CN113555162A - Preparation method of highly-oriented one-dimensional conductive filler-based TCF (thermal conductive film) material - Google Patents
Preparation method of highly-oriented one-dimensional conductive filler-based TCF (thermal conductive film) material Download PDFInfo
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- CN113555162A CN113555162A CN202110791926.7A CN202110791926A CN113555162A CN 113555162 A CN113555162 A CN 113555162A CN 202110791926 A CN202110791926 A CN 202110791926A CN 113555162 A CN113555162 A CN 113555162A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/124—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/002—Processes for applying liquids or other fluent materials the substrate being rotated
- B05D1/005—Spin coating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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Abstract
The invention belongs to the technical field of photoelectric material preparation, and particularly relates to a preparation method of a highly-oriented one-dimensional conductive filler-based TCF material. The preparation method comprises the steps of loading or assembling the flexible film serving as the substrate on a bearing main body capable of rotating at a high speed, and uniformly spraying the atomized one-dimensional conductive nano material solution on the flexible film in the rotating process of the bearing main body. The method has the advantages of ingenious conception, convenient operation, high efficiency and no pollution in operation, and can effectively improve the ordered arrangement and distribution of the one-dimensional conductive nano material conductive network on the composite film, further improve the conductivity of the one-dimensional conductive nano composite film, effectively separate the one-dimensional conductive nano material from the solvent and prevent the occurrence of coffee ring phenomenon.
Description
Technical Field
The invention belongs to the technical field of photoelectric material preparation, and particularly relates to a preparation method of a highly-oriented one-dimensional conductive filler-based TCF material.
Background
A transparent conductive thin film (TCF) having both excellent transparency and conductivity is a key index for realizing high performance of an optoelectronic device, and actually, TCF has also attracted great attention as a flexible electrode in fields such as a touch screen panel, a flexible organic solar cell, and an organic light emitting diode. The one-dimensional conductive filler (metal nanowires, carbon nanotubes, etc.) has ultrahigh conductivity, light transmittance, flexibility and large length-diameter ratio, so that the one-dimensional conductive filler is widely used for manufacturing TCF (thin film transistor) by various solution-based spin coating, spray coating, vacuum filtration and bar coating.
However, in the conventional preparation process, the one-dimensional conductive filler is mainly randomly distributed on the surface of the matrix, so that various problems inevitably occur, such as the coffee ring phenomenon easily occurs, and the surface roughness is increased; the volatilization of the solvent needs to be assisted by high temperature; the random distribution of the conductive network can not combine high light transmission and conductivity, and only the threshold permeability value of the conductive network can be reduced, so that the balance between light transmission and conductivity is achieved. Of course, in theory, the ordered arrangement distribution of the TCF conductive network is the most effective means for solving the above problems, and corresponding prior arts also include a solution method-based langmuir-blodgett technique, a nano-groove pre-orientation method, a doctor-blade printing technique, a shear induced orientation technique, and the like to improve the ordered arrangement distribution of the TCF conductive network. However, these methods also have some disadvantages, such as the preparation means requires high precision and complicated preparation process, additional process means such as template pre-preparation, template transfer or pre-growth of conductive fillers are required, the evaporation rate of the solvent is slow, the preparation efficiency is reduced, and the scale-up preparation is impossible. Therefore, research and development of a method for preparing uniform TCF is an important subject of research and development in the industry.
Disclosure of Invention
The invention aims to provide a preparation method of a highly-oriented one-dimensional conductive filler-based TCF material.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a preparation method of a highly-oriented one-dimensional conductive filler-based TCF material is characterized in that a flexible film serving as a base body is loaded or assembled on a bearing main body capable of rotating at a high speed, and atomized one-dimensional conductive nano material solution is uniformly sprayed on the flexible film in the rotating process of the bearing main body.
Preferably, the bearing body is a non-reducing cylinder or cylinder.
The rotation speed of the carrying body is preferably 3000-.
The concentration of the one-dimensional conductive nano material solution can be controlled within 0.01-5mg/ml, and the solution can be prepared by using a common aqueous solution.
The speed of the one-dimensional conductive nano material solution entering the atomization device is 0.1-10ml/min, and 1ml/min is preferred.
The distance between the atomization outlet and the bearing body is 30-150mm, preferably 50mm, and the atomization pressure is 0.4-0.7 MPa.
The preparation method is preferably realized by the following device: the flexible membrane substrate spraying device comprises a bearing main body and an atomizing mechanism, wherein the bearing main body is used for assembling or loading a flexible membrane substrate, the atomizing mechanism is arranged on one side of the bearing main body and is used for spraying one-dimensional nano material solution on the flexible membrane substrate, and the bearing main body is in transmission connection with a power mechanism and performs continuous and equidirectional uniform-speed rotation action in the spraying state of the atomizing mechanism.
The bearing main body can make revolving motion under the action of the motor.
The liquid inlet of the atomization mechanism can be connected with a container for containing one-dimensional nano material solution through a pipeline provided with a flow control switch, and the air inlet of the atomization mechanism can be connected with a high-pressure air source through a pipeline provided with a pressure control switch.
The atomization mechanism can be arranged right above the bearing main body.
The atomization mechanism is connected with the output end of a Y-axis linear driving mechanism arranged on the base, and the base is connected with the output end of an X-axis linear driving mechanism arranged on the rack.
The driving mechanism comprises an electric cylinder, a hydraulic cylinder or an air cylinder.
In the method, the atomized one-dimensional conductive nano material aqueous solution (which can be understood as an atomization unit) is uniformly sprayed on the flexible film in the rotating process of the bearing main body, the bearing main body can drive the flexible film substrate to rotate at a high speed and a uniform speed relative to the atomization unit, therefore, when the one-dimensional conductive nano material solution is sprayed on the flexible film substrate, the one-dimensional conductive nano material in the solution uniformly sprayed on the flexible film substrate can be provided with certain shearing force by the high-speed circumferential motion of the bearing main body and the surface of the closed loop with the consistent outer diameter, the solution forms a relatively consistent orientation structure, not only can the redundant moisture be centrifuged so as to avoid the occurrence of the coffee ring phenomenon, meanwhile, the one-dimensional conductive nano-materials form the same orientation when rotating along the bearing main body, thereby effectively improving the ordered arrangement distribution of the conductive network of the one-dimensional conductive nano-composite film.
During operation, an atomizing nozzle connected with a high-pressure air source can be used as an atomizing mechanism, the aqueous dispersion of the one-dimensional nano material is uniformly sprayed on the flexible film substrate on the bearing main body, the bearing main body is driven by a motor to move at a uniform speed for turnover, and meanwhile, the atomizing nozzle can be driven by the X-axis linear driving mechanism to set a horizontal moving speed and a horizontal moving displacement in the same axial direction according to the axial length of the bearing main body, so that the solution can be uniformly sprayed on the flexible film substrate. Before spraying, the distance between the atomizing nozzle and the flexible film substrate can be adjusted under the driving of the Y-axis linear driving mechanism.
Compared with the prior art, the invention has the following advantages:
the method has the advantages of ingenious conception, convenient operation, high efficiency and no pollution in operation, and can effectively improve the ordered arrangement and distribution of the one-dimensional conductive nano material conductive network on the composite film, further improve the conductivity of the one-dimensional conductive nano composite film, effectively separate the one-dimensional conductive nano material from the solvent and prevent the occurrence of coffee ring phenomenon.
Drawings
FIG. 1 is a schematic structural diagram of an apparatus for preparing a highly oriented one-dimensional conductive nanocomposite film according to an embodiment of the present invention;
FIG. 2 is an AFM photograph of the composite film obtained in example 1;
FIG. 3 is an AFM photograph of a composite film obtained in the manner of comparative example;
FIG. 4 is an AFM photograph of the composite film obtained in example 2;
in FIG. 5, FIG. 5a is a photograph showing a composite film obtained in example 1, and FIG. 5b is a photograph showing a sample obtained in a comparative example.
Detailed Description
The technical solution of the present invention is illustrated by the following specific examples, but the scope of the present invention is not limited thereto:
the following embodiment of the preparation device of the composite membrane is shown in fig. 1, and includes a frame 2, a motor 4 disposed on the frame 2, and a bearing body 3 driven by the output end of the motor 4, the bearing body 3 is a non-reducing cylinder structure, a liquid inlet of an atomizer 10 disposed right above the bearing body 3 is connected to a container 6 for containing a one-dimensional nano-material water dispersant through a pipeline provided with a flow control switch, and an air inlet of the atomizer 10 is connected to an air compressor 1 through a pipeline provided with a pressure control switch 5. The atomizing nozzle 10 is connected with the output end of a Y-axis linear driving mechanism 7 arranged on the base, and the base is connected with the output end of an X-axis linear driving mechanism 9 arranged on the rack.
When the composite membrane is prepared, the flexible membrane substrate is fixed on the outer wall of the bearing main body in a fitting manner, and then the atomizing nozzle is driven to move by the Y-axis linear driving mechanism so as to adjust the distance between the atomizing nozzle and the flexible membrane substrate. Then adjust flow control switch and pressure regulating switch, the motor drives and bears main part and flexible membrane base member and make high circumferential direction, adjusts X axle linear drive mechanism simultaneously and adjusts atomizer's transmission rate and scope for atomizer evenly sprays one-dimensional nano-material water dispersion agent to on the flexible membrane base member. The linear driving mechanism is an electric cylinder, the motor, the flow regulating switch, the pressure regulating switch and the air compressor are controlled by the PLC, and corresponding data can be displayed by the display 8.
The preparation device is adopted, and the one-dimensional conductive filler-based TCF material is prepared and obtained according to the following steps:
1) preparing one-dimensional nano material water dispersion liquid, wherein the concentration of the dispersion liquid is 0.01mg-5 mg/ml;
2) adding the dispersion into an atomizing nozzle for later use;
3) adjusting and setting equipment parameters:
1. the distance from the spray head to the rotary drum (bearing body) is adjusted, and the range can be set as follows: 30-150 mm;
2. the atomization pressure is quantitatively adjusted by adjusting an air inlet pressure gauge of the atomizer, and the pressure adjusting range is 0.4-0.7 MPa;
3. adjusting the speed of the dispersion liquid entering the atomizer to 0.1-10 ml/min;
4. setting the rotating speed of a roller motor within the range of 3000 plus 8000 rpm;
5. setting horizontal moving speed and range of the atomizer, and setting range of motion: 0-300mm, speed setting range: 30-100 mm/min;
6. setting the working time of the equipment to be 0-20 min;
4) the flexible film is fixed on the rotary drum and is uniformly attached, so that the flexible film is prevented from moving or flying out during rotation;
5) checking the completion condition of each process, confirming no problem, and starting the equipment;
6) and (5) after the equipment is operated, taking down the sample and closing the equipment.
Example 1
The highly oriented one-dimensional conductive filler-based TCF material is prepared by adopting the steps and the equipment, and the parameters in the step 3) are as follows: the speed of feeding the dispersion into the atomizer is 1ml/min, and the concentration of the dispersion is 0.3 mg/ml; the distance between the spray head and the bearing main body roller is 50mm, and the atomization pressure is 0.5 MPa; the rotating speed of the roller (motor) is 4000 rpm; moving range and speed of the spray head: the range is 0-50 mm; the speed is 40mm/min, and the running time is 5 min. An AFM photograph of the obtained highly oriented one-dimensional conductive filler-based TCF material is shown in fig. 2. The orientation arrangement of the one-dimensional carbon nanotubes can be obviously observed in the figure, which shows that the one-dimensional carbon nanotubes are distributed along the rotation direction of the roller.
Example 2
The highly oriented one-dimensional conductive filler-based TCF material is prepared by adopting the steps and the equipment, and the parameters in the step 3) are as follows: the speed of feeding the dispersion into the atomizer is 3ml/min, and the concentration of the dispersion is 0.1 mg/ml; the distance between the spray head and the bearing main body roller is 10mm, and the atomization pressure is 0.5 MPa; the rotating speed of a roller (motor) is 3000 rpm; moving range and speed of the spray head: the range is 0-50 mm; the speed is 50mm/min, and the running time is 4 min. An AFM photograph of the obtained highly oriented one-dimensional conductive filler-based TCF material is shown in fig. 4.
Comparative example
The one-dimensional conductive filler-based TCF material is prepared by adopting the steps and the equipment, but the dispersion liquid in the spray head is directly sprayed on the static fixed flexible film.
The parameters in step 3) are as follows: the speed of feeding the dispersion into the atomizer is 1ml/min, and the concentration of the dispersion is 0.3 mg/ml; the distance from the spray head to the flexible membrane is 50mm, and the atomization pressure is 0.5 MPa; moving range and speed of the spray head: the range is 0-50 mm; the speed is 40mm/min, and the running time is 5 min. An AFM photograph of the one-dimensional conductive nanocomposite film was obtained as shown in FIG. 3. It can be seen that the one-dimensional carbon nanotubes are randomly distributed and non-oriented.
In addition, fig. 5a is a photograph of a composite film obtained in example 1, and fig. 5b is a photograph of a sample obtained in a comparative example.
It can be seen from the photographs of the samples obtained in the comparative examples and comparative examples that the surface filler of the sample obtained by the method of the present invention is uniformly distributed without any agglomeration or coffee ring phenomenon, and the one-dimensional carbon nanotubes are distributed along the direction of the rotation of the drum in an oriented manner. The comparative example, however, obtained a trace of the appearance of a distinct coffee ring on the surface of the sample, as indicated by the arrow, and the carbon nanotubes were randomly distributed and not oriented.
Claims (7)
1. A preparation method of a highly-oriented one-dimensional conductive filler-based TCF material is characterized in that a flexible film serving as a matrix is loaded or assembled on a bearing main body capable of rotating at a high speed, and atomized one-dimensional conductive nano material solution is uniformly sprayed on the flexible film in the rotating process of the bearing main body.
2. The method according to claim 1, wherein the carrier body is a non-variable diameter cylinder or cylinder.
3. The method for preparing the highly oriented one-dimensional conductive filler-based TCF material as claimed in claim 2, wherein the rotation speed of the carrier body is 3000-8000 rpm.
4. The method for preparing the highly oriented one-dimensional conductive filler-based TCF material of claim 1, wherein the concentration of the one-dimensional conductive nanomaterial solution is 0.01-5 mg/ml.
5. The method for preparing the TCF material based on highly oriented one-dimensional conductive filler as claimed in claim 1, wherein the distance from the atomizing outlet to the carrier body is 30-150mm, and the atomizing pressure is 0.4-0.7 MPa.
6. The method for preparing highly oriented one-dimensional conductive filler-based TCF material according to claim 5, wherein the speed of the one-dimensional conductive nanomaterial solution entering the atomizing device is 0.1-10 ml/min.
7. The method for preparing highly oriented one-dimensional conductive filler based TCF material according to any of claims 1-6, wherein the method is carried out by: the flexible membrane substrate spraying device comprises a bearing main body and an atomizing mechanism, wherein the bearing main body is used for assembling or loading a flexible membrane substrate, the atomizing mechanism is arranged on one side of the bearing main body and is used for spraying one-dimensional nano material aqueous solution to the flexible membrane substrate, and the bearing main body is in transmission connection with a power mechanism and performs continuous and equidirectional uniform-speed rotation action in the spraying state of the atomizing mechanism.
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