CN114873018A - Automatic code pasting packaging equipment and code pasting packaging method - Google Patents

Abstract

An automatic code pasting and packaging device and a code pasting and packaging method are disclosed, wherein the automatic code pasting and packaging device comprises a feeding tray dividing module, a transferring module, a code pasting module, a protection foam placing module and a material receiving module; the loading tray dividing module, the code pasting module, the protection foam placing module and the material receiving module are arranged in parallel, the transferring module is connected in series with the loading tray dividing module, the code pasting module, the protection foam placing module and the material receiving module, and a tray dividing position, a code reading position, a code pasting/confirming position, a foam position and a material receiving position are correspondingly arranged. According to the automatic barcode pasting and packaging equipment and the barcode pasting and packaging method, the feeding tray dividing module, the transferring module, the barcode pasting module, the protective foam placing module and the material receiving module are arranged, so that the production efficiency can be improved, the labor cost is reduced, the tracing bar codes are matched and corresponding to the corresponding keyboards one to one, and the protective foam placing module can protect the appearance surface of the barcode pasting and the external factors. And the code pasting module can realize self-checking of the bar code, and ensures that the recognition rate of the bar code is high.

Description

Automatic code pasting packaging equipment and code pasting packaging method

Technical Field

The invention relates to the technical field of keyboard manufacturing, in particular to automatic code pasting packaging equipment and a code pasting packaging method.

Background

At present, after various complex process flows such as injection molding, spray painting, laser engraving, assembly, inspection and the like, traceable bar codes are required to be attached to each set of keyboards to be shipped for identification and tracing by a client, then specified numbers of keyboards to be shipped are stacked and packaged into a stack, and a shipment label of the stack of products is attached to the stack of keyboards to be shipped by a subsequent process.

Generally, the labeling and packaging processes are finished manually, and the mode has low production efficiency and high labor cost; meanwhile, the traceable bar code and the corresponding keyboard are in wrong matching, so that the delivery is influenced; the printed bar code has a low recognition rate, resulting in customer complaints.

The foregoing description is provided for general background information and is not admitted to be prior art.

Disclosure of Invention

The invention aims to provide automatic code pasting and packaging equipment and a code pasting and packaging method capable of achieving automatic code pasting.

The invention provides automatic code pasting packaging equipment which comprises a feeding tray dividing module, a transferring module, a code pasting module, a protective foam placing module and a material receiving module, wherein the protective foam placing module is arranged on the feeding tray dividing module; the feeding and distributing module is used for placing a keyboard to be processed to a feeding bin for automatic distribution processing of equipment; the transfer module is used for automatically transferring the keyboard to be processed to each work station to complete the corresponding processing procedure; the code pasting module is used for printing a tracing bar code according to the incoming material keyboard information and then pasting the tracing bar code on a corresponding keyboard; the protection foam placing module is used for automatically placing protection foam on the keyboard subjected to code pasting so as to protect the appearance surface of the keyboard; the material receiving module is used for automatically stacking and receiving single-disk pasted codes and foam keyboards; the loading tray dividing module, the code pasting module, the protection foam placing module and the material receiving module are arranged in parallel, the transferring module is connected in series with the loading tray dividing module, the code pasting module, the protection foam placing module and the material receiving module, and a tray dividing position, a code reading position, a code pasting/confirming position, a foam position and a material receiving position are correspondingly arranged.

Furthermore, the feeding and distributing module comprises a stock bin mechanism, a feeding and transferring mechanism and an automatic distributing mechanism, wherein the stock bin mechanism is used for placing the keyboards to be processed, the feeding and transferring mechanism is used for automatically transferring the keyboards to a subsequent procedure, and the automatic distributing mechanism is used for automatically distributing a stack of keyboards to a single-disk keyboard for the subsequent procedure.

Furthermore, the shifting module comprises a material shifting mechanism and a shifting module, the material shifting mechanism is used for ensuring that a single keycap in the keyboard cannot jump out due to rapid shifting, and the shifting module is used for completing automatic shifting of each work station.

Further, the subsides sign indicating number module includes first identification code rifle, second identification code rifle, first coding machine, pastes the sign indicating number module, first identification code rifle is used for the discernment to confirm corresponds the supplied materials state, the second identification code rifle is used for confirming whether the retrospective bar code that the laminating was accomplished can be normally discerned, first coding machine is arranged in producing the bar code according to the message of supplied materials discernment, the subsides sign indicating number module is arranged in absorbing the bar code of production and pastes to corresponding keyboard.

Further, put protection bubble cotton module and include bubble cotton feed bin, bubble cotton suction means, bubble cotton feed bin is arranged in supplying to steep cotton in batches and puts into and accomplish automatic production, bubble cotton suction means is arranged in accomplishing bubble cotton feed bin and absorbs the bubble cotton to put to the keyboard top.

Further, the material collecting module comprises a material collecting bin and a material collecting and transferring mechanism, the material collecting bin is used for placing a keyboard which is used for completing the code pasting and the foam, and the material collecting and transferring mechanism is used for displacing the keyboard which is used for completing the code pasting and the foam from the bin to the material collecting bin.

Further, still including putting shipment label module, it is used for putting the shipment label that corresponds to follow vanning shipment to a pile of keyboard to emit the shipment label module.

Further, it beats the ink recorder, takes out goods label module, empty plate turnover platform including the second to emit the ink recorder, the second is beaten the ink recorder and is used for accomplishing the keyboard message automatic production shipment label of subsides sign indicating number according to a pile of, it is used for guaranteeing to absorb the quick accurate putting to a pile of keyboard of shipment label that will generate to take out goods label module, empty plate turnover platform is used for placing the empty year dish.

The invention also provides a code pasting and packaging method, which uses the automatic code pasting and packaging equipment, and the method comprises the following steps:

step S1, filling the foam bin with foam;

step S2, placing a keyboard to be processed into a feeding bin;

step S3, the keyboard in the feeding bin is automatically moved to a tray dividing position by the feeding moving mechanism, and then the keyboard is automatically divided and placed in a moving module by the automatic distribution mechanism;

step S4, the separated keyboard is automatically moved to a code reading position through a transfer module, and the first identification code gun of the code reading position identifies an internal production bar code on the keyboard to generate a to-be-pasted tracing bar code;

step S5, the keyboard with the code reading completed is automatically moved to the pasting code/confirmation position through the transferring module, and the pasting code module absorbs the generated tracing bar code to be pasted and pastes the tracing bar code to the keyboard designation position; then the second identification code gun identifies the attached tracing bar code, identifies OK, continues to leave the station, and identifies NG alarm reminding;

step S6, automatically moving the keyboard with the pasted code and confirmed code reading OK to a foam position through a transfer module, and then sucking foam from a foam bin by a foam module and placing the foam on the keyboard;

and step S7, automatically moving the keyboard with the foam to a material receiving position through the transfer module, and automatically receiving the material by the material receiving module.

Furthermore, the automatic code pasting and packaging equipment further comprises a goods label releasing module, wherein the goods label releasing module is used for releasing the corresponding goods labels onto a stack of keyboards to be boxed and discharged; the goods label discharging module comprises a second coding machine, a goods label taking-out module and an empty tray turnover table, wherein the second coding machine is used for automatically producing goods labels according to a stack of keyboard information after the codes are pasted, the goods label taking-out module is used for ensuring that the generated goods labels are quickly and accurately sucked and placed on the stack of keyboards, and the empty tray turnover table is used for placing an empty tray; the method further comprises the following steps:

step S8, the steps S1 to S7 are repeated, the goods output labels are automatically generated after the specified quantity of the goods is automatically received, and a stack of keyboards is moved to a material receiving bin;

step S9, the shipment label module places the empty tray on the top of the stack of keyboards on the empty tray turnover table, and then places the generated shipment label on the stack of keyboards, and presses the empty tray to the top.

According to the automatic barcode pasting and packaging equipment and the barcode pasting and packaging method, the feeding tray dividing module, the transferring module, the barcode pasting module, the protective foam placing module and the material receiving module are arranged, so that the production efficiency can be improved, the labor cost is reduced, the tracing bar codes are matched and corresponding to the corresponding keyboards one to one, and the protective foam placing module can protect the appearance surface of the barcode pasting and the external factors. And the code pasting module comprises a first identification code gun, a second identification code gun, a first coding machine and a code pasting module, so that the self-checking of the bar code can be realized, and the high recognition rate of the bar code is ensured.

Drawings

Fig. 1 is a schematic perspective view of an automatic code pasting and packaging apparatus according to an embodiment of the present invention.

Fig. 2 is a schematic plan view of the automatic code-attaching packing apparatus shown in fig. 1.

Fig. 3 is a schematic view of a feeding tray module and a receiving module in the automatic stacking and packaging device shown in fig. 1.

Fig. 4 is a schematic view of a transfer module in the automatic code-attaching packaging apparatus shown in fig. 1.

Fig. 5 is a schematic view of a labeling module in the automatic labeling and packaging apparatus shown in fig. 1.

Fig. 6 is a schematic diagram of a protective foam module in the automatic labeling and packaging device shown in fig. 1.

Fig. 7 is a schematic view of a shipping label module in the automatic palletizing apparatus shown in fig. 1.

Fig. 8 is a schematic diagram illustrating a product change in the method for packaging a barcode according to an embodiment of the present invention.

Detailed Description

The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

As shown in fig. 1 and 2, in this embodiment, the automatic labeling and packaging apparatus is used for labeling and packaging a keyboard (as shown in a in fig. 8, the keyboard 8 includes a carrying tray 81 and a key cap 82), and includes a rack 1, and a feeding tray module 2, a transferring module 3, a labeling module 4, a protection foam discharging module 5, a receiving module 6, and a delivery label discharging module 7, which are disposed on the rack 1. The feeding tray dividing module 2, the code pasting module 4, the protection foam placing module 5 and the material receiving module 6 are arranged in parallel, the transferring module 3 is connected with the feeding tray dividing module 2, the code pasting module 4, the protection foam placing module 5 and the material receiving module 6 in series, and a tray dividing position L1, a code reading position L2, a code pasting/confirming position L3, a foam position L4 and a material receiving position L5 are correspondingly arranged. The label module 7 for the discharged goods is arranged at the tail end of the automatic code pasting packaging equipment and is adjacent to the material receiving module 6. In other embodiments, the shipping label module may not be provided, and the shipping label may be manually dispensed and packaged.

As shown in fig. 3, the feeding and distributing module is used for placing a keyboard to be processed to the feeding bin for automatic distribution processing of the equipment. In this embodiment, the feeding and distributing module 2 includes a bin mechanism, a feeding and transferring mechanism, and an automatic distributing mechanism. The bin mechanism is used for placing the keyboard to be processed and comprises a first bin 211, a second bin 212 and a synchronous belt driving mechanism 213 which are arranged in parallel. The loading and transferring mechanism is used for automatically transferring to the next process, and comprises a material supporting driving motor 221 and a transferring driving motor 222. The automatic material distributing mechanism is used for automatically distributing a stack of keyboards into single-disk keyboards for subsequent processing, and comprises a sub-disk jacking driving motor 231, an x material blocking cylinder 232, a y material blocking cylinder 233, a material blocking sheet 234, a sub-disk cylinder 235 and a sub-disk supporting sheet 236.

The action flow of the feeding and distributing module comprises the following steps:

placing two piles of keyboards to be processed to a first bin and a second bin;

the material supporting driving motor descends to enable the two stacks of keyboards to be processed to descend to the conveying belt;

the keyboard to be processed is driven by a transfer driving motor to move to a disc separating position, and the second bin is located above the disc separating position (the keyboard of the first bin is moved to the position above the disc separating position and needs to be driven by a synchronous belt driving motor);

the driving motor drives and supports the keyboard to be processed; the shifting driving motor drives the returning feeding mechanism;

the x material blocking cylinder is opened, then the y material blocking cylinder retracts, and a material blocking sheet blocks a stack of keyboards to be processed;

the tray separating cylinder is opened to enable the tray separating supporting sheet to be inserted between the penultimate keyboard and the penultimate keyboard, the tray separating jacking driving motor drives the keyboard to descend to send the penultimate keyboard into the transfer module, and meanwhile, the penultimate keyboard and the keyboards above are all supported by the tray separating supporting sheet;

and repeating the action steps, and continuously dividing the disc for subsequent station processing.

As shown in fig. 4, the transferring module 3 is used for automatically transferring the keyboard to be processed to each station to complete the corresponding processing procedure. In this embodiment, the transferring module 3 includes a material shifting mechanism and a transferring module. The material shifting mechanism is used for ensuring that a single keycap in the keyboard cannot jump out due to rapid transfer, and comprises a material shifting plate 311, a material shifting plate jacking cylinder 312 and a material shifting sheet 313, wherein the material shifting plate jacking cylinder 312 is used for driving the material shifting plate 311 to move up and down to tightly jack the keycap in the keyboard, and the material shifting sheet 313 is used for positioning the material shifting plate 311. The transfer module is used for automatically transferring each work station, and comprises a linear guide rail 321 for placing a keyboard and an x transfer driving mechanism 322 for driving the keyboard to move along the x direction.

As shown in fig. 5, the barcode pasting module 4 is used for printing the tracing barcode 9 according to the incoming keyboard message, and then pasting the tracing barcode onto the corresponding keyboard. In this embodiment, the labeling module 4 includes a first identification code gun 41, a second identification code gun 42 (as shown in fig. 4), a first coding machine 43, and a labeling module 44. The first identification code gun 41 is used for identifying and confirming the corresponding incoming material state, and the second identification code gun 42 is used for confirming whether the tracing bar code after the attaching is completed can be normally identified (in other embodiments, one identification code gun can be used for realizing the tracing bar code). The first coding machine 43 is used for producing bar codes according to the incoming material identification information, and the code pasting module 44 is used for sucking and pasting the produced bar codes to the corresponding keyboard.

As shown in fig. 6, the protection foam placing module 5 is used to automatically place the protection foam 10 (shown as B in fig. 8) on the keyboard with the pasted code, so as to protect the appearance surface of the keyboard. In this embodiment, the protection foam placing module includes a foam bin 51 (two foam bins are shown in the figure), and a foam suction mechanism 52, wherein the foam bin 51 is used for batch foam placing to complete automatic production, and the foam suction mechanism 52 is used for completing foam suction in the foam bin 51 and placing to the top of the keyboard.

As shown in fig. 7, the outgoing label module 7 is used to put the corresponding outgoing label on a stack of keyboards to be shipped with boxing. In this embodiment, the label module 7 for goods to be discharged includes a second coding machine 71, a label module 72 for goods to be taken out, and a turnover platform 73 for empty tray, wherein the second coding machine 71 is used for automatically producing a label for goods to be discharged according to a stack of keyboard information for completing labeling, the label module 72 for goods to be taken out is used for ensuring that the label for goods to be discharged generated is absorbed to be quickly and accurately placed on the stack of keyboard, and the turnover platform 73 for empty tray is used for placing an empty tray.

The embodiment further provides a barcode packaging method, which uses the automatic barcode packaging device, and the method includes:

step S1, filling the foam bin with foam;

step S2, placing a keyboard to be processed into a feeding bin;

step S3, the keyboard in the feeding bin is automatically moved to a tray dividing position by the feeding moving mechanism, and then the keyboard is automatically divided and placed in a moving module by the automatic distribution mechanism;

step S4, the separated keyboard is automatically moved to a code reading position through a transfer module, and the first identification code gun of the code reading position identifies an internal production bar code on the keyboard to generate a to-be-pasted tracing bar code;

step S5, the keyboard with the code reading completed is automatically moved to the pasting code/confirmation position through the transferring module, and the pasting code module absorbs the generated tracing bar code 9 to be pasted to the keyboard designation position (as shown in A in figure 8); then, the second identification code gun identifies the attached tracing bar code, identifies OK, continues to leave the station, and identifies NG alarm reminding;

step S6, automatically moving the keyboard with the pasted code and confirmed code reading OK to a foam position through a transfer module, and then sucking foam 10 from a foam bin by a foam module and placing the foam 10 on the keyboard (shown as B in fig. 8);

and step S7, automatically moving the keyboard with the foam to a material receiving position through the transfer module, and automatically receiving the material by the material receiving module.

Step S8, repeating the above steps S1 to S7, automatically generating a shipping label after automatically receiving the specified amount of material, and moving a stack of keyboards to a receiving bin (as shown in C in fig. 8);

in step S9, the outgoing label module places the empty tray on the top of the stack of keyboards on the empty tray turnover table, and then places the generated outgoing label on the stack of keyboards, and presses the empty tray to the top (as shown in D in fig. 8).

If the outgoing label module 7 is not provided in other embodiments, the above steps S8 and S9 are not required.

According to the automatic barcode pasting and packaging equipment and the barcode pasting and packaging method, the feeding tray dividing module, the transferring module, the barcode pasting module, the protection foam placing module and the material receiving module are arranged, so that the production efficiency can be improved, the labor cost is reduced, the one-to-one matching correspondence of the tracing bar codes to corresponding keyboards is ensured, and the protection foam placing module can also protect the appearance surface of the barcode pasting module from being damaged by external factors. And the code pasting module comprises a first identification code gun, a second identification code gun, a first coding machine and a code pasting module, so that the self-checking of the bar code can be realized, and the high recognition rate of the bar code is ensured.

In this document, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "vertical", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the purpose of clarity and convenience of description of the technical solutions, and thus, should not be construed as limiting the present invention.

As used herein, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, including not only those elements listed, but also other elements not expressly listed.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. An automatic code pasting packaging device is characterized by comprising a feeding tray dividing module, a transferring module, a code pasting module, a protective foam placing module and a material receiving module; the feeding and distributing module is used for placing a keyboard to be processed to a feeding bin for automatic distribution processing of equipment; the transfer module is used for automatically transferring the keyboard to be processed to each work station to complete the corresponding processing procedure; the code pasting module is used for printing a tracing bar code according to the incoming material keyboard information and then pasting the tracing bar code on a corresponding keyboard; the protection foam placing module is used for automatically placing protection foam on the keyboard subjected to code pasting so as to protect the appearance surface of the keyboard; the material receiving module is used for automatically stacking and receiving the single-disk keyboard for pasting codes and soaking cotton; the loading tray dividing module, the code pasting module, the protection foam placing module and the material receiving module are arranged in parallel, the transferring module is connected in series with the loading tray dividing module, the code pasting module, the protection foam placing module and the material receiving module, and a tray dividing position, a code reading position, a code pasting/confirming position, a foam position and a material receiving position are correspondingly arranged.

2. The automatic stacking and packaging equipment of claim 1, wherein the feeding and distributing module comprises a bin mechanism, a feeding and transferring mechanism and an automatic distributing mechanism, the bin mechanism is used for placing the keyboards to be processed, the feeding and transferring mechanism is used for automatically transferring the keyboards to a subsequent process, and the automatic distributing mechanism is used for automatically separating a stack of keyboards from a single keyboard for the subsequent process.

3. The automatic labeling and packaging equipment of claim 2, wherein the transferring module comprises a material shifting mechanism and a transferring module, the material shifting mechanism is used for ensuring that a single keycap in the keyboard cannot jump out due to rapid transferring, and the transferring module is used for completing automatic transferring of each work station.

4. The automatic barcode pasting and packaging device of claim 3, wherein the barcode pasting module comprises a first identification code gun, a second identification code gun, a first barcode printer and a barcode pasting module, the first identification code gun is used for identifying and confirming the corresponding incoming material state, the first identification code gun is used for confirming whether the traced barcode after the completion of the pasting can be normally identified, the first barcode printer is used for producing the barcode according to the information of the incoming material identification, and the barcode pasting module is used for sucking and pasting the produced barcode to the corresponding keyboard.

5. The automatic barcode pasting and packaging device of claim 4, wherein the protection foam placing module comprises a foam bin and a foam suction mechanism, the foam bin is used for placing batch foam to complete automatic production, and the foam suction mechanism is used for sucking foam in the foam bin and placing the foam above a keyboard.

6. The automatic stacking and packaging device of claim 5, wherein the material receiving module comprises a material receiving bin and a material receiving and transferring mechanism, the material receiving bin is used for placing the keyboard which completes the stacking and the foam, and the material receiving and transferring mechanism is used for displacing the keyboard which completes the stacking and the foam from the bin to the material receiving bin.

7. The automatic palletized packaging machine according to claim 6, further comprising an outgoing label module for placing corresponding outgoing labels on a stack of keyboards for shipment following boxing.

8. The automatic labeling and packaging equipment of claim 7, wherein the delivery label module comprises a second coding machine, a delivery label module and an empty pallet turnover table, the second coding machine is used for automatically producing delivery labels according to a stack of keyboard messages after the labeling is completed, the delivery label module is used for ensuring that the generated delivery labels are sucked and quickly and accurately placed on the stack of keyboards, and the empty pallet turnover table is used for placing empty pallets.

9. A code-attaching packing method using the automatic code-attaching packing apparatus according to claim 6, the method comprising:

step S1, filling the foam bin with foam;

step S2, placing a keyboard to be processed into a feeding bin;

step S3, the keyboard in the feeding bin is automatically moved to a tray dividing position by the feeding moving mechanism, and then the keyboard is automatically divided and placed in a moving module by the automatic distribution mechanism;

step S4, the separated keyboard is automatically moved to a code reading position through a transfer module, and the first identification code gun of the code reading position identifies an internal production bar code on the keyboard to generate a to-be-pasted tracing bar code;

step S5, the keyboard with the code reading completed is automatically moved to the pasting code/confirmation position through the transferring module, and the pasting code module absorbs the generated tracing bar code to be pasted and pastes the tracing bar code to the keyboard designation position; then the second identification code gun identifies the attached tracing bar code, identifies OK, continues to leave the station, and identifies NG alarm reminding;

step S6, automatically moving the keyboard with the pasted code and confirmed code reading OK to a foam position through a transfer module, and then sucking foam from a foam bin by a foam module and placing the foam on the keyboard;

and step S7, automatically moving the keyboard with the foam to a material receiving position through the transfer module, and automatically receiving the material by the material receiving module.

10. The barcode packing method according to claim 9, wherein the automatic barcode packing apparatus further comprises an outgoing label module for putting a corresponding outgoing label on a stack of keyboards to be boxed for outgoing; the goods label discharging module comprises a second coding machine, a goods label taking-out module and an empty tray turnover table, wherein the second coding machine is used for automatically producing goods labels according to a stack of keyboard information after the codes are pasted, the goods label taking-out module is used for ensuring that the generated goods labels are quickly and accurately sucked and placed on the stack of keyboards, and the empty tray turnover table is used for placing an empty tray; the method further comprises the following steps:

step S8, the steps S1 to S7 are repeated, the goods output labels are automatically generated after the specified quantity of the goods is automatically received, and a stack of keyboards is moved to a material receiving bin;

step S9, the shipment label module places the empty tray on the top of the stack of keyboards on the empty tray turnover table, and then places the generated shipment label on the stack of keyboards, and presses the empty tray to the top.

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