsphere becomes rough under the high-temperature effect, which is more beneficial to electrolyte infiltration.
Fig. 4 is a graph showing the particle size distribution of the prepared carbon-coated sodium vanadium phosphate cathode material. The particle size distribution of the carbon-coated sodium vanadium phosphate positive electrode material is in the range of 0.4-40 mu m, wherein the D10 particle size is 2.610 mu m, the D50 particle size is 7.721 mu m, and the D90 particle size is 16.817 mu m.
Fig. 5 is a graph showing the cycle performance of the prepared carbon-coated sodium vanadium phosphate positive electrode material at 5C rate. In the 1000-cycle process, the coulombic efficiency of the prepared carbon-coated sodium vanadium phosphate anode material is basically maintained at 100%, and meanwhile, the capacity retention rate is as high as 99.99%, and basically no attenuation exists.
Example 2
Preparing a vanadium sodium phosphate composite precursor dispersion liquid: adding vanadyl sulfate, sodium dihydrogen phosphate and carbon nano tubes into absolute ethyl alcohol according to the molar ratio of V to Na to P of 2 to 3, adding small molecule A-class mercapto-containing carbon source 1, 5-dimercaptonaphthyl and macromolecule B-class carbon source polyvinyl alcohol according to the mass ratio of 3 to 1, wherein the mass ratio of a precursor of a vanadium sodium phosphate positive electrode active material (comprising a sodium source, a vanadium source and a phosphorus source) to the carbon source is 15 to 1, regulating the solid content of the solution to be 10%, magnetically stirring at the rotating speed of 2000rpm, heating the solution to 60 ℃, continuing stirring for 2 hours until the solution is completely changed into a completely uniformly mixed suspension state, and dissolving other substances except the carbon nano tubes to obtain a uniform precursor dispersion.
Preparing a vanadium sodium phosphate composite solid precursor: and (3) carrying out forced air drying on the precursor dispersion liquid, wherein the forced air drying temperature is 120 ℃, the time is 20 hours, until the precursor dispersion liquid is completely dried, and obtaining the vanadium sodium phosphate composite solid precursor powder after solid-phase grinding.
Preparing a carbon-coated sodium vanadium phosphate anode material: weighing 3g of the vanadium sodium phosphate composite solid precursor, placing the precursor into corundum, placing the corundum into a tube furnace for calcination, heating the corundum under the argon atmosphere, adjusting the airflow flow rate to be 20mL/min, heating the corundum to 700 ℃ at the heating rate of 5 ℃/min, preserving heat for 20 hours, taking the corundum out after waiting for naturally cooling to room temperature, crushing the corundum by using a powder crusher with the power of 2000W, continuously crushing the corundum for 10s to fully and uniformly mix the dried vanadium sodium phosphate composite solid, and then pouring the crushed powdery solid into a 350-mesh screen for sieving, so that the discharging grain size is lower than 0.045mm, and finally obtaining the high-performance carbon-coated vanadium sodium phosphate anode material with uniform grain size distribution.
High rate performance and long cycle stabilityAssembling a sodium ion battery: weighing NVP/C (0.35 g) prepared above, PVDF and SP according to the mass ratio of 7:2:1, preparing a PVDF solution with NMP as a solvent to 5wt.%, using the PVDF solution, controlling the solid content of the slurry to be 22% -25%, coating the slurry on an aluminum foil through a coating machine, drying the slurry for 1-3 hours at 120 ℃ by blowing, then cutting into wafers with the diameter of 12mm by a manual sheet punching machine and taking the wafers as working electrodes for standby, weighing the mass of the pole pieces after vacuum drying at 150 ℃ overnight, adopting a metal sodium sheet as a counter electrode, adopting a glass fiber diaphragm to form a sodium ion transmission channel, adopting 1.0M NaClO 4 inEC: pc=1:1 vol% with 5.0% FEC (NC-004) for experimental electrolyte system assembled button cell (half cell) and charge-discharge rate and stability tests were performed.
Fig. 6 is an SEM image of the prepared carbon-coated sodium vanadium phosphate cathode material. The carbon-coated sodium vanadium phosphate anode material has a fluffy porous structure as a whole.
Example 3
Preparing a cobalt doped sodium vanadium phosphate composite precursor dispersion liquid: adding vanadium trioxide, sodium chloride, cobalt acetate tetrahydrate and phosphoric acid into absolute ethyl alcohol according to the mass ratio of V to Co to Na to P of 1.8 to 0.3 to 3, adding small molecule class A mercapto carbon source-containing 2-mercaptoethylamine and macromolecule class B carbon source polyglycine to the absolute ethyl alcohol according to the mass ratio of 2 to 1, wherein the mass ratio of a vanadium sodium phosphate positive electrode active material precursor (comprising a sodium source, a vanadium source and a phosphorus source) to the carbon source is 10 to 1, adding the vanadium sodium phosphate positive electrode active material precursor into absolute ethyl ether, regulating the solid content of the solution to 15%, magnetically stirring the solution at a rotating speed of 1000rpm, heating the solution to 80 ℃, and continuing stirring for 5 hours until the solution is completely changed into a suspension state which is completely and uniformly mixed, and dissolving other substances except vanadium pentoxide to obtain a uniform precursor dispersion.
Preparing a cobalt doped sodium vanadium phosphate composite solid precursor: and (3) carrying out vacuum drying on the precursor dispersion liquid, wherein the pressure in a vacuum drying box is less than-30 MPa, the vacuum drying temperature is set to 180 ℃, the drying time is 10 hours, and the cobalt-doped sodium vanadium phosphate composite solid precursor powder is obtained after solid-phase grinding until the precursor dispersion liquid is completely dried.
Preparing a cobalt-doped carbon-coated sodium vanadium phosphate positive electrode material: weighing 5g of the vanadium sodium phosphate composite solid precursor, placing the precursor into corundum, placing the corundum into a tube furnace for calcination, heating the corundum under helium atmosphere, adjusting the airflow flow rate to 40mL/min, heating the corundum to 300 ℃ at a heating rate of 6 ℃/min, heating the corundum to 1000 ℃ at a temperature of 10 ℃/min after heat preservation for 5h, crushing the corundum by a powder crusher with power of 1000W, continuously crushing the corundum for 5s to fully and uniformly mix the corundum, and pouring the crushed powdery solid into a 200-mesh screen for sieving, so that the discharging grain diameter is lower than 0.074mm, and finally obtaining the high-performance cobalt-doped carbon-coated vanadium sodium phosphate anode material with uniform grain diameter distribution.
High rate performance and long cycling stability sodium ion battery assembly: weighing NVP/C (0.35 g) prepared above, PVDF and SP according to the mass ratio of 7:2:1, preparing a PVDF solution with NMP as a solvent to 5wt.%, using the PVDF solution, controlling the solid content of the slurry to be 22% -25%, coating the slurry on an aluminum foil through a coating machine, drying the slurry for 1-3 hours at 120 ℃ by blowing, then cutting into wafers with the diameter of 12mm by a manual sheet punching machine and taking the wafers as working electrodes for standby, weighing the mass of the pole pieces after vacuum drying at 150 ℃ overnight, adopting a metal sodium sheet as a counter electrode, adopting a glass fiber diaphragm to form a sodium ion transmission channel, adopting 1.0M NaClO 4 inEC: pc=1:1 vol% with 5.0% FEC (NC-004) for experimental electrolyte system assembled button cell (half cell) and charge-discharge rate and stability tests were performed.
Fig. 7 is an SEM image of the prepared cobalt-doped carbon-coated sodium vanadium phosphate cathode material. The carbon-coated sodium vanadium phosphate anode material has a block structure with uniform distribution.
Example 4
Preparing a boron doped sodium vanadium phosphate composite precursor dispersion liquid: vanadium pentoxide, sodium borohydride, disodium hydrogen phosphate and fructose are added into absolute ethyl alcohol according to the mass ratio of V to Na to P to B of 2 to 3 to 2.8 to 0.2, small molecule A-class sulfhydryl-containing carbon source 2-sulfhydryl pyridine and macromolecule B-class carbon source polyaniline according to the mass ratio of 3 to 1, wherein the mass ratio of vanadium sodium phosphate positive electrode active material precursor (comprising sodium source, vanadium source and phosphorus source) to carbon source is 5 to 1, the solution is added into absolute ethyl ether, the solid content is regulated to 20 percent, magnetic stirring is carried out at the rotating speed of 500rpm, and the solution is continuously stirred for 2 hours after the temperature is heated to 80 ℃ until the solution becomes completely clear, so that uniform precursor dispersion is obtained.
Preparing a boron doped sodium vanadium phosphate composite solid precursor: and (3) spray drying the precursor dispersion, adjusting the set value of a spray drying fan to 90, setting the temperature to 230 ℃, setting the set value of a peristaltic pump to 30, setting the set value of a needle to 6s, starting an air pump when the outlet temperature is increased to more than 80 ℃, closing the peristaltic pump (about 5 min) after the materials are completely sprayed by water, and closing the fan when the inlet air temperature is reduced to below 90 ℃, so as to collect the boron-doped sodium vanadium phosphate composite solid precursor in a collector.
Preparing a boron-doped carbon-coated sodium vanadium phosphate positive electrode material: weighing 3g of the vanadium sodium phosphate composite solid precursor, placing the precursor into corundum, placing the corundum into a tube furnace for calcination, heating the corundum under helium atmosphere, adjusting the airflow flow rate to 15mL/min, heating the corundum to 500 ℃ at a heating rate of 2 ℃/min, heating the corundum to 900 ℃ at a heating rate of 5 ℃/min after heat preservation for 3 hours, carrying out crushing by a powder grinding machine with power of 500W, continuously crushing for 25s to fully and uniformly mix the powder, and then pouring the crushed powder solid into a 300-mesh screen for sieving to ensure that the discharge grain diameter is lower than 0.048mm, thereby finally obtaining the high-performance boron-doped carbon-coated vanadium sodium phosphate anode material with uniform grain diameter distribution.
High rate performance and long cycling stability sodium ion battery assembly: weighing NVP/C (0.35 g) prepared above, PVDF and SP according to the mass ratio of 7:2:1, preparing a PVDF solution with NMP as a solvent to 5wt.%, using the PVDF solution, controlling the solid content of the slurry to be 22% -25%, coating the slurry on an aluminum foil through a coating machine, drying the slurry for 1-3 hours at 120 ℃ by blowing, then cutting into wafers with the diameter of 12mm by a manual sheet punching machine and taking the wafers as working electrodes for standby, weighing the mass of the pole pieces after vacuum drying at 150 ℃ overnight, adopting a metal sodium sheet as a counter electrode, adopting a glass fiber diaphragm to form a sodium ion transmission channel, adopting 1.0M NaClO 4 inEC: pc=1:1 vol% with 5.0% FEC (NC-004) for experimental electrolyte system assembled button cell (half cell) and charge-discharge rate and stability tests were performed.
Fig. 8 is an SEM image of the prepared boron-doped carbon-coated sodium vanadium phosphate cathode material. The carbon-coated sodium vanadium phosphate anode material integrally presents a microsphere/block structure.
Example 5
The steps are the same as those in example 1, only the sodium source is disodium tetraacetate, the vanadium sodium phosphate composite precursor dispersion liquid is obtained in step 5.1, and the other steps are the same as those in example 1, so that the carbon-coated vanadium sodium phosphate anode material is obtained.
Example 6
The steps are the same as those in the embodiment 1, only the phosphorus source is trisodium phosphate, the vanadium sodium phosphate composite precursor dispersion liquid is obtained in the step 6.1, and the other steps are the same as those in the embodiment 1, so that the carbon-coated vanadium sodium phosphate cathode material is obtained.
Example 7
The steps are the same as those in example 1, only the small molecule A-class sulfhydryl-containing carbon source is 3-mercaptopropionic acid, the vanadium sodium phosphate composite precursor dispersion liquid is obtained in step 7.1, and the other steps are the same as those in example 1, so as to obtain the carbon-coated vanadium sodium phosphate positive electrode material.
Example 8
The steps are the same as those in the embodiment 1, only the high polymer B-type carbon source is polyacrylonitrile, so as to obtain a vanadium sodium phosphate composite solid precursor, and the other steps are the same as those in the embodiment 1, so as to obtain the carbon-coated vanadium sodium phosphate anode material.
Example 9
The procedure was carried out in the same manner as in example 1, the spray-drying temperature in step 9.2 was adjusted to 200℃and the other procedures were carried out in the same manner as in example 1, to obtain a carbon-coated sodium vanadium phosphate cathode material.
Example 10
The procedure was carried out in the same manner as in example 1, the secondary calcination time in step 10.3 was adjusted to 20 hours, and the other procedures were carried out in the same manner as in example 1, to obtain a carbon-coated sodium vanadium phosphate cathode material.
Comparative example 1
The steps are the same as those in example 1, no small molecule A-class mercapto carbon source 2-mercaptobutyric acid is added, and the other steps are the same as those in example 1, so as to obtain the carbon-coated sodium vanadium phosphate anode material.
Comparative example 2
The procedure is the same as in example 4, polymer B carbon source polyisobutene is not added, and the other procedures are the same as in example 1, so as to obtain the carbon-coated sodium vanadium phosphate anode material.
Table 1: the main physical and chemical parameters and sodium ion battery performance of examples 1-10 and comparative examples 1-2:
as can be seen from the contents of table 1, the pure-phase high-crystallinity carbon-coated sodium vanadium phosphate cathode material with good sodium ion battery performance can be successfully prepared according to the invention, which comprises a plurality of types of metal/nonmetal-doped carbon-coated sodium vanadium phosphate cathode materials.
According to the contents of table 1, the D50 particle size of the carbon-coated sodium vanadium phosphate positive electrode material is in the range of 4-10 mu m, the particle size and the battery performance of the carbon-coated sodium vanadium phosphate positive electrode material can be regulated by precisely regulating experimental parameters in the preparation process, and the introduction of the small molecular A-class mercapto-containing carbon source or the high molecular B-class carbon source is beneficial to improving the electronic conductivity, specific capacity and cycling stability of the sodium vanadium phosphate.
It should be understood that the above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement the same according to the present invention, not to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.

Claims (10)

1. The preparation method of the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery is characterized by comprising the following steps of:
(1) Preparing a vanadium sodium phosphate composite precursor dispersion liquid: weighing a certain amount of sodium source, vanadium source, phosphorus source and carbon source, and completely dispersing the sodium source, the vanadium source, the phosphorus source and the carbon source in a solvent in a heating and stirring mode to obtain uniform vanadium sodium phosphate composite precursor dispersion liquid;
(2) Preparing a vanadium sodium phosphate composite solid precursor: the sodium vanadium phosphate composite precursor dispersion liquid enables sodium source, vanadium source, phosphoric acid and carbon source solid materials to be fully and uniformly mixed, and the solvent is gasified in a drying mode to obtain a sodium vanadium phosphate composite solid precursor;
(3) Preparing a carbon-coated sodium vanadium phosphate anode material: and weighing a certain amount of vanadium sodium phosphate composite solid precursor, placing the precursor into corundum, placing the corundum into a tubular furnace for calcination, heating the corundum under a protective atmosphere, taking the corundum out after the vanadium sodium phosphate composite solid precursor is naturally cooled to room temperature, crushing the vanadium sodium phosphate composite solid precursor by a powder grinding machine, fully and uniformly mixing the crushed vanadium sodium phosphate composite solid precursor, and then pouring the crushed powdery solid into a screen for sieving to obtain the high-performance carbon-coated vanadium sodium phosphate anode material with uniform particle size distribution.
2. The method for preparing a carbon-coated sodium vanadium phosphate positive electrode material for sodium ion batteries according to claim 1, wherein the sodium source in the step (1) comprises one or more of sodium acetate, sodium carbonate, disodium tetraacetate, sodium nitrate, sodium sulfate, sodium chloride, sodium bicarbonate, sodium phosphate, disodium hydrogen phosphate and sodium dihydrogen phosphate;
the vanadium source comprises one or more of ammonium metavanadate, vanadium pentoxide, vanadium oxide, vanadium trioxide, vanadium phosphate monohydrate, vanadium sulfate, vanadyl sulfate, sodium orthovanadate and vanadyl oxalate;
the phosphorus source comprises one or more of sodium hypophosphite, disodium hydrogen phosphate, sodium dihydrogen phosphate, trisodium phosphate, phosphoric acid, monoammonium phosphate and diammonium hydrogen phosphate.
3. The method for preparing the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery according to claim 1, wherein the carbon source in the step (1) comprises a small molecule A-type mercapto-containing carbon source and a high molecule B-type carbon source, and the molar ratio of the small molecule A-type mercapto-containing carbon source to the high molecule B-type carbon source is 1:1-3:1, wherein the small molecule A-type mercapto-containing carbon source comprises one or more of 2-mercaptobutyric acid, 3-mercaptopropionic acid, 2-mercaptoethylamine, 2-mercaptopyridine, 2-mercaptopyrazine and 1, 5-dimercaptonaphthyl; the polymer B carbon source comprises one or more of polyvinyl alcohol, polyethylene oxide, polyacrylic acid, polyvinyl alcohol, polyisobutylene, polyglycine, polyaniline, polyacrylonitrile and polypyrrole.
4. The method for preparing the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery according to claim 1, wherein in the step (1), the molar ratio of the sodium source to the vanadium source is 1:1-3:1, the molar ratio of the sodium source to the phosphorus source is 1:3-1:1, and the mass ratio of the precursor of the sodium vanadium phosphate positive electrode material to the carbon source is 5:1-15:1.
5. The preparation method of the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery, which is disclosed in claim 1, is characterized in that the solvent in the step (1) comprises one or more of deionized water, absolute ethyl alcohol, absolute ethyl ether and absolute methanol, and the mass of the precursor of the sodium vanadium phosphate positive electrode active material and the mass of a carbon source account for 10% -30% of the total mass of the solution.
6. The method for preparing the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery according to claim 1, wherein the heating solvent temperature in the step (1) is 60-80 ℃, the stirring speed is 300-2000rpm, and the heating and stirring time is 1-10 h; heating and stirring are needed until the solution is completely clear and has no solid precipitation.
7. The method for preparing the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery according to claim 1, wherein the drying mode in the step (2) can be one or more of spray drying, air blast drying and vacuum drying; the spray drying fan is set to 75-95, the temperature is set to 160-250 ℃, the peristaltic pump is set to 10-50mL/min, the needle is set to 5-15s, the particle size of the outlet particles can be precisely regulated and controlled by regulating the solid content of the solution and the spray drying parameters, the particle size range is 2-10 mu m, and the time required by spray drying is determined according to the sample amount; the blast drying temperature is set to 80-180 ℃ and the drying time is set to 10-30h; the pressure in the vacuum drying box body is required to be less than-30 MPa, the drying temperature is set to be 80-180 ℃, and the drying time is set to be 10-30h; the obtained vanadium sodium phosphate composite solid precursor material is ground into powder by a solid phase grinding mode.
8. The method for preparing the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery according to claim 1, wherein the protective atmosphere in the step (3) can be nitrogen, helium, argon, neon and other inert gases, and the airflow speed is 2-50 mL/min; the temperature rising rate is 2-10 ℃/min, the calcining temperature is 600-1000 ℃, the calcining time is 5-20h, and particularly, the carbonizing time can be fully increased by adopting a sectional calcining mode, the primary calcining temperature rising rate is 2-10 ℃/min, the primary calcining temperature is 300-500 ℃, the primary calcining time is 2-5h, the secondary calcining temperature rising rate is 2-10 ℃/min, the secondary calcining temperature is 600-1000 ℃, and the calcining time is 5-20h.
9. The method for preparing the carbon-coated sodium vanadium phosphate positive electrode material for the sodium ion battery according to claim 1, wherein the power of the powdering machine in the step (3) is 200-2000W, the working time is not more than 30s, the discharge particle size is less than 0.5mm, and the sieving number is 200-350 meshes.
10. A sodium vanadium phosphate composite material prepared according to the method of any one of claims 1-12.
CN202311194109.9A 2023-09-15 2023-09-15 Preparation method of carbon-coated sodium vanadium phosphate positive electrode material for sodium ion battery Pending CN117401661A (en)

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