CN113794013A - Battery cell packaging material's composite set and battery cell equipment for packing - Google Patents
Battery cell packaging material's composite set and battery cell equipment for packing Download PDFInfo
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- CN113794013A CN113794013A CN202111061743.6A CN202111061743A CN113794013A CN 113794013 A CN113794013 A CN 113794013A CN 202111061743 A CN202111061743 A CN 202111061743A CN 113794013 A CN113794013 A CN 113794013A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/202—Casings or frames around the primary casing of a single cell or a single battery
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses a combination device of a cell packaging material and cell packaging equipment, wherein the combination device of the cell packaging material comprises a feeding module, a superposition module and a material taking module; the feeding module comprises a first displacement mechanism, a first material storage table and a second material storage table, wherein the first displacement mechanism can drive the first material storage table and the second material storage table to alternately move to a material taking station; the stacking module comprises a first stacking platform, and the first stacking platform is positioned at a stacking station; the material taking module can pick up and move materials on the material taking station to the stacking station. Thereby simplifying the whole structure of the equipment and reducing the occupied space of the equipment.
Description
Technical Field
The application relates to the field of packaging machinery, in particular to a combination device of a battery cell packaging material and battery cell packaging equipment.
Background
In the battery preparation, the electric core of battery can use soft plastic-aluminum membrane as packaging shell, often by the external object fish tail in the manufacturing process, press wound, perhaps contaminated by electrolyte, in addition, the shell that also has a lot of batteries can use the electrically conductive material of aluminium or steel class, this can make the easy short circuit of electric core, consequently, must paste one deck Mylar (Mylar) film on the surface of electric core after the top seal, in order to protect electric core, above-mentioned Mylar film is naked electric core insulating piece or electric core insulating piece again, the material can be transparent PP.
The conventional Mylar packaging machine in the market is a traditional linear Mylar packaging machine, the Mylar packaging machine needs to be completed through a plurality of transverse moving mechanical arm modules when a bottom support and the Mylar are combined, the bottom support is taken out of a cartridge clip and conveyed to a superposition station by one mechanical arm module, then the Mylar is taken out of the cartridge clip and conveyed to the superposition station by the second mechanical arm module for superposition, and the superposed Mylar is conveyed to a hot melting station by the third mechanical arm module for hot melting combination. Although the structure in the mode can meet the existing production requirements, the whole structure is complex, and the occupied space is large.
Disclosure of Invention
The embodiment of the application discloses battery cell packaging material's composite set and battery cell equipment for packing can simplify equipment overall structure to reduce equipment occupation space.
In order to realize the above-mentioned purpose, first aspect, this application embodiment discloses a composite set of electricity core packaging material, including material loading module, stack module and material taking module. The feeding module comprises a first displacement mechanism, a first material storage table and a second material storage table, wherein the first displacement mechanism can drive the first material storage table and the second material storage table to alternately move to a material taking station; the stacking module comprises a first stacking platform, and the first stacking platform is positioned at a stacking station; the material taking module can pick up and move materials on the material taking station to the stacking station.
The combined device of electric core packaging material that this application example provided gets into the material station through letting first material platform and second material platform get in turn, makes to get the material module and only need get material station and stack the station between round trip movement and just can accomplish the stack process, and the movement path is single, consequently need not use two manipulators to pick up the material to simplify equipment overall structure, reduced equipment occupation space.
In a possible implementation manner of the first aspect, the stacking module further comprises a second displacement mechanism and a second stacking table, and the second displacement mechanism can respectively drive the first stacking table and the second stacking table to alternately move between the stacking station and the hot melting station.
This structure lets get the material module and accomplishes a stack operation back, and first stack platform and second stack platform can remove between stack station and hot melt station in turn, need not wait for the hot melt process and accomplish stack platform vacant back and carry out the stack process next time for overall structure can be incessant gets material stack work, thereby has improved equipment operating efficiency.
In the possible implementation of first aspect, get the material module and be located and get between material station and the stack station, get the material module and include:
the rotating shaft is vertically arranged;
the middle part of the rotating arm is rotatably connected with the rotating shaft, a first picking part and a second picking part are respectively arranged at two ends of the rotating arm, and the first picking part and the second picking part are symmetrically arranged relative to the rotating shaft;
the rotating motor can drive the rotating arm to horizontally rotate around the rotating shaft;
the material taking station and the stacking station are symmetrically arranged relative to the rotating shaft, and when the first picking part is located at the material taking station, the second picking part is located at the stacking station.
Above structure can let first portion of picking up and second portion of picking up pick up simultaneously and stack two operations, when the operation was accomplished, first portion of picking up and second portion of picking up can exchange the position simultaneously, carries out work on next step, strengthens linking between the process, has promoted the comprehensive efficiency of equipment.
In a possible implementation manner of the first aspect, the rotating shaft is an electric telescopic rotating shaft; and/or the first picking part and the second picking part are of a lifting structure.
This elevation structure can let first pick up portion and second pick up the portion and pick up when placing and adapt to the material stacking height of difference on first material platform and the second material platform of depositing.
In a possible implementation manner of the first aspect, the first pickup portion and the second pickup portion are both suction cups, and suction surfaces of the suction cups face downward.
The sucker is simple in structure and uniform in picking force, and can better pick up a single Mylar sheet and prevent adhesion and damage.
In the possible implementation of first aspect, get the material module and be located and get between material station and the stack station, get the material module and include:
the first guide rail and the second guide rail are parallel to each other, one end of the first guide rail and one end of the second guide rail are positioned at the material taking station, the other end of the first guide rail and the other end of the second guide rail are positioned at the stacking station, the first guide rail is connected with a third picking part in a sliding way, the second guide rail is connected with a fourth picking part in a sliding way,
the first linear driving device is used for driving the third picking part to slide along the first guide rail, and the second linear driving device is used for driving the fourth picking part to slide along the second guide rail.
The third picking part and the fourth picking part can independently operate, and the picking action and the placing action are not required to be carried out synchronously; and the structure requires less space when in operation.
In a possible implementation manner of the first aspect, the first displacement mechanism includes:
the lifting device is used for driving the second material storage table to lift;
the material taking device comprises an upper guide rail and a lower guide rail, wherein the upper guide rail and the lower guide rail are arranged in parallel, a first material storage table is connected with the upper guide rail in a sliding manner, a second material storage table is connected with a lifting device, the lifting device is connected with the lower guide rail in a sliding manner, and a material taking station is positioned at one end of the upper guide rail;
the first driving device is used for driving the first material storage table to slide along the upper guide rail, and the second driving device is used for driving the second material storage table to slide along the lower guide rail.
The displacement mechanism can enable the first material storage platform and the second material storage platform to enter the material taking station in a staggered mode, and interference does not occur in the moving process.
In a possible implementation manner of the first aspect, the lifting device is a telescopic cylinder or a scissor lift.
The telescopic cylinder has smaller radial size, larger axial size and smaller occupied area. The scissor lift has the advantages of higher stability and higher bearing capacity, and safety is guaranteed.
In a possible implementation manner of the first aspect, the upper rail includes a first upper rail and a second upper rail that are parallel to each other, and the second stocker can pass between the first upper rail and the second upper rail.
This structure has guaranteed that the second material stock platform can get into the material station smoothly and not blockked by the upper guideway.
In a possible implementation manner of the first aspect, the first driving device includes a motor, a lead screw and a nut, the motor is used for driving the lead screw to rotate, the nut is connected with the lead screw in a matching manner, and the first material storage table is fixed on the nut.
The screw nut is simple to manufacture and consumes less energy during movement.
In a possible implementation manner of the first aspect, the second driving device is the same as the first driving device in structure, and the second material storage table is fixed on a nut of the second driving device.
The second driving device has the same structure as the first driving device, and adopts the screw nut, so that the device is simple to manufacture and has less energy consumption in movement.
In a possible implementation manner of the first aspect, the second displacement mechanism is identical in structure to the first displacement mechanism.
The first displacement mechanism and the second displacement mechanism are the same, so that the operation period of the feeding module and the operation period of the stacking module are the same, and the whole device is connected more tightly during operation.
In a possible implementation manner of the first aspect, the sheet material combining mechanism further comprises a hot melting module, the hot melting module is arranged above the hot melting station, and the hot melting module can move up and down to melt materials located at the hot melting station.
The hot melting module can rapidly complete the hot melting process without influencing the efficiency of the superposition process, so that the comprehensive efficiency of the combined device is higher.
In a second aspect, an embodiment of the present application further discloses a cell packaging device, including the combination device of the cell packaging material of the first aspect.
The battery cell packaging equipment provided by the embodiment of the application adopts the battery cell packaging material combination device of the first aspect. Therefore, the efficiency of the superposition process and the hot melting process is increased, and the comprehensive efficiency of the equipment is further improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a linear Mylar machine-wrapped part;
fig. 2 is a schematic structural diagram of a combined apparatus of cell packaging materials provided in an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a rotary manipulator according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a guide-type robot provided in an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a second displacement mechanism according to an embodiment of the present invention;
FIG. 6a is a schematic diagram illustrating a movement process of a second displacement mechanism according to an embodiment of the present invention;
FIG. 6b is a second schematic diagram illustrating a movement process of the second displacement mechanism according to the embodiment of the present invention;
fig. 6c is a third schematic view illustrating a moving process of the second displacement mechanism according to the embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a rotary displacement mechanism according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a first displacement mechanism according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of another first displacement mechanism according to an embodiment of the present invention;
fig. 10a is a schematic diagram illustrating a movement process of the first displacement mechanism according to the embodiment of the present invention;
fig. 10b is a second schematic view illustrating a movement process of the first displacement mechanism according to the embodiment of the present invention.
Description of reference numerals:
01-a superposition module; 02-Mylar module; 03-a bottom bracket module; 04-Hot melt Module.
1-a feeding module; 2-a superposition module; 3-a material taking module; 4-hot melting module; 5-material taking station; 6-a stacking station; 7-hot melting station; 11-a bottom support material storage table; 12-Mylar stockpile platform; 13-a first displacement mechanism; 131, 231-lifting device; 132, 232-upper rail; 133, 233-lower rail; 134, 234 — first drive means; 135, 235-second driving means; 1321, 2321 — first headrail; 1322, 2322 — second upper rail; 21-a first superimposing stage; 22-a second superimposing stage; 23-a second displacement mechanism; 236-a turntable; 237, 31-rotation axis; 238, 32-rotating electrical machines; 33-a rotating arm; 331-a first pick-up; 332-a second pick-up; 34-a guide rail; 341-first guide; 342-a second guide rail; 35-linear drive means; 351-a first linear drive; 352-second linear drive; 36-a pick-up; 361-a third pick-up; 362-fourth pick-up; 37-a support.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the present invention, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are used primarily to better describe the invention and its embodiments and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meanings of these terms in the present invention can be understood by those skilled in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "connected" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art according to specific situations.
Furthermore, the terms "first," "second," and the like, are used primarily to distinguish one device, element, or component from another (the specific nature and configuration may be the same or different), and are not used to indicate or imply the relative importance or number of the indicated devices, elements, or components. "plurality" means two or more unless otherwise specified.
The Mylar sheet has various colors such as white, black, transparent, natural color and the like in appearance, and various materials such as a PET Mylar sheet, a PVC Mylar sheet, a PC Mylar sheet, a fireproof Mylar sheet and the like are arranged on the Mylar sheet. The functions include insulation, cushioning, wear-resistant, sealing, and appearance decoration. In a common lithium ion battery, a battery core of the battery consists of three major parts, namely a positive electrode material, a negative electrode material, an electrolyte and a diaphragm, the battery core cannot be directly used, and a soft aluminum plastic film or a material such as aluminum and steel can be used as a packaging shell. However, the battery core itself is very fragile, and is often scratched and crushed by the casing or contaminated by the electrolyte during the manufacturing process, and besides, the metal casing can also make the battery core easily short-circuited, so a Mylar film needs to be attached to the surface of the battery core after top sealing to protect the battery core.
The mechanism that linear Mylar packagine machine accomplished stack process and hot melt process that fig. 1 shows, this mechanism includes three manipulator, stack module 01, Mylar module 02, collet module 03 and hot melt module 04, first manipulator takes out the collet with collet module 03 earlier and carries to stack module 01, then the second manipulator takes out Mylar from Mylar module 02 carries to stack module 01 and collet stack, carry the collet Mylar subassembly after the collet and the Mylar stack to hot melt module 04 and carry out the hot melt combination. Although the structure of the mode can meet the production requirement, the three manipulators are adopted, so that the whole structure is complex, and the occupied space is large.
Based on the above, the invention provides the combination device of the battery cell packaging material and the battery cell packaging equipment, which can simplify the whole structure of the equipment, thereby reducing the occupied space of the equipment.
The following describes in detail the combination device of the cell packaging material and the cell packaging apparatus by specific embodiments:
example one
The application provides a composite set of electricity core packaging material, as shown in fig. 2, including material loading module 1, stack module 2 and get material module 3. The feeding module 1 and the stacking module 2 are respectively arranged at two sides of the material taking module 3, and the positions of the material taking station 5, the stacking station 6 and the hot melting station 7 are shown in fig. 2. The feeding module 1 comprises a bottom support material storing table 11, a Mylar material storing table 12 and a first displacement mechanism 13 for driving the Mylar material storing table 12 and the bottom support material storing table 11 to move alternately to the material taking station 5; the stacking module 2 comprises a first stacking table 21 and the first stacking table 21 is located at the stacking station 6, and the material taking module 3 can pick up and move materials on the material taking station 5 to the stacking station 6. Because the material platform 11 and the Mylar material platform 12 can get into the material taking station 5 in turn, the material taking module 3 only needs to convey materials between the material taking station 5 and the superposition station 6, the moving route is single, and the material taking can be completed by adopting a set of mechanical conveying device, so that the whole structure of the equipment is simplified, and the occupied space of the equipment is reduced.
In a first embodiment, the first superimposing table 21 is fixedly mounted on the ground at the superimposing station 6.
The specific working process of the cell packaging material combination device at this time is as follows:
in the initial state, the bottom support material storage table 11 is located at the material taking station 5. The material taking module 3 picks up the bottom support on the bottom support material storing platform 11 and conveys the bottom support to the superposition station 6, in the process that the material taking module 3 conveys the bottom support, the bottom support material storing platform 11 is moved away from the material taking station 5 under the driving of the first displacement mechanism 13, and the Mylar material storing platform 12 is moved to the material taking station 5. The material taking module 3 is used for placing the bottom support on the first superposition table 21 and then conveying the Mylar on the Mylar storage table 12 to the first superposition table 21 to be superposed with the bottom support. After the superposition is completed, the bottom support Mylar component is removed, the first superposition table 21 is empty, and the next superposition can be carried out. The fixed installation of first stack platform can reduce the motion subassembly, reduces the fault incidence.
In another implementation manner, as shown in fig. 2, the stacking module 2 further includes a second stacking table 22 and a second displacement mechanism 23 for driving the first stacking table 21 and the second stacking table 22 to move alternately between the stacking station 6 and the heat-fusing station 7; the material taking module 3 can pick up and move the material on the material taking station 5 to the stacking station 6.
The specific working process of the combined device of the battery cell packaging material is as follows:
in the initial state, the bottom tray material storage table 11 is located at the material taking station 5, and the first stacking table 21 is located at the stacking station 6. The material taking module 3 picks up the bottom support on the bottom support material storing platform 11 and conveys the bottom support to the superposition station 6, in the process that the material taking module 3 conveys the bottom support, the bottom support material storing platform 11 is moved away from the material taking station 5 under the driving of the first displacement mechanism 13, and the Mylar material storing platform 12 is moved to the material taking station 5. The material taking module 3 is used for placing the bottom support on the first superposition table 21 and then conveying the Mylar on the Mylar storage table 12 to the first superposition table 21 to be superposed with the bottom support. After the stacking is completed, the first stacking table 21 and the second stacking table 22 move alternately under the driving of the second displacement mechanism 23, the first stacking table 21 moves to the hot melting station 7 to perform hot melting on the stacked bottom supports and Mylar components, and the second stacking table 22 moves to the stacking station 6 to stack a next group of bottom supports and Mylar components. Therefore, the second displacement mechanism 23 can respectively drive the first stacking table 21 and the second stacking table 22 to alternately move between the stacking station 6 and the hot melting station 7, so that after one stacking operation is completed, the next stacking operation is performed without waiting for the completion of the hot melting operation and after the stacking table is empty, the overall structure can continuously take materials and stack, and the operation efficiency of the equipment is improved.
Specifically, the material taking module 3 capable of realizing the functions can have the following structure:
as shown in fig. 3, the material taking module 3 includes a rotating shaft 31, a rotating motor 32 and a rotating arm 33. The rotating shaft 31 is vertically arranged and fixedly installed on the ground; the middle part of the rotating arm 33 is rotatably connected with the rotating shaft 31, the two ends of the rotating arm 33 are respectively provided with a first picking part 331 and a second picking part 332, and the first picking part 331 and the second picking part 332 are symmetrically arranged relative to the rotating shaft 31; the rotating motor 32 can drive the rotating arm 33 to horizontally rotate around the rotating shaft 31; according to the structure, when the first picking part 331 is located at the material taking station 5, the second picking part 332 is located at the stacking station 6, the first picking part 331 can pick up materials, and then when the first picking part 331 rotates 180 degrees to place materials at the stacking station 6, the second picking part 332 rotates to the material taking station 5 to pick up materials, so that in the continuous rotating material loading stacking process, two picking parts can pick up or place after rotating 180 degrees every time.
The material taking module 3 with such a structure can complete the operation of the first picking part 331 and the second picking part 332 only by one drive.
It should supplement and explain that above-mentioned material module 3 can be for elevation structure, realizes that concrete elevation structure's mode as follows:
in the first implementation manner, the rotating shaft 31 is an electric telescopic rod, and the electric telescopic rod is a mechanism that drives a bearing to push a trapezoidal thread screw rod to move by utilizing the rotation of a motor through the cooperation between gears. When the material stacking height on the Mylar material storage table 12 or the bottom support material storage table 11 changes, the first picking part 331 and the second picking part 332 which can just pick up the material before can not directly pick up the material now, at this time, the electric telescopic rod can adjust the length to drive the first picking part 331 and the second picking part 332 on the whole rotating arm 33 and the rotating arm 33 to move up and down, so as to adapt to the material stacking height change on the Mylar material storage table 12 or the bottom support material storage table 11, the up-down adjusting range of the lifting structure is larger, and the lifting structure is more adaptable to more situations.
In a second implementation manner, telescopic cylinders are respectively installed between the first picking part 331 and the second picking part 332 and the rotating arm 33, the two telescopic cylinders can respectively control the heights of the first picking part 331 and the second picking part 332, when the first picking part 331 and the second picking part 332 perform material taking and stacking work, the heights of the first picking part 331 and the second picking part 332 can be respectively adjusted through the two telescopic cylinders according to the heights of the Mylar material storage table 12 or the bottom support material storage table 11 and the first stacking table 21 or the second stacking table 22, and the heights of the first picking part 331 and the second picking part 332 can be respectively adjusted according to the different positions of the first picking part 331 and the second picking part 332, so that the work is more convenient.
In another implementation, the reclaiming module 3 may also be configured as shown in fig. 4, and includes: two pairs of guide rails 34, a first guide rail 341 and a second guide rail 342; two linear actuators 35, a first linear actuator 351 and a second linear actuator 352; two translatable pickups 36, respectively a third pickup 361 and a fourth pickup 362; and a support 37. The first guide rail 341 and the second guide rail 342 are parallel to each other and are fixed on the top of the support member 37, one end of each of the first guide rail 341 and the second guide rail 342 is located at the material taking station 5, the other end of each of the first guide rail 341 and the second guide rail 342 is located at the stacking station 6, the third picking part 361 is connected onto the first guide rail 341 in a sliding manner, the fourth picking part 362 is connected onto the second guide rail 342 in a sliding manner, the first linear driving device 351 is used for driving the third picking part 361 to slide along the first guide rail 341, and the second linear driving device 352 is used for driving the fourth picking part 362 to slide along the second guide rail 342. The first linear driving device 351 and the second linear driving device 352 can be, but are not limited to, lead screw nuts or linear motors. Here, it should be noted that the first linear driving device 351 and the second linear driving device 352 are installed to ensure that the third pickup portion 361 and the fourth pickup portion 362 do not interfere with each other in the movement. The overlapping modules 2 at the two ends of the material taking module 3 in the structure are not restricted from the arrangement positions of the material feeding module 1, and the overlapping and material taking can be carried out as long as the overlapping and the material taking are not influenced. And the third pick-up 361 and the fourth pick-up 362 can operate independently without requiring synchronization of the pick-up action and the placing action. The device requires less space when in operation.
It should supplement and explain that above-mentioned material module 3 can be for elevation structure, realizes that concrete elevation structure's mode as follows:
in the first implementation, the supporting members 37 at the two ends are electric telescopic rods, and the electric telescopic rods are a mechanism for driving the bearings to push the trapezoidal thread screw rod to move by utilizing the rotation of the motor through the cooperation between the gears. When the material stacking height of the Mylar material storage table 12 or the bottom support material storage table 11 changes, the third pickup part 361 and the fourth pickup part 362 which can smoothly pick up the materials can not directly pick up the materials before, at this time, the electric telescopic rod piece can adjust the heights of the third pickup part 361 and the fourth pickup part 362 on the whole guide rail 34 and the guide rail 34 by adjusting the length of the supporting piece 37 so as to adapt to the material stacking height change of the Mylar material storage table 12 or the bottom support material storage table 11, and the up-down adjusting range of the lifting structure is large and is more adaptable to more conditions.
In a second implementation manner, telescopic cylinders are respectively installed between the third pickup portion 361 and the first guide rail 341 and between the fourth pickup portion 362 and the second guide rail 342, the two telescopic cylinders can respectively control the heights of the third pickup portion 361 and the fourth pickup portion 362, when the third pickup portion 361 and the fourth pickup portion 362 take materials and perform stacking work, the heights of the third pickup portion 361 and the fourth pickup portion 362 can be respectively adjusted through the two telescopic cylinders according to the heights of the Mylar material storage table 12 or the bottom material storage table 11 and the first stacking table 21 or the second stacking table 22, and the lifting manner can respectively adjust the heights of the third pickup portion 361 and the fourth pickup portion 362 according to the difference of the positions of the third pickup portion 361 and the fourth pickup portion 362, so that the work is more convenient.
In particular, the pickup portion of the present embodiment can have various implementations, and in one possible implementation, the pickup portion can be implemented by using a suction cup. When specifically setting up, can set up the adsorption plane of sucking disc downwards, the sucking disc can utilize the outside pressure differential of sucking disc chamber and sucking disc to fix the material in the sucking disc below, because Mylar is the sheet material, easy adhesion, broken and the quality is lighter. And pick up the power comparatively uniformly when chooseing for use the sucking disc to pick up, can reduce the loss in picking up, and realize the monolithic more easily and pick up.
Specifically, the used suction cup can be an extrusion type suction cup, namely, air in the suction cup is extruded by downward extrusion force, so that negative pressure is generated in the suction cup, and suction force is formed to suck an object. The extrusion type sucker does not need a power source and has the advantages of simple structure, no noise and the like.
The sucking disc can also be a vacuum pump exhaust type sucking disc, the sucking disc utilizes an electromagnetic control valve to connect the vacuum pump with a sucking disc cavity of the sucking disc, when the vacuum pump exhausts, air in the sucking disc cavity is pumped away, the sucking disc cavity forms negative pressure to suck objects, and materials are picked up. When the material is placed, the electromagnetic control valve can communicate the suction disc cavity with the atmosphere, and the suction disc can lose suction force to loosen the material. The vacuum pump exhaust type sucker has larger suction force and is more stable when absorbing materials.
In another possible implementation mode, the picking part can also be a mechanical claw, the mechanical claw is driven by a motor to grab the material by fingers or a clamp, the mechanical claw driven by the motor has flexible working mode and compact integral structure, and the clamping force and the opening amplitude of the fingers or the clamp can be precisely controlled.
The second displacement 23 mechanism that enables the first superimposing table 21 and the second superimposing table 22 to be indexed can be implemented in various ways. For example, in the structure shown in fig. 5, the second displacement mechanism 23 includes a lifting device 231, an upper rail 232, a lower rail 233, a first driving device 234, and a second driving device 235. The upper guide rail 232 and the lower guide rail 233 are arranged in parallel, the first stacking table 21 is connected with the upper guide rail 232 in a sliding mode, the second stacking table 22 is connected with the lifting device 231, the lifting device 231 is connected with the lower guide rail 233 in a sliding mode, and the lifting device 231 is used for driving the second stacking table 22 to lift. The stacking station 6 is positioned at one end of the upper guide rail 232, and the hot melting station 7 is positioned at the other end of the upper guide rail 232; the first driving device 234 is used for driving the first stacking table 21 to slide along the upper guide rail 232, and the second driving device 235 is used for driving the second stacking table 22 to slide along the lower guide rail 233.
The process of exchanging positions between the first superimposing stage 21 and the second superimposing stage 22 is as follows: initially, when the first stacking station 21 moves along the upper guide rail 232 to the stacking station 6, the empty second stacking station 22 is adjusted to a lowered state and moves along the lower guide rail 233 to below the heat-fusing station 7, as shown in fig. 6 a. After the first stacking station 21 completes the corresponding process at the stacking station 6, the first stacking station 21 moves to the heat-fusing station 7 along the upper guide rail 232. During the movement of the first stacking table 21, the second stacking table 22 moves along the lower guide rail 233 to below the stacking station 6, as shown in fig. 6b, and then the second stacking table 22 enters the stacking station 6 by being lifted by the lifting device 231, as shown in fig. 6 c. After the stacking station 6 and the hot melting station 7 complete the corresponding processes, the materials on the first stacking station are taken away. The second stacking table 22 descends and moves along the lower guide rail 233 to below the heat-fusing station 7, and then enters the heat-fusing station 7 by being lifted by the lifting device 231. During the movement of the second superimposing table 22, the first superimposing table 21 enters the superimposing station 21 along the upper guide 232. With this reciprocation, the position exchange of the first superimposing stage 21 and the second superimposing stage 22 can be performed continuously, and the movements of the first superimposing stage 21 and the second superimposing stage 22 can be made not to interfere with each other. The displacement mechanism occupies a small area and can effectively save space.
Specifically, the lifting device 231 of the above embodiment may be a telescopic cylinder, the telescopic cylinder is formed by sleeving two or more piston cylinders, and the inner hole of the piston rod of the piston cylinder of the previous stage is the cylinder barrel of the piston cylinder of the next stage, so that a long working stroke can be obtained when the piston rod extends out, and the second stacking table 22 is raised to a higher position. The telescopic cylinder has smaller radial size, larger axial size and smaller occupied area.
The lifting device 231 may also be a scissor lift, and the scissor lift is unfolded and folded by the extension and retraction of the oil cylinder during the lifting process, so as to realize the lifting and lowering of the table top. The scissor lift has higher stability and bearing capacity, and safety is more guaranteed.
Specifically, the first driving device 234 and the second driving device 235 of the above embodiment may include a motor, a screw rod, and a nut, where the motor is used to drive the screw rod to rotate, the nut is connected with the screw rod in a matching manner, the first stacking table 21 or the second stacking table 22 is fixed on the nut, and when the screw rod rotates, the nut may advance along the axial direction of the screw rod to drive the first stacking table 21 or the second stacking table 22 to move linearly. The screw nut is simple to manufacture and consumes less energy during movement.
In another embodiment, the first driving device 234 and the second driving device 235 may also be linear motors, the linear motors are fixedly connected to the guide rails, the linear motors can convert electrical signals into linear motion mechanical energy, the first stacking table 21 and the second stacking table 22 are respectively fixed to the two linear motors, the linear motors drive the first stacking table 21 and the second stacking table 22 to move linearly, the linear motors are sensitive in response, high in positioning accuracy, fast in speed, and low in noise, and the position exchange between the first stacking table 21 and the second stacking table 22 can be quickly achieved.
It should be added that the upper guide rail 232 may be a single guide rail or a dual guide rail, and if the upper guide rail 232 is a dual guide rail, the upper guide rail includes a first upper guide rail 2321 and a second upper guide rail 2322 that are parallel to each other. At this time, the size of the second superimposing table 22 needs to be limited according to the pitch of the upper rails 232 so that the second superimposing table 22 can pass between the first upper rail 2321 and the second upper rail 2322.
In another implementation, as shown in fig. 7, the second displacement mechanism 23 may further include a rotary disc 236, a rotary shaft 237, and a rotary motor 238. The turntable 236 is circular, one end of the rotating shaft 237 is installed at the center of the turntable 236 and the other end is fixedly installed on the ground, the rotating motor 238 is fixedly installed on the lower surface of the turntable 236, the first stacking table 21 and the second stacking table 22 are symmetrically installed along the diameter of the upper surface of the turntable 236, the rotating motor 238 drives the turntable 236 to rotate around the rotating shaft 237, and the rotating angle is 180 degrees each time. The first superimposing station 21 and the second superimposing station 22 are made to appear in sequence at the superimposing station 6 and the heat-fusing station 7. The mechanism has simple structure and less driving parts.
The first displacement mechanism 13 which can enable the Mylar storage table 12 and the bottom support storage table 11 to alternately enter the material taking station 5 can be realized in various manners. For example, in the structure shown in fig. 8, the first displacement mechanism 13 includes: the lifting device 131, the upper guide rail 132, the lower guide rail 133, the first driving device 134 and the second driving device 135. The upper guide rail 132 and the lower guide rail 133 are arranged in parallel, the bottom support material storage table 11 is connected with the upper guide rail 132 in a sliding manner, the Mylar material storage table 12 is connected with the lifting device 131, the lifting device 131 is connected with the lower guide rail 133 in a sliding manner, and the lifting device 131 is used for driving the first Mylar material storage table 12 to lift. The material taking station 5 is positioned at one end of the upper guide rail 132; the other end of the upper guide rail 132 is further provided with a feeding station, the first driving device 134 is used for driving the bottom bracket material storage table 11 to slide along the upper guide rail 132, and the second driving device 135 is used for driving the Mylar material storage table 12 to slide along the lower guide rail 133.
The exchange position process between the Mylar material storage table 12 and the bottom support material storage table 11 is as follows: when the bottom bracket material storage table 11 moves to the material taking station 5 along the upper guide rail 132, the Mylar material storage table 12 is adjusted to be in a descending state and moves to the position below the material loading station along the lower guide rail 133, and then the Mylar material storage table 12 is lifted to the material loading station by using the lifting device 131. After the corresponding processes of the feeding station and the material taking station 5 are completed, the Mylar material storing table 12 firstly descends, then moves along the lower guide rail 133, rises again when reaching the lower part of the material taking station 5, enters the material taking station 5, and meanwhile, the bottom supporting material storing table 11 moves from the material taking station 5 to the feeding station along the upper guide rail 132. By this reciprocating motion, the continuous position exchange between the bottom support material storage platform 11 and the Mylar material storage platform 12 can be realized, and the movement of the bottom support material storage platform 11 and the movement of the Mylar material storage platform 12 are not interfered with each other. The mechanism has the advantages that the working position of the feeding operation is reserved in the movement process, so that the flexibility is strong, and the feeding process can be conveniently matched.
Specifically, the lifting device 131 of the above embodiment may be a telescopic cylinder, the telescopic cylinder is formed by sleeving two or more piston cylinders, and the inner hole of the piston rod of the piston cylinder of the previous stage is the cylinder barrel of the piston cylinder of the next stage, so that a long working stroke can be obtained when the piston rod extends out, and the Mylar material storage table 12 is lifted to a higher position. The telescopic cylinder has smaller radial size, larger axial size and smaller occupied area.
The lifting device 131 can also be a scissor lift, and the scissor lift can be unfolded and folded by the extension and retraction of an oil cylinder in the lifting process, so that the lifting and the falling of the table top are realized. The scissor lift has higher stability and bearing capacity, and safety is more guaranteed.
Specifically, the first driving device 134 and the second driving device 135 of the above embodiment may include a motor, a screw rod, and a nut, where the motor is used to drive the screw rod to rotate, the nut is connected with the screw rod in a matching manner, the Mylar material storage table 12 or the bottom tray material storage table 11 is fixed on the nut, and when the screw rod rotates, the nut may move forward along the axial direction of the screw rod to drive the Mylar material storage table 12 or the bottom tray material storage table 11 to move linearly. The screw nut is simple to manufacture and consumes less energy during movement.
In another embodiment, the first driving device 134 and the second driving device 135 may also be linear motors, the linear motors are fixedly connected with the guide rails, the linear motors can convert electrical signals into linear motion mechanical energy, the first stacking table 21 and the second stacking table 22 are respectively fixed on the two linear motors, the linear motors drive the first stacking table 21 and the second stacking table 22 to perform linear motion, the linear motors are sensitive in response, high in positioning accuracy, fast in speed and low in noise, and the position exchange between the first stacking table 21 and the second stacking table 22 can be quickly realized.
It should be added that the upper rail 132 may be a single rail or a double rail, and if the upper rail 132 is a double rail, the upper rail includes a first upper rail 1321 and a second upper rail 1322 that are parallel to each other. At this time, the size of the Mylar inventory station 12 needs to be limited according to the pitch of the upper rails 132 so that the Mylar inventory station 12 can pass between the first upper rail 1321 and the second upper rail 1322.
In another implementation, as shown in fig. 7, the first displacement mechanism 13 may further include a rotary disc 236, a rotary shaft 237, and a rotary motor 238. The rotary table 236 is circular, one end of the rotating shaft is installed at the circle center of the rotary table 236, the other end of the rotating shaft is fixedly installed on the ground, the rotating motor 238 is fixedly installed on the lower surface of the rotary table 236, the Mylar material storage table 12 and the collet material storage table 11 are symmetrically installed along the diameter of the upper surface of the rotary table 236, the rotating motor 238 drives the rotary table 236 to rotate around the rotating shaft 237, and the rotation is 180 degrees each time, so that the Mylar material storage table 12 and the collet material storage table 11 sequentially appear at the material taking station 5 and the material loading station. The mechanism has simple structure and less driving parts.
The first displacement mechanism 13 and the second displacement mechanism 23 have the same implementation mode, so that the material loading module 1 and the stacking module 2 are identical in rhythm in the operation process, and the efficiency is improved when the whole device is conveniently operated.
The first displacement mechanism 13 also has a different implementation from the second displacement mechanism 23, as shown in fig. 9, in which the first displacement mechanism 13 eliminates the lower rail 133 and the second driving device 135 compared to the implementation shown in fig. 8. The lifting device 131 is directly and fixedly arranged on the ground below the material taking station 5, and other components and the installation mode are kept unchanged. The process that the Mylar material storing platform 12 and the bottom support material storing platform 11 alternately move to the material taking station 5 is as follows: when the bottom pallet stocker 11 enters the pickup station 5 along the upper rail 132, the Mylar stocker 12 is lowered as shown in fig. 10 a. After the material taking process is completed, the bottom supporting material storing table 11 leaves the material taking station 5 along the upper guide rail 132, and at this time, the Mylar material storing table 12 enters the material taking station 5 under the jacking of the lifting device 131, as shown in fig. 10 b. And then, after the Mylar material storing platform 12 finishes the material taking process, the Mylar material storing platform descends and leaves the material taking station 5, so that the bottom support material storing platform 11 can conveniently enter the material taking station 5 again. By this reciprocating movement, the Mylar material storage table 12 and the bottom support material storage table 11 can be alternately moved to the material taking station 5. This displacement mechanism reduces the stroke of the Mylar storage table 12 while reducing the components required for linear motion of the Mylar storage table 12.
As shown in fig. 1, a liftable hot melt module 4 is suspended above the hot melt station 7. After arbitrary stack module moved to hot melt station 7, hot melt module 4 can descend and carry out hot melt processing to the material at the stack bench, and the material after the hot melt can be taken away and get into other processes. When the material is taken away, the stacking station can continue to switch positions. When carrying out the hot melt, hot melt module 4 adopts the electricity mode of generating heat, makes the strip that generates heat become hot and contact the material, and whole hot melt process is ended after lasting 2 ~ 3 seconds. The hot melting process can be rapidly completed without influencing the efficiency of the superposition process by arranging the hot melting module 4, so that the comprehensive efficiency of the combined device is higher.
Example two
The application also discloses a battery cell packaging device which comprises the battery cell packaging material combination device of the first embodiment.
After the hot melting procedure of the first embodiment is completed, the material conveying mechanism takes away the hot-melted bottom support Mylar assembly and sends the hot-melted bottom support Mylar assembly to the packaging welding position, and then the battery core enters the packaging welding position under the picking of other feeding mechanisms. At this time, the cell is positioned and welded at the package welding position. After welding, the procedure of rubberizing is carried out, the rubberizing assembly can be rubberized for the bottom of the battery cell, and the procedure of wrapping the battery cell with Mylar is completed completely. This equipment for packing is owing to possess foretell electric core packaging material's composite set, consequently makes stack process and hot melt process efficiency increase, and then has promoted equipment overall efficiency.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (14)
1. A combination of cell packaging materials, comprising:
the feeding module comprises a first displacement mechanism, a first material storage table and a second material storage table, and the first displacement mechanism can drive the first material storage table and the second material storage table to alternately move to a material taking station;
the stacking module comprises a first stacking table, and the first stacking table is positioned at a stacking station;
the material taking module can pick up materials on the material taking station and move the materials to the stacking station.
2. The cell packaging material assembly of claim 1, wherein the stacking module further includes a second displacement mechanism and a second stacking table, and the second displacement mechanism is capable of driving the first stacking table and the second stacking table to move alternately between the stacking station and the heat-melting station.
3. The cell packaging material combination device of claim 1, wherein the material taking module is located between the material taking station and the stacking station, and the material taking module comprises:
the rotating shaft is vertically arranged;
the middle part of the rotating arm is rotatably connected with the rotating shaft, a first picking part and a second picking part are respectively arranged at two ends of the rotating arm, and the first picking part and the second picking part are symmetrically arranged relative to the rotating shaft;
the rotating motor can drive the rotating arm to horizontally rotate around the rotating shaft;
the material taking station and the stacking station are symmetrically arranged relative to the rotating shaft, and when the first picking part is located at the material taking station, the second picking part is located at the stacking station.
4. The combination of cell packaging materials of claim 3, wherein the shaft is an electric telescopic shaft; and/or the first picking part and the second picking part are of a lifting structure.
5. The cell packaging material combination device of claim 3, wherein the first and second pick-up portions are suction cups, and suction surfaces of the suction cups face downward.
6. The cell packaging material combination device of claim 1, wherein the material taking module is located between the material taking station and the stacking station, and the material taking module comprises:
the first guide rail and the second guide rail are parallel to each other, one end of the first guide rail and one end of the second guide rail are positioned at the material taking station, the other end of the first guide rail and the other end of the second guide rail are positioned at the stacking station, the first guide rail is connected with a third picking part in a sliding mode, the second guide rail is connected with a fourth picking part in a sliding mode,
the first linear driving device is used for driving the third picking part to slide along the first guide rail, and the second linear driving device is used for driving the fourth picking part to slide along the second guide rail.
7. The cell packaging material combination device of any of claims 1-6, wherein the first displacement mechanism comprises:
the lifting device is used for driving the second material storage table to lift;
the material taking device comprises an upper guide rail and a lower guide rail, wherein the upper guide rail and the lower guide rail are arranged in parallel, the first material storing platform is connected with the upper guide rail in a sliding manner, the second material storing platform is connected with the lifting device, the lifting device is connected with the lower guide rail in a sliding manner, and the material taking station is positioned at one end of the upper guide rail;
the first driving device is used for driving the first material storage table to slide along the upper guide rail, and the second driving device is used for driving the second material storage table to slide along the lower guide rail.
8. The cell packaging material combination of claim 7, wherein the lifting device is a telescopic cylinder or a scissor lift.
9. The cell packaging material combination of claim 7, wherein the upper rail comprises a first upper rail and a second upper rail parallel to each other, and the second stock table is capable of passing between the first upper rail and the second upper rail.
10. The cell packaging material combination device of claim 7, wherein the first driving device includes a motor, a lead screw, and a nut, the motor is configured to drive the lead screw to rotate, the nut is cooperatively connected with the lead screw, and the first stock table is fixed to the nut.
11. The cell packaging material assembly of claim 10, wherein the second driving device is identical to the first driving device, and the second material storage table is fixed to a nut of the second driving device.
12. The cell packaging material combination of claim 7, wherein the second displacement mechanism is identical in structure to the first displacement mechanism.
13. The cell packaging material combination device of any one of claims 1 to 2, further comprising a hot-melting module, wherein the hot-melting module is disposed above the hot-melting station, and the hot-melting module can move up and down to melt materials located at the hot-melting station.
14. A cell packaging apparatus, characterized by comprising a combination of the cell packaging materials of any of claims 1 to 13.
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CN202111061743.6A CN113794013A (en) | 2021-09-10 | 2021-09-10 | Battery cell packaging material's composite set and battery cell equipment for packing |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114654752A (en) * | 2022-04-06 | 2022-06-24 | 上海兰钧新能源科技有限公司 | Mylar hot melting device and process |
CN115196106A (en) * | 2022-08-09 | 2022-10-18 | 东莞市沃德精密机械有限公司 | Mylar packaging sheet hot melting machine |
CN115255724A (en) * | 2022-06-30 | 2022-11-01 | 无锡先导智能装备股份有限公司 | Processing system and loading and unloading method thereof |
-
2021
- 2021-09-10 CN CN202111061743.6A patent/CN113794013A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114654752A (en) * | 2022-04-06 | 2022-06-24 | 上海兰钧新能源科技有限公司 | Mylar hot melting device and process |
CN115255724A (en) * | 2022-06-30 | 2022-11-01 | 无锡先导智能装备股份有限公司 | Processing system and loading and unloading method thereof |
CN115196106A (en) * | 2022-08-09 | 2022-10-18 | 东莞市沃德精密机械有限公司 | Mylar packaging sheet hot melting machine |
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Address after: 361100 201-1, complex building 5, No. 11, Butang Middle Road, torch high tech Zone (Tongxiang) industrial base, Xiamen, Fujian Province Applicant after: Xiamen Haichen Energy Storage Technology Co.,Ltd. Address before: 361100 201-1, complex building 5, No. 11, Butang Middle Road, torch high tech Zone (Tongxiang) industrial base, Xiamen, Fujian Province Applicant before: Xiamen Haichen New Energy Technology Co.,Ltd. |