CN115924645A - Assembly of rubber tube processing line - Google Patents
Assembly of rubber tube processing line Download PDFInfo
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- CN115924645A CN115924645A CN202211294112.3A CN202211294112A CN115924645A CN 115924645 A CN115924645 A CN 115924645A CN 202211294112 A CN202211294112 A CN 202211294112A CN 115924645 A CN115924645 A CN 115924645A
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- coil
- carrier
- rubber tube
- coiling
- indexing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
- B26D7/0633—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/3866—Cutting-out; Stamping-out specially adapted for rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/003—Delivering or advancing articles from machines; Advancing articles to or into piles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/16—Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/34—Arrangements for effecting positive rotation of packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/38—Skips, cages, racks, or containers, adapted solely for the transport or storage of bobbins, cops, or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a component of a rubber tube processing line, which comprises a hydraulic rubber tube assembly body, a rubber tube connecting piece and a rubber tube connecting piece, wherein the hydraulic rubber tube assembly body is used for assembling a hydraulic rubber tube; the device comprises a coil feeding device, a coil feeding device and a control device, wherein the coil feeding device is used for feeding purchased hydraulic rubber tubes; the disassembling device is used for receiving and clamping the fed coiled hydraulic rubber pipe; the feeding device is used for removing a sealing film of the coiled hydraulic rubber hose and/or outputting a single hydraulic rubber hose; the cutting device is used for cutting a single hydraulic rubber pipe; the sample device is used for storing a sample after the hydraulic rubber pipe is cut so as to carry out physical and chemical test detection; and the indexing assembly device is used for finishing the assembly and output of the hydraulic rubber pipe. The invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to a component of a rubber tube processing line.
Background
The hydraulic rubber tube is an auxiliary device commonly used in hydraulic systems, is used for connecting various hydraulic elements in the hydraulic systems, and can transmit hydraulic power or transmit high-pressure media such as water, gas, oil and the like so as to ensure the circulation of liquid and transmit liquid energy. The existing hydraulic rubber pipe generally comprises a rubber pipe body and a steel joint, the steel joint is sleeved on the rubber pipe body, the steel joint is installed on the rubber pipe body in a manual mode in the current assembling process, in order to guarantee the sealing performance between the rubber pipe body and the steel joint, the steel joint can be firmly sleeved on the rubber pipe body made of hard materials by consuming large force, so that the assembling time is long, the assembling efficiency is not high, workers are easy to fatigue, the hydraulic rubber pipe is influenced by various factors such as the operating level of the workers, the production workload and the joint direction of the hydraulic rubber pipe, and the quality of products is difficult to guarantee.
CN201921337881.0 an auxiliary hydraulic rubber tube assembling device, which is provided with a set of assembling device, has a simple structure, cannot be suitable for automatic assembling, and is low in efficiency.
Disclosure of Invention
The invention aims to solve the technical problem of providing a rubber tube processing line. Parent rubber tube processing line application No. CN202011509786.1 application date 2020-12-19.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a rubber tube processing line is used for assembling a hydraulic rubber tube; it comprises one of the following devices;
the coil feeding device is used for feeding purchased coiled hydraulic rubber pipes;
the disassembling device is used for receiving and clamping the fed coiled hydraulic rubber pipe;
the feeding device is used for removing the sealing film of the coiled hydraulic rubber tube and/or outputting the single hydraulic rubber tube;
the cutting device is used for cutting a single hydraulic rubber pipe;
the sample device is used for storing a sample after the hydraulic rubber pipe is cut so as to carry out physical and chemical test detection;
and/or an indexing assembly device for completing the assembly and output of the hydraulic rubber hose.
Rubber tube flow direction of packaging line is including coiling loading attachment, and it includes
The coil input channel comprises a transmission belt, a transmission chain, a guide channel with a slope or a linear reciprocating driving part; a coil adjusting deflector rod is arranged at the input end of the coil input channel, and a coil pushing station is arranged at the output end of the coil input channel and is connected with the input end of a coil carrier of the disassembling device; the input end of a coil carrier of the disassembling device is connected with a coil output channel, the output end of the coil output channel and the input end of a coil input channel are connected with a coil middle channel, and a coil adjusting direction guide rod is eccentrically arranged in the coil middle channel so as to change the direction of the forward coil carrier;
a coil pushing front stop lever and a coil pushing one-way swinging rear stop lever which are provided with V-shaped openings are transversely and laterally stretched in the coil pushing station; the blocking rod swings forward in a one-way mode after the coil pushing device swings in a one-way mode, and the blocking rod blocks the coil carrier to move forward before the coil pushing device moves to the V-shaped opening to be positioned and transversely pushed onto the coil carrier; at a coiling pushing station, a coiling supporting and loading through groove of the coiling carrier faces back to the transverse movement direction of the coiling carrier, so that the coiling supporting and loading rotary disc and the coiling carrier are separated by a disassembling device;
the bottom of the coil carrier is provided with a coil supporting vehicle so as to walk in the coil input channel; a coiling carrier is provided with a coiling carrier loading through groove with an opening on the side wall and extends to the middle part of the coiling carrier; a coiling carrier central positioning groove is formed in the middle of the coiling carrier and communicated with the coiling carrier through groove; a coiling supporting rotary disc is arranged in the coiling supporting center positioning groove to bear the coiled hydraulic rubber tube, and the coiling supporting rotary disc is of a hollow petal type structure;
at the input end of the coil input channel, putting an outsourced hydraulic rubber tube of the coil into a prefabricated coil supporting rotating disc of a coil carrier, advancing to a coil pushing station along the coil input channel, bending a stop lever forwards and longitudinally after pushing the coil in a one-way swinging mode, then passing through the stop lever and being stopped by a coil pushing front stop lever, and resetting the stop lever after pushing the coil in the one-way swinging mode so as to clamp the coil carrier in a V-shaped opening;
at a coil pushing station, a coil pushing front stop lever and a coil pushing rear stop lever swing in a one-way mode to send a coil carrier to a disassembling device, the disassembling device pushes a coil supporting rotating disc loaded with a coiled hydraulic rubber tube to be separated from the coil carrier along a coil supporting vehicle through groove, and the unloaded coil carrier is output to a coil output channel; a placing station is arranged on the coil output channel and used for placing the coil carrying rotary disc to a coil carrying central positioning groove;
in the middle channel of coiling, coil and hold in the palm one end of year car and coil adjustment direction guide arm to reach the propelling movement station of coiling after turning forward the dish carrier of coiling.
A rubber tube processing assembly line comprises a disassembling device, a rubber tube processing assembly line and a rubber tube processing assembly line, wherein the disassembling device comprises a disassembling Archimedes spiral wire coil arranged on a rack assembly; a disassembled radial moving guide end face tray is fixedly arranged above the disassembled Archimedes spiral wire coil; at least three disassembly radial channels are radially distributed on the disassembly radial movement guide end face tray, a disassembly radial movement seat with a lower end channel meshed with a disassembly Archimedes spiral wire coil is moved in the disassembly radial channels, a disassembly rotary clamping vertical conical shaft is arranged on the disassembly radial movement seat, and a disassembly upper spring pressure plate pulled by a spring is arranged above the disassembly rotary clamping vertical conical shaft;
the rotary clamping vertical conical shaft is disassembled to synchronously move radially at the same speed to be in tangential contact with the outer side wall of the coiled hydraulic rubber pipe;
a disassembly center descending ejector rod is arranged above the central hole of the disassembly radial movement guide end face tray and is used for jacking and connecting the upper part of the central hole of the coiled hydraulic rubber pipe; a disassembly upper jacking center rotating tray used for exposing the upper part of the disassembly radial movement guide end face tray is arranged below the center hole so as to separate the coil coiling loading rotating disc from the coil coiling loading device and rotate;
a disassembling feeding carrier belt guide channel, a disassembling discharging carrier channel, a film sealing removing station and/or a rubber tube output station which are positioned at the neutral position between the adjacent disassembling rotary clamping vertical conical shafts are distributed above the disassembling radial moving guide end face tray;
a disassembling spitting carrier adjusting manipulator which is positioned on one side opposite to the disassembling spitting carrier channel is arranged on the disassembling radial movement guide end face tray so as to enable the coil coiling carrier to be conveyed to a coil output channel of the coil feeding device along the disassembling spitting carrier channel;
when the coil carrier is pushed to the center along the disassembly feeding carrier belt guide channel, the disassembly upper top center rotating tray separates the coil supporting rotating disc from the coil carrier and rotates, and the disassembly center descending ejector rod is used for downward top centering;
the disassembling and spitting carrier adjusting mechanical arm adjusts the direction of the reel carrier and outputs the reel carrier along a disassembling and spitting carrier channel; the Archimedes spiral wire coil is disassembled to rotate and drive the disassembling radial moving seat, so that the disassembling rotary clamping vertical conical shaft moves towards the center in the radial direction to be in rolling contact with the outer side wall of the hydraulic rubber pipe, and the hydraulic rubber pipe is prevented from being disengaged from the top; disassembling an upper spring pressure plate for pressing the upper surface of the coiled hydraulic rubber pipe downwards;
and the coiled hydraulic rubber pipe is rotated, so that the hydraulic rubber pipe is unfolded and output.
As a further improvement of the technical scheme:
the assembly line comprises a feeding device, a film removing station and/or a rubber tube output station, wherein the feeding device comprises a feeding output steering shaft which is rotatably arranged on the film removing station and/or the rubber tube output station of the disassembling device;
a feeding film sealing output part and/or a rubber tube output part are/is radially distributed on the feeding output steering shaft;
the feeding and sealing film output part comprises a feeding and piercing V-shaped serrated knife and a feeding and piercing electrostatic output roller set which are vertically arranged in parallel; the cutting edge of the feeding puncture V-shaped serrated knife is of a V-shaped structure so as to puncture the sealing film, and the feeding puncture electrostatic output roller group is used for bonding the punctured sealing film attached to the outer side of the hydraulic rubber pipe and outputting the punctured sealing film;
the rubber tube output part comprises a rubber tube feeding guide roller set and a rubber tube feeding guide shovel which are vertically arranged in parallel; the feeding rubber tube guide shovel is used for shoveling the hydraulic rubber tube with the sealing film removed out to a rubber tube output channel between the feeding rubber tube guide roller set and the feeding rubber tube guide shovel and outputting the rubber tube;
an input end of a delivery rubber tube sinking conveying channel is arranged below the rubber tube output channel to receive the output hydraulic rubber tube; a feeding rubber tube upper guide inclined plane is obliquely arranged above the feeding rubber tube sinking conveying channel so as to press an output hydraulic rubber tube downwards;
the rubber tube output part and at least one of the film feeding and sealing output parts are in tangential contact with the outer side of the coiled hydraulic rubber tube.
A rubber tube processing assembly line comprises a cutting device; the device comprises a self-positioning driving roller set for cutting rubber tubes, wherein the input end of the self-positioning driving roller set is provided with the output end of a feeding rubber tube sinking conveying channel of a feeding device, so as to straighten, release stress and linearly output the hydraulic rubber tubes;
the output end of the rubber tube cutting self-positioning driving roller set is provided with an input end of a V-shaped seat lifting conveying belt of a lower cutting section, and a V-shaped seat lifting conveying belt of an upper cutting section, which is used for pressing down the upper part of a hydraulic rubber tube of the rubber tube cutting self-positioning driving roller set, is arranged above the V-shaped seat lifting conveying belt of the lower cutting section; and a cutting rotary cutter is arranged above or at the side part of one side of the lifting conveying belt with the V-shaped seat at the upper cutting section to cut the hydraulic rubber hose into single one.
As a further improvement of the above technical solution:
the assembly line comprises a sample device; the device comprises a sample piece receiving conveyor belt arranged on the transverse side part of a cut lower section belt V-shaped seat lifting conveyor belt;
a sample piece side baffle is arranged at one side part of the sample piece receiving conveyor belt so as to guide the hydraulic rubber pipe onto the sample piece receiving conveyor belt; a sample storage labeling machine is arranged on the sample receiving conveyor belt;
a sample piece side inclined wedge shovel which moves transversely is arranged at the other side part of the sample piece receiving conveyor belt, and a sample piece side insertion flat shovel is arranged at the end part of the sample piece side inclined wedge shovel;
the output end of the V-base lifting conveyor belt for cutting the lower section is provided with a sample piece front end trimming conical head controlled by a manipulator so as to insert a hydraulic rubber pipe end opening for trimming;
a sample piece side insertion flat shovel is inserted into a V seat gap of a V seat lifting conveyor belt of a cut lower section belt, the inclined plane of a sample piece side wedge shovel is utilized to enable the hydraulic rubber pipe to leave the V seat, and the hydraulic rubber pipe is supported above the sample piece receiving conveyor belt and is blocked and positioned by a sample piece side baffle; accelerating and retreating the sample piece side wedge shovel; by utilizing inertia, the hydraulic rubber tube falls on the sample receiving conveyor belt, and the sample storage labeling machine marks and stores or transfers the samples to a physicochemical laboratory.
A rubber tube processing line comprises an indexing assembly device; the rotary indexing mechanism comprises an indexing rotary frame, a rotary table and a rotary table, wherein the indexing rotary frame is rotatably arranged to connect all stations; the stations comprise an indexing trimming cleaning test station, an indexing core tube inserting station, an indexing outer wrapping tube loading station, an indexing tightness test station, an indexing plug adding station and/or an indexing packaging output station.
As a further improvement of the above technical solution:
a plurality of indexing bearing V-shaped bases are distributed on the indexing rotary frame; an indexing downward pressing positioning seat for pressing the upper surface of the hydraulic rubber pipe downward is arranged above the indexing bearing V-shaped base;
in the indexing trimming cleaning test station, the cut single hydraulic rubber pipe is stored, and the trimming of the end opening of the hydraulic rubber pipe, the cleaning of sundries in an inner cavity and/or the tightness test are carried out; an indexing rear end head trimming conical head and an indexing front top head which have the same structure are respectively arranged at two ends of an indexing trimming cleaning test station so as to enter an end port for trimming; an indexing rotary gear is arranged on the indexing rear end head trimming conical head, and a central hole on the indexing rear end head trimming conical head is connected with an air passage for ventilating and cleaning impurities in an inner cavity or inflating to test the sealing property;
at the core tube indexing and inserting station, a manipulator is provided for inserting a tube core with a thread or a quick connector into an end;
a manipulator is arranged at a station for loading the outer wrapping pipe in an indexing way so as to clamp the outer wrapping pipe at the end head of the hydraulic rubber pipe;
a mechanical arm and an inflation pipeline are arranged at an indexing sealing performance testing station to test the sealing performance through inflation;
a manipulator is arranged at an indexing plugging station to install a plugging head on a hydraulic rubber pipe joint;
and/or the indexing packaging output station is provided with a mechanical arm and a conveying belt of the next procedure, and the mechanical arm is used for placing the hydraulic rubber tube to the conveying belt of the next procedure so as to wind and seal the film.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Drawings
Fig. 1 is a schematic diagram of the use structure of the invention.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is a schematic structural diagram of the present invention.
Fig. 5 is a schematic diagram of the use structure of the invention.
Wherein: 1. a hydraulic rubber hose; 2. a coil feeding device; 3. disassembling the device; 4. a feeding device; 5. a cutting device; 6. a sample device; 7. an indexing assembly device; 8. a coil input channel; 9. a coil carrier; 10. coiling an adjusting deflector rod; 11. a coil pushing station; 12. a coil pushing front stop lever; 13. the reel pushes the back stop lever of unidirectional swing; 14. a coil output channel; 15. a coil intermediate channel; 16. coiling the direction adjusting guide rod; 17. a coiling and supporting vehicle; 18. a coiling and carrying vehicle through groove; 19. a coil holding center positioning groove; 20. a coil carrying rotating disc; 21. disassembling an Archimedes spiral wire coil; 22. disassembling the radial movable guide end face tray; 23. disassembling the radial channel; 24. disassembling the radial movable seat; 25. disassembling the rotary clamping vertical conical shaft; 26. disassembling the upper spring pressure plate; 27. disassembling the central descending mandril; 28. disassembling the upper ejection center rotating tray; 29. disassembling a guide channel of a feeding carrier belt; 30. disassembling the spitting carrier adjusting manipulator; 31. disassembling the spitting carrier channel; 32. feeding into an output steering shaft; 33. feeding into a sealing film output part; 34. feeding into a piercing V-shaped serrated knife; 35. feeding into a puncture electrostatic output roller set; 36. feeding the rubber tube into a rubber tube guide roller set; 37. feeding the rubber tube into a rubber tube guide shovel; 38. feeding the rubber tube into a sinking conveying channel; 39. feeding the rubber tube into a guide inclined plane; 40. a self-positioning driving roller set for cutting off the rubber tube; 41. cutting off the rotary cutter; 42. cutting off the lower section of the lifting conveying belt with the V-shaped seat; 43. cutting off the upper section of the lifting conveying belt with the V-shaped seat; 44. the sample piece receives the conveyor belt; 45. a sample side baffle; 46. a sample storage labeler; 47. a sample piece side wedge shovel; 48. inserting a flat shovel at the side of the sample piece; 49. finishing a conical head at the front end of the sample piece; 50. an indexing rotary frame; 51. indexing and bearing the V-shaped base; 52. trimming the cone head at the end head after indexing; 53. an indexing rotary gear; 54. indexing the front plug; 55. the positioning seat is pressed down in an indexing way; 56. carrying out indexing, trimming and cleaning a test station; 57. indexing and inserting into a core tube station; 58. indexing and loading into an outer wrapping pipe station; 59. indexing the tightness test station; 60. indexing and plugging stations; 61. and (5) indexing, packaging and outputting the station.
Detailed Description
As shown in fig. 1 to 5, the rubber tube processing line of the embodiment is used for assembling a hydraulic rubber tube 1; which comprises the following devices:
the coil feeding device 2 is used for feeding the purchased coiled hydraulic rubber hose 1;
the disassembling device 3 is used for receiving and clamping the fed coiled hydraulic rubber tube 1;
the feeding device 4 is used for removing the sealing film of the coiled hydraulic rubber hose 1 and/or outputting the single hydraulic rubber hose 1;
the cutting device 5 is used for cutting a single hydraulic rubber hose 1;
the sample device 6 is used for storing a sample after the hydraulic rubber hose 1 is cut so as to carry out physical and chemical test detection;
and/or an indexing assembly device 7 for completing the assembly and output of the hydraulic hose 1.
The rubber tube processing line comprises a coiling and feeding device 2 which comprises
A coil input channel 8 which comprises a transmission belt, a transmission chain, a guide channel with inclination or a linear reciprocating driving part; a coil adjusting deflector rod 10 is arranged at the input end of the coil input channel 8, and a coil pushing station 11 is arranged at the output end of the coil input channel 8 so as to be connected with the input end of a coil carrier 9 of the disassembling device 3; the input end of a coil carrier 9 of the disassembling device 3 is connected with a coil output channel 14, the output end of the coil output channel 14 and the input end of a coil input channel 8 are connected with a coil middle channel 15, and a coil adjusting direction guide rod 16 is eccentrically arranged in the coil middle channel 15 so as to change the direction of the forward coil carrier 9;
a coil pushing front stop rod 12 and a coil pushing one-way swinging rear stop rod 13 which are V-shaped openings are transversely and laterally stretched in the coil pushing station 11; the stop lever 13 swings forwards in a one-way mode after the coil pushing is carried out in a one-way mode, and the coil pushing front stop lever 12 stops the forward movement of the coil carrier 9, so that the coil carrier 9 moves into the V-shaped opening to be positioned and is pushed onto the coil carrier 9 in a transverse mode; at a coiling pushing station 11, a coiling supporting vehicle through groove 18 of a coiling carrier 9 is opposite to the transverse movement direction of the coiling carrier 9, so that a coiling supporting rotary disc 20 is separated from the coiling carrier 9 by a disassembling device 3;
a coiling carrier 9, the bottom of which is provided with a coiling carrier vehicle 17 to walk in the coiling input channel 8; a coiling carrier through groove 18 with an opening on the side wall is arranged on the coiling carrier 9 and extends to the middle part of the coiling carrier 9; a coiling carrier central positioning groove 19 is formed in the middle of the coiling carrier 9 and communicated with a coiling carrier through groove 18; a coiling and supporting rotary disc 20 is arranged in the coiling and supporting central positioning groove 19 to bear the coiled hydraulic rubber tube 1, and the coiling and supporting rotary disc 20 is of a hollow petal type structure; the coiling carrying vehicle 17 is provided with universal wheels, and the coiling carrying vehicle 17 is provided with an n-shaped structure through a coiling carrying vehicle through groove 18;
at the input end of the coil input channel 8, putting an outsourced coil hydraulic rubber tube 1 on a prefabricated coil supporting rotating disc 20 of a coil carrier 9, advancing to a coil pushing station 11 along the coil input channel 8, bending a coil pushing one-way swinging rear stop rod 13 forwards and longitudinally, then passing through the coil pushing one-way swinging rear stop rod and being stopped by a coil pushing front stop rod 12, and resetting the coil pushing one-way swinging rear stop rod 13 to clamp the coil carrier 9 in a V-shaped opening;
at a coil pushing station 11, a coil pushing front stop lever 12 and a coil pushing one-way swing rear stop lever 13 send a coil carrier 9 to a disassembling device 3, so that the disassembling device 3 pushes a coil supporting rotating disc 20 loaded with a coiled hydraulic rubber tube 1 upwards to be separated from the coil carrier 9 along a coil supporting vehicle through groove 18, and outputs the unloaded coil carrier 9 to a coil output channel 14; a placing station is arranged on the coil output channel 14 and used for placing the coil racking rotary disc 20 to the coil racking central positioning groove 19;
in the middle coiling channel 15, one end of a coiling holding and carrying vehicle 17 and a coiling adjusting direction guide rod 16 are used for turning the forward coiling carrier 9 and then reaching a coiling pushing station 11.
The rubber tube processing line of the embodiment comprises a disassembling device 3, which comprises a disassembling Archimedes spiral wire coil 21 arranged on a rack assembly; a disassembled radial moving guide end face tray 22 is fixedly arranged above the disassembled Archimedes spiral wire coil 21; at least three disassembly radial channels 23 are radially distributed on the disassembly radial movement guide end face tray 22, a disassembly radial movement seat 24 with a lower end channel meshed with the disassembly Archimedes spiral coil 21 moves in the disassembly radial channels 23, a disassembly rotary clamping vertical conical shaft 25 is arranged on the disassembly radial movement seat 24, and a disassembly upper spring pressing plate 26 pulled by a spring is arranged above the disassembly rotary clamping vertical conical shaft 25;
the disassembled rotary clamping vertical conical shaft 25 synchronously moves radially at the same speed to be in tangential contact with the outer side wall of the coiled hydraulic rubber pipe 1;
a disassembly center descending ejector rod 27 is arranged above the central hole of the disassembly radial movement guide end face tray 22 and is used for jacking and connecting the upper part of the central hole of the coiled hydraulic rubber pipe 1; a disassembly upper top center rotating tray 28 for exposing the upper part of the disassembly radial movement guide end face tray 22 is arranged below the center hole, so that the coil support rotating disc 20 is separated from the coil carrier 9 and rotates;
a disassembly feeding carrier belt guide channel 29, a disassembly spitting carrier channel 31, a membrane removing station and/or a rubber tube outputting station which are positioned at the neutral position between the adjacent disassembly rotary clamping vertical conical shafts 25 are distributed above the disassembly radial moving guide end surface tray 22;
a disassembly discharge carrier adjustment manipulator 30 is arranged on the disassembly radial movement guide end surface tray 22 and is positioned on one side opposite to the disassembly discharge carrier channel 31, so that the coil carrier 9 is conveyed to the coil output channel 14 of the coil feeding device 2 along the disassembly discharge carrier channel 31;
when the coil carrier 9 is pushed to the center along the disassembly feeding carrier belt guide channel 29, the disassembly upper top center rotating tray 28 separates the coil support rotating disc 20 from the coil carrier 9 and rotates, and the disassembly center descending ejector rod 27 is used for downward top centering;
the disassembling and spitting carrier adjusting manipulator 30 adjusts the direction of the coil carrier 9 and outputs the coil carrier along a disassembling and spitting carrier channel 31; the Archimedes spiral wire coil 21 is disassembled to rotate and drive the disassembling radial moving seat 24, so that the disassembling rotary clamping vertical conical shaft 25 moves towards the center in the radial direction to be in rolling contact with the outer side wall of the hydraulic rubber hose 1, and the hydraulic rubber hose 1 is prevented from being disengaged from the top; disassembling an upper spring pressure plate 26 for pressing down the upper surface of the coiled hydraulic rubber tube 1;
the coiled hydraulic hose 1 is rotated, so that the hydraulic hose 1 is unfolded and output.
The assembly line comprises a feeding device 4 which comprises a feeding output steering shaft 32 rotatably arranged at a film removing station and/or a rubber tube output station of the disassembling device 3;
a feeding film sealing output part 33 and/or a rubber tube output part are/is radially distributed on the feeding output steering shaft 32;
the feeding sealing film output part 33 comprises a feeding puncture V-shaped serrated knife 34 and a feeding puncture static output roller group 35 which are vertically arranged in parallel; a feeding puncture V-shaped serrated knife 34 with a V-shaped blade edge for puncturing the sealing film, and a feeding puncture electrostatic output roller group 35 for adhering and outputting the punctured sealing film attached to the outer side of the hydraulic rubber hose 1;
the rubber tube output part comprises a rubber tube feeding guide roller set 36 and a rubber tube feeding guide shovel 37 which are vertically arranged in parallel; the feeding rubber tube guide shovel 37 is used for shoveling the hydraulic rubber tube 1 with the film removed out to a rubber tube output channel between the feeding rubber tube guide roller set 36 and the feeding rubber tube guide shovel 37 and outputting the rubber tube output channel;
an input end of a delivery rubber tube sinking conveying channel 38 is arranged below the rubber tube output channel to receive the output hydraulic rubber tube 1; a feeding rubber tube upper guide inclined plane 39 is obliquely arranged above the feeding rubber tube sinking conveying channel 38 so as to press down the output hydraulic rubber tube 1;
the rubber tube output part and at least one feeding film sealing output part 33 are in tangential contact with the outer side of the coiled hydraulic rubber tube 1.
The rubber tube processing line of the embodiment comprises a cutting device 5; the device comprises a self-positioning driving roller set 40 for cutting rubber tubes, wherein the input end of the self-positioning driving roller set is provided with the output end of a rubber tube feeding sinking conveying channel 38 of a feeding device 4, so that the hydraulic rubber tubes 1 are straightened, stress is released and linear output is realized;
the output end of the rubber tube self-positioning cutting driving roller set 40 is provided with the input end of a lower section V seat lifting conveyor belt 42, and a upper section V seat lifting conveyor belt 43 for pressing down the upper part of the hydraulic rubber tube 1 of the rubber tube self-positioning cutting driving roller set 40 is arranged above the lower section V seat lifting conveyor belt 42; a cutting rotary cutter 41 is arranged above or at the side part of the upper cutting upper section belt V seat lifting conveying belt 43 to cut the hydraulic rubber hose 1 into single pieces.
The production line comprises a sample device 6; the device comprises a sample piece receiving conveyor belt 44 arranged at the transverse side part of a cut lower section belt V-shaped seat lifting conveyor belt 42;
a sample side baffle 45 is arranged at one side part of the sample receiving conveyor belt 44 to guide the hydraulic rubber hose 1 onto the sample receiving conveyor belt 44; a sample storage labeler 46 is provided on the sample receiving conveyor 44;
a sample piece side wedge shovel 47 which moves transversely is arranged at the other side part of the sample piece receiving conveyor belt 44, and a sample piece side insertion flat shovel 48 is arranged at the end part of the sample piece side wedge shovel 47;
a sample front end trimming conical head 49 controlled by a manipulator is arranged at the output end of the lower section of the V-seat cut-off lifting conveyor belt 42 so as to be inserted into the port of the hydraulic rubber pipe 1 for trimming;
a sample piece side insertion flat shovel 48 is inserted into a V seat gap of the V seat lifting conveyor belt 42 of the lower section of the cut-off belt, the inclined surface of a sample piece side inclined wedge shovel 47 is utilized to enable the hydraulic rubber pipe 1 to leave the V seat, and the hydraulic rubber pipe is conveyed to the position above the sample piece receiving conveyor belt 44 and is blocked and positioned by a sample piece side baffle 45; the sample piece side wedge shovel 47 retreats in an accelerated manner; by inertia, the hydraulic hose 1 falls on the sample receiving conveyor 44 and the sample storage labeler 46 performs marking storage or transfers to a physicochemical laboratory.
The rubber tube processing line of the embodiment comprises an indexing assembly device 7; the device comprises an indexing rotary frame 50, a positioning mechanism and a control mechanism, wherein the indexing rotary frame 50 is rotatably arranged to connect all stations; the stations include an index trim clean up test station 56, an index insert core tube station 57, an index pack overclad tube station 58, an index sealability test station 59, an index plug station 60, and/or an index pack output station 61.
A plurality of indexing bearing V-shaped bases 51 are distributed on the indexing rotary frame 50; an indexing downward pressing positioning seat 55 for pressing the upper surface of the hydraulic rubber hose 1 is arranged above the indexing bearing V-shaped base 51;
in the indexing, trimming and cleaning test station 56, the cut single hydraulic rubber tube 1 is stored, and trimming of the end opening of the hydraulic rubber tube 1, cleaning of impurities in the inner cavity and/or tightness test are/is carried out; an index rear end head trimming conical head 52 and an index front top head 54 which have the same structure are respectively arranged at two ends of an index trimming cleaning test station 56 so as to enter an end port for trimming; an indexing rotary gear 53 is arranged on the indexing rear end head trimming conical head 52, and a central hole on the indexing rear end head trimming conical head 52 is connected with an air passage so as to ventilate and clean impurities in an inner cavity or inflate to test the tightness;
at the indexing core tube insertion station 57, a manipulator is provided to insert a tube core with a thread or a quick connector into the end;
a manipulator is arranged at an indexing outer wrapping pipe loading station 58 to clamp the outer wrapping pipe at the end of the hydraulic rubber pipe 1;
a mechanical arm and an inflation pipeline are arranged at an indexing tightness testing station 59 to test the tightness by inflation;
a manipulator is arranged at an indexing plugging station 60 to install a plugging head on the joint of the hydraulic rubber hose 1;
and/or the indexing packaging output station 61 is provided with a mechanical arm and a conveyor belt of the next procedure, and the mechanical arm is used for placing the hydraulic rubber tube 1 to the conveyor belt of the next procedure so as to wind and seal the film.
As shown in fig. 1 to 5, the manufacturing process of the hydraulic hose of the present embodiment is used for assembling the hydraulic hose 1; comprises the following steps;
firstly, a coil feeding device 2 sends an outsourced coiled hydraulic rubber pipe 1 to a disassembling device 3;
then, the disassembling device 3 receives and clamps the fed coiled hydraulic rubber tube 1;
secondly, firstly, the feeding device 4 removes the sealing film of the coiled hydraulic rubber hose 1; then, outputting the single hydraulic rubber hose 1;
thirdly, cutting the single hydraulic rubber hose 1 by the cutting device 5;
then, the sample device 6 stores the sample after the hydraulic rubber hose 1 is cut, so as to carry out physical and chemical test detection;
subsequently, the indexing assembly device 7 completes the assembly and output of the hydraulic hose 1.
The manufacturing process of the hydraulic pipe comprises the steps of S1, feeding an outsourced coiled hydraulic rubber pipe 1 into a disassembling device 3 by a coiled feeding device 2;
s1, a coil feeding device 2 is used; firstly, placing an outsourced coiled hydraulic rubber tube 1 on a prefabricated coil supporting rotating disc 20 of a coil carrier 9 at the input end of a coil input channel 8; the coil carrier 9 then advances along the coil input channel 8 to a coil pushing station 11; secondly, bending the coil pushing one-way swinging rear stop lever 13 forwards and longitudinally, then passing the bent coil pushing one-way swinging rear stop lever and stopping the bent coil pushing front stop lever 12, and resetting the coil pushing one-way swinging rear stop lever 13 to clamp the coil carrier 9 in the V-shaped opening; then, at a coil pushing station 11, a coil pushing front stop lever 12 and a coil pushing back stop lever 13 swing in a one-way mode to send the coil carrier 9 to the disassembling device 3; subsequently, the disassembling device 3 pushes the coiling supporting rotary disc 20 loaded with the coiled hydraulic rubber tube 1 upwards to be separated from the coiling carrier 9 along the coiling supporting carrier through groove 18, and the step S2 is executed; then, outputting the empty coil carrier 9 to a coil output channel 14; next, at a placing station, placing the coil racking rotary disc 20 to the coil racking central positioning groove 19 and sending the coil racking rotary disc to the coil middle channel 15 through a manipulator; and then, in the coiling middle channel 15, one end of a coiling supporting vehicle 17 and a coiling adjusting direction guide rod 16 change the direction of the forward coiling carrier 9 and then reach a coiling pushing station 11 for circulation.
The manufacturing process of the hydraulic pipe comprises the following steps of 2, receiving and clamping a fed coiled hydraulic rubber pipe 1 by a disassembling device 3;
s2.1, firstly, the coiling carrier 9 is pushed to the center of a disassembly radial movement guide end face tray 22 along a disassembly feeding carrier belt guide channel 29; then, disassembling the upper top center rotating tray 28 to separate the coil holding rotating disc 20 from the coil carrier 9 and rotate; secondly, descending the ejector rod 27 through the disassembly center to perform lower jacking centering; thirdly, the disassembling and discharging carrier adjusting manipulator 30 moves the coil carrier 9 to the coil output channel 14 of the coil feeding device 2 along the disassembling and discharging carrier channel 31;
s2.2, firstly, disassembling the Archimedes spiral wire coil 21 to rotationally drive and disassemble the radial moving seat 24, disassembling the rotating clamping vertical conical shaft 25 to synchronously move radially to the center at the same speed so as to be in rolling contact with the outer side wall of the hydraulic rubber tube 1, and simultaneously disassembling the upper spring pressure plate 26 to press and coil the upper surface of the hydraulic rubber tube 1; then, the coiled hydraulic rubber hose 1 is rotated, so that the hydraulic rubber hose 1 is unfolded and output;
s2.3, firstly, disassembling a central descending ejector rod 27 and butting the upper part of a central hole of the coiled hydraulic rubber tube 1; then, disassembling the upper top center rotating tray 28 to separate the coil holding rotating disc 20 from the coil carrier 9 and rotate;
and S2.4, distributing a disassembling feeding carrier belt guide channel 29, a disassembling spitting carrier channel 31, a film removing station and/or a rubber tube outputting station which are positioned at the neutral position between the adjacent disassembling rotary clamping vertical conical shafts 25 above the disassembling radial moving guide end face tray 22.
Step S3 is performed, by means of the feeding means 4;
s3.1, at the seal removing station, firstly, the seal film is pierced by the cutting edge of the piercing V-shaped serrated knife 34; then, the rubber is sent to a puncture electrostatic output roller set 35 to be bonded with a punctured sealing film attached to the outer side of the hydraulic rubber pipe 1 and output;
s3.2, at a rubber tube output station, firstly, a rubber tube feeding guide shovel 37 shovels out the hydraulic rubber tube 1 with the sealing film removed to a rubber tube output channel between a rubber tube feeding guide roller set 36 and a rubber tube feeding guide shovel 37 and outputs the rubber tube; then, the hydraulic hose 1 sinks to the input end of the feeding hose sinking conveying channel 38, and the output hydraulic hose 1 is pressed down through the feeding hose upper guide inclined surface 39.
The manufacturing process of the hydraulic tube comprises the step S4 of cutting a single hydraulic rubber tube 1 by a cutting device 5; firstly, a hydraulic rubber hose 1 is sent to a cutting rubber hose self-positioning driving roller set 40, and the cutting rubber hose self-positioning driving roller set 40 straightens the hydraulic rubber hose 1, releases stress and outputs the stress in a straight line; then, the hydraulic rubber tube 1 is conveyed to the V-shaped seat lifting conveying belt 42 of the lower cut-off section, and is pressed downwards by the V-shaped seat lifting conveying belt 43 of the upper cut-off section; next, the cutting rotary cutter 41 cuts the hydraulic hose 1 into individual pieces.
Step S5 is executed after step S4, the sample piece device 6 stores the sample piece after the hydraulic rubber hose 1 is cut so as to carry out physical and chemical test detection; wherein the step S5 is only executed when a new batch of coiled hydraulic hoses 1 is replaced each time;
s5.1, firstly, placing a single hydraulic rubber tube 1 on a V-shaped seat lifting conveying belt 42 of the cut lower section; then, the sample-side insertion blade 48 is inserted between the V-seat gaps of the V-seat elevation transport belts 42 of the cut-off lower-stage belt; secondly, the inclined plane of the sample piece side wedge shovel 47 enables the hydraulic rubber tube 1 to leave the V seat, and the hydraulic rubber tube is conveyed to the position above the sample piece receiving conveyor belt 44 and is blocked and positioned by the sample piece side baffle 45; thirdly, the sample piece side wedge shovel 47 retreats in an accelerated manner, and the hydraulic rubber hose 1 falls on the sample piece receiving conveyor belt 44 by using inertia; the sample storage labeler 46 then performs a marking store or moves to a physicochemical laboratory.
The manufacturing process of the hydraulic tube comprises the step S6 of assembling and outputting the hydraulic rubber tube 1 by the indexing assembly device 7; wherein, the process cycle connection is completed based on the indexing rotary frame 50; the indexing downward pressing positioning seat 55 clamps the hydraulic rubber hose 1 on the indexing bearing V-shaped base 51;
s6.1, storing the cut single hydraulic rubber hose 1 at an indexing, trimming, cleaning and testing station 56, and carrying out trimming on the end opening of the hydraulic rubber hose 1, cleaning sundries in an inner cavity and testing the sealing property; firstly, inserting the end trimming conical head 52 after indexing and the front top 54 before indexing into the two end ports of the hydraulic rubber hose 1 and rotating for trimming; then, the gas path inflates the hydraulic rubber hose 1 to a set pressure and time through the center hole of the end trimming conical head 52 after indexing, and a tightness test is carried out; secondly, the front ejector 54 is separated through indexing, and the air passage inflates air into the hydraulic rubber hose 1 through the central hole of the end trimming conical head 52 after indexing so as to clean impurities in the inner cavity of the hydraulic rubber hose 1.
S6.2, inserting a tube core with a thread or a quick connector into the end by a manipulator at an indexing core tube inserting station 57;
s6.3, at the indexing and packing outer wrapping pipe station 58, the manipulator clamps the outer wrapping pipe at the end of the hydraulic rubber pipe 1.
S6.4, at an indexing sealing performance testing station 59, connecting the joint of the inflation pipeline with the end of the hydraulic rubber tube 1 in a sealing mode through a manipulator, and testing the sealing performance through inflation;
s6.5, at an indexing plugging station 60, the mechanical arm installs the plugging head on the end joint of the hydraulic rubber hose 1.
S6.6, firstly, indexing, packaging and outputting the station 61, sending the unqualified hydraulic rubber tube 1 to a waste frame by the manipulator, sending the qualified hydraulic rubber tube 1 to a conveyor belt of the next procedure, and sequentially performing labeling, film winding and film sealing and stacking storage.
The invention realizes full-automatic intellectualization of feeding, disassembling, cutting, testing, assembling, pressure measuring, upper blocking, package output and the like of outsourcing hydraulic rubber tubes 1, the coil feeding device 2 realizes circular automatic feeding, the disassembling device 3 realizes clamping of coils by utilizing the Archimedes spiral line principle, looseness during feeding is avoided during conveying, the feeding device 4 realizes straightening, stress release and output, the cutting device 5 realizes single cutting, the sample device 6 realizes storage and preparation, physical and chemical tests and destructive testing are realized, performance parameters such as curvature radius and the like, the indexing assembly device 7 realizes circular action, reasonable disassembling or combination of processes can be realized, automatic intellectualized assembling is realized, transfer of a coil carrier 9 is realized, position adjustment of a coil adjusting deflector rod 10 is realized, and feeding is realized by a coil pushing station 11, the direction adjustment is realized by the coil pushing front stop lever 12, the feeding is facilitated by the coil pushing rear stop lever 13 after unidirectional swing, the direction adjustment is realized by the coil adjusting direction guide rod 16, the free movement of the coil supporting vehicle 17 is realized, the upper jacking center rotating tray 28 can be conveniently disassembled by the coil supporting vehicle through groove 18, the design is reasonable, the positioning of the coil supporting center positioning groove 19 is realized, the supporting of the coil supporting rotating disc 20 is realized, the Archimedes spiral coil disc 21 is disassembled, the radial moving guide end face tray 22 is disassembled, the radial channel 23 is disassembled, the synchronous movement of the radial moving seat 24 is realized, the disassembly rotating clamping vertical conical shaft 25 is pressed downwards by using the taper, the upper spring pressure disc 26 is pressed downwards on the top to prevent the rubber tube from being separated, the central descending ejector rod 27 is disassembled to realize the centering adjustment, the output and direction adjustment is realized by the disassembly carrier adjusting manipulator 30, the output carrier channel 31 is disassembled to realize the carrier output, the film is sent to an output steering shaft 32 to realize film sealing stripping and rubber tube output, the film is sent to a puncture V-shaped serrated knife 34 to realize quick and nondestructive cutting by using the V-shaped knife, and the film is sent to a puncture electrostatic output roller set 35 to realize film sealing adsorption and output. The rubber tube is conveyed into a rubber tube guide roller set 36 to realize auxiliary guide output, the rubber tube is conveyed into a rubber tube guide shovel 37 to realize output of the rubber tube, the rubber tube is conveyed into a rubber tube sinking conveying channel 38 to receive the rubber tube which is sunk and output by gravity, the rubber tube self-positioning drive roller set 40 is cut off by utilizing a V shape, a cutting rotary cutter 41 is cut off, a lower section of a V seat lifting conveying belt 42 is cut off, an upper section of the V seat lifting conveying belt 43 is cut off to realize pressure contact and conveying of the rubber tube, a sample receiving conveying belt 44 enables the rubber tube to fall and be positioned through a sample side baffle 45 side baffle, a sample storage labeling machine 46 realizes labeling and can be used for later period identification, a sample side inclined wedge shovel 47 conveniently enters, a sample side is inserted into a flat shovel 48 to realize guide, a sample front end trimming conical head 49 is rotated and trimmed, an indexing rotary frame 50 realizes process bearing, an indexing bearing V-shaped base 51 realizes positioning, and an indexing rear end trimming conical head 52 realizes rotation through an indexing rotary gear 53.
Claims (8)
1. The utility model provides a subassembly of rubber tube flow direction of packaging line which characterized in that: the device comprises a coil feeding device (2) and a coil feeding device, wherein the coil feeding device comprises a coil input channel (8) which comprises a transmission belt, a transmission chain, a guide channel with a slope or a linear reciprocating driving part; a coil adjusting deflector rod (10) is arranged at the input end of the coil input channel (8), and a coil pushing station (11) is arranged at the output end of the coil input channel (8) and is connected with the input end of a coil carrier (9) of the disassembling device (3); the input end of a coil carrier (9) of the disassembling device (3) is connected with a coil output channel (14), the output end of the coil output channel (14) and the input end of a coil input channel (8) are connected with a coil middle channel (15), and a coil adjusting direction guide rod (16) is eccentrically arranged in the coil middle channel (15) to change the direction of the forward coil carrier (9);
a coil pushing front stop lever (12) with a V-shaped opening and a coil pushing one-way swinging rear stop lever (13) are transversely and laterally stretched in the coil pushing station (11); the stopping rod (13) swings forwards in a one-way mode after the coil pushing is carried out in a one-way mode, and the stopping rod (12) stops the coil carrier (9) to move forwards in a one-way mode, so that the coil carrier (9) moves to the V-shaped opening to be positioned and is transversely pushed onto the coil carrier (9); at a coiling pushing station (11), a coiling supporting and loading through groove (18) of the coiling carrier (9) is back to the transverse movement direction of the coiling carrier (9), so that a coiling supporting and loading rotating disc (20) is separated from the coiling carrier (9) by a disassembling device (3);
the bottom of the coiling carrier (9) is provided with a coiling n-shaped universal wheel carrier (17) to walk in the coiling input channel (8); a coiling carrier vehicle through groove (18) with an opening on the side wall is formed in the coiling carrier (9) and extends to the middle of the coiling carrier (9); a coiling carrier central positioning groove (19) is formed in the middle of the coiling carrier (9) and is communicated with a coiling carrier through groove (18); a coiling supporting rotary disc (20) is arranged in the coiling supporting central positioning groove (19) to bear the coiled hydraulic rubber tube (1), and the coiling supporting rotary disc (20) is of a hollow petal type structure;
at the input end of a coil input channel (8), putting an outsourced coiled hydraulic rubber pipe (1) on a prefabricated coil supporting rotating disc (20) of a coil carrier (9), advancing to a coil pushing station (11) along the coil input channel (8), bending a coil pushing one-way swinging rear stop lever (13) forwards longitudinally, passing through the bent coil pushing one-way swinging rear stop lever and being stopped by a coil pushing front stop lever (12), and resetting the coil pushing one-way swinging rear stop lever (13) to clamp the coil carrier (9) in a V-shaped opening;
at a coiling pushing station (11), a coiling pushing front stop lever (12) and a coiling pushing one-way swing rear stop lever (13) send a coiling carrier (9) to a disassembling device (3), so that the coiling carrier (9) is separated from a coiling carrier (9) along a coiling carrier through groove (18) by the upward jacking of a coiling carrier rotating disc (20) loaded with a coiled hydraulic rubber tube (1) by the disassembling device (3), and the unloaded coiling carrier (9) is output to a coiling output channel (14); a placing station is arranged on the coil output channel (14) and used for placing the coil loading rotating disc (20) to the coil loading central positioning groove (19);
in the coiling middle channel (15), one end of a coiling n-shaped universal wheel carrying vehicle (17) and a coiling adjusting direction guide rod (16) are coiled so as to enable a forward coiling carrier (9) to reach a coiling pushing station (11) after changing directions.
2. The utility model provides a subassembly of rubber tube flow direction of packaging line which characterized in that: comprises a disassembling device (3) which comprises a disassembling Archimedes spiral wire coil (21) arranged on a rack assembly; a disassembled radial moving guide end face tray (22) is fixedly arranged above the disassembled Archimedes spiral wire coil (21); at least three disassembly radial channels (23) are radially distributed on the disassembly radial movement guide end face tray (22), a disassembly radial movement seat (24) with a lower end channel meshed with a disassembly Archimedes spiral wire coil (21) moves in the disassembly radial channels (23), a disassembly rotary clamping vertical conical shaft (25) is arranged on the disassembly radial movement seat (24), and a disassembly upper spring pressing plate (26) pulled by a spring is arranged above the disassembly rotary clamping vertical conical shaft (25);
the disassembled rotary clamping vertical conical shaft (25) synchronously moves radially at the same speed to be in tangential contact with the outer side wall of the coiled hydraulic rubber pipe (1);
a disassembly center descending ejector rod (27) is arranged above the central hole of the disassembly radial movement guide end face tray (22) and is used for ejecting and connecting the upper part of the central hole of the coiled hydraulic rubber pipe (1); a disassembly upper top center rotating tray (28) used for exposing the upper part of the disassembly radial movement guide end face tray (22) is arranged below the center hole so as to separate the coil coiling and loading rotating disc (20) from the coil coiling carrier (9) and rotate;
a disassembly feeding carrier belt guide channel (29), a disassembly spitting carrier channel (31), a membrane removing station and/or a rubber tube outputting station which are positioned at the neutral position between the adjacent disassembly rotary clamping vertical conical shafts (25) are distributed above the disassembly radial moving guide end face tray (22);
a disassembly spitting carrier adjusting manipulator (30) which is positioned on one side opposite to the disassembly spitting carrier channel (31) is arranged on the disassembly radial movement guiding end surface tray (22) so as to lead the coil carrier (9) to a coil output channel (14) of the coil feeding device (2) along the disassembly spitting carrier channel (31);
when the coil carrier (9) is pushed to the center along the disassembly feeding carrier belt guide channel (29), the disassembly upper top center rotating tray (28) separates the coil support rotating disc (20) from the coil carrier (9) and rotates, and the disassembly center lower ejector rod (27) is used for downward top centering;
the disassembling and discharging carrier adjusting manipulator (30) adjusts the direction of the coil carrier (9) and outputs the coil carrier along a disassembling and discharging carrier channel (31); the disassembly Archimedes spiral wire coil (21) rotationally drives a disassembly radial moving seat (24) to make a disassembly rotating clamping vertical conical shaft (25) radially move towards the center to be in rolling contact with the outer side wall of the hydraulic rubber pipe (1) so as to prevent the hydraulic rubber pipe (1) from being separated from the top; an upper spring pressure plate (26) is disassembled and is used for pressing the upper surface of the coiled hydraulic rubber tube (1) downwards;
the coiled hydraulic rubber hose (1) is rotated, so that the hydraulic rubber hose (1) is unfolded and output.
3. The assembly for a hose processing line of claim 2, wherein: the assembly also comprises a feeding device (4) which comprises a feeding output steering shaft (32) which is rotatably arranged at a film removing station and/or a rubber tube output station of the disassembling device (3);
a feeding film sealing output part (33) and/or a rubber tube output part are/is radially distributed on the feeding output steering shaft (32);
the feeding and sealing film output part (33) comprises a feeding and piercing V-shaped serrated knife (34) and a feeding and piercing electrostatic output roller group (35) which are vertically arranged in parallel; a feed-in piercing V-shaped serrated knife (34) with a V-shaped blade for piercing a sealing film, and a feed-in piercing electrostatic output roller set (35) for bonding and attaching the pierced sealing film on the outer side of the hydraulic rubber hose (1) and outputting the same;
the rubber tube output part comprises a rubber tube feeding guide roller group (36) and a rubber tube feeding guide shovel (37) which are vertically arranged in parallel; the feeding rubber tube guide shovel (37) is used for shoveling the hydraulic rubber tube (1) with the film removed out to a rubber tube output channel between the feeding rubber tube guide roller set (36) and the feeding rubber tube guide shovel (37) and outputting the rubber tube;
an input end of a delivery hose sinking conveying channel (38) is arranged below the hose output channel to receive the output hydraulic hose (1); a feeding rubber tube upper guide inclined plane (39) is obliquely arranged above the feeding rubber tube sinking conveying channel (38) to press down the output hydraulic rubber tube (1);
at least one of the rubber tube output part and the film feeding and sealing output part (33) is in tangential contact with the outer side of the coiled hydraulic rubber tube (1).
4. The utility model provides a subassembly of rubber tube flow direction of packaging line which characterized in that: the assembly comprises a cut-off device (5); the device comprises a self-positioning driving roller set (40) for cutting rubber tubes, wherein the input end of the self-positioning driving roller set is provided with the output end of a rubber tube feeding sinking conveying channel (38) of a feeding device (4) so as to straighten, release stress and linearly output the hydraulic rubber tubes (1);
the output end of the self-positioning driving roller set (40) for cutting the rubber tube is provided with the input end of a V-shaped seat lifting conveyor belt (42) for cutting a lower section of the rubber tube, and a V-shaped seat lifting conveyor belt (43) for cutting an upper section of the rubber tube, which is positioned above the hydraulic rubber tube (1) of the self-positioning driving roller set (40) for cutting the rubber tube, is arranged above the V-shaped seat lifting conveyor belt (42) for cutting the lower section of the rubber tube; a cutting rotary cutter (41) is arranged above or at the side part of one side of the lifting conveying belt (43) with the V-shaped seat at the upper cutting section to cut the hydraulic rubber hose (1) into a single piece.
5. The assembly for a hose processing line of claim 4, wherein: the assembly comprises a sample device (6); the device comprises a sample piece receiving conveyor belt (44) arranged at the transverse side part of a cut lower section belt V seat lifting conveyor belt (42);
a sample piece side baffle (45) is arranged at one side part of the sample piece receiving conveyor belt (44) so as to guide the hydraulic rubber hose (1) onto the sample piece receiving conveyor belt (44); a sample storage labeling machine (46) is arranged on the sample receiving conveyor belt (44);
a sample piece side inclined wedge shovel (47) which moves transversely is arranged at the other side part of the sample piece receiving conveyor belt (44), and a sample piece side inserting flat shovel (48) is arranged at the end part of the sample piece side inclined wedge shovel (47);
a sample front end trimming conical head (49) controlled by a manipulator is arranged at the output end of the lower section of the V-seat lifting conveyor belt (42) to be cut off so as to be inserted into the port of the hydraulic rubber pipe (1) for trimming;
a sample piece side insertion flat shovel (48) is inserted between V seat gaps of a V seat lifting conveying belt (42) of a cut lower section belt, an inclined plane of a sample piece side wedge shovel (47) is used for enabling the hydraulic rubber pipe (1) to leave the V seat, the hydraulic rubber pipe is conveyed to the position above a sample piece receiving conveying belt (44), and the hydraulic rubber pipe is blocked and positioned by a sample piece side baffle (45); the sample piece side wedge shovel (47) is accelerated and retreated; by utilizing inertia, the hydraulic rubber pipe (1) falls on a sample receiving conveyor belt (44), and a sample storage labeling machine (46) performs marking storage or transfers to a physicochemical laboratory.
6. The utility model provides a subassembly of rubber tube flow direction of packaging line which characterized in that: the assembly comprises indexing assembly means (7); the device comprises an indexing rotary frame (50) which is rotationally arranged to connect all stations; the stations comprise an indexing trimming cleaning test station (56), an indexing core tube inserting station (57), an indexing outer wrapping tube loading station (58), an indexing tightness test station (59), an indexing plugging station (60) and/or an indexing packaging output station (61).
7. The assembly for a hose processing line of claim 6, wherein: a plurality of indexing bearing V-shaped bases (51) are distributed on the indexing rotary frame (50); an indexing downward-pressing positioning seat (55) used for downward-pressing the upper surface of the hydraulic rubber hose (1) is arranged above the indexing bearing V-shaped base (51);
in an indexing trimming cleaning test station (56), the cut single hydraulic rubber hose (1) is stored, and trimming of an end opening of the hydraulic rubber hose (1), cleaning of sundries in an inner cavity and/or tightness test are carried out; an indexing rear end head trimming conical head (52) and an indexing front top head (54) which have the same structure are respectively arranged at two ends of an indexing trimming cleaning test station (56) so as to enter an end port for trimming; an indexing rotary gear (53) is arranged on the indexing rear end head trimming conical head (52), and a central hole on the indexing rear end head trimming conical head (52) is connected with an air passage so as to ventilate and clean impurities in an inner cavity or inflate to test the tightness;
at the indexing core tube inserting station (57), a manipulator is provided for inserting a tube core with a thread or a quick-plugging connector into the end;
a station (58) for loading the outer wrapping pipe in an indexing way is provided with a manipulator for clamping the outer wrapping pipe at the end of the hydraulic rubber pipe (1);
a mechanical arm and an inflation pipeline are arranged at an indexing tightness testing station (59) to test the tightness by inflation;
a manipulator is arranged at an indexing plugging station (60) to install a plugging head on the joint of the hydraulic rubber hose (1);
and/or an indexing and packing output station (61) which is provided with a mechanical arm and a conveyor belt of the next procedure, wherein the mechanical arm is used for placing the hydraulic rubber hose (1) on the conveyor belt of the next procedure so as to wind and seal the film.
8. A rubber tube processing line used for assembling a hydraulic rubber tube (1); the method is characterized in that: comprising the assembly of any of claims 1-7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211294112.3A CN115924645A (en) | 2020-12-19 | 2020-12-19 | Assembly of rubber tube processing line |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202211294112.3A CN115924645A (en) | 2020-12-19 | 2020-12-19 | Assembly of rubber tube processing line |
CN202011509786.1A CN112645152B (en) | 2020-12-19 | 2020-12-19 | Rubber tube processing line |
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CN202011509786.1A Division CN112645152B (en) | 2020-12-19 | 2020-12-19 | Rubber tube processing line |
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CN115924645A true CN115924645A (en) | 2023-04-07 |
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CN202211294112.3A Pending CN115924645A (en) | 2020-12-19 | 2020-12-19 | Assembly of rubber tube processing line |
CN202011509786.1A Active CN112645152B (en) | 2020-12-19 | 2020-12-19 | Rubber tube processing line |
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CN103128547A (en) * | 2013-02-05 | 2013-06-05 | 新昌县奥斯特机械有限公司 | Automatic shearing assembling production line for braided hose |
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