CN115431046A - High-performance die steel cutting and machining system - Google Patents
High-performance die steel cutting and machining system Download PDFInfo
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- CN115431046A CN115431046A CN202211176812.2A CN202211176812A CN115431046A CN 115431046 A CN115431046 A CN 115431046A CN 202211176812 A CN202211176812 A CN 202211176812A CN 115431046 A CN115431046 A CN 115431046A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 136
- 239000010959 steel Substances 0.000 title claims abstract description 136
- 238000003754 machining Methods 0.000 title description 2
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 238000005553 drilling Methods 0.000 claims abstract description 23
- 239000002173 cutting fluid Substances 0.000 claims abstract description 22
- 239000007921 spray Substances 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 11
- 210000001503 joint Anatomy 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 30
- 238000012545 processing Methods 0.000 abstract description 21
- 239000002184 metal Substances 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 description 9
- 230000008602 contraction Effects 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 241000357293 Leptobrama muelleri Species 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention provides a high-performance die steel cutting and processing system, which relates to the field of metal processing and comprises a primary platform and a pre-drilling structure, wherein a sawing machine is connected to the top of the primary platform, a control box is arranged on the left side of the front end of the sawing machine, a transmission pump is connected to the rear side of the control box, a cutting fluid uniform structure is arranged at the front end of the sawing machine and comprises a transverse square pipe, a bottom spray head is fixedly connected to the bottom of the transverse square pipe, the transverse square pipe is connected with the transmission pump through a pipeline, the contact area between a saw belt and a steel material at the initial contact stage can be reduced during cutting of the saw belt, the saw belt can be conveniently and quickly sawn into the steel material when contacting the top surface of the steel material, residual cutting fluid can be stored in a drill hole at the top, the cutting fluid can be conveniently seeped into a cutting surface downwards during cutting, the cutting separation efficiency of the die steel can be improved, and the problem that the cutting efficiency is reduced due to the fact that the belt descends at the initial stage of cutting is solved.
Description
Technical Field
The invention relates to the technical field of metal processing, in particular to a high-performance die steel cutting and processing system.
Background
Cutting die steel is the most basic processing method in the steel processing industry, a sawing machine is generally used for cutting and distributing thicker square block-shaped die steel raw materials, when the die steel block is cut by the sawing machine with a saw belt, the vertical descending speed of the saw belt needs to be reduced when the saw belt contacts the top surface of the steel material, so that the damage caused by the fact that the saw belt quickly contacts a metal plane is reduced, the speed of the saw belt can be increased after cutting and slotting, the speed of the die steel cutting can be reduced due to the initial deceleration, the existing processing system is inconvenient for carrying out correction processing on heavier steel, when the heavier steel material is conveyed, the steel material can slide a small distance when the conveying is stopped due to inertia, and the length of the extending cutting section is not accurate enough.
Regarding the current processing system, the current cutting system is not convenient for timely adjusting the descending speed of the saw belt according to the stress degree of the current saw belt so as to reduce the abrasion of the saw belt, and the current processing system can cause the problem that the descending speed of the saw belt at the initial stage reduces to cause the reduction of the cutting efficiency.
Disclosure of Invention
In view of this, the invention provides a high-performance die steel cutting processing system, which can reduce the contact area between a saw belt and a steel material at the initial contact stage when the saw belt is cut through a transverse drill hole located at the top of the die steel, so that the saw belt can be conveniently and rapidly sawn into the steel material when contacting the top surface of the steel material, the drill hole at the top can also store residual cutting fluid, the cutting fluid can be conveniently infiltrated into a cutting surface when cutting is performed, and the cutting separation efficiency of the die steel can be improved.
The invention provides a purpose and an effect of a high-performance die steel cutting and processing system, which specifically comprise a primary platform and a pre-drilling structure; the top of the primary platform is connected with a sawing machine; the left side of the front end of the sawing machine is provided with a control box, the rear side of the control box is connected with a transmission pump, the front end of the sawing machine is provided with a cutting fluid uniform structure, the cutting fluid uniform structure comprises a transverse square pipe, the bottom of the transverse square pipe is fixedly connected with a bottom spray head, and the transverse square pipe is connected with the transmission pump through a pipeline; the front side of the primary platform is connected with a backflow tank frame, and a water inlet pipeline of the transmission pump is connected with the backflow tank frame; a saw belt detection structure is arranged on the front side of the sawing machine; the saw band detection structure comprises a pressure sensor, the pressure sensor is connected to the bottom of a guide rail guide arm of a sawing machine in a sliding mode, the bottom of the pressure sensor is fixedly connected with a spring rod, the bottom of the spring rod is fixedly connected with a detection frame, a longitudinal contact roller is arranged on the inner side of the detection frame in a rotating connection mode, and the bottom of the longitudinal contact roller is in contact with the top end of a saw band; the drilling structure sets up in one-level platform top in advance, and the reciprocal lead screw of drilling structure fixedly connected with in advance, reciprocal lead screw inboard is provided with two sets of coaxial reciprocal lead screws that the screw thread is opposite through rotating the connection, reciprocal lead screw ball nut seat top fixedly connected with electric putter A, electric putter A left and right sides fixedly connected with chute frame, electric putter A pars contractilis bottom fixedly connected with rig, the spacing arris of rig left and right sides fixedly connected with, spacing arris sliding connection is inboard in chute frame.
Optionally, a raw material correction structure is arranged on the rear side of the primary platform and comprises a secondary platform, the secondary platform is fixedly connected to the rear side of the primary platform, and a hydraulic cylinder A is fixedly connected to the bottom of the secondary platform.
Optionally, the top of the telescopic part of the hydraulic cylinder A is fixedly connected with a longitudinal roller frame, and the top of the longitudinal roller frame is provided with a longitudinal roller through rotating connection.
Optionally, the left and right sides of the secondary platform is fixedly connected with an electric telescopic rod A, the top of an expansion part of the electric telescopic rod A is fixedly connected with an electric telescopic rod B, the outer side of the electric telescopic rod B is fixedly connected with a sleeve, the inner side of the sleeve is slidably connected with a limiting rod, and the limiting rod is fixedly connected to the left and right sides of the top of the secondary platform.
Optionally, a side pressing frame is fixedly connected to the side end of the telescopic portion of the electric telescopic rod B, a side pressing frame is arranged on the inner side of the side pressing frame in a rotating connection mode, and a roller driven by a chain is arranged on the inner side of the side pressing frame in a rotating connection mode.
Optionally, an electric telescopic handle C is arranged on the outer side of the side pressing frame, a telescopic portion of the electric telescopic handle C is fixedly connected with the outer vertical surface of the side pressing frame, a side frame is fixedly connected to the side surface of the electric telescopic handle C, a round rod is fixedly connected to the inner side of the side frame, the round rod is slidably connected to the inner side of the side pressing frame, a limiting plate is fixedly connected to the inner side end of the round rod, and the limiting plate is located at an interval between rollers of the side pressing frame.
Optionally, the top of the primary platform is fixedly connected with a feeding roller frame a, and the rear side of the secondary platform is fixedly connected with a feeding roller frame B.
Optionally, the one-level platform front side is connected and is provided with hole groove limit structure, and hole groove limit structure includes the foreground, and foreground fixed connection is in one-level platform front side, the inside fixedly connected with pneumatic cylinder B of foreground, pneumatic cylinder B pars contractilis top fixedly connected with lift roller frame.
Optionally, the lifting roller frame top is provided with through chain looks driven transmission roller through rotating the connection, and proscenium top fixedly connected with interlude frame, the roll frame inboard is worn to locate by the interlude frame, and the interlude frame top is provided with the transmission gear through rotating the connection, and the transmission gear outside has cup jointed the conveying track.
Optionally, proscenium front side top fixedly connected with electric putter B, electric putter B pars contractilis rear end fixedly connected with grillage, the inside sensor that is provided with of grillage, grillage rear side facade fixedly connected with hole groove butt joint arris, proscenium left side connection are provided with exit conveyor, exit conveyor top surface level is the same with conveying track top surface level.
Advantageous effects
According to the processing system of each embodiment of the invention, the reciprocating screw motor is controlled to drive the two sets of coaxial reciprocating screws with opposite threads to synchronously rotate, so that the drilling machines on the left side and the right side can be driven to synchronously and reversely translate, the electric push rod A is controlled to operate, the telescopic part of the electric push rod A can drive the drill bit to downwards drill the top of the die steel, the contact area between the saw belt and the steel material at the initial stage can be reduced by transversely drilling the top of the die steel, the saw belt can be conveniently and quickly sawn downwards into the steel material when contacting the top of the steel material, the residual cutting fluid can be stored in the drilling hole at the top, the cutting fluid can be conveniently infiltrated into the cutting surface downwards during cutting, and the cutting and separating efficiency of the die steel can be improved.
In addition, after a user attaches the mounting seat to the edge of a building, the transmission pump is controlled to operate to transmit cutting fluid to the inside of the transverse square tube, and the cutting fluid can be uniformly sprayed downwards to the transverse line position for cutting the die steel through the transverse bottom spray heads, so that stable cutting of the saw band is facilitated; when the saw band through control sawing machine moved down and cuts the mould steel, vertical contact roller that contacts through pressure sensor bottom and saw band detected the saw band, resilience force when can saw the steel material downwards to the saw band detects, and the controller is through controlling the saw band rate of moving down according to billet resilience degree, can slow down the saw band degree of wear and tear, can prolong saw band life.
In addition, after the mounting seat is mounted, square die steel is forwards transmitted to the top of the longitudinal roller frame through the rotation of the B roller of the feeding roller frame, the telescopic part of the square die steel can vertically and upwards lift the longitudinal roller frame by controlling the operation of the hydraulic cylinder A, the bottom surface of the die steel can be separated from the contact with the front feeding roller frame and the rear feeding roller frame, the telescopic parts of the square die steel can drive the side frame to be inwards folded by controlling the synchronous operation of the electric telescopic rods B on the left side and the right side, the side frame can be driven by the telescopic parts of the electric telescopic rods C to be inwards folded by controlling the contraction of the telescopic parts of the electric telescopic rods C, the square die steel can drive the side frame to be inwards translated by driving the telescopic parts of the electric telescopic rods C, the die steel can be synchronously extruded and pushed by the limiting plates on the left side and the right side, the die steel can be transversely translated on the longitudinal roller frame, the transverse position of the die steel can be corrected, meanwhile, the side vertical surface of the die steel can be clamped by the limiting plates, the rapid braking can be carried out after the cutting and the intermittent transmission is completed, and the problem that the die steel raw material slides forwards due to overlong inertial distance can be avoided.
In addition, through the synchronous shrink of control pneumatic cylinder A and electric telescopic handle A pars contractilis, can make it drive the contact feeding roller frame of mould steel front and back end, can make vertical roller frame running roller break away from with the contact of mould steel, control electric telescopic handle B pars contractilis and control electric telescopic handle C pars contractilis and contract simultaneously, can make the inboard running roller contact mould steel side elevation of side pressure frame, drive the synchronous rotation of running roller through the control motor, can carry out spacing transmission to the mould steel.
In addition, through the inboard running roller of feeding roller frame and side pressure frame with the mould steel back of transmitting forward, after the hole groove contact hole groove butt joint arris of mould steel front end, can detect mould steel front end position through the inside pressure cell sensor of grillage, can make its control feeding roller frame brake fast and the quick centre gripping of limiting plate through the controller, can make mould steel cutting area carry out quick spacing.
In addition, through the cooperation operation of the inboard running roller of control feeding roller frame and side pressure frame, with the mould steel back of transmitting forward, saw band downstream through the control sawing machine cuts the back to the mould steel, make the hole groove butt joint arris break away from the hole groove of half of mould steel front end through the shrink of control electric putter B pars contractilis, shrink through control pneumatic cylinder B pars contractilis, can make it drive the downward vertical translation of lift roller frame, can make its material after will cutting translate downwards, can make the conveying track of cutting material bottom contact below, through the operation of control conveying track, can make it will cut quick transverse transmission to exit conveyor department of material department and carry on next step, can carry out quick discharge to the cutting material.
In addition, the side pressure frames of the front and rear groups of longitudinal roller frames synchronously push the vertical surfaces of the left side and the right side of the die steel, so that the longitudinal angle of the die steel raw material can be kept vertical, and the cutting surface of the die steel can be kept flat when the die steel is cut.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings in the following description relate to some embodiments of the invention only and are not intended to limit the invention.
In the drawings:
fig. 1 is an overall front-side structural view of a processing system of an embodiment of the present invention.
Fig. 2 is an enlarged schematic view of a processing system of fig. 1 according to an embodiment of the present invention.
Fig. 3 is an overall top view schematic diagram of a processing system according to an embodiment of the present invention.
Fig. 4 is an enlarged schematic view of a processing system of fig. 3B according to an embodiment of the present invention.
Fig. 5 is a perspective view of a front stage of a processing system according to an embodiment of the present invention.
Fig. 6 is a perspective view of a secondary stage of a processing system according to an embodiment of the present invention.
Fig. 7 is an overall left side axial view configuration diagram of the processing system of the embodiment of the present invention.
Fig. 8 is a system block diagram of a processing system of an embodiment of the present invention.
List of reference numerals
1. A primary platform;
101. sawing; 102. a transfer pump; 103. a transverse square tube; 104. a bottom nozzle; 105. a feeding roller frame A; 106. a return tank rack;
2. a spring lever;
201. a detection frame; 202. a longitudinal contact roller; 203. a pressure sensor;
3. a reciprocating screw;
301. an electric push rod A; 302. a chute frame; 303. a drilling machine; 3031. a limiting edge;
4. a secondary platform;
401. a hydraulic cylinder A; 402. a longitudinal roll stand; 403. an electric telescopic rod A; 404. an electric telescopic rod B; 405. a limiting rod; 406. a side pressing frame; 407. an electric telescopic rod C; 408. a side frame; 409. a limiting plate;
5. a feeding roller frame B;
6. a foreground;
601. a hydraulic cylinder B; 602. a lifting roller frame; 603. inserting the frame; 604. a transmission gear; 605. a conveying crawler;
7. an electric push rod B;
701. a plate frame; 702. the hole and groove are butted with the edge;
8. and a discharge conveyor belt.
Detailed Description
In order to make the objects, solutions and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments of the present invention. Unless otherwise indicated, terms used herein have the ordinary meaning in the art. Like reference symbols in the various drawings indicate like elements.
Example (b): please refer to fig. 1 to 8:
the invention provides a high-performance die steel cutting and processing system, which comprises a primary platform 1 and a pre-drilling structure; the top of the primary platform 1 is connected with a sawing machine 101; a control box is arranged on the left side of the front end of the sawing machine 101, a transmission pump 102 is connected to the rear side of the control box, a cutting fluid uniform structure is arranged on the front end of the sawing machine 101 and comprises a transverse square pipe 103, a bottom spray head 104 is fixedly connected to the bottom of the transverse square pipe 103, and the transverse square pipe 103 is connected with the transmission pump 102 through a pipeline; a backflow tank frame 106 is connected to the front side of the primary platform 1, and a water inlet pipeline of the transfer pump 102 is connected with the backflow tank frame 106; a saw belt detection structure is arranged on the front side of the sawing machine 101; the saw band detection structure comprises a pressure sensor 203, the pressure sensor 203 is connected to the bottom of a guide rail guide arm of the sawing machine 101 in a sliding mode, the bottom of the pressure sensor 203 is fixedly connected with a spring rod 2, the bottom of the spring rod 2 is fixedly connected with a detection frame 201, the inner side of the detection frame 201 is provided with a longitudinal contact roller 202 in a rotating connection mode, and the bottom of the longitudinal contact roller 202 is in contact with the top end of a saw band; the pre-drilling structure is arranged at the top of the primary platform 1, the pre-drilling structure is fixedly connected with a reciprocating screw rod 3, the inner side of the reciprocating screw rod 3 is connected with two sets of coaxial reciprocating screw rods with opposite threads through rotation, the top of a ball nut seat of the reciprocating screw rod 3 is fixedly connected with an electric push rod A301, the left side and the right side of the electric push rod A301 are fixedly connected with a chute frame 302, the bottom of a telescopic part of the electric push rod A301 is fixedly connected with a drilling machine 303, the left side and the right side of the drilling machine 303 are fixedly connected with a limiting edge 3031, and the limiting edge 3031 is connected to the inner side of the chute frame 302 in a sliding manner; the conveying pump 102 is controlled to operate so that the cutting fluid can be conveyed into the transverse square pipe 103, and the cutting fluid can be uniformly sprayed to the transverse line position of die steel cutting through the transverse bottom spray heads 104, so that stable cutting of a saw band is facilitated; when the die steel is cut by controlling the saw band of the sawing machine 101 to move downwards, the saw band is detected through the longitudinal contact roller 202, which is arranged at the bottom of the pressure sensor 203 and is in contact with the saw band, so that the resilience force of the saw band when the saw band moves downwards to saw a steel material can be detected, the controller controls the moving-down speed of the saw band according to the resilience degree of the steel bar, the abrasion depth of the saw band can be reduced, and the service life of the saw band can be prolonged; drive two sets of coaxial reciprocal lead screws that the screw thread is opposite through control reciprocal lead screw 3 motor and carry out synchronous rotation, can make its rig 303 that drives the left and right sides carry out synchronous reverse translation, through control electric putter A301 operation, can make its pars contractilis drive the drill bit and drill to mould steel top downwards, through lieing in the horizontal drilling in mould steel top, can reduce the area of contact of initial stage saw area and steel material when the saw area cutting, it is inside to saw into the steel material fast downwards when being convenient for saw area contact steel material top surface, remaining cutting fluid can also be stored in the drilling at top, be convenient for when cutting with the downward infiltration cutting plane of cutting fluid, can pass through the cutting separation efficiency of mould steel.
As shown in fig. 2 to 7, a raw material correcting structure is arranged at the rear side of the primary platform 1, the raw material correcting structure comprises a secondary platform 4, the secondary platform 4 is fixedly connected at the rear side of the primary platform 1, a hydraulic cylinder a401 is fixedly connected at the bottom of the secondary platform 4, a longitudinal roller frame 402 is fixedly connected at the top of the telescopic part of the hydraulic cylinder a401, a longitudinal roller is arranged at the top of the longitudinal roller frame 402 through rotating connection, electric telescopic rods a403 are fixedly connected at the left and right sides of the secondary platform 4, an electric telescopic rod B404 is fixedly connected at the top of the telescopic part of the electric telescopic rods a403, a sleeve is fixedly connected at the outer side of the electric telescopic rod B404, a limiting rod 405 is slidably connected at the inner side of the sleeve, the limiting rod 405 is fixedly connected at the left and right sides of the top of the secondary platform 4, the side end of an electric telescopic rod B404 telescopic part is fixedly connected with a side pressure frame 406, the inner side of the side pressure frame 406 is provided with the side pressure frame 406 through rotary connection, the inner side of the side pressure frame 406 is provided with a roller wheel driven by a chain through rotary connection, the outer side of the side pressure frame 406 is provided with an electric telescopic rod C407, the telescopic part of the electric telescopic rod C407 is fixedly connected with the vertical surface of the outer side of the side pressure frame 406, the side surface of the electric telescopic rod C407 is fixedly connected with a side frame 408, the inner side of the side frame 408 is fixedly connected with a round rod, the round rod is connected with the inner side of the side pressure frame 406 in a sliding manner, the inner side end of the round rod is fixedly connected with a limiting plate 409, the limiting plate 409 is positioned at the interval of the roller wheel of the side pressure frame 406, the top of a primary platform 1 is fixedly connected with a feeding roller frame A105, and the rear side of a secondary platform 4 is fixedly connected with a feeding roller frame B5; after the square die steel is forwards transmitted to the top of a longitudinal roller frame 402 by rotating a feeding roller frame B5 roller, a hydraulic cylinder A401 is controlled to operate, a telescopic part of the hydraulic cylinder A can vertically lift the longitudinal roller frame 402 upwards, the bottom surface of the die steel can be separated from contact with the front and rear feeding roller frames, electric telescopic rods B404 on the left side and the right side are controlled to synchronously operate, the telescopic part of the hydraulic cylinder A can drive a side pressing frame 406 to fold inwards, an electric telescopic rod C407 telescopic part is controlled to contract, the electric telescopic rod C407 telescopic part can drive a side frame 408 to translate inwards, limiting plates 409 on the left side and the right side can synchronously extrude and push the die steel, the die steel can transversely translate on the longitudinal roller frame 402, the transverse position of the die steel can be corrected, the side vertical surface of the die steel is clamped by the limiting plates 409, rapid braking can be performed after the die steel is cut and intermittently transmitted, and the problem that the die steel raw material slides forwards due to overlong distance due to inertia can be avoided; through the synchronous shrink of control pneumatic cylinder A401 and electric telescopic handle A403 pars contractilis, can make it drive mould steel front and back end contact feeding roller frame, can make vertical roller frame 402 running roller break away from with the contact of mould steel, extend through control electric telescopic handle B404 pars contractilis and control electric telescopic handle C407 pars contractilis and contract simultaneously, can make the inboard running roller contact mould steel side facade of side pressure frame 406, drive the synchronous rotation of running roller through the control motor, can carry out spacing transmission to the mould steel.
As shown in fig. 1 to 7, a hole groove limiting structure is connected to the front side of the primary platform 1, the hole groove limiting structure includes a front stage 6, the front stage 6 is fixedly connected to the front side of the primary platform 1, a hydraulic cylinder B601 is fixedly connected inside the front stage 6, a lifting roller frame 602 is fixedly connected to the top of a telescopic portion of the hydraulic cylinder B601, a transmission roller driven by a chain is rotatably connected to the top of the lifting roller frame 602, a penetration frame 603 is fixedly connected to the top of the front stage 6, the penetration frame 603 is penetrated inside the lifting roller frame 602, a transmission gear 604 is rotatably connected to the top of the penetration frame 603, a transmission crawler belt 605 is sleeved outside the transmission gear 604, a sensor is arranged inside the plate frame 701, an electric push rod B7 is fixedly connected to the top of the front stage 6, a rear end of the telescopic portion of the electric push rod B7 is fixedly connected to the plate frame 701, a hole groove butting ridge 702 is fixedly connected to a vertical surface of the rear side of the plate frame 701, a discharge conveyor belt 8 is connected to the left side of the front stage 6, and the horizontal height of the top surface of the discharge conveyor belt 8 is the same as the horizontal height of the top surface of the transmission crawler belt 605; after the die steel is conveyed forwards through the feeding roller frame and the rollers on the inner sides of the side pressing frames 406, after a hole groove at the front end of the die steel is in contact with a hole groove butting edge 702, the position of the front end of the die steel can be detected through a pressure measuring sensor in the plate frame 701, the feeding roller frame can be controlled to brake quickly through a controller, the die steel can be clamped quickly through a limiting plate 409, and a die steel cutting area can be limited quickly; the feeding roller frame and the roller wheel on the inner side of the side pressure frame 406 are controlled to operate in a matched mode, after die steel is conveyed forwards, after the die steel is cut by controlling the saw belt of the sawing machine 101 to move downwards, the hole groove butting edge 702 is separated from one half of the hole groove at the front end of the die steel by controlling the contraction of the electric push rod B7 telescopic part, the telescopic part of the hydraulic cylinder B601 is controlled to contract, the lifting roller frame 602 can be driven to vertically translate downwards, cut materials can be translated downwards, the bottom of the cut materials can be contacted with the conveying crawler 605 below, the conveying crawler 605 is controlled to operate, the cut materials can be quickly and transversely conveyed to the discharging conveyor belt 8 and conveyed on the next step, and the cut materials can be quickly discharged.
In another embodiment of the invention, a rubber plate is fixedly connected to the inner side of the interval between the hole-groove butting edges 702, when the front end vertical surface of the die steel which is not drilled is butted, the telescopic part of the electric push rod B7 can drive the plate frame 701 to translate backwards, the front end vertical surface of the die steel can be butted through the rubber plate at the interval between the hole-groove butting edges 702, and the die steel can be extruded and limited during cutting.
In another embodiment of the invention, the second set of longitudinal roller frames 402 are arranged on the left and right sides of the top of the feeding roller frame B5, and the side pressure frames 406 of the front and rear sets of longitudinal roller frames 402 synchronously push the vertical surfaces of the left and right sides of the die steel, so that the longitudinal angle of the die steel raw material can be kept vertical, and the cutting surface of the die steel can be kept flat when the die steel is cut.
The specific use mode and function of the embodiment are as follows: according to the invention, after the square die steel is conveyed forwards to the top of the longitudinal roller frame 402 by the rotation of the feeding roller frame B5 roller, the telescopic part of the square die steel can be enabled to vertically lift the longitudinal roller frame 402 upwards by controlling the operation of the hydraulic cylinder A401, the bottom surface of the die steel can be enabled to be separated from the contact with the front and rear feeding roller frames, the telescopic parts of the square die steel can be enabled to drive the side pressing frames 406 to fold inwards by controlling the synchronous operation of the electric telescopic rods B404 on the left side and the right side, the telescopic parts of the electric telescopic rods C407 can be controlled to contract, the side frames 408 can be driven to translate inwards by controlling the telescopic parts of the electric telescopic rods C407 to synchronously extrude and push the die steel by the limiting plates 409 on the left side and the right side, the die steel can be enabled to translate transversely on the longitudinal roller frame 402, the transverse position of the die steel can be corrected, meanwhile, the die steel side elevation 409 is clamped by the limiting plates, the die steel can be rapidly braked after the intermittent cutting and conveying of the die steel is completed, and the problem that the die steel raw material slides forwards excessively long distance due to inertia can be avoided; the front end and the rear end of the die steel are driven to contact with a feeding roller frame by controlling the synchronous contraction of the telescopic parts of the hydraulic cylinder A401 and the electric telescopic rod A403, rollers of the longitudinal roller frame 402 can be separated from the contact with the die steel, the telescopic part of the electric telescopic rod B404 is controlled to extend, the telescopic part of the electric telescopic rod C407 is controlled to contract, rollers on the inner side of the side pressing frame 406 can be contacted with the side vertical surface of the die steel, the rollers are driven to synchronously rotate by controlling a motor, the die steel can be subjected to limited transmission, the cutting fluid can be transmitted into the transverse pipe 103 by controlling the operation of the transmission pump 102, the cutting fluid can be uniformly sprayed to the transverse line position for die steel cutting through the transverse bottom spray heads 104, and the stable cutting of a saw band is facilitated; when the die steel is cut by controlling the saw band of the sawing machine 101 to move downwards, the saw band is detected through the longitudinal contact roller 202, which is arranged at the bottom of the pressure sensor 203 and is in contact with the saw band, so that the resilience force of the saw band when the saw band moves downwards to saw a steel material can be detected, the controller controls the moving-down speed of the saw band according to the resilience degree of the steel bar, the abrasion depth of the saw band can be reduced, and the service life of the saw band can be prolonged; the motor of the reciprocating screw rod 3 is controlled to drive two groups of coaxial reciprocating screw rods with opposite threads to synchronously rotate, the reciprocating screw rods can drive the drilling machines 303 on the left side and the right side to synchronously and reversely translate, the electric push rod A301 is controlled to operate, the telescopic part of the electric push rod A301 can drive the drill bit to downwards drill the top of the die steel, the transverse drilling hole positioned at the top of the die steel can reduce the contact area of the initial saw band and the steel during cutting of the saw band, the saw band can be conveniently and quickly sawn into the steel when contacting the top of the steel, the residual cutting fluid can be stored in the drilling hole at the top, the cutting fluid can be conveniently and downwards seeped into a cutting surface during cutting, the cutting and separating efficiency of the die steel can be improved, after the die steel is forwards transmitted through the rollers on the inner sides of the feeding roller frame and the side pressure frame 406, and after the hole groove at the front end of the die steel contacts with the hole groove butt joint edge 702, the pressure measuring sensor in the plate frame 701 can detect the front end position of the die steel, the feeding roller frame can be controlled by the controller to quickly brake and quickly clamp the limiting plate 409, and the cutting area of the die steel can be quickly limited; the feeding roller frame and the roller wheel on the inner side of the side pressure frame 406 are controlled to operate in a matched mode, after die steel is conveyed forwards, after the die steel is cut by controlling the saw belt of the sawing machine 101 to move downwards, the hole groove butting edge 702 is separated from one half of the hole groove at the front end of the die steel by controlling the contraction of the electric push rod B7 telescopic part, the telescopic part of the hydraulic cylinder B601 is controlled to contract, the lifting roller frame 602 can be driven to vertically translate downwards, cut materials can be translated downwards, the bottom of the cut materials can be contacted with the conveying crawler 605 below, the conveying crawler 605 is controlled to operate, the cut materials can be quickly and transversely conveyed to the discharging conveyor belt 8 and conveyed on the next step, and the cut materials can be quickly discharged.
Finally, it should be noted that, when describing the positions of the components and the matching relationship between the components, the invention will be generally exemplified by one/a pair of components, however, it should be understood by those skilled in the art that such positions, matching relationship, etc. are also applicable to other components/other pairs of components.
The above description is intended to be illustrative of the present invention and is not intended to limit the scope of the invention, which is defined by the appended claims.
Claims (10)
1. A high performance die steel cutting system, comprising: a primary platform (1) and a pre-drilling structure; the top of the primary platform (1) is connected with a sawing machine (101); a control box is arranged on the left side of the front end of the sawing machine (101), a transmission pump (102) is connected to the rear side of the control box, a cutting fluid uniform structure is arranged at the front end of the sawing machine (101), the cutting fluid uniform structure comprises a transverse square pipe (103), a bottom spray head (104) is fixedly connected to the bottom of the transverse square pipe (103), and the transverse square pipe (103) is connected with the transmission pump (102) through a pipeline; a backflow tank frame (106) is connected to the front side of the primary platform (1), and a water inlet pipeline of the transfer pump (102) is connected with the backflow tank frame (106); a saw belt detection structure is arranged on the front side of the sawing machine (101); the saw band detection structure comprises a pressure sensor (203), the pressure sensor (203) is connected to the bottom of a guide rail guide arm of a sawing machine (101) in a sliding mode, the bottom of the pressure sensor (203) is fixedly connected with a spring rod (2), the bottom of the spring rod (2) is fixedly connected with a detection frame (201), a longitudinal contact roller (202) is arranged on the inner side of the detection frame (201) in a rotating connection mode, and the bottom of the longitudinal contact roller (202) is in contact with the top end of a saw band; the pre-drilling structure is arranged at the top of the primary platform (1), the pre-drilling structure is fixedly connected with a reciprocating screw rod (3), the inner side of the reciprocating screw rod (3) is connected with two sets of coaxial reciprocating screw rods with opposite threads through rotation, the top of a ball nut seat of the reciprocating screw rod (3) is fixedly connected with an electric push rod A (301), the left side and the right side of the electric push rod A (301) are fixedly connected with a sliding groove frame (302), the bottom of a telescopic part of the electric push rod A (301) is fixedly connected with a drilling machine (303), the left side and the right side of the drilling machine (303) are fixedly connected with limiting edges (3031), and the limiting edges (3031) are slidably connected with the inner side of the sliding groove frame (302).
2. The high performance die steel cutting system of claim 1, wherein: one-level platform (1) rear side is provided with the raw materials and corrects the structure, and the raw materials is corrected the structure and is included second grade platform (4), and second grade platform (4) fixed connection is in one-level platform (1) rear side, and second grade platform (4) bottom fixedly connected with pneumatic cylinder A (401).
3. The high performance die steel cutting system of claim 2, wherein: the top of the telescopic part of the hydraulic cylinder A (401) is fixedly connected with a longitudinal roller frame (402), and the top of the longitudinal roller frame (402) is provided with a longitudinal roller through rotating connection.
4. The high performance die steel cutting system of claim 2, wherein: two-stage platform (4) left and right sides fixedly connected with electric telescopic handle A (403), electric telescopic handle A (403) pars contractilis top fixedly connected with electric telescopic handle B (404), electric telescopic handle B (404) outside fixedly connected with sleeve pipe, the inboard sliding connection of sleeve pipe has gag lever post (405), gag lever post (405) fixed connection is in two-stage platform (4) top left and right sides.
5. The high performance die steel cutting system of claim 4, wherein: the side end of the telescopic part of the electric telescopic rod B (404) is fixedly connected with a side pressing frame (406), the inner side of the side pressing frame (406) is rotatably connected with the side pressing frame (406), and the inner side of the side pressing frame (406) is rotatably connected with a roller driven by a chain.
6. The high performance die steel cutting system of claim 5, wherein: the side pressing frame is characterized in that an electric telescopic rod C (407) is arranged on the outer side of the side pressing frame (406), an expansion part of the electric telescopic rod C (407) is fixedly connected with an outer vertical surface of the side pressing frame (406), a side frame (408) is fixedly connected to the side surface of the electric telescopic rod C (407), a round rod is fixedly connected to the inner side of the side frame (408), the round rod is slidably connected to the inner side of the side pressing frame (406), a limiting plate (409) is fixedly connected to the inner side of the round rod, and the limiting plate (409) is located at an interval of rollers of the side pressing frame (406).
7. The high performance die steel cutting system of claim 1, wherein: the top of the first-stage platform (1) is fixedly connected with a feeding roller frame A (105), and the rear side of the second-stage platform (4) is fixedly connected with a feeding roller frame B (5).
8. The high performance die steel cutting system of claim 1, wherein: one-level platform (1) front side is connected and is provided with hole groove limit structure, and hole groove limit structure includes proscenium (6), and proscenium (6) fixed connection is in one-level platform (1) front side, the inside fixedly connected with pneumatic cylinder B (601) of proscenium (6), and pneumatic cylinder B (601) pars contractilis top fixedly connected with lift roller frame (602).
9. The high performance die steel cutting system of claim 8, wherein: the transmission roller is arranged at the top of the lifting roller frame (602) through rotating connection and is driven by a chain, the inserting frame (603) is fixedly connected to the top of the front platform (6), the inserting frame (603) penetrates through the inner side of the lifting roller frame (602), the transmission gear (604) is arranged at the top of the inserting frame (603) through rotating connection, and the transmission crawler belt (605) is sleeved on the outer side of the transmission gear (604).
10. The high performance die steel cutting system of claim 8, wherein: the top of the front side of the foreground (6) is fixedly connected with an electric push rod B (7), the rear end of a telescopic part of the electric push rod B (7) is fixedly connected with a plate frame (701), a sensor is arranged inside the plate frame (701), a hole-groove butt joint edge (702) is fixedly connected with a rear side vertical face of the plate frame (701), a discharging conveyor belt (8) is connected to the left side of the foreground (6), and the horizontal height of the top face of the discharging conveyor belt (8) is the same as that of the top face of a conveying crawler belt (605).
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Effective date of registration: 20231102 Address after: No. 1, East Section of Tianshan Avenue, North New Area, Yubei District, Chongqing, 401120 Applicant after: Chongqing Yujiang Xingao Die Co.,Ltd. Address before: 311800 No. 9 Yongjin Branch Road, Taozhu Street, Zhuji City, Shaoxing City, Zhejiang Province Applicant before: Li Zhimeng |
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