CN117256919A - Novel method for preparing tobacco sheets by rolling method - Google Patents

Novel method for preparing tobacco sheets by rolling method Download PDF

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Publication number
CN117256919A
CN117256919A CN202311257663.7A CN202311257663A CN117256919A CN 117256919 A CN117256919 A CN 117256919A CN 202311257663 A CN202311257663 A CN 202311257663A CN 117256919 A CN117256919 A CN 117256919A
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CN
China
Prior art keywords
tobacco
preparing
mixture
heating
mass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311257663.7A
Other languages
Chinese (zh)
Inventor
王晚霞
姚建武
刘志昌
王子维
刘奔
徐耀威
陈一桢
刘雄斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Hubei Industrial LLC
Hubei Xinye Tobacco Sheet Development Co Ltd
Original Assignee
China Tobacco Hubei Industrial LLC
Hubei Xinye Tobacco Sheet Development Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Hubei Industrial LLC, Hubei Xinye Tobacco Sheet Development Co Ltd filed Critical China Tobacco Hubei Industrial LLC
Priority to CN202311257663.7A priority Critical patent/CN117256919A/en
Publication of CN117256919A publication Critical patent/CN117256919A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/16Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/186Treatment of tobacco products or tobacco substitutes by coating with a coating composition, encapsulation of tobacco particles
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

The application discloses a novel method for preparing tobacco sheets by a rolling method, which comprises the following steps: s1, crushing a tobacco raw material to a required granularity to obtain tobacco powder, and adding a certain amount of adhesive and nanocellulose into the tobacco powder to prepare a mixture I; s2, preparing essence and spice and hot water according to a certain proportion, stirring and dispersing uniformly to obtain a mixture II, adding the mixture I into the mixture II, and stirring uniformly to obtain tobacco particles; s3, preparing a mixed solution of an atomizing agent and a heating aid in a certain proportion under the conditions of heating and stirring; s4, uniformly spraying or uniformly coating the mixed solution on the surfaces of the tobacco particles according to a certain proportion to prepare a mixture III; s5, rolling, forming, drying and shredding the mixture three for multiple times to prepare the tobacco sheet for heating the non-combustible cigarettes. The method can effectively solve the problems of incomplete release of the large-proportion addition of the atomizing agent and the fragrant substances, and further improves the smoking feeling of smokers.

Description

Novel method for preparing tobacco sheets by rolling method
Technical Field
The application relates to the technical field of preparation methods of tobacco sheets, in particular to a novel method for preparing tobacco sheets by a rolling method.
Background
In recent years, with the sales of traditional cigarettes in developed countries, and the continuous increase of smoking inhibition in public places in many countries, new tobacco products such as electronic cigarettes, smokeless tobacco products and heating non-combustible tobacco products are rapidly emerging. The heating non-burning cigarette is a low-temperature cigarette, and is heated by an external heat source, so that tobacco leaves are just heated to a degree sufficient for emitting tobacco fragrance, tobacco substances cannot burn, and the high-dose atomizing agent is loaded, so that the atomizing agent is released by high-temperature heating when the functional reconstituted tobacco with a smoke effect is formed. At present, the traditional atomizing agent mainly takes glycerol and propylene glycol, but the propylene glycol and the glycerol have obvious defects: (1) the hygroscopicity of glycerol and propylene glycol is strong, so that the problems of adhesion phenomenon and yield reduction occur in the production and processing process of the heated nonflammable cigarettes; (2) the cigarette is easy to absorb moisture due to the moisture absorption characteristic of the traditional atomization agent added to the heated non-combustible cigarette. Erythritol has weaker hygroscopicity, can improve the coordination of cigarettes, is a widely accepted novel fuming agent, has the fuming effect equivalent to that of glycerol, and has refreshing sweet taste.
At present, when a rolling method is used for preparing a heating non-combustible tobacco product, the prepared tobacco sheet has the following problems of low fiber content, easiness in breakage, low filling value when a tobacco rod is manufactured by a tobacco roll, high suction resistance when the tobacco rod is sucked, unsmooth suction taste, insufficient tensile strength and easiness in breakage, so that the sensory quality and the utilization rate of cigarettes are affected.
The heating temperature of the heated non-combustible tobacco products is generally below 400 ℃ through an external heat source, and compared with the traditional cigarettes, the harmful substances are greatly reduced; but also has the problems of incomplete carbonization of the fuming material, incomplete release of fragrance, low fragrance concentration and the like caused by lower heating temperature. In the prior art, metal fibers are used for replacing original wood fibers, so that the heat conducting performance of the heated non-combustible tobacco products is improved. Although metals have excellent thermal conductivity, the addition of metals to heated non-combustible tobacco products requires consideration of the safety of the metals and the impact on sensory quality.
In summary, the following four problems to be solved when heating non-combustible tobacco products by the roller method in the prior art mainly exist: (1) When the heating non-burning tobacco products are prepared, the viscosity of the used atomizing agent is larger, so that the atomizing agent cannot be quickly absorbed by tobacco materials, the atomizing agent is added in a larger proportion on the basis of the prior art, the atomization effect is not obvious, and the atomizing agent cannot be completely absorbed by the tobacco materials, so that the smoke release amount of the heating non-burning tobacco products is lower, and the smoking experience of consumers cannot be met; (2) The existing atomizing agent has strong moisture absorption characteristic, so that adhesion moisture absorption phenomenon occurs in the production and processing process of the heated nonflammable cigarettes; (3) The prepared heating non-combustible tobacco product has the problems of low fiber content, easy breakage, insufficient tensile strength and easy breakage; (4) The heating temperature of the heated non-combustible tobacco products is low, and the heat conduction performance is poor, so that the release of tobacco aroma substances is incomplete, and the sensory quality and the utilization rate of cigarettes are affected.
Disclosure of Invention
In order to solve the technical problems, the invention provides a novel method for preparing tobacco sheets by a rolling method, and the method optimizes and improves the process on the basis of the existing process for preparing heating non-combustion tobacco products by the rolling method, so that the problems of incomplete release of a large proportion of atomizing agent and aromatic substances are solved, and the smoking feeling of smokers is further improved.
The technical scheme provided by the invention is as follows:
a novel method for preparing tobacco sheets by a rolling method, which comprises the following steps:
s1, crushing a tobacco raw material to a required granularity to obtain tobacco powder, and adding a certain amount of adhesive and nanocellulose into the tobacco powder to prepare a mixture I;
s2, preparing essence and spice and hot water according to a certain proportion, stirring and dispersing uniformly to obtain a mixture II, adding the mixture I prepared in the step S1 into the mixture II, and stirring uniformly to obtain tobacco particles;
s3, preparing a mixed solution of an atomizing agent and a heating aid in a certain proportion under the conditions of heating and stirring;
s4, uniformly spraying or uniformly coating the mixed solution prepared in the step S3 on the surfaces of the tobacco particles prepared in the step S2 according to a certain proportion to prepare a mixture III;
s5, rolling, forming, drying and shredding the mixture III obtained in the step S4 for multiple times to obtain the tobacco sheet for heating the non-combustible cigarettes.
Preferably, the particle size of the tobacco powder in the step S1 is 60-200 meshes.
Preferably, the mass of the adhesive added in the step S1 accounts for 3-8% of the mass of the tobacco raw material, and the mass of the added nanocellulose accounts for 2-12% of the mass of the tobacco raw material.
Preferably, the adhesive in the step S1 is one or more of sodium alginate, chitosan, guar gum and cellulose acetate.
Preferably, the temperature of the hot water in the step S2 is 45 to 80 ℃.
Preferably, the ratio of the atomizing agent to the heating aid in the step S2 is 15-40:1-8.
Preferably, the adding amount of the essence and the spice in the step S2 accounts for 1-5% of the mass of the tobacco raw material, and the adding amount of the hot water accounts for 5-25% of the mass of the tobacco raw material.
Preferably, the temperature in the step S3 is heated to 70-90 ℃.
Preferably, in the step S3, the atomizing agent is a mixed solution of erythritol, propylene glycol and glycerol, and the heating aid is silicon carbide powder or boron nitride powder or a mixture thereof.
Preferably, the addition amount of the mixed solution in the step S4 accounts for 20-35% of the mass of the tobacco raw material.
Compared with the prior art, the method has the following advantages:
1. according to the novel method for preparing the tobacco sheets by the rolling method, a certain proportion of heating auxiliary agent is added in the process of preparing the heated non-combusted tobacco sheets, so that the heat conductivity coefficient of tobacco materials can be effectively improved, the tobacco materials are promoted to be released more completely, the fragrance is more sufficient, and the smoking experience of consumers can be obviously improved;
2. the novel method for preparing the tobacco sheet by the rolling method adopts a nanocellulose dry adding mode to replace the traditional adding mode of externally added fibers, and 2-12% nanocellulose is added to effectively form the sheet-based characteristics of higher strength, proper thickness and softness with tobacco powder, and meanwhile, the miscellaneous gas generated when exogenous substances are heated is avoided;
3. the novel method for preparing the tobacco sheet by the rolling method adopts the mixed solution containing the atomizing agent to be prepared under the condition that the heating temperature is 80 ℃ and the mixing is carried out, and then the mixed solution containing the atomizing agent is uniformly sprayed or smeared on the surfaces of tobacco material particles by using an atomizer or a roller brush, so that the phenomenon that the existing atomizing agent used for heating non-combusted tobacco products has relatively high viscosity, so that the flowability entering the interior of the tobacco material is very poor, and a large amount of the atomizing agent is added to remain on the surfaces of the tobacco material and cannot completely enter the interior of the tobacco material can be solved; the phenomenon of adhesion moisture absorption in the production and processing process of heating non-burning cigarettes caused by strong moisture absorption characteristics of the existing atomization agent can also be solved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a process flow diagram of a method for preparing tobacco sheets by a novel roll-in process in an embodiment of the invention.
Detailed Description
In order to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
As shown in fig. 1, the embodiment of the invention provides a novel method for preparing tobacco sheets by a rolling method, which comprises the following steps:
s1, conveying a tobacco raw material to a pulverizer and pulverizing the tobacco raw material to a required granularity to obtain tobacco powder, and adding a certain amount of adhesive and nanocellulose into the tobacco powder to prepare a mixture I;
s2, preparing essence and spice and hot water according to a certain proportion, stirring and dispersing uniformly to obtain a mixture II, adding the mixture I prepared in the step S1 into the mixture II, and stirring uniformly to obtain tobacco particles;
s3, preparing a mixed solution of an atomizing agent and a heating aid in a certain proportion under the conditions of heating and stirring;
s4, uniformly spraying or uniformly coating the mixed solution prepared in the step S3 on the surfaces of the tobacco particles prepared in the step S2 by using an atomizer or a roller brush according to a certain proportion to prepare a mixture III;
s5, rolling, forming, drying and shredding the mixture III obtained in the step S4 for multiple times to obtain the tobacco sheet for heating the non-combustible cigarettes.
In this example, the tobacco powder in step S1 has a particle size of 60 to 200 mesh. The mass of the adhesive added in the step S1 accounts for 3-8% of the mass of the tobacco raw material, the mass of the added nanocellulose accounts for 2-12% of the mass of the tobacco raw material, and the adhesive is one or more of sodium alginate, chitosan, guar gum and cellulose acetate. The novel method for preparing the tobacco sheet by the rolling method adopts a nanocellulose dry adding mode to replace the traditional adding mode of the external fibers, and the nanocellulose with 2-12% can be added to effectively form the characteristics of higher strength, proper thickness and softness of the sheet base with the tobacco powder, and meanwhile, the miscellaneous gas generated when exogenous substances are heated is avoided.
In this example, the temperature of the hot water in step S2 was 60 ℃. In the step S2, the ratio of the atomizing agent to the heating aid is 15-40:1-8. The adding amount of the essence and the spice in the step S2 accounts for 1-5% of the mass of the tobacco raw material, and the adding amount of the hot water accounts for 5-25% of the mass of the tobacco raw material.
In this example, the temperature in step S3 is heated to 80 ℃. In the step S3, the atomizing agent is a mixed solution of erythritol, propylene glycol and glycerol, the novel rolling method for preparing the tobacco sheet adopts the atomizing agent containing the erythritol, so that not only can the reduction of the moisture absorption characteristic of a product caused by the reduction of the addition amount of the propylene glycol and the glycerol be reduced, but also the erythritol has refreshing sweet taste, the content of aroma substances can be increased, the smoke amount can be increased, the satisfaction of a smoker is further improved, the heating aid is silicon carbide powder or boron nitride powder or a mixture thereof, the heat conductivity of tobacco materials can be effectively improved, the smoking material is carbonized thoroughly by changing the pyrolysis state of the smoking material, the release of tobacco aroma substances is promoted to be more complete, the aroma is more sufficient, and the smoking experience of consumers can be obviously improved.
The novel method for preparing the tobacco sheet by the rolling method adopts the steps that the mixed solution containing the atomizing agent is prepared under the condition that the heating temperature is 80 ℃ and the mixing is carried out, and then the mixed solution containing the atomizing agent is uniformly sprayed or smeared on the surfaces of tobacco material particles by using an atomizer or a roller brush, so that the phenomenon that the existing atomizing agent used for heating non-combusted tobacco products is relatively high in viscosity, so that the flowability entering the tobacco materials is very poor, and a large amount of atomizing agent is added to remain on the surfaces of the tobacco materials, and cannot completely enter the tobacco materials can be solved; the phenomenon of adhesion moisture absorption in the production and processing process of heating non-burning cigarettes caused by strong moisture absorption characteristics of the existing atomization agent can also be solved. In a word, the rolling method sheet prepared by the novel rolling method tobacco sheet preparation method of the embodiment not only can obviously improve the tensile strength, reduce breakage and reduce the moisture absorption of cut tobacco, but also can effectively promote the full release of tobacco aroma substances and obviously improve the smoking feeling of consumers.
In this embodiment, the addition amount of the mixed solution in step S4 is 20 to 35% by mass of the tobacco raw material.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. A novel method for preparing tobacco sheets by a rolling method, which is characterized by comprising the following steps:
s1, crushing a tobacco raw material to a required granularity to obtain tobacco powder, and adding a certain amount of adhesive and nanocellulose into the tobacco powder to prepare a mixture I;
s2, preparing essence and spice and hot water according to a certain proportion, stirring and dispersing uniformly to obtain a mixture II, adding the mixture I prepared in the step S1 into the mixture II, and stirring uniformly to obtain tobacco particles;
s3, preparing a mixed solution of an atomizing agent and a heating aid in a certain proportion under the conditions of heating and stirring;
s4, uniformly spraying or uniformly coating the mixed solution prepared in the step S3 on the surfaces of the tobacco particles prepared in the step S2 according to a certain proportion to prepare a mixture III;
s5, rolling, forming, drying and shredding the mixture III obtained in the step S4 for multiple times to obtain the tobacco sheet for heating the non-combustible cigarettes.
2. The method for preparing tobacco flakes according to claim 1, wherein the tobacco powder in step S1 has a particle size of 60 to 200 mesh.
3. The method for preparing tobacco sheets by using the novel rolling method according to claim 1, wherein the mass of the adhesive added in the step S1 is 3-8% of the mass of the tobacco raw material, and the mass of the nanocellulose added is 2-12% of the mass of the tobacco raw material.
4. The method for preparing tobacco sheets by using the novel rolling method according to claim 1, wherein the adhesive in the step S1 is one or more of sodium alginate, chitosan, guar gum and cellulose acetate.
5. The method of preparing tobacco flakes according to any of claims 1-4, wherein the hot water in step S2 has a temperature of 45-80 ℃.
6. The method for preparing tobacco sheets by the novel rolling method according to any one of claims 1 to 4, wherein the ratio of the atomizing agent to the heating aid in the step S2 is 15 to 40:1 to 8.
7. The method for preparing tobacco sheets by a novel rolling method according to any one of claims 1 to 4, wherein the amount of the essence and the perfume added in the step S2 is 1 to 5% of the mass of the tobacco raw material, and the amount of the hot water added is 5 to 25% of the mass of the tobacco raw material.
8. The method for preparing tobacco flakes according to any of claims 1-4, wherein the temperature in step S3 is heated to 70-90 ℃.
9. The method according to any one of claims 1 to 4, wherein the atomizing agent in the step S3 is a mixed solution of erythritol, propylene glycol and glycerol, and the heating aid is silicon carbide powder or boron nitride powder or a mixture thereof.
10. The method for preparing tobacco sheets by using the novel rolling method according to any one of claims 1 to 4, wherein the addition amount of the mixed solution in the step S4 is 20 to 35% of the mass of the tobacco raw material.
CN202311257663.7A 2023-09-26 2023-09-26 Novel method for preparing tobacco sheets by rolling method Pending CN117256919A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311257663.7A CN117256919A (en) 2023-09-26 2023-09-26 Novel method for preparing tobacco sheets by rolling method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311257663.7A CN117256919A (en) 2023-09-26 2023-09-26 Novel method for preparing tobacco sheets by rolling method

Publications (1)

Publication Number Publication Date
CN117256919A true CN117256919A (en) 2023-12-22

Family

ID=89219299

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311257663.7A Pending CN117256919A (en) 2023-09-26 2023-09-26 Novel method for preparing tobacco sheets by rolling method

Country Status (1)

Country Link
CN (1) CN117256919A (en)

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