CN113099567A

CN113099567A - Electromagnetic heating roller capable of being accurately positioned

Info

Publication number: CN113099567A
Application number: CN202110466821.4A
Authority: CN
Inventors: 倪城
Original assignee: Nantong Shengbang Roll Making Co ltd
Current assignee: Nantong Shengbang Roll Making Co ltd
Priority date: 2021-04-28
Filing date: 2021-04-28
Publication date: 2021-07-09

Abstract

The invention discloses an electromagnetic heating roller capable of being accurately positioned, which comprises a base, a limiting component, a winding inner roller, a hollow supporting rod and a control box, wherein a first supporting plate is fixed on the upper side of the base, a fixed block is fixed on the upper side of the first supporting plate, the supporting rod is rotatably connected in the fixed block, a flange is fixed on the supporting rod and is in threaded connection with an outer roller through a bolt, a cleaning component is fixed between the bases and is positioned on the lower side of the outer roller, the limiting component is used for accurately limiting materials and is fixed on the upper side of the supporting rod, the winding inner roller is positioned in the outer roller, a stirring component is fixed on a cooling component, and a hollow seat is fixed on the lower side of the hollow supporting rod. The electromagnetic heating roller capable of being accurately positioned has the advantages that the processing material can be accurately positioned, the temperature in the electromagnetic heating roller can be quickly reduced, the surface of the electromagnetic heating roller can be automatically cleaned, and the whole device can be driven to move.

Description

Electromagnetic heating roller capable of being accurately positioned

Technical Field

The invention relates to the technical field of electromagnetic heating rollers, in particular to an electromagnetic heating roller capable of being accurately positioned.

Background

The electromagnetic heating roller is a heating roller made according to the principle of heating metal by electromagnetic induction. Compared with the traditional heat-conducting oil heating roller and electric heating roller, the electromagnetic heating roller has the advantages of high temperature, good temperature uniformity, easiness in maintenance, low energy consumption, no pollution and the like.

The existing electromagnetic heating roller cannot accurately position materials when in use, the materials are easily deviated when being subjected to hot pressing, the material processing quality is influenced, natural cooling is needed after the electromagnetic heating roller is finished, the whole cooling time is long, the cooling effect is poor, meanwhile, after the electromagnetic heating roller is used, automatic cleaning cannot be performed on the outer wall, manual processing is needed, and the whole practicability is not strong.

Disclosure of Invention

The invention aims to provide an electromagnetic heating roller capable of being accurately positioned, and aims to solve the problems that the existing electromagnetic heating roller in the background technology cannot accurately position materials when in use, the materials are easy to deviate during hot-pressing processing, the processing quality of the materials is influenced, the electromagnetic heating roller needs to be naturally cooled after the work is finished, the whole cooling time is long, the cooling effect is poor, and meanwhile, the electromagnetic heating roller cannot automatically clean the outer wall after being used, needs manual treatment and is not high in whole practicability.

In order to achieve the purpose, the invention provides the following technical scheme: an electromagnetic heating roller capable of being accurately positioned comprises a base, a limiting component, a winding inner roller, a hollow supporting rod and a control box,

the cleaning device comprises bases, wherein a first supporting plate is fixed on the upper side of each base, a fixed block is fixed on the upper side of each first supporting plate, a supporting rod is connected in the fixed block in a rotating mode, a flange is fixed on each supporting rod and is connected with an outer roller through a bolt thread, a cleaning assembly is fixed between the bases and is located on the lower side of the outer roller;

the limiting assembly is used for accurately limiting the material and is fixed on the upper side of the supporting rod;

the winding inner roller is positioned in the outer roller, an electromagnetic heating coil is wound on the winding inner roller, a cooling assembly is embedded in the winding inner roller, and a stirring assembly is fixed on the cooling assembly;

the hollow support rod, hollow support rod downside is fixed with hollow seat, and the inside upside of hollow seat is fixed with the removal subassembly, and the inside downside of hollow support rod is fixed with second electric telescopic handle simultaneously.

Preferably, the limiting assembly comprises a first hydraulic cylinder, a fiber pipe, a threaded connecting piece, an annular limiting plate, a ball and a pressure sensor, a piston rod on the first hydraulic cylinder is embedded in the fiber pipe, the fiber pipe is connected with the threaded connecting piece in a threaded manner, the fiber pipe is fixed on the annular limiting plate, the ball is connected to the annular limiting plate in a rotating manner, and the pressure sensor is fixed on the annular limiting plate.

Preferably, the annular limiting plate and the outer roller form a sliding structure through balls.

Preferably, the cooling subassembly includes first fin, cooling tube, inlet tube, outlet pipe, water tank, second fin and second backup pad, first fin is fixed on the wire winding inner roll inner wall, and first fin is located the cooling tube outer wall, cooling tube one end is linked together through inlet tube and water tank, and the cooling tube other end is linked together through outlet pipe and water tank, be fixed with second fin and second backup pad on the water tank outer wall, and the winding of second fin is on the water tank outer wall, and it has radiator fan to run through in the second backup pad simultaneously.

Preferably, the number of the water tanks is two, and the two water tanks are communicated with the water inlet pipe.

Preferably, the stirring assembly comprises a driving motor and a stirring rod, and the output end of the driving motor is rotatably connected with the stirring rod.

Preferably, clean subassembly includes third backup pad, U-shaped holding tank, second pneumatic cylinder, fourth backup pad, spacing groove, stopper, clean sponge and clean shower nozzle, the third backup pad upside is fixed with the U-shaped holding tank, and the third backup pad downside is fixed with the second pneumatic cylinder, and the second pneumatic cylinder is fixed with the fourth backup pad through the piston rod simultaneously, the spacing groove has been seted up to fourth backup pad upside, and the spacing inslot is inlayed and is had the stopper, and the stopper is fixed at clean sponge downside simultaneously, be fixed with clean shower nozzle on the U-shaped holding tank.

Preferably, the moving assembly comprises a first electric telescopic rod, a roller and a buffer plate, the roller is fixed on the lower side of the first electric telescopic rod, and the buffer plate is fixed on the lower side of the hollow seat.

Preferably, the control box is fixed on the outer wall of the base.

Compared with the prior art, the invention has the beneficial effects that: the electromagnetic heating roller capable of being accurately positioned,

(1) the automatic cleaning device has the advantages that the processing material can be accurately positioned, the temperature in the electromagnetic heating roller can be quickly reduced, the surface of the electromagnetic heating roller can be automatically cleaned, the whole device can be driven to move, the height of the upper outer roller can be driven to be adjusted under the auxiliary action of the second electric telescopic rod, the whole device can be driven to move under the auxiliary action of the first electric telescopic rod and the roller, manual carrying is not needed, and time and labor are saved;

(2) under the auxiliary action of the first hydraulic cylinder, the annular limiting plate moves relatively under the action of the balls, so that materials with different widths can be accurately positioned, and the surface processing quality of the materials is ensured;

(3) the two water tanks are arranged and can alternately perform heat dissipation treatment to ensure the heat dissipation quality;

(4) the cleaning sponge is driven to be attached to the outer roller under the auxiliary action of the second hydraulic cylinder, the surface of the outer roller can be automatically cleaned when the outer roller rotates, manual cleaning is not needed, time and labor are saved, the cleaning sponge can be washed under the auxiliary action of the cleaning spray head, the auxiliary cooling effect can be achieved when the outer roller is cleaned, and the practicability is improved.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a rear view of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic view of the distribution structure of the first supporting plate on the base according to the present invention;

FIG. 5 is a schematic view of a cleaning assembly of the present invention;

FIG. 6 is a schematic view of the distribution structure of the stirring assembly on the cooling assembly according to the present invention;

FIG. 7 is an enlarged view of the structure at A in FIG. 1 according to the present invention.

In the figure: 1. a base, 2, a first supporting plate, 3, a fixed block, 4, a supporting rod, 5, a flange, 6, a bolt, 7, an outer roller, 8, a limiting component, 801, a first hydraulic cylinder, 802, a fiber pipe, 803, a threaded connector, 804, a ring limiting plate, 805, a ball, 806, a pressure sensor, 9, a winding inner roller, 10, an electromagnetic heating coil, 11, a cooling component, 1101, a first radiating fin, 1102, a cooling pipe, 1103, a water inlet pipe, 1104, a water outlet pipe, 1105, a water tank, 1106, a second radiating fin, 1107, a second supporting plate, 1108, a radiating fan, 12, a stirring component, 1201, a driving motor, 1202, a stirring rod, 13, a cleaning component, 1301, a third supporting plate, 1302, a U-shaped storage tank, a second hydraulic cylinder 1303, a fourth supporting plate, 1305, a limiting groove, 1306, a limiting block, 1307, a cleaning sponge, 1308, a cleaning nozzle, 14, a hollow supporting rod, 15. hollow seat, 16, removal subassembly, 1601, first electric telescopic handle, 1602, gyro wheel, 1603, buffer board, 17, second electric telescopic handle, 18, control box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: an electromagnetic heating roller capable of being accurately positioned is disclosed, as shown in fig. 1, fig. 2 and fig. 5, a first supporting plate 2 is fixed on the upper side of a base 1, a fixed block 3 is fixed on the upper side of the first supporting plate 2, a supporting rod 4 is rotatably connected in the fixed block 3, a flange 5 is fixed on the supporting rod 4, an outer roller 7 is connected with the flange 5 through a bolt 6 and a thread, a cleaning component 13 is fixed between the bases 1, the cleaning component 13 is positioned on the lower side of the outer roller 7, the cleaning component 13 comprises a third supporting plate 1301, a U-shaped storage tank 1302, a second hydraulic cylinder 1303, a fourth supporting plate 1304, a limiting groove 1305, a limiting block 1306, a cleaning sponge 1307 and a cleaning spray head 1308, the U-shaped storage tank 1302 is fixed on the upper side of the third supporting plate 1301, a second hydraulic cylinder is fixed on the lower side of the third supporting plate 1301, a fourth supporting plate 1304 is fixed on the, a limit block 1306 is embedded in the limit groove 1305, meanwhile, the limit block 1306 is fixed on the lower side of a cleaning sponge 1307, a cleaning spray head 1308 is fixed on the U-shaped storage groove 1302, the upper cleaning sponge 1307 can be driven to move upwards under the auxiliary action of a second hydraulic cylinder 1303 on a third support plate 1301, and finally, the upper cleaning sponge is attached to an outer roller 7, the surface of the outer roller 7 can be cleaned when the outer roller 7 rotates, the whole operation does not need manual operation, time and labor are saved, and when the cleaning sponge 1307 is cleaned by water pressurized under the auxiliary action of the cleaning spray head 1308, auxiliary cooling treatment can also be carried out on the outer roller 7, so that the practicability of the whole device is improved, the limit block 1306 on the lower side of the cleaning sponge 1307 can be separated from the limit groove 1305, so that the cleaning sponge 1307 can be detached and replaced, the operation is simple and convenient, and fast, the flange 5 and the outer roller 7 form, the later stage staff of being convenient for like this maintains inside, increases the practicality equally, and the waste gas after using when clean filters in getting into waste water filter equipment through the downside drain pipe, just so can circulate and use to play the effect of the water economy energy.

As shown in fig. 1 and 7, the limiting assembly 8 is used for accurately limiting the position of a material, the limiting assembly 8 is fixed on the upper side of the supporting rod 4, the limiting assembly 8 includes a first hydraulic cylinder 801, a fiber tube 802, a threaded connector 803, a ring-shaped limiting plate 804, a ball 805 and a pressure sensor 806, a piston rod of the first hydraulic cylinder 801 is embedded in the fiber tube 802, the threaded connector 803 is connected to the fiber tube 802 in a threaded manner, the fiber tube 802 is fixed on the ring-shaped limiting plate 804, the ball 805 is rotatably connected to the ring-shaped limiting plate 804, the pressure sensor 806 is fixed on the ring-shaped limiting plate 804, the ring-shaped limiting plate 804 and the outer roller 7 form a sliding structure through the ball 805, the ring-shaped limiting plate 804 is driven to move under the assistance of the first hydraulic cylinder 801, the ring-shaped limiting plate 804 moves relatively under the assistance of the ball 805, and finally the distance between, just so can carry on spacingly to the material of different widths to pressure sensor 806 feels to the pressure back of material, and first pneumatic cylinder 801 removes simultaneously, and the operation avoids the material harder, damages the material when ring limiting plate 804 removes, causes unnecessary loss at last.

As shown in fig. 1, 3, 4 and 6, the winding inner roller 9 is positioned inside the outer drum 7, and the winding inner roller 9 is wound with an electromagnetic heating coil 10, meanwhile, a cooling component 11 is embedded in the winding inner roller 9, a stirring component 12 is fixed on the cooling component 11, the cooling component 11 comprises a first radiating fin 1101, a cooling pipe 1102, a water inlet pipe 1103, a water outlet pipe 1104, a water tank 1105, a second radiating fin 1106 and a second supporting plate 1107, the first radiating fin 1101 is fixed on the inner wall of the winding inner roller 9, and the first heat sink 1101 is located on the outer wall of the cooling pipe 1102, one end of the cooling pipe 1102 is communicated with the water tank 1105 through the inlet pipe 1103, and the other end of the cooling pipe 1102 is communicated with the water tank 1105 through a water outlet pipe 1104, a second radiating fin 1106 and a second supporting plate 1107 are fixed on the outer wall of the water tank 1105, and the second heat sink 1106 is wound around the outer wall of the water tank 1105, and a heat sink fan 1108 is inserted through the second support plate 1107. Two water tanks 1105 are arranged, and the two water tanks 1105 are both communicated with a water inlet pipe 1103, a stirring assembly 12 comprises a driving motor 1201 and a stirring rod 1202, and the output end of the driving motor 1201 is rotatably connected with the stirring rod 1202, when the outer roller 7 needs to be cooled, the cooling water in the water tanks 1105 enters a cooling pipe 1102 through the water inlet pipe 1103 under the auxiliary action of a pressure pump on a water outlet pipe 1104, so that the inside of the winding inner roller 9 can be cooled, the inner cavity of the outer roller 7 can be cooled, the inside of the outer roller 7 can be cooled rapidly, the service life of the whole device can be prolonged, the two water tanks 1105 are arranged, the two water tanks 1105 can be cooled alternately, the cooling quality in the outer roller 7 can be ensured, the stirring rod 1202 can be driven to rotate under the auxiliary action of the driving motor 1201, the stirring rod 1202 can rotate, the cooling speed in the water tanks 1105 can be increased, the cooling quality in the outer roller 7 is ensured, a hollow seat 15 is fixed on the lower side of the hollow support rod 14, a moving component 16 is fixed on the upper side in the hollow seat 15, a second electric telescopic rod 17 is fixed on the lower side in the hollow support rod 14, the moving component 16 comprises a first electric telescopic rod 1601, a roller 1602 and a buffer board 1603, the roller 1602 is fixed on the lower side of the first electric telescopic rod 1601, the buffer board 1603 is fixed on the lower side of the hollow seat 15, a control box 18 is fixed on the outer wall of the base 1, the base 1 can be driven to move upwards under the auxiliary action of the second electric telescopic rod 17, the upper outer roller 7 can be driven to move upwards by the upward movement of the base 1, the operation is simple and convenient, the roller 1602 is driven to move out of the hollow seat 15 under the auxiliary action of the first electric telescopic rod 1601, the hollow seat 15 is attached to the ground, the whole device can be driven to, do not need artificial transport, labour saving and time saving, the buffering effect can be played in the setting of buffer board 1603 to buffer board 1603 downside is provided with anti-skidding line, can play anti-skidding effect equally.

The working principle is as follows: when the electromagnetic heating roller capable of accurately positioning is used, an external power supply is switched on, the roller 1602 is driven to move out of the hollow seat 15 under the assistance of the first electric telescopic rod 1601 in the hollow seat 15, the buffer plate 1603 is separated from the ground, and is moved to a required position under the assistance of the roller 1602, the base 1 is separated from the hollow support rod 14 under the assistance of the second electric telescopic rod 17 in the hollow support rod 14, so that the upper outer roller 7 can be moved to a required height, the threaded connecting piece 803 and the annular limiting plate 804 on the fiber tube 802 are driven to move relatively under the assistance of the first hydraulic cylinder 801 on the fixed block 3, the annular limiting plate 804 is moved to a required position relatively under the assistance of the balls 805, when the pressure sensor 806 senses the material pressure, the movement is stopped, and when the support rod 4 on the first support plate 2 rotates, the outer roller 7 on the support rod 4 rotates, when the electromagnetic heating coil 10 on the winding inner roller 9 heats up and heats, the heating up and heating treatment can be carried out on the materials, after the whole work is finished, the cooling water in the water tank 1105 enters the cooling pipe 1102 through the water inlet pipe 1103, so that the cooling treatment can be carried out on the winding inner roller 9 and the first radiating fin 1101, the inner cavity of the outer roller drum 7 is cooled, the cooled water flows back to the inside of the water tank 1105 through the water outlet pipe 1104, the heat absorption treatment is carried out on the water in the water tank 1105 under the auxiliary action of the second radiating fin 1106, the heat dissipation treatment is carried out simultaneously under the auxiliary action of the radiating fan 1108 on the second support plate 1107, the cooling quality in the outer roller drum 7 is ensured, the stirring rod 1202 can be driven to rotate under the auxiliary action of the driving motor 1201, the stirring rod 1202 can rotate, the whole cooling time in the water tank 1105 can be shortened, when the outer roller drum 7 needs to be cleaned, the cleaning sponge 1302 can be driven under the auxiliary action of the second hydraulic cylinder 1303 on the 1307 moves upwards, and finally, the outer roller 7 is attached, the surface of the outer roller 7 can be cleaned when the outer roller 7 rotates, the cleaning sponge 1307 can be cleaned by cleaning water under the assistance of the cleaning sprayer 1308, the outer roller 7 can also be subjected to auxiliary cooling treatment, meanwhile, the limiting block 1306 at the lower side of the cleaning sponge 1307 can be separated from the limiting groove 1305 in the fourth supporting plate 1304, so that the cleaning sponge 1307 can be disassembled and replaced, the operation is simple and convenient, the bolt 6 is manually rotated, and the flange 5 and the outer roller 7 are disassembled and assembled, so that later-period workers can maintain the inside and the practicability is improved.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a but electromagnetic heating roller of pinpoint, includes base (1), spacing subassembly (8), winding inner roll (9), hollow support rod (14) and control box (18), its characterized in that:

the cleaning device comprises a base (1), wherein a first supporting plate (2) is fixed on the upper side of the base (1), a fixed block (3) is fixed on the upper side of the first supporting plate (2), a supporting rod (4) is rotatably connected to the fixed block (3), a flange (5) is fixed on the supporting rod (4), the flange (5) is in threaded connection with an outer roller (7) through a bolt (6), a cleaning component (13) is fixed between the bases (1), and the cleaning component (13) is located on the lower side of the outer roller (7);

the limiting component (8) is used for accurately limiting the material, and the limiting component (8) is fixed on the upper side of the supporting rod (4);

the inner winding roller (9) is positioned in the outer roller (7), an electromagnetic heating coil (10) is wound on the inner winding roller (9), a cooling component (11) is embedded in the inner winding roller (9), and a stirring component (12) is fixed on the cooling component (11);

the hollow support rod (14), hollow support rod (14) downside is fixed with hollow seat (15), and the inside upside of hollow seat (15) is fixed with and removes subassembly (16), and hollow support rod (14) inside downside is fixed with second electric telescopic handle (17) simultaneously.

2. An accurately positionable electromagnetic heating roller as recited in claim 1, wherein: spacing subassembly (8) include first pneumatic cylinder (801), fibre pipe (802), threaded connection spare (803), annular limiting plate (804), ball (805) and pressure sensor (806), the piston rod on first pneumatic cylinder (801) is inlayed in fibre pipe (802), and threaded connection spare (803) on fibre pipe (802), and fibre pipe (802) are gone up threaded connection and are fixed on annular limiting plate (804), rotate on annular limiting plate (804) and be connected with ball (805), and be fixed with pressure sensor (806) on annular limiting plate (804).

3. An accurately positionable electromagnetic heating roller according to claim 2, wherein: the annular limiting plate (804) and the outer roller (7) form a sliding structure through a ball (805).

4. An accurately positionable electromagnetic heating roller as recited in claim 1, wherein: cooling subassembly (11) include first fin (1101), cooling tube (1102), inlet tube (1103), outlet pipe (1104), water tank (1105), second fin (1106) and second backup pad (1107), first fin (1101) are fixed on roller (9) inner wall in the wire winding, and first fin (1101) are located cooling tube (1102) outer wall, cooling tube (1102) one end is linked together through inlet tube (1103) and water tank (1105), and the cooling tube (1102) other end is linked together through outlet pipe (1104) and water tank (1105), be fixed with second fin (1106) and second backup pad (1107) on water tank (1105) outer wall, and second fin (1106) twine on water tank (1105) outer wall, and it has radiator fan (1108) to run through on second backup pad (1107) simultaneously.

5. An accurately positionable electromagnetic heating roller according to claim 4, wherein: the water tank (1105) is provided with two water tanks (1105), and the two water tanks (1105) are communicated with the water inlet pipe (1103).

6. An accurately positionable electromagnetic heating roller as recited in claim 1, wherein: the stirring assembly (12) comprises a driving motor (1201) and a stirring rod (1202), and the output end of the driving motor (1201) is rotatably connected with the stirring rod (1202).

7. An accurately positionable electromagnetic heating roller as recited in claim 1, wherein: the cleaning assembly (13) comprises a third supporting plate (1301), a U-shaped storage groove (1302), a second hydraulic cylinder (1303), a fourth supporting plate (1304), a limiting groove (1305), a limiting block (1306), a cleaning sponge (1307) and a cleaning sprayer (1308), wherein the U-shaped storage groove (1302) is fixed on the upper side of the third supporting plate (1301), the second hydraulic cylinder (1303) is fixed on the lower side of the third supporting plate (1301), the fourth supporting plate (1304) is fixed on the second hydraulic cylinder (1303) through a piston rod, the limiting groove (1305) is formed in the upper side of the fourth supporting plate (1304), the limiting block (1306) is embedded into the limiting groove (1305), the limiting block (1306) is fixed on the lower side of the cleaning sponge (1307), and the cleaning sprayer (1308) is fixed on the U-shaped storage groove (1302).

8. An accurately positionable electromagnetic heating roller as recited in claim 1, wherein: the moving assembly (16) comprises a first electric telescopic rod (1601), a roller (1602) and a buffer plate (1603), wherein the roller (1602) is fixed on the lower side of the first electric telescopic rod (1601), and the buffer plate (1603) is fixed on the lower side of the hollow seat (15).

9. An accurately positionable electromagnetic heating roller as recited in claim 1, wherein: the control box (18) is fixed on the outer wall of the base (1).