CN116862284A - Marine diesel engine health state assessment method based on SOM network and rule fusion - Google Patents
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Abstract
According to the marine diesel engine health state assessment method based on SOM network and rule fusion, state monitoring parameter data of a marine diesel engine is taken as input, a health baseline of the marine diesel engine is trained by adopting the SOM network, and an initial health state CV value of the diesel engine is obtained by measuring the distance between real-time data and the health baseline; and synchronously counting alarm information of the diesel engine, and correcting the initial health state CV value of the diesel engine according to rules so as to obtain the final health state CV value of the diesel engine. The application can integrally show the health state of the marine diesel engine, and provides powerful support for the auxiliary decision of users; by fusing the evaluation model and the evaluation rule, the interpretability and the credibility of the evaluation result of the health state of the diesel engine are improved.
Description
Technical Field
The application belongs to the technical field of ship fault prediction, and particularly relates to a marine diesel engine health state assessment method based on SOM network and rule fusion.
Background
The diesel engine is used as a main power source of the ship and is core equipment for guaranteeing safe and reliable navigation of the ship. However, the diesel engine has complex structure and function, variable running conditions and sea conditions, and is extremely easy to generate various anomalies. Meanwhile, with the extension of the service time of the diesel engine, the parts such as the piston and the cylinder of the diesel engine tend to be degraded to different degrees, so that the health state of the diesel engine is reduced, the use requirement of the diesel engine can not be met when the health state is serious, and the completion of the ship navigation task is greatly influenced. The traditional method for evaluating the health state of the diesel engine is mainly divided into a parameter threshold method and an intelligent evaluation method, wherein the reliability of an evaluation result of the parameter threshold method is strongly dependent on the setting of a threshold value, so that the method has stronger artificial subjective factors, and meanwhile, the health state of the whole diesel engine cannot be comprehensively reflected by a single monitoring parameter, so that the method is restricted to be applied to the engineering field to a certain extent; most of intelligent evaluation methods adopt methods such as a neural network and a support vector machine, and the state of health of the diesel engine is evaluated in a data driving mode, but the method does not have interpretability and is not effectively applied to actual engineering because the experience of personnel accumulation of the marine diesel engine in actual use is not fully considered.
Disclosure of Invention
In order to solve the problems in the prior art, the application provides a marine diesel engine health state evaluation method based on SOM network and rule fusion, which comprises the following steps:
constructing an evaluation index system, wherein the evaluation index system comprises characteristic parameters such as temperature, pressure, rotating speed, vibration and efficiency;
feature reduction, namely performing feature reduction on the mutually related feature indexes in the evaluation index system;
constructing a healthy baseline, inputting the evaluation index system with the reduced characteristics into an SOM network for training, and constructing the healthy baseline of the marine diesel engine;
measuring the state deviation, namely measuring the distance between the test sample and the healthy state baseline to obtain the difference between the diesel engine test sample and the normal state of the diesel engine;
judging alarm rules, synchronously collecting alarm information of the marine diesel engine, and correcting the initial health state of the diesel engine according to the alarm information;
and (3) carrying out fusion evaluation, namely fusing the SOM model-based evaluation method and the rule-based evaluation method by adopting the safest principle, so as to obtain a final marine diesel engine health state value.
Further, for marine diesel engines, the correlated characteristic indicators in the evaluation indicator system include temperature, vibration and pressure.
Further, the feature reduction of the feature index system specifically includes:
1) Sample normalization
Assuming that n feature indexes, each having m samples, are obtained, the obtained feature index data is written as an m×n-dimensional data matrix:
wherein a is mn An mth sample that is an nth index feature;
the corresponding standardized data array is:
X＝(X ij ) m×n
where i=1, 2, …, m, j=1, 2, …, n; a, a ij An ith sample that is the jth feature index;is the average of the j-th feature; sigma (sigma) j Standard deviation for the jth feature;
2) Computing a kernel matrix
Firstly, selecting parameters in a Gaussian radial kernel function, calculating a kernel matrix K, and obtaining a kernel matrix KL through correction;
3) KL correlation matrix eigenvalue decomposition
Calculating characteristic value lambda of KL by using Jacobi iteration method 1 ,...,λ n I.e. the corresponding feature vector v 1 ,...,v n . The eigenvalues are ordered in descending order (by selection ordering) to get lambda 1 '>...>λ n ' and correspondingly adjusting the feature vector to obtain v 1 ',...,v n '. Orthogonalization of the feature vector is carried out by the unit of the Schmidt orthogonalization method to obtain alpha 1 ,...,α n ；
4) Nuclear principal component derivation
Calculating the cumulative contribution rate B of the characteristic values 1 ,...,B n According to a given extraction efficiency p, if B t More than or equal to p, t principal components alpha are extracted 1 ,...,α t . Calculating the projection y=kl·α of the corrected kernel matrix KL onto the extracted feature vector, where α= (α) 1 ,...,α t ) The obtained projection Y is the data obtained after the data is subjected to KPCA dimension reduction.
Further, the healthy baseline construction specifically includes:
network initialization, namely randomly assigning a smaller value to an initial connection weight, setting a larger initial neighborhood, establishing a learning rate initial value, and defining a training ending condition;
searching winning neurons, randomly extracting a sample from a training sample set, normalizing, marking the normalized sample as x, calculating the distance between the sample and each output node, determining the winning neighborhood when the distance is the smallest as the winning neurons;
adjusting weights, and adjusting weights of all nodes in the neuron node and the winning neighbor, wherein a weight adjusting formula is as follows:
w i (t+1)＝w i (t)+α(t)(x(t)-w i (t))
wherein w is i (t) represents the weight of the neuron i in the t-th training round, alpha (t) represents the learning rate of the t-th training round, the learning rate is a function of attenuation along with the training, and the numerical range is between 0 and 1;
ending the examination, namely ending the training when the training reaches the initially defined ending condition, if the learning rate reaches a certain preset minimum value or reaches a preset maximum training frequency, returning to the step of searching winning neurons;
after the SOM network training is finished, the healthy base line of the diesel engine is constructed.
Further, the state offset metric specifically includes:
applied to Euclidean distance and N-dimensional vector x when using SOM network for health evaluation 1 ，x 2 The Euclidean distance between the two is calculated as follows:
wherein d is the distance of state offset; n is the number of indexes; x is x 1i An ith index that is a first state vector; x is x 2i An ith index for the second state vector;
and measuring the distance between the test sample and the healthy state baseline by adopting the Euclidean distance calculation formula to obtain the difference between the diesel engine test sample and the normal state of the diesel engine. And (3) calibrating the obtained distance to obtain the initial health state, namely CV value, of the marine diesel engine.
Further:
final marine diesel engine state of health CV value = min (CV Model ，CV Rules of )。
Compared with the prior art, the marine diesel engine health state evaluation method provided by the application has the beneficial effects that:
the application can integrally show the health state of the marine diesel engine, and provides powerful support for the auxiliary decision of users; by fusing the evaluation model and the evaluation rule, the interpretability and the credibility of the evaluation result of the health state of the diesel engine are improved.
Drawings
FIG. 1 is a flow chart of the diesel engine health assessment of the present application;
FIG. 2 is a schematic diagram of a diesel engine evaluation index system according to the present application;
FIG. 3 is a schematic illustration of the characteristic reduction result of the present application;
FIG. 4 is a schematic diagram of a characteristic reduced index system distribution according to the present application;
FIG. 5 is an initial state of health CV value for a PA6 diesel engine;
fig. 6 shows final state of health CV values for PA6 diesel engines.
Detailed Description
The present application will be further described with reference to the drawings and the detailed description below, so that those skilled in the art can better understand the technical solutions of the present application.
Referring to fig. 1, the application provides a method for evaluating the health state of a marine diesel engine, which takes state monitoring parameter data of the marine diesel engine as input, trains a health baseline of the marine diesel engine by adopting an SOM network, and obtains an initial health state CV value of the diesel engine by measuring the distance between real-time data and the health baseline; and synchronously counting alarm information of the diesel engine, and correcting the initial health state CV value of the diesel engine according to rules so as to obtain the final health state CV value of the diesel engine.
The method specifically comprises the following steps:
step 1, constructing an evaluation index system:
according to the running mechanism of the marine diesel engine and the actual conditions of the state monitoring measuring points, the marine diesel engine is respectively developed from the aspects of a complete machine, a cooling system, a lubricating oil system, an air inlet and outlet system, a fuel oil system and the like, and in order to reflect the health state of the diesel engine as comprehensively as possible, an evaluation index system is composed of characteristic parameters such as temperature, pressure, rotating speed, vibration, efficiency and the like;
step 2, feature reduction:
for marine diesel engines, characteristic parameters such as temperature, vibration, pressure and the like are related to each other, so that characteristic index systems need to be subjected to characteristic reduction;
a) Sample normalization
Writing a batch of data of the obtained n characteristic indexes (each index having m samples) into an (m×n) dimension data matrix
Wherein a is mn An mth sample which is an nth feature index;
in engineering, the value range of the measured variable is greatly changed, and the dimensions are different, so that the variable Z is generally standardized before principal component analysis, and the corresponding standardized data array is as follows:
X＝(X ij ) m×n
where i=1, 2, …, m, j=1, 2, …, n; a, a ij An ith sample that is the jth feature index;is the average of the j-th feature; sigma (sigma) j Standard deviation for the jth feature;
b) Computing a kernel matrix
Firstly, selecting parameters in a Gaussian radial kernel function, calculating a kernel matrix K, and obtaining a kernel matrix KL through correction;
c) KL correlation matrix eigenvalue decomposition
Calculating characteristic value lambda of KL by using Jacobi iteration method 1 ,...,λ n I.e. the corresponding feature vector v 1 ,...,v n . The eigenvalues are ordered in descending order (by selection ordering) to get lambda 1 '>...>λ n ' and correspondingly adjusting the feature vector to obtain v 1 ',...,v n '. Orthogonalization of the feature vector is carried out by the unit of the Schmidt orthogonalization method to obtain alpha 1 ,...,α n ；
d) Nuclear principal component derivation
Calculating the cumulative contribution rate B of the characteristic values 1 ,...,B n According to a given extraction efficiency p, if B t More than or equal to p, t principal components alpha are extracted 1 ,...,α t . Calculating the projection y=kl·α of the corrected kernel matrix KL onto the extracted feature vector, where α= (α) 1 ,...,α t ) The method comprises the steps of carrying out a first treatment on the surface of the The obtained projection Y is the data obtained after the data is subjected to KPCA dimension reduction.
Step 3, healthy baseline construction:
inputting the index system with the reduced characteristics into an SOM network for training, so as to construct a healthy baseline of the marine diesel engine;
a) Network initialization: randomly assigning a smaller value to the initial connection weight, setting a larger initial neighborhood (the neighborhood is gradually contracted in the training process), establishing a learning rate initial value, and defining a training ending condition;
b) Searching for winning neurons: randomly extracting a sample from a training sample set, normalizing the sample, marking the normalized sample as x, calculating the distance between the sample and each output node, determining a winning neighborhood when the distance is the smallest as a winning neuron;
c) Adjusting weight values: the weights of all the nodes in the neuron node and the winning neighbor are adjusted, and the weight adjustment formula is as follows:
w i (t+1)＝w i (t)+α(t)(x(t)-w i (t))
wherein w is i (t) represents the weight of the neuron i in the t-th training round, alpha (t) represents the learning rate of the t-th training round, the learning rate is a function of attenuation along with the training, and the numerical range is between 0 and 1;
d) Ending the inspection: ending training when the training reaches the initially defined ending condition, if the learning rate reaches a certain preset minimum value or reaches a preset maximum training frequency, returning to the step b);
after SOM network training is finished, the healthy base line of the diesel engine is constructed;
step 4, measuring state offset:
the distance is used for measuring the state offset, the Euclidean distance is applied to the health evaluation by using the SOM network, and the N-dimensional vector x is used for the health evaluation 1 ，x 2 The Euclidean distance between the two is calculated as follows:
wherein d is the distance of state offset; n is the number of indexes; x is x 1i An ith index that is a first state vector; x is x 2i An ith index for the second state vector;
and measuring the distance between the test sample and the healthy state baseline by adopting the Euclidean distance calculation formula to obtain the difference between the diesel engine test sample and the normal state of the diesel engine. Performing calibration treatment on the obtained distance to obtain an initial health state, namely a CV value, of the marine diesel engine;
step 5, judging alarm rules:
and synchronously collecting alarm information of the marine diesel engine, and correcting the initial health state of the diesel engine according to the alarm information. If a general alarm appears, correcting the CV value of the health state of the diesel engine to be 0.7; if the deceleration alarm occurs, correcting the CV value of the health state of the diesel engine to be 0.6; and if a stopping alarm occurs, correcting the CV value of the health state of the diesel engine to be 0.
Step 6, fusion evaluation:
the two evaluation methods based on the SOM model and the rule are fused by adopting the safest principle, and the final CV value=min (CV Model ，CV Rules of )；
Taking a marine PA6 diesel engine as an example, the specific implementation method of the application comprises the following steps:
constructing a health state evaluation index system of the PA6 diesel engine according to the structural composition, the operation mechanism and the actual condition of the current monitoring parameters of the PA6 diesel engine, as shown in figure 2;
and (3) carrying out standardization processing on the 22-dimensional state characteristic index of the PA6 diesel engine according to the characteristic reduction step, carrying out characteristic contribution rate analysis, and when the contribution rate exceeds 90%, enabling the characteristic reduction to meet the requirement, wherein the characteristic matrix is the result after redundant information is removed. The process of the reduction of the health state characteristics of the PA6 diesel engine is shown in fig. 3, and the distribution condition of the reduced indexes is shown in fig. 4;
inputting the reduced characteristic index into an SOM network for training, obtaining a health state baseline of the PA6 diesel engine after learning is completed, measuring the deviation degree of the test data and the health state baseline by adopting the distance, and obtaining an initial health state deviation value of the PA6 diesel engine after calibration, as shown in figure 5;
and counting alarm information of the PA6 diesel engine, such as information of ultra-high rotation speed parking alarm, general alarm of low fuel inlet pressure, high crankcase pressure deceleration alarm and the like, correcting the health state CV value according to a state judgment rule, and obtaining the final health state CV value of the PA6 diesel engine after the evaluation result based on the SOM network and the judgment result based on the rule are fused according to the safest principle. When the general, the speed reduction and the stop alarm of the diesel engine respectively occur, the health state evaluation result of the PA6 diesel engine based on the application is shown in figure 6.
In summary, the present application is not limited to the preferred embodiments, but is intended to cover modifications and equivalent arrangements included within the scope of the appended claims and their equivalents.
Claims (6)
1. The marine diesel engine health state evaluation method based on SOM network and rule fusion is characterized by comprising the following steps:
constructing an evaluation index system, wherein the evaluation index system comprises characteristic parameters such as temperature, pressure, rotating speed, vibration and efficiency;
feature reduction, namely performing feature reduction on the mutually related feature indexes in the evaluation index system;
constructing a healthy baseline, inputting the evaluation index system with the reduced characteristics into an SOM network for training, and constructing the healthy baseline of the marine diesel engine;
measuring the state deviation, namely measuring the distance between the test sample and the healthy state baseline to obtain the difference between the diesel engine test sample and the normal state of the diesel engine;
judging alarm rules, synchronously collecting alarm information of the marine diesel engine, and correcting the initial health state of the diesel engine according to the alarm information;
and (3) carrying out fusion evaluation, namely fusing the SOM model-based evaluation method and the rule-based evaluation method by adopting the safest principle, so as to obtain a final marine diesel engine health state value.
2. The marine diesel engine health state assessment method based on SOM network and rule fusion according to claim 1, wherein: for marine diesel engines, the correlated characteristic indicators in the evaluation indicator system include temperature, vibration and pressure.
3. The marine diesel engine health state assessment method based on SOM network and rule fusion according to claim 2, wherein the feature reduction of the feature index system specifically comprises:
1) Sample normalization
Assuming that n feature indexes, each having m samples, are obtained, the obtained feature index data is written as an m×n-dimensional data matrix:
wherein a is mn An mth sample that is an nth index feature;
the corresponding standardized data array is:
X＝(X ij ) m×n
where i=1, 2, …, m, j=1, 2, …, n; a, a ij An ith sample that is the jth feature index;is the average of the j-th feature; sigma (sigma) j Standard deviation for the jth feature;
2) Computing a kernel matrix
Firstly, selecting parameters in a Gaussian radial kernel function, calculating a kernel matrix K, and obtaining a kernel matrix KL through correction;
3) KL correlation matrix eigenvalue decomposition
Calculating characteristic value lambda of KL by using Jacobi iteration method 1 ,...,λ n I.e. the corresponding feature vector v 1 ,...,v n . The eigenvalues are ordered in descending order (by selection ordering) to get lambda 1 '>...>λ n ' and correspondingly adjusting the feature vector to obtain v 1 ',...,v n '. Orthogonalization of the feature vector is carried out by the unit of the Schmidt orthogonalization method to obtain alpha 1 ,...,α n ；
4) Nuclear principal component derivation
Calculating the cumulative contribution rate B of the characteristic values 1 ,...,B n According to a given extraction efficiency p, if B t More than or equal to p, t principal components alpha are extracted 1 ,...,α t . Calculating the projection y=kl·α of the corrected kernel matrix KL onto the extracted feature vector, where α= (α) 1 ,...,α t ) The obtained projection Y is the data obtained after the data is subjected to KPCA dimension reduction.
4. The marine diesel engine health state assessment method based on SOM network and rule fusion according to claim 3, wherein the health baseline construction specifically comprises:
network initialization, namely randomly assigning a smaller value to an initial connection weight, setting a larger initial neighborhood, establishing a learning rate initial value, and defining a training ending condition;
searching winning neurons, randomly extracting a sample from a training sample set, normalizing, marking the normalized sample as x, calculating the distance between the sample and each output node, determining the winning neighborhood when the distance is the smallest as the winning neurons;
adjusting weights, and adjusting weights of all nodes in the neuron node and the winning neighbor, wherein a weight adjusting formula is as follows:
w i (t+1)＝w i (t)+α(t)(x(t)-w i (t))
wherein w is i (t) represents the weight of the neuron i in the t-th training round, alpha (t) represents the learning rate of the t-th training round, the learning rate is a function of attenuation along with the training, and the numerical range is between 0 and 1;
ending the examination, namely ending the training when the training reaches the initially defined ending condition, if the learning rate reaches a certain preset minimum value or reaches a preset maximum training frequency, returning to the step of searching winning neurons;
after the SOM network training is finished, the healthy base line of the diesel engine is constructed.
5. The method for estimating a health state of a marine diesel engine based on a SOM network and rule fusion according to claim 4, wherein the state deviation metric specifically comprises:
applied to Euclidean distance and N-dimensional vector x when using SOM network for health evaluation 1 ，x 2 The Euclidean distance between the two is calculated as follows:
wherein d is the distance of state offset; n is the number of indexes; x is x 1i An ith index that is a first state vector; x is x 2i An ith index for the second state vector;
and measuring the distance between the test sample and the healthy state baseline by adopting the Euclidean distance calculation formula to obtain the difference between the diesel engine test sample and the normal state of the diesel engine. And (3) calibrating the obtained distance to obtain the initial health state, namely CV value, of the marine diesel engine.
6. The marine diesel engine health state assessment method based on SOM network and rule fusion according to claim 5, wherein:
final marine diesel engine state of health CV value = min (CV Model ，CV Rules of )。
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| CN117171921A (en) * | 2023-11-02 | 2023-12-05 | 上海市环境科学研究院 | Method and device for evaluating and processing health state of diesel particulate tail gas purification device |
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| CN117171921A (en) * | 2023-11-02 | 2023-12-05 | 上海市环境科学研究院 | Method and device for evaluating and processing health state of diesel particulate tail gas purification device |
| CN117171921B (en) * | 2023-11-02 | 2024-01-30 | 上海市环境科学研究院 | Method and device for evaluating and processing health state of diesel particulate tail gas purification device |
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