CN112355184B - Fire pump assembly equipment and assembly process thereof - Google Patents
Fire pump assembly equipment and assembly process thereof Download PDFInfo
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- CN112355184B CN112355184B CN202011095708.1A CN202011095708A CN112355184B CN 112355184 B CN112355184 B CN 112355184B CN 202011095708 A CN202011095708 A CN 202011095708A CN 112355184 B CN112355184 B CN 112355184B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
- B21F3/04—Coiling wire into particular forms helically externally on a mandrel or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention relates to fire pump assembly equipment and an assembly process, which comprises a workbench, a winding die, a pay-off device and a pulling device, wherein the workbench is provided with a driving device and a counting device for controlling the starting and the stopping of the driving device; the core body is provided with a plurality of groups of winding grooves; the pay-off device comprises a pay-off bracket which is arranged right opposite to the winding die, a fixed platform which is arranged between the pay-off bracket and the winding die, a wire collecting assembly which is arranged on the fixed platform in a sliding way and is sequentially aligned with a plurality of groups of winding grooves, a limiting assembly which is rotatably arranged in the fixed platform and is abutted against the wire collecting assembly, and a control assembly which is in transmission connection with the limiting assembly and the winding die; the pulling device comprises a clamping plate assembly which is arranged on the line concentration assembly in a vertically sliding mode and a power assembly which is in power connection with the control assembly.
Description
Technical Field
The invention relates to the field of pump production, in particular to fire pump assembly equipment.
Background
The fire pump is fire extinguishing system's a necessary equipment, can increase pressure, supplementary water source and supplementary foam to can reach the purpose of putting out a fire, the fire pump comprises motor, the pump body and impeller, and wherein motor coil's production mostly needs the manual work to carry out the coiling, and the not compact phenomenon easily appears in the coil of artifical coiling, influences the motor quality, and then influences the quality of fire pump, and artifical coiling coil inefficiency.
The invention patent with Chinese patent application number CN201610855337.X discloses an automatic coil winding device, which comprises a rack, a winding main shaft and a winding framework fixed on the winding main shaft, wherein one side of the winding main shaft is provided with a wire barrel for supplying wires and a wire leading mechanism, the wire leading mechanism comprises a fixing mechanism for fixing the wire head extracted from the wire barrel and a first driving mechanism for driving the fixing mechanism to rotate from one side of the main shaft to the other side, the other side of the main shaft is provided with a clamping mechanism for clamping the wire head on the fixing device, the winding device further comprises an adhesive tape sealing mechanism for fixing the wires on the winding framework, and the winding device further comprises a controller for controlling the wire leading mechanism and the clamping mechanism.
However, the invention fixes the winding point to prevent the coil from loosening, and can not ensure that the coil cannot be loosened in the winding process.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a fire pump assembly apparatus, which enables a winding groove to wind a certain number of turns, drives a wire collecting assembly to move to align with a next winding groove through cooperation of a control assembly and a limiting assembly until all windings in the winding grooves are completely wound, and pulls a wire harness at intervals by a clamping plate assembly under the action of a power assembly while each winding groove winds a wire, so that the coil wound in the winding groove is more compact, and the quality of a motor and a fire pump can be improved while the subsequent assembly of the motor and the fire pump is facilitated.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a fire pump equipment, includes the workstation, be provided with drive arrangement on the workstation and control this drive arrangement and open the counting assembly who stops, include:
the winding die comprises a mounting frame fixedly connected with the driving device and a core body fixedly mounted on the mounting frame; the core body is provided with a plurality of groups of winding grooves;
the paying-off device comprises a paying-off support which is arranged right opposite to a winding die, a fixed table which is arranged between the paying-off support and the winding die, a wire collecting assembly which is arranged on the fixed table in a sliding mode and is sequentially aligned with a plurality of groups of winding grooves, a limiting assembly which is rotatably arranged in the fixed table and is abutted against the wire collecting assembly, and a control assembly which is in transmission connection with the limiting assembly and the winding die; and
and the pulling device comprises a clamping plate assembly which is arranged on the line concentration assembly in a vertically sliding manner and a power assembly which is in power connection with the control assembly.
As an improvement, the plurality of groups of winding grooves are coaxially arranged and are all arranged in a runway shape, and the inner diameters of the plurality of groups of winding grooves are sequentially increased along the axis of the mounting rack towards the direction far away from the workbench.
As an improvement, a plurality of groups of wire guiding rollers for guiding wires are rotatably arranged on the pay-off bracket, and a plurality of groups of coils of wires are placed at the bottom of the pay-off bracket.
As an improvement, the wire collecting assembly comprises a sliding seat arranged on the fixed table in a sliding manner, a wire guiding barrel fixedly arranged on the sliding seat and capable of aligning with the wire winding groove, a fixed plate fixedly arranged at one end of the fixed table in the length direction, and a spring a elastically connecting the sliding seat and the fixed plate.
As an improvement, the limiting component includes a plurality of sets of limiting blocks arrayed along the length direction of the fixed platform and arranged on the fixed platform in a vertically sliding manner, a convex block a correspondingly and fixedly installed at the bottom of the limiting block 541, a rotating shaft rotatably installed in the fixed platform, and convex blocks b spirally arrayed on the rotating shaft and arranged in one-to-one correspondence with the convex blocks a; the lug b and the lug a can be arranged in an abutting mode.
As an improvement, the control assembly comprises a gear coaxially fixed with the rotating shaft, a missing tooth rotatably installed on one side of the gear and capable of being meshed with the gear, and a belt pulley assembly a in transmission connection with the missing tooth and the mounting rack.
As an improvement, the clamping plate assembly comprises an ejector rod arranged on the side wall of the wire guide cylinder in a radially elastic sliding manner, a clamping plate fixedly arranged on the ejector rod and arranged in the wire guide cylinder, a traverse plate arranged above the wire guide cylinder in an elastic sliding manner along the length direction of the fixing table, a fixing block fixedly arranged at one end of the traverse plate, and a plurality of groups of convex blocks c which are arrayed at the bottom of the traverse plate along the length direction of the traverse plate and can be abutted against the ejector rod.
As an improvement, the power assembly comprises a rotary table rotatably mounted on one side of the fixed table, a plurality of groups of convex blocks d arranged on the rotary table in a circumferential array and capable of being abutted against the fixed block, and a belt pulley assembly b in transmission connection with the rotary table and the control assembly.
The invention aims to overcome the defects in the prior art, and provides a fire pump assembly process, which comprises the following steps:
the method comprises the following steps: paying off, wherein a plurality of wires which are formed into coils are placed below a paying-off support, then the wires in each enameled wire are respectively wound around a wire roller and pass through a wire barrel which is opposite to a winding groove positioned at the edge to form a wire harness, the end part of the wire harness is fixed in the winding groove, then a driving device drives the mounting frame to rotate for a plurality of circles, and the wire harness is wound in the winding groove;
step two: the wire stripping is carried out simultaneously with the steps, the mounting frame rotates to drive the rotary table to rotate, the plurality of lugs d sequentially abut against the transverse moving plate and drive the transverse moving plate to move back and forth, and then the ejector rods continuously abut against the lugs c, so that the clamping plate moves downwards at intervals to be matched with the wire guide barrel to pull the wire harness;
step three: the winding slots are switched, after the first step, the missing teeth rotate and the drive gear rotates for a certain angle, so that the rotating shaft is driven to rotate for a certain angle, the lug a and the lug b which are in a collision state are separated from matching, the next lug a and the lug b are in collision matching, the sliding seat moves to be in collision with the next limiting block, and the wire guide cylinder moves to be aligned with the next winding slot;
step four: assembling a motor; after the first step, the second step and the third step are repeated for a plurality of times, a worker assembles the coil which is wound with the wire and the stator iron core to form a stator winding, and then the stator winding is installed in the motor;
step five: assembling a fire pump; and after the fourth step, assembling the motor, the impeller and the pump shell by workers to form the fire pump.
The invention has the beneficial effects that:
(1) when the winding of each winding groove is finished, the rotating shaft can rotate for a certain angle through the matching of the missing teeth and the gears, so that the wire cylinder is aligned with the next winding groove and the wire is wound until all the winding grooves are wound with the wire, and the automatic winding of the coil is realized through the matching of the counting device, so that the production efficiency of the coil is greatly improved;
(2) when each winding groove is used for winding wires, the winding die rotates and drives the transverse moving plate to perform reciprocating transverse movement, so that the ejector rod is abutted against the lug c, the clamping plate moves downwards at intervals to form an extrusion part with the wire guide cylinder to pull the wire harness, the wound coil is compact, the coil is prevented from being loose, the assembly efficiency of the motor is improved, and the quality of the fire pump is improved;
(3) the wire harness formed by the wire rods under the action of the wire guide roller has no knotting phenomenon, so that the quality of the coil is improved, and the quality of the fire pump is further improved.
In conclusion, the motor coil winding device has the advantages of simple structure, ingenious design, high winding efficiency, high quality of the produced fire pump and the like, and is particularly suitable for production of the motor coil of the fire pump.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view of FIG. 1 at B;
FIG. 4 is a diagram of a winding state;
FIG. 5 is an enlarged view at C of FIG. 4;
FIG. 6 is a sectional view of the stationary platen;
FIG. 7 is an enlarged view of FIG. 6 at D;
FIG. 8 is a schematic view of the structure of the rotating shaft;
FIG. 9 is a schematic side view of the rotating shaft;
FIG. 10 is a cross-sectional structural view of the cleat assembly;
FIG. 11 is an enlarged view of FIG. 10 at E;
FIG. 12 is a schematic view of a power assembly;
FIG. 13 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The first embodiment is as follows:
as shown in fig. 1, a fire pump equipment, includes workstation 1, be provided with drive arrangement 2 and control counting assembly 3 that this drive arrangement 2 stopped on workstation 1, include:
the winding die 4 comprises a mounting frame 41 fixedly connected with the driving device 2 and a core body 42 fixedly mounted on the mounting frame 41; the core body 42 is provided with a plurality of groups of winding grooves 421;
the paying-off device 5 comprises a paying-off support 51 which is arranged right opposite to a winding die 4, a fixing table 52 which is arranged between the paying-off support 51 and the winding die 4, a wire collecting component 53 which is arranged on the fixing table 52 in a sliding mode and is sequentially aligned with a plurality of groups of winding grooves 421, a limiting component 54 which is rotatably arranged in the fixing table 52 and is arranged in a mode of being abutted against the wire collecting component 53, and a control component 55 which is in transmission connection with the limiting component 54 and the winding die 4; and
the pulling device 6 comprises a clamping plate component 61 which is arranged on the wire collecting component 53 in a vertically sliding mode and a power component 62 which is in power connection with the control component 55.
The fire pump comprises a motor, a pump shell and an impeller, wherein a stator winding is arranged in the motor, and the stator winding comprises an iron core and a coil wound on the iron core.
Further, as shown in fig. 3 and 4, a plurality of groups of winding slots 421 are coaxially arranged and all arranged in a track shape, and the inner diameters of the plurality of groups of winding slots 421 sequentially increase along the axis of the mounting frame 41 toward the direction away from the workbench 1.
Further, a plurality of sets of guide rollers 511 for guiding the wires are rotatably mounted on the pay-off bracket 51, and a plurality of sets of wires are placed at the bottom of the pay-off bracket 51.
It should be noted that the wire for winding the coil 812 is an enameled wire.
More specifically, a coiled wire is placed under the pay-off stand 51, and in use, the wire is wound around the guide rollers 511, and one guide roller 511 corresponds to one wire.
Further, the wire-collecting assembly 53 includes a sliding seat 531 slidably disposed on the fixed base 52, a wire guiding cylinder 532 fixedly mounted on the sliding seat 531 and alignable with the wire winding slot 421, a fixed plate 533 fixedly mounted on one end of the fixed base 52 in the length direction, and a spring a534 elastically connecting the sliding seat 531 and the fixed plate 533.
It should be noted that, as shown in fig. 4 and 5, several groups of wires are passed through the wire barrel 532 to form a wire harness.
Further, as shown in fig. 6 to 9, the position limiting assembly 54 includes a plurality of sets of position limiting blocks 541 arrayed along the length direction of the fixed platform 52 and disposed on the fixed platform 52 in a vertically sliding manner, a protruding block a542 correspondingly and fixedly mounted at the bottom of the position limiting block 541, a rotating shaft 543 rotatably mounted in the fixed platform 52, and a protruding block b544 spirally arrayed on the rotating shaft 543 and disposed in one-to-one correspondence with the protruding block a 542; the projection b544 and the projection a542 may be disposed in an abutting manner.
Further, as shown in fig. 11, the control assembly 55 includes a gear 551 coaxially fixed with the rotation shaft 543, a missing tooth 552 rotatably installed at one side of the gear 551 and capable of meshing with the gear 551, and a pulley assembly a553 drivingly connecting the missing tooth 552 and the mounting bracket 41.
It should be noted that, after the winding mold 4 rotates, after one winding slot 421 finishes winding, the belt pulley assembly a553 drives the missing tooth 552 to rotate, so that the tooth portion of the missing tooth 552 drives the gear 551 and the rotating shaft 543 to rotate by 45 °, under the rotation action of the rotating shaft 543, the bump a542 and the bump b544 which are in interference fit are disengaged, meanwhile, the next bump a542 and the bump b544 are in interference fit, and drive the stopper 541 corresponding to the bump a542 to move upwards, under the action of the spring a534, the sliding seat 531 moves to be in interference with the stopper 541 protruding out of the fixed table 52, so that the wire guide cylinder 532 is aligned with the next winding slot, and then the mounting bracket 41 rotates to wind the next winding slot 421.
Further, as shown in fig. 2, 10 and 11, the clamp plate assembly 61 includes a push rod 611 disposed on a side wall thereof to elastically slide in a radial direction of the wire guide cylinder 532, a clamp plate 612 fixedly mounted on the push rod 611 and disposed inside the wire guide cylinder 532, a traverse plate 613 disposed above the wire guide cylinder 532 to elastically slide in a length direction of the fixed table 52, a fixed block 614 fixedly mounted on an end of the traverse plate 613, and a plurality of sets of protrusions c615 arrayed at a bottom of the traverse plate 613 in the length direction of the traverse plate 613 and disposed to interfere with the push rod 611.
Further, as shown in fig. 12, the power assembly 62 includes a rotating disc 621 rotatably mounted on one side of the fixed table 52, a plurality of sets of protrusions d622 circumferentially arrayed on the rotating disc 621 and configured to abut against the fixed block 614, and a pulley assembly b623 drivingly connecting the rotating disc 621 and the control assembly 55.
Note that the pulley assembly b623 is in power connection with the pulley assembly a 553.
It should be further noted that, while the mounting bracket 41 rotates to drive the winding slot 421 to wind a wire, under the action of the pulley assembly a553 and the pulley assembly b623, the turntable 621 rotates, and then a plurality of groups of the bumps d622 continuously abut against the fixed block 614 to further drive the traverse plate 613 to traverse reciprocally, and further the push rod 611 alternately abuts against the bump c615 to further achieve the up-and-down movement of the clamp plate 612, and the clamp plate 612 cooperates with the guide cylinder 532 to pull a wire bundle, so that the wire bundle wound in the winding slot 421 is tighter and tighter.
It is important to explain that, one winding groove 421 corresponds to one bump c615, which ensures that the wire harness is pulled when each winding groove 421 is wound.
It is worth mentioning that the bottom of the clamping plate 612 is made of a flexible material, so that the wire can be prevented from being scratched.
The second embodiment:
as shown in fig. 13, a fire pump assembly process according to a second embodiment of the present invention is described with reference to the first embodiment, and includes the following steps:
the method comprises the following steps: paying off, wherein a plurality of wires which are combined into a coil are placed below a paying-off support 51, then the wires in each enameled wire are respectively wound around one wire roller 511 and pass through a wire barrel 532 which is opposite to a wire winding groove 421 positioned at the edge to form a wire harness, the end part of the wire harness is fixed in the wire winding groove 421, then a driving device 2 drives the mounting frame 41 to rotate for a plurality of circles, and the wire harness is wound in the wire winding groove 421;
step two: performing wire smoothing simultaneously with the steps, wherein the mounting frame 41 rotates to drive the rotary disc 621 to rotate, the plurality of protrusions d622 sequentially collide with the traverse plate 613 and drive the traverse plate 613 to reciprocate, and further the ejector rod 611 continuously collides with the protrusion c615, so that the clamping plate 612 moves downwards at intervals to cooperate with the wire barrel 532 to pull a wire harness;
step three: after the first step, the missing tooth 552 rotates and the driving gear 551 rotates a certain angle, so as to drive the rotating shaft 543 to rotate a certain angle, so that the bump a542 and the bump b544 in an abutting state are disengaged, the next bump a542 and the bump b544 abut against each other, the sliding seat 531 moves to abut against the next limiting block 541, and the wire guide cylinder 532 moves to be aligned with the next wire winding groove 421;
step four: assembling a motor; after the first step, the second step and the third step are repeated for a plurality of times, a worker assembles the coil which is wound with the wire and the stator iron core to form a stator winding, and then the stator winding is installed in the motor;
step five: assembling a fire pump; and after the fourth step, assembling the motor, the impeller and the pump shell by workers to form the fire pump.
It should be noted that step four and step five are both completed manually.
The working process is as follows:
a plurality of wires wind around the wire guiding roller 511 and converge into a wire harness in the wire guiding cylinder 532, then the wire harness is fixed in the wire winding groove 421 at the edge, then the wire harness is wound in the wire winding groove 421 by the mounting bracket 41, at the same time, the mounting bracket 41 drives the missing tooth 552 to rotate through the pulley component a553, after the mounting bracket 41 rotates for a plurality of circles, the tooth part of the missing tooth 552 drives the gear 551 to rotate 45 degrees, the bump a542 and the bump b544 which are in interference fit are disengaged, meanwhile, the next bump a542 and the bump b544 are in interference fit and drive the limit block 541 corresponding to the bump a542 to move upwards, under the action of the spring a534, the sliding seat 531 moves to abut against the limit block 541 protruding out of the fixing table 52, and then the wire guiding cylinder 532 is aligned with the next wire winding groove 421, the mounting frame 41 continuously rotates, the next winding groove 421 performs winding, and according to the above process, the winding is completed in all the winding grooves 421, and in the process of winding in each winding groove 421, under the action of the belt pulley assembly a553 and the belt pulley assembly b623, the turntable 621 rotates, so that the plurality of groups of the protrusions d622 continuously collide with the fixing block 614, and further the traverse plate 613 is driven to traverse back and forth, and further the push rod 611 alternately collides with the protrusion c615, so that the clamp plate 612 moves up and down, and the clamp plate 612 cooperates with the guide cylinder 532 to pull the bundle.
Claims (5)
1. The utility model provides a fire pump equipment, includes workstation (1), be provided with drive arrangement (2) and control counting assembly (3) that this drive arrangement (2) of control opened and stop on workstation (1), its characterized in that includes:
the winding die (4) comprises a mounting frame (41) fixedly connected with the driving device (2) and a core body (42) fixedly mounted on the mounting frame (41); the core body (42) is provided with a plurality of groups of winding grooves (421);
the paying-off device (5) comprises a paying-off support (51) which is arranged right opposite to a winding die (4), a fixing table (52) which is arranged between the paying-off support (51) and the winding die (4), a wire collecting assembly (53) which is arranged on the fixing table (52) in a sliding mode and is sequentially aligned with a plurality of groups of winding grooves (421), a limiting assembly (54) which is rotatably arranged in the fixing table (52) and is abutted against the wire collecting assembly (53), and a control assembly (55) which is in transmission connection with the limiting assembly (54) and the winding die (4); and
the pulling device (6) comprises a clamping plate component (61) which is arranged on the line concentration component (53) in a vertically sliding mode and a power component (62) which is in power connection with the control component (55);
the wire collecting assembly (53) comprises a sliding seat (531) arranged on the fixed table (52) in a sliding mode, a wire guide cylinder (532) fixedly installed on the sliding seat (531) and capable of being aligned with the wire winding groove (421), a fixed plate (533) fixedly installed at one end of the fixed table (52) in the length direction, and a spring a (534) elastically connecting the sliding seat (531) and the fixed plate (533);
the limiting assembly (54) comprises a plurality of groups of limiting blocks (541) which are arrayed along the length direction of the fixed table (52) and are arranged on the fixed table (52) in a vertical sliding manner, lugs a (542) which are correspondingly and fixedly arranged at the bottoms of the limiting blocks (541), a rotating shaft (543) which is rotatably arranged in the fixed table (52), and lugs b (544) which are spirally arrayed on the rotating shaft (543) and are arranged in one-to-one correspondence with the lugs a (542); the lug b (544) and the lug a (542) can be arranged in an interference mode;
the clamping plate assembly (61) comprises a top rod (611) arranged on the side wall of the guide wire cylinder (532) in a radially elastic sliding mode, a clamping plate (612) fixedly arranged on the top rod (611) and arranged inside the guide wire cylinder (532), a traverse plate (613) arranged above the guide wire cylinder (532) in an elastic sliding mode along the length direction of the fixed table (52), a fixed block (614) fixedly arranged at one end of the traverse plate (613), and a plurality of groups of convex blocks c (615) which are arrayed at the bottom of the traverse plate (613) along the length direction of the traverse plate (613) and can be abutted against the top rod (611);
the power assembly (62) comprises a rotary table (621) rotatably mounted on one side of the fixed table (52), a plurality of groups of convex blocks d (622) which are arranged on the rotary table (621) in a circumferential array mode and can be abutted to the fixed block (614), and a belt pulley assembly b (623) in transmission connection with the rotary table (621) and the control assembly (55).
2. A fire pump assembly apparatus as claimed in claim 1, wherein the groups of winding grooves (421) are coaxially arranged and are arranged in a race track shape, and the inner diameters of the groups of winding grooves (421) increase in sequence along the axis of the mounting bracket (41) in a direction away from the working platform (1).
3. A fire pump assembly as claimed in claim 1 wherein the pay-off bracket (51) has sets of guide rollers (511) rotatably mounted thereon for guiding the wires, and the bottom of the pay-off bracket (51) has sets of wires placed thereon.
4. A fire pump assembly apparatus as claimed in claim 1, wherein the control assembly (55) comprises a gear (551) fixed coaxially with the shaft (543), a missing tooth (552) rotatably mounted on one side of the gear (551) and arranged to engage with the gear (551), and a pulley assembly a (553) drivingly connecting the missing tooth (552) and the mounting bracket (41).
5. A process for assembling a fire pump by using the fire pump assembly equipment as claimed in any one of claims 1 to 4, which comprises the following steps:
the method comprises the following steps: paying off, wherein a plurality of wires which are combined into a coil are placed below a paying-off support (51), then the wires in each enameled wire are respectively wound around a wire roller (511) and pass through a wire barrel (532) which is opposite to a winding groove (421) positioned at the edge to form a wire harness, the end part of the wire harness is fixed in the winding groove (421), then a driving device (2) drives the mounting frame (41) to rotate for a plurality of circles, and the wire harness is wound in the winding groove (421);
step two: the wire straightening is carried out simultaneously with the steps, the mounting frame (41) rotates to drive the rotary disc (621) to rotate, the plurality of lugs d (622) sequentially abut against the transverse moving plate (613) and drive the transverse moving plate (613) to reciprocate, and then the ejector rods (611) continuously abut against the lugs c (615), so that the clamping plate (612) moves downwards at intervals and is matched with the wire guide barrel (532) to pull the wire bundle;
step three: the winding slots are switched, after the first step, the toothless part (552) rotates and drives the gear (551) to rotate for a certain angle, and further the rotating shaft (543) is driven to rotate for a certain angle, so that the lug a (542) and the lug b (544) in the abutting state are disengaged, the next lug a (542) and the lug b (544) are in abutting fit, the sliding seat (531) moves to abut against the next limiting block (541), and the wire guide cylinder (532) moves to be aligned with the next winding slot (421);
step four: assembling a motor; after the first step, the second step and the third step are repeated for a plurality of times, a worker assembles the coil which is wound with the wire and the stator iron core to form a stator winding, and then the stator winding is installed in the motor;
step five: assembling a fire pump; and after the fourth step, assembling the motor, the impeller and the pump shell by workers to form the fire pump.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN202011095708.1A CN112355184B (en) | 2020-10-14 | 2020-10-14 | Fire pump assembly equipment and assembly process thereof |
PCT/CN2021/119254 WO2022078158A1 (en) | 2020-10-14 | 2021-09-18 | Fire pump assembling apparatus, and assembly process therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011095708.1A CN112355184B (en) | 2020-10-14 | 2020-10-14 | Fire pump assembly equipment and assembly process thereof |
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CN112355184A CN112355184A (en) | 2021-02-12 |
CN112355184B true CN112355184B (en) | 2022-07-22 |
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CN202011095708.1A Active CN112355184B (en) | 2020-10-14 | 2020-10-14 | Fire pump assembly equipment and assembly process thereof |
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---|---|---|---|---|
CN112355184B (en) * | 2020-10-14 | 2022-07-22 | 莫诺特泵业(集团)有限公司 | Fire pump assembly equipment and assembly process thereof |
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CN115472426B (en) * | 2022-10-13 | 2024-06-25 | 中山市三礼电子有限公司 | A quick wire winding equipment for ignition coil production |
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CN112355184A (en) | 2021-02-12 |
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