CN114749584B - Production equipment and production process of easily-deformed silk ribbon - Google Patents
Production equipment and production process of easily-deformed silk ribbon Download PDFInfo
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- CN114749584B CN114749584B CN202210403619.1A CN202210403619A CN114749584B CN 114749584 B CN114749584 B CN 114749584B CN 202210403619 A CN202210403619 A CN 202210403619A CN 114749584 B CN114749584 B CN 114749584B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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Abstract
The invention discloses production equipment of an easily-deformed ribbon, which comprises a base plate, wherein a processing table, a cutting table and a loading frame are sequentially arranged on the top surface of the base plate from front to back, a ribbon coil and a limiting guide roller are arranged on the loading frame, a pair of thin grooves are arranged on the left side and the right side of the top surface of the processing table, a pressure groove strip is arranged right above each thin groove, small sewing machines are slidably arranged in sewing chutes at the left end and the right end of the processing table, and a cutting and pushing mechanism is arranged on the front end wall of the processing table. Its both sides parcel of ribbon that this production facility produced has two wires, can become certain fixed shape at will, and the flexibility is high, and this production facility can pull the ribbon book automatically and carry out the ejection of compact to realize automatic cutting, two indent strips can be pressed into two thin recesses in the ribbon both sides, tailor pushing equipment afterwards and can push the wire in two thin recesses automatically after cutting two wires, can make up the wire in the both sides of ribbon through small-size sewing machine after that.
Description
Technical Field
The invention relates to the technical field of ribbon production, in particular to production equipment and a production process of an easily-deformed ribbon.
Background
The silk ribbon is a strip-shaped material with flexibility, and is usually woven by various silk threads or yarns, the application field of the silk ribbon is ubiquitous, and as an ornament, a woven finished silk ribbon is folded, twisted and spliced to be woven into various ornaments, but as is well known, the silk ribbon is very soft and smooth and has certain restorability after deformation, so that certain difficulty can be caused when the ornament is made, sewing, glue or magic tape can be usually adopted to deform the silk ribbon into a certain fixed shape, the steps involved in the silk ribbon deformation mode are too complex, the cost is also improved, and the deformed silk ribbon is irreversible and is not beneficial to environmental protection.
Disclosure of Invention
The invention aims to provide production equipment and a production process of an easily-deformed ribbon aiming at the defects of the prior art, wherein two sides of the ribbon produced by the production equipment are wrapped by two metal wires, the ribbon can be randomly deformed into a certain fixed shape without adding external factors, the flexibility is greatly improved, the ribbon can be recycled and is more environment-friendly, the production equipment can automatically pull a ribbon coil to discharge materials and realize automatic cutting, two groove pressing strips in the production equipment can press two thin grooves on two sides of the ribbon, then a cutting and pushing mechanism can automatically push the metal wires into the two thin grooves after cutting the two metal wires, and then the metal wires can be sewn on two sides of the ribbon by a movable small-sized sewing machine, and the automation degree is high.
In order to realize the technical scheme, the invention provides the following technical scheme:
the utility model provides an easy production facility of ribbon that warp, includes the bed plate, the top surface of bed plate is by being equipped with the processing platform after going to in proper order, cutting platform and charging frame, be equipped with ribbon roll and spacing guide roll on the charging frame, cut the platform around both ends be equipped with respectively and cut frame and a pair of elasticity compression roller, be equipped with mobilizable cutting piece in the cutting frame, the top surface left and right sides of processing platform is equipped with the thin recess that a pair of bottom surface has the magnetic stripe, is equipped with the indent strip of liftable directly over every thin recess, and both ends are equipped with the sewing spout about the processing platform, and the slip is equipped with small-size sewing machine in the sewing spout, is equipped with on the front end wall of processing platform and tailors pushing equipment.
Preferably, the front end and the rear end of the left side and the right side of the processing table are respectively provided with a pair of extension plates, a sliding cylinder is arranged between the two extension plates on each side, the top surface of each sliding cylinder is provided with a vertical mounting plate, the front side wall of the vertical mounting plate is provided with a clamping cylinder, and two pneumatic fingers of the clamping cylinder are connected with a pair of inwardly extending discharge clamping plates.
Preferably, the top surface of each sliding cylinder is provided with a connecting block connected with a small-sized sewing machine on the same side, the bottom surface of each sewing chute is movably provided with a sliding bottom plate, the small-sized sewing machine is arranged on the sliding bottom plate, the inner side wall and the outer side wall of each thin groove are respectively provided with a sewing inner through groove and a sewing outer through groove, and a needle of the small-sized sewing machine is slidably arranged in the sewing outer through groove and faces the sewing inner through groove.
Preferably, a pair of symmetrical cylinder frames is arranged on the left side and the right side of the processing table, a compressing cylinder, a groove pressing cylinder and an auxiliary cylinder are sequentially arranged on the top surface of a top plate of each cylinder frame from inside to outside, an anti-skid pressing plate is connected to a piston of each compressing cylinder, a groove pressing strip is connected to a piston of each groove pressing cylinder, a piston rod of each auxiliary cylinder is connected with a guide roller frame through an elastic seat, and an auxiliary compression roller is rotatably arranged in each guide roller frame.
Preferably, the cutting and pushing mechanism comprises two pairs of mounting convex plates and two elastic plates, the two elastic plates are elastically inserted at two sides of the front end wall of the processing table, the upper end and the lower end of the front end wall of each elastic plate are respectively provided with a fixed shaft and a vertical chute, the fixed shaft is rotatably provided with a pair of cross-shaped shearing arms, a central shaft of the transmission round block is slidably arranged in the vertical chute and supported by a spring, the central shaft of the transmission round block is in transmission connection with the two shearing arms through a pair of connecting arms, and the upper ends of the opposite surfaces of the two shearing arms are provided with a pair of blades; the double-end motor that is equipped with transmission lead screw to rotating between every to installing the flange, two pairs of installing flange inner links has the removal seat on every transmission lead screw spiro union, is equipped with a pair of driving plate that bends that extends to the left and right sides on two removal seats, and the outside end of the driving plate that bends is triangle inclined plane and bottom surface and is equipped with vertical driving roller.
Preferably, a pair of symmetrical lifting bending frames is inserted into the top surfaces of the two moving seats, a lifting cylinder connected with the lifting bending frames is arranged on the front side wall of each moving seat, and a pushing strip extending backwards is arranged on the bottom surface of the top plate of each lifting bending frame.
Preferably, the cutting table is T-shaped and is arranged on the top surface of the base plate in a sliding manner through an approaching cylinder, a pair of accommodating grooves are formed in two sides of the front end of the top surface of the cutting table, each accommodating groove is connected with a regulating plate which can stretch back and forth through a resetting pressure spring, and each regulating plate corresponds to the discharging clamping plate on the same side; two bottom feet of the cutting frame are inserted into side sliding grooves in two side walls of the cutting table, an adjusting cylinder connected with the cutting frame is arranged on the side wall of the cutting table, a transverse through groove is arranged in a top plate of the cutting frame, transverse guide rods are arranged at the left end and the right end of the transverse through groove, a transmission slide block is sleeved on the transverse guide rods and is arranged in the transverse through groove in a sliding manner through a reset tension spring, a cutting blade is arranged on the bottom surface of a transmission slide block, a transverse rack extending rightwards is arranged on the top surface of the transmission slide block, a middle transmission plate and a middle rotating frame are arranged on the right side wall of the cutting frame, a transmission gear and a transmission bevel gear are respectively and rotatably arranged at the front end and the rear end of the middle transmission plate through a same shaft, a driving bevel gear and a driving gear are respectively and rotatably arranged at the left end and the right end of an outer side plate of the middle rotating frame through a same shaft, the transmission gear is meshed with the transverse rack, the driving bevel gear is meshed with the transmission bevel gear, the sliding cylinder on the right side is provided with a longitudinal rack meshed with the driving gear.
A production process of an easily deformable silk ribbon comprises the following steps:
the method comprises the following steps that firstly, a cutting table is close to a machining table through a proximity cylinder, a discharging clamping plate supports an adjusting plate backwards to enable the front end of a ribbon to be located between two pairs of discharging clamping plates, and then the ribbon is clamped through a clamping cylinder and pulled forwards through a sliding cylinder to be discharged;
when the sliding cylinder moves to the foremost end, the longitudinal rack drives the driving gear to rotate, the cutting blade is pulled to the rightmost side through transmission, the piston rod of the adjusting cylinder retracts, the cutting blade descends, the driving gear is disengaged from the longitudinal rack, the transmission slide block moves leftwards to reset, and the cutting blade realizes automatic cutting of the silk ribbon;
step three, starting a pressing cylinder and an auxiliary cylinder simultaneously, pressing two anti-skidding pressing plates on the ribbons on the inner side of the fine groove, elastically pressing the two auxiliary pressing rollers on the ribbons on the outer side of the fine groove, starting a groove pressing cylinder, enabling a groove pressing strip to descend and press the ribbons, uniformly folding two sides of the ribbons, and forming a depression on the fine groove;
step four, two metal wires are automatically discharged through a metal wire discharging mechanism, and enter a processing table after passing through two pairs of blades, two moving seats move outwards under the action of a double-end motor, a driving plate is bent to press against the outer circular wall of a driving round block at first to enable the driving round block to descend so as to achieve shearing of the metal wires by the blades, then a vertical driving roller presses against the front end wall of the driving round block to enable the whole elastic plate to move backwards so as to achieve pushing of the cut metal wires, finally, a material pushing strip pushes the cut metal wires into a fine groove, a groove pressing cylinder is started again, and a groove pressing strip completely presses the metal wires into the fine groove;
and step five, moving the sliding cylinder backwards to a reset position for pulling the silk ribbon for the next time, sewing the metal wire by the small-sized sewing machine through the sewing inner through groove and the sewing outer through groove in the moving process, moving the processing table backwards to reset after the sewing is finished, and taking out the silk ribbon.
The invention has the beneficial effects that:
1. two sides of the ribbon produced by the production equipment are wrapped with two metal wires, the ribbon can be randomly deformed into a certain fixed shape without adding external factors, the flexibility is greatly improved, and the ribbon can be repeatedly utilized and is more environment-friendly;
2. the production equipment can automatically pull the ribbon coil to discharge and realize automatic cutting, two groove pressing strips in the production equipment can press two thin grooves at two sides of the ribbon, then a cutting and pushing mechanism can automatically push the metal wires into the two thin grooves after cutting off the two metal wires, and then the metal wires can be sewn at two sides of the ribbon through a movable small-sized sewing machine, so that the degree of automation is high;
3. the small-sized sewing machine is characterized in that the discharging clamping plate and the small-sized sewing machine are arranged on the sliding cylinder together, the small-sized sewing machine is moved and sewn by the aid of the moving action of the discharging clamping plate for pulling cloth, the sliding cylinder is provided with the longitudinal rack, the cutting table is provided with the driving bevel gear, the transmission gear and the transverse rack, and the cutting piece is moved to automatically cut a ribbon by the aid of the sliding cylinder again, so that the small-sized sewing machine is high in automation degree and greatly reduced in cost;
4. according to the invention, the inner side and the outer side of the fine groove are respectively provided with the anti-skidding pressing plate and the auxiliary pressing roller, so that when the groove pressing strip forms a depression on the ribbon, the outer edge of the ribbon can be uniformly filled into the fine groove, the deformed ribbon is bilaterally symmetrical, the groove pressing strip can completely press the metal wire into the fine groove through twice pressing, and the metal wire can be adsorbed on the magnetic strip after being pressed into the fine groove, so that the depression edge of the ribbon can be prevented from rebounding and resetting;
5. according to the invention, the cutting and pushing mechanism is arranged on the front end wall of the processing table, the cutting of the metal wire, the position adjustment of the metal wire and the pushing of the metal wire can be realized through the pair of movable bending transmission plates, the operation is convenient and fast, the elastic plate in the cutting and pushing mechanism can push the metal wire backwards for a small distance after the metal wire is cut off, the front end of the metal wire can not extend out of the thin groove after the metal wire falls into the thin groove, and the quality of a silk ribbon is ensured.
Drawings
The invention is further described with reference to the accompanying drawings:
FIG. 1 is a schematic structural diagram of an apparatus for producing easily deformable ribbons according to the present invention;
FIG. 2 is a schematic view of the structure of a processing table according to the present invention;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is a three-dimensional view of another perspective of the processing station of the present invention;
FIG. 5 is an enlarged view of FIG. 4 at B;
FIG. 6 is a rear view of the processing station of the present invention;
FIG. 7 is a schematic view of the cutting table of the present invention;
FIG. 8 is a three-dimensional view of another perspective of the cutting table of the present invention;
FIG. 9 is a right side view of an apparatus for producing a readily deformable band in accordance with the present invention;
fig. 10 is an enlarged view of fig. 9 at C.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure. The directions of the upper and lower portions in the embodiment are consistent with the directions of the upper and lower portions in the drawings, and are only for the convenience of description, but not for limiting the scope of the invention, and the relative changes or adjustments thereof should be considered as the scope of the invention without substantial changes in the technical contents.
As shown in fig. 1, 6 and 7, the production equipment for the easily deformable ribbon comprises a base plate 1, wherein a processing table 31, a cutting table 21 and a loading frame 11 are sequentially arranged on the top surface of the base plate 1 from front to back, a ribbon coil 4 and a limiting guide roller 12 are arranged on the loading frame 11, a cutting frame 23 and a pair of elastic press rollers 22 are respectively arranged at the front end and the back end of the cutting table 21, a movable cutting blade 26 is arranged in the cutting frame 23, a pair of thin grooves 312 with magnetic stripes on the bottom surfaces are arranged on the left side and the right side of the top surface of the processing table 31, a liftable groove pressing bar 325 is arranged right above each thin groove 312, sewing chutes 311 are arranged at the left end and the right end of the processing table 31, small-sized sewing machines 37 are slidably arranged in the sewing chutes 311, and a cutting and pushing mechanism is arranged on the front end wall of the processing table 31.
As shown in fig. 4 and 5, a pair of extension plates 361 is respectively disposed at the front end and the rear end of the left side and the right side of the processing table 31, a slide cylinder 36 is disposed between the two extension plates 361 at each side, a vertical mounting plate 363 is disposed on the top surface of each slide cylinder 36, a clamping cylinder 38 is disposed on the front side wall of the vertical mounting plate 363, and a pair of inwardly extending discharge clamping plates 381 is connected to two pneumatic fingers of the clamping cylinder 38; the top surface of each sliding cylinder 36 is provided with a connecting block 362 connected with the small-sized sewing machine 37 on the same side, the bottom surface of each sewing chute 311 is movably provided with a sliding bottom plate 371, the small-sized sewing machine 37 is installed on the sliding bottom plate 371, the inner side wall and the outer side wall of the thin groove 312 are respectively provided with a sewing inner through groove 314 and a sewing outer through groove 313, and the needle of the small-sized sewing machine 37 is slidably arranged in the sewing outer through groove 313 and faces the sewing inner through groove 314.
As shown in fig. 2 and 6, a pair of symmetrical cylinder frames 32 are disposed on the left and right sides of the processing table 31, a pressing cylinder 323, a grooving cylinder 322 and an auxiliary cylinder 321 are sequentially disposed from inside to outside on the top surface of the top plate of each cylinder frame 32, an anti-skid pressing plate 324 is connected to a piston of the pressing cylinder 323, a grooving bar 325 is connected to a piston of the grooving cylinder 322, a piston rod of the auxiliary cylinder 321 is connected to a guide roller frame 326 through an elastic seat 328, and an auxiliary pressing roller 327 is rotatably disposed in the guide roller frame 326.
As shown in fig. 2 and 3, the cutting and pushing mechanism includes two pairs of mounting convex plates 331 and two elastic plates 35, the two elastic plates 35 are elastically inserted at two sides of the front end wall of the processing table 31, the upper end and the lower end of the front end wall of each elastic plate 35 are respectively provided with a fixed shaft 350 and a vertical chute 351, the fixed shaft 350 is rotatably provided with a pair of cross-shaped cutting arms 353, the central shaft of the transmission circular block 355 is slidably arranged in the vertical chute 351 and supported by a spring, the central shaft of the transmission circular block 355 is in transmission connection with the two cutting arms 353 through a pair of connecting arms 352, and the upper ends of the opposite surfaces of the two cutting arms 353 are provided with a pair of blades 354; a transmission screw rod 332 is rotatably arranged between each pair of mounting convex plates 331, a double-end motor 33 connected with the inner ends of the two transmission screw rods 332 is arranged between the two pairs of mounting convex plates 331, a moving seat 34 is screwed on each transmission screw rod 332, a pair of bending transmission plates 343 extending towards the left and right sides are arranged on the two moving seats 34, the outer ends of the bending transmission plates 343 are triangular slopes, vertical transmission rollers 344 are arranged on the bottom surfaces of the bending transmission plates 343, a pair of symmetrical lifting bending frames 341 are inserted on the top surfaces of the two moving seats 34, lifting cylinders 345 connected with the lifting bending frames 341 are arranged on the front side walls of the moving seats 34, and a material pushing strip 342 extending backwards is arranged on the bottom surface of a top plate of each lifting bending frame 341.
As shown in fig. 7 to 10, the cutting table 21 is T-shaped and is slidably disposed on the top surface of the base plate 1 through an approaching cylinder 29, a pair of accommodating grooves 211 are disposed on both sides of the front end of the top surface of the cutting table 21, an adjusting plate 212 which is retractable back and forth is connected to each accommodating groove 211 through a return compression spring 213, and each adjusting plate 212 corresponds to the discharging clamping plate 381 on the same side; two bottom feet of the cutting frame 23 are inserted into side sliding grooves 214 in two side walls of the cutting table 21, an adjusting cylinder 232 connected with the cutting frame 23 is arranged on the side wall of the cutting table 21, a transverse through groove 231 is arranged in a top plate of the cutting frame 23, transverse guide rods 242 are arranged at the left end and the right end of the transverse through groove 231, a transmission slide block 24 is sleeved on the transverse guide rods 242 and is arranged in the transverse through groove 231 in a sliding manner through a reset tension spring 241, a cutting blade 26 is arranged on the bottom surface of the transmission slide block 24, a transverse rack 25 extending rightwards is arranged on the top surface of the transmission slide block 24, a middle transmission plate 27 and a middle rotating frame 28 are arranged on the right side wall of the cutting frame 23, a transmission gear 272 and a transmission bevel gear 271 are respectively arranged at the front end and the rear end of the middle transmission plate 27 in a rotating manner through the same shaft, a driving bevel gear 281 and a driving gear 282 are respectively arranged at the left end and the right end of an outer side plate of the middle rotating frame 28 in a rotating manner through the same shaft, the transmission gear 272 is meshed with the transverse rack 25, the drive bevel gear 281 is meshed with the transmission bevel gear 271, and the sliding cylinder 36 on the right side is provided with a longitudinal rack 39 meshed with the drive gear 282.
The embodiment also provides a production process of the easily deformable silk ribbon, which comprises the following steps:
firstly, the cutting table 21 approaches the processing table 31 through the approach cylinder 29, the discharge clamping plates 381 push the adjusting plates 212 back to enable the front ends of the ribbons 4 to be located between the two pairs of discharge clamping plates 381, and then the ribbons 4 are clamped through the clamping cylinder 38 and pulled forward through the sliding cylinder 36 to be discharged; the arrangement of the adjusting plate 212 can not only ensure that the front end of the ribbon 4 is in a horizontal state, but also ensure that the ribbon 4 can be clamped by the discharging clamping plate 381;
step two, when the sliding cylinder 36 moves to the foremost end, the longitudinal rack 39 drives the driving gear 282 to rotate, the driving bevel gear 281 drives the transmission bevel gear 271 to rotate, the transmission gear 272 drives the transverse rack 25 to move rightwards, at the moment, the cutting blade 26 is pulled to the rightmost side, then the piston rod of the adjusting cylinder 232 retracts, the whole cutting frame 23 descends, the cutting blade 26 also descends, the driving gear 282 is disengaged from the engagement of the longitudinal rack 39, the transmission slide block 24 moves leftwards to reset under the action of the reset tension spring 241, the cutting blade 26 realizes the automatic cutting of the silk ribbon 4, and the clamping of the two discharging clamping plates 381 and the two elastic press rollers 22 can enable the silk ribbon 4 to be in a tensioning state during cutting;
step three, after the ribbon 4 is cut, the pressing cylinder 323 and the auxiliary cylinder 321 are started simultaneously, the two anti-skid pressing plates 324 are pressed on the ribbon 4 inside the fine groove 312, the two auxiliary pressing rollers 327 are pressed on the ribbon 4 outside the fine groove 312 elastically, then the grooving cylinder 322 is started, the grooving strip 325 is lowered to press the ribbon 4, the two sides of the ribbon 4 are uniformly folded and form a recess on the fine groove 312, and the edges of the two sides of the ribbon 4 are still pressed by the auxiliary pressing rollers 327;
step four, two metal wires 5 are automatically discharged through a metal wire discharging mechanism, the metal wires pass through two pairs of blades 354 and then enter the processing table 31, two moving seats 34 move outwards under the action of the double-head motor 33, the bending transmission plate 343 presses against the outer circular wall of the transmission circular block 355 to enable the transmission circular block 355 to descend, the transmission circular block 355 drives two shearing arms 353 to mutually approach to shear the metal wires 5, then the transmission circular block 355 is positioned at the bottom of the bending transmission plate 343 and then is pressed against by the vertical transmission roller 344 after passing through the vertical transmission roller 344, the front end wall of the transmission circular block 355 is pressed to enable the whole elastic plate 35 to move backwards so as to achieve pushing of the cut metal wires 5, finally the moving seats 34 continuously move outwards, the cut metal wires 5 are pushed into the fine groove 312 by the material pushing strip 342, the groove pressing air cylinder 322 is started again, and the groove pressing strip 325 can completely press the metal wires 5 into the fine groove 312, the metal wire 5 is adsorbed by the magnetic strip so as to prevent the edges of the ribbon 4 from rebounding and resetting, and the edges of the two sides of the ribbon 4 are also separated from the auxiliary press roller 327;
and step five, moving the sliding air cylinder 36 backwards to a reset position for pulling the silk ribbon 4 for the next time, sewing the metal wire 5 by a needle of the small-sized sewing machine 37 through the sewing inner through groove 314 and the sewing outer through groove 313 in the moving process, moving the processing table 31 backwards to reset after finishing sewing, and taking out the silk ribbon 4.
The device arranges the discharging clamping plate and the small-sized sewing machine on the sliding cylinder together, realizes the mobile sewing of the small-sized sewing machine by using the movement action of the discharging clamping plate for pulling the cloth, and realizes the automatic cutting of the cutting piece on the silk ribbon by using the movement of the sliding cylinder again by arranging the longitudinal rack on the sliding cylinder and arranging the driving bevel gear, the transmission gear and the transverse rack on the cutting table, thereby reducing the addition of an external driving mechanism, having high automation degree and greatly reducing the cost; in addition, the anti-skidding pressing plates and the auxiliary pressing rollers are respectively arranged on the inner side and the outer side of the fine groove, so that when the groove pressing strips form the depressions on the ribbons, the edges on the two sides of the ribbons can be synchronously and uniformly filled into the fine groove, the deformed ribbons are bilaterally symmetrical, the metal wires can be completely pressed into the fine groove by the groove pressing strips through twice pressing, and the metal wires can be adsorbed on the magnetic strip after being pressed into the fine groove, so that the depression edges of the ribbons can be prevented from rebounding and resetting; in addition, the cutting and pushing mechanism on the processing table can cut the metal wire, adjust the position of the metal wire and push the metal wire through the pair of movable bending transmission plates, the cutting and pushing mechanism is convenient and quick, the elastic plate in the cutting and pushing mechanism can push the metal wire backwards for a small distance after the metal wire is cut off, the front end of the metal wire cannot extend out of the thin groove after the metal wire falls into the thin groove, and the quality of a silk ribbon is ensured.
Claims (2)
1. The utility model provides a production facility of yielding silk ribbon, includes bed plate (1), its characterized in that: the cutting machine is characterized in that a processing table (31), a cutting table (21) and a loading frame (11) are sequentially arranged on the top surface of the base plate (1) from front to back, a silk ribbon coil (4) and a limiting guide roller (12) are arranged on the loading frame (11), a cutting frame (23) and a pair of elastic compression rollers (22) are respectively arranged at the front end and the back end of the cutting table (21), a movable cutting piece (26) is arranged in the cutting frame (23), a pair of thin grooves (312) with magnetic stripes on the bottom surfaces are arranged on the left side and the right side of the top surface of the processing table (31), a liftable groove pressing strip (325) is arranged right above each thin groove (312), sewing chutes (311) are arranged at the left end and the right end of the processing table (31), small-sized sewing machines (37) are slidably arranged in the sewing chutes (311), and a cutting pushing mechanism is arranged on the front end wall of the processing table (31);
a pair of extension plates (361) is respectively arranged at the front end and the rear end of the left side and the right side of the processing table (31), a sliding cylinder (36) is arranged between the two extension plates (361) on each side, a vertical mounting plate (363) is arranged on the top surface of each sliding cylinder (36), a clamping cylinder (38) is arranged on the front side wall of each vertical mounting plate (363), and a pair of discharging clamping plates (381) extending inwards are connected onto two pneumatic fingers of each clamping cylinder (38);
the top surface of each sliding cylinder (36) is provided with a connecting block (362) connected with a small-sized sewing machine (37) on the same side, the bottom surface of each sewing chute (311) is movably provided with a sliding bottom plate (371), the small-sized sewing machine (37) is installed on the sliding bottom plate (371), the inner side wall and the outer side wall of each thin groove (312) are respectively provided with a sewing inner through groove (314) and a sewing outer through groove (313), and a machine needle of the small-sized sewing machine (37) is arranged in the sewing outer through groove (313) in a sliding mode and faces the sewing inner through groove (314);
a pair of symmetrical cylinder frames (32) are arranged on the left side and the right side of the processing table (31), a pressing cylinder (323), a grooving cylinder (322) and an auxiliary cylinder (321) are sequentially arranged on the top surface of a top plate of each cylinder frame (32) from inside to outside, an anti-skid pressing plate (324) is connected to a piston of the pressing cylinder (323), a grooving strip (325) is connected to a piston of the grooving cylinder (322), a piston rod of the auxiliary cylinder (321) is connected with a guide roller frame (326) through an elastic seat (328), and an auxiliary pressing roller (327) is rotatably arranged in the guide roller frame (326);
the cutting and pushing mechanism comprises two pairs of mounting convex plates (331) and two elastic plates (35), the two elastic plates (35) are elastically inserted at two sides of the front end wall of the processing table (31), the upper end and the lower end of the front end wall of each elastic plate (35) are respectively provided with a fixed shaft (350) and a vertical sliding groove (351), the fixed shaft (350) is rotatably provided with a pair of cross-shaped shearing arms (353), the central shaft of a transmission round block (355) is slidably arranged in the vertical sliding groove (351) and supported by a spring, the central shaft of the transmission round block (355) is in transmission connection with the two shearing arms (353) through a pair of connecting arms (352), and the upper ends of the opposite surfaces of the two shearing arms (353) are provided with a pair of blades (354); a transmission screw rod (332) is rotatably arranged between each pair of mounting convex plates (331), a double-end motor (33) connected with the inner ends of the two transmission screw rods (332) is arranged between the two pairs of mounting convex plates (331), each transmission screw rod (332) is in threaded connection with a moving seat (34), a pair of bending transmission plates (343) extending towards the left side and the right side are arranged on the two moving seats (34), the outer side ends of the bending transmission plates (343) are triangular inclined planes, and the bottom surfaces of the bending transmission plates are provided with vertical transmission rollers (344);
a pair of mutually symmetrical lifting bending frames (341) are inserted into the top surfaces of the two moving seats (34), a lifting cylinder (345) connected with the lifting bending frames (341) is arranged on the front side wall of each moving seat (34), and a material pushing strip (342) extending backwards is arranged on the bottom surface of a top plate of each lifting bending frame (341);
the cutting table (21) is T-shaped and is arranged on the top surface of the base plate (1) in a sliding mode through an approaching cylinder (29), a pair of accommodating grooves (211) are formed in two sides of the front end of the top surface of the cutting table (21), each accommodating groove (211) is connected with a regulating plate (212) which stretches back and forth through a resetting pressure spring (213), and each regulating plate (212) corresponds to the discharging clamping plate (381) on the same side; two bottom feet of the cutting frame (23) are inserted into side sliding grooves (214) in two side walls of the cutting table (21), an adjusting cylinder (232) connected with the cutting frame (23) is arranged on the side wall of the cutting table (21), a transverse through groove (231) is arranged in a top plate of the cutting frame (23), transverse guide rods (242) are arranged at the left end and the right end of the transverse through groove (231), a transmission sliding block (24) is sleeved on the transverse guide rods (242) and is arranged in the transverse through groove (231) in a sliding mode through a reset tension spring (241), a cutting blade (26) is arranged on the bottom surface of the transmission sliding block (24), a transverse rack (25) extending rightwards is arranged on the top surface of the transmission sliding block (24), a middle transmission plate (27) and a middle rotating frame (28) are arranged on the right side wall of the cutting frame (23), a transmission gear (272) and a transmission bevel gear (271) are respectively and rotatably arranged at the front end and the rear end of the middle transmission plate (27) through the same shaft, the left end and the right end of an outer side plate of the middle rotating frame (28) are respectively provided with a driving bevel gear (281) and a driving gear (282) in a rotating mode through the same shaft, the transmission gear (272) is meshed with the transverse rack (25), the driving bevel gear (281) is meshed with the driving bevel gear (271), and a vertical rack (39) meshed with the driving gear (282) is arranged on the sliding cylinder (36) on the right side.
2. A process for producing a flexible ribbon for use in the apparatus of claim 1, comprising the steps of:
firstly, a cutting table (21) is close to a processing table (31) through a close cylinder (29), adjusting plates (212) are pushed backwards by discharging clamping plates (381), so that the front end of a ribbon (4) is located between two pairs of discharging clamping plates (381), and then the ribbon (4) is clamped by a clamping cylinder (38) and pulled forwards by a sliding cylinder (36) to be discharged;
when the sliding cylinder (36) moves to the foremost end, the longitudinal rack (39) drives the driving gear (282) to rotate, through transmission, the cutting blade (26) is pulled to the rightmost side, the piston rod of the adjusting cylinder (232) retracts, the cutting blade (26) descends, the driving gear (282) is disengaged from the engagement of the longitudinal rack (39), the transmission sliding block (24) moves to the left to reset, and the cutting blade (26) realizes automatic cutting of the silk ribbon (4);
step three, a pressing cylinder (323) and an auxiliary cylinder (321) are started simultaneously, two anti-skidding pressing plates (324) are pressed on the ribbon (4) on the inner side of the fine groove (312), two auxiliary pressing rollers (327) are elastically pressed on the ribbon (4) on the outer side of the fine groove (312), then a groove pressing cylinder (322) is started, a groove pressing strip (325) descends and presses on the ribbon (4), two sides of the ribbon (4) are uniformly folded, and a recess is formed on the fine groove (312);
fourthly, two metal wires (5) are automatically discharged through a metal wire discharging mechanism, the metal wires enter a processing table (31) after passing through two pairs of blades (354), two moving seats (34) move outwards under the action of a double-end motor (33), a bending transmission plate (343) is firstly pressed against the outer circular wall of a transmission circular block (355) to enable the transmission circular block (355) to descend, so that the cutting of the metal wires (5) by the blades (354) is realized, then a vertical transmission roller (344) is pressed against the front end wall of the transmission circular block (355) to enable the whole elastic plate (35) to move backwards so as to realize the pushing of the cut metal wires (5), finally, a material pushing strip (342) pushes the cut metal wires (5) into a fine groove (312), a groove pressing cylinder (322) is started again, and a groove pressing strip (325) completely presses the metal wires (5) into the fine groove (312);
and step five, the sliding air cylinder (36) moves backwards to restore the position for pulling the silk ribbon (4) for the next time, in the moving process, the small-sized sewing machine (37) sews the metal wire (5) through the sewing inner through groove (314) and the sewing outer through groove (313), after the sewing is finished, the processing table (31) moves backwards to restore, and the silk ribbon (4) is taken out.
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|---|---|---|---|
| CN202210403619.1A CN114749584B (en) | 2022-04-18 | 2022-04-18 | Production equipment and production process of easily-deformed silk ribbon |
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| CN202210403619.1A CN114749584B (en) | 2022-04-18 | 2022-04-18 | Production equipment and production process of easily-deformed silk ribbon |
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| CN114749584A CN114749584A (en) | 2022-07-15 |
| CN114749584B true CN114749584B (en) | 2022-09-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4087308A (en) * | 1976-04-14 | 1978-05-02 | The Steelastic Company | Apparatus and method for making reinforced elastomeric fabric |
| CN210657452U (en) * | 2019-07-12 | 2020-06-02 | 苏州澳拓美盛自动化设备有限公司 | Automatic carpet covering machine |
| CN110438675A (en) * | 2019-07-12 | 2019-11-12 | 苏州澳拓美盛自动化设备有限公司 | Automatic carpet overedge machine |
| CN212442935U (en) * | 2020-04-10 | 2021-02-02 | 恒大新能源技术(深圳)有限公司 | Automatic forming device for steel binding belt |
| CN214827802U (en) * | 2021-07-15 | 2021-11-23 | 东莞市信誉印刷有限公司 | Silk ribbon cutting device for binding |
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Denomination of invention: A production equipment and process for easily deformable ribbons Effective date of registration: 20230608 Granted publication date: 20220916 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Huzhou Linghu Small and Micro Enterprise Sub branch Pledgor: Huzhou Xinli Special Fiber Co.,Ltd. Registration number: Y2023330001130 |