CN111531173B - Yttrium-containing powder metallurgy high-speed steel and preparation method thereof - Google Patents
Yttrium-containing powder metallurgy high-speed steel and preparation method thereof Download PDFInfo
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- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 229910000997 High-speed steel Inorganic materials 0.000 title claims abstract description 35
- 229910052727 yttrium Inorganic materials 0.000 title claims abstract description 23
- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000000843 powder Substances 0.000 claims abstract description 109
- 238000005245 sintering Methods 0.000 claims abstract description 39
- 238000000498 ball milling Methods 0.000 claims abstract description 35
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910000047 yttrium hydride Inorganic materials 0.000 claims abstract description 19
- 229910003470 tongbaite Inorganic materials 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 14
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims abstract description 12
- INZDTEICWPZYJM-UHFFFAOYSA-N 1-(chloromethyl)-4-[4-(chloromethyl)phenyl]benzene Chemical compound C1=CC(CCl)=CC=C1C1=CC=C(CCl)C=C1 INZDTEICWPZYJM-UHFFFAOYSA-N 0.000 claims abstract description 10
- QIJNJJZPYXGIQM-UHFFFAOYSA-N 1lambda4,2lambda4-dimolybdacyclopropa-1,2,3-triene Chemical compound [Mo]=C=[Mo] QIJNJJZPYXGIQM-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910039444 MoC Inorganic materials 0.000 claims abstract description 10
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000011812 mixed powder Substances 0.000 claims description 23
- 238000001035 drying Methods 0.000 claims description 21
- 238000000227 grinding Methods 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 9
- 238000002490 spark plasma sintering Methods 0.000 abstract description 20
- 229910052761 rare earth metal Inorganic materials 0.000 abstract description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 11
- 239000013078 crystal Substances 0.000 abstract description 11
- 229910052760 oxygen Inorganic materials 0.000 abstract description 11
- 239000001301 oxygen Substances 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 9
- 238000001291 vacuum drying Methods 0.000 abstract description 8
- 238000005452 bending Methods 0.000 abstract description 3
- 238000009826 distribution Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 24
- 229910045601 alloy Inorganic materials 0.000 description 21
- 239000000956 alloy Substances 0.000 description 21
- 238000010438 heat treatment Methods 0.000 description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 8
- 150000001247 metal acetylides Chemical class 0.000 description 8
- 229910003178 Mo2C Inorganic materials 0.000 description 7
- 238000011056 performance test Methods 0.000 description 7
- 238000007873 sieving Methods 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 239000002131 composite material Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- 241001085205 Prenanthella exigua Species 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000011012 grey crystal Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 210000004558 lewy body Anatomy 0.000 description 1
- 238000009766 low-temperature sintering Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 150000003746 yttrium Chemical class 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0047—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0264—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements the maximum content of each alloying element not exceeding 5%
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0278—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
- C22C33/0292—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with more than 5% preformed carbides, nitrides or borides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/043—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
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Abstract
The invention discloses yttrium-containing powder metallurgy high-speed steel and a preparation method thereof. The raw materials comprise the following components in percentage by mass: 80-90 wt.% carbonyl iron powder; 3-9 wt.% of tungsten carbide powder; 2.5-8 wt.% of molybdenum carbide powder; 2-6 wt.% of chromium carbide powder; 1-3 wt.% of vanadium carbide powder; 0.02-0.10 wt.% of yttrium hydride powder. The preparation method comprises the steps of taking carbide powder, carbonyl iron powder and hydrogenated yttrium powder as raw materials, and preparing the high-performance powder metallurgy high-speed steel through the steps of ball milling mixing, vacuum drying, spark plasma sintering and the like. The invention has the advantages of high utilization rate of rare earth elements, simple process flow, low sintering temperature and the like. The spark plasma sintering powder metallurgy high-speed steel has low oxygen content, fine crystal grains, uniform carbide distribution and excellent bending strength and impact toughness.
Description
Technical Field
The invention belongs to the technical field of powder metallurgy high-speed steel manufacturing, and relates to yttrium-containing powder metallurgy high-speed steel and a preparation method thereof.
Background
High Speed Steel (HSS) is a high carbon, high alloy tool steel that accounts for over 30% of the global cutting tool consumption. The HSS has high abrasion resistance, red hardness and higher impact toughness and economy compared with ceramic cutters, and is suitable for preparing cutting tools with complex shapes, such as screw taps, gear inserts and the like. The mechanical properties of high speed steel are greatly influenced by the type, size and distribution of carbides in the structure.
High-speed steel prepared by the traditional casting process inevitably generates a coarse lewy body carbide segregation structure because alloy carbide is preferentially precipitated from liquid in the cooling process. The existence of segregation not only makes the hot forging and rolling of the steel difficult, but also significantly reduces the strength, wear resistance and other properties of the steel. In order to achieve a uniform distribution of the carbides, the most desirable method is to use powder metallurgy Process (PM). In the atomization powder preparation process, because the extremely fast solidification speed of the alloy liquid drops inhibits the formation of eutectic, very fine carbide particles can be generated inside the powder particles. By properly controlling the processing, these particles can remain in the sintered and heat treated final product, thereby improving the workability, wear resistance, and dimensional consistency during heat treatment of high speed steels. The powder cold pressing-sintering process is a widely adopted low-cost powder metallurgy product production method. Because active elements on the surfaces of powder particles are easy to oxidize in the powder preparation process, the oxygen content of the powder is too high and needs to be removed in the sintering process. However, too high a deoxidation temperature causes carbide growth and coarsening of grains, which seriously impairs the flexural strength and impact toughness of high-speed steel.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide yttrium-containing powder metallurgy high-speed steel and a preparation method thereof. According to the preparation method, the carbide is used as the raw material, so that the oxidation of active metal elements in the preparation process of the material can be avoided, and the oxygen content in the powder can be reduced; meanwhile, a proper amount of rare earth element yttrium is added, the surface activity of the rare earth element yttrium is strong, and the rare earth element yttrium can be combined with oxygen in a pressed compact during low-temperature sintering, so that the aim of removing oxygen in powder is fulfilled; by adopting SPS sintering, the heat preservation time can be effectively reduced, so that the growth and coarsening of crystal grains are avoided, and carbides in a material structure are finer and are distributed more dispersedly; finally, the material has more excellent bending strength, abrasion resistance and impact toughness.
The invention relates to yttrium-containing powder metallurgy high-speed steel which comprises the following raw materials in percentage by mass: 80-90 wt.% carbonyl iron powder; 3-9 wt.% of tungsten carbide powder; 2.5-8 wt.% of molybdenum carbide powder; 2-6 wt.% of chromium carbide powder; 1-3 wt.% of vanadium carbide powder; 0.02-0.10 wt.% of yttrium hydride powder.
In the invention, carbonyl iron powder; tungsten carbide powder; molybdenum carbide powder; chromium carbide powder; vanadium carbide powder; the yttrium hydride powder is a raw material of high-speed steel, and carbides of alloy elements W, Mo, Cr and V have stable chemical properties and are not easy to react with oxygen at high temperature. Therefore, the carbide is taken as the raw material, oxidation of more active alloy elements can be effectively avoided, carbide particles can be used as a hard phase in the sintering process, a crystal boundary is stabilized, and growth of the crystal grains is hindered, so that a fine structure of the crystal grains is obtained, yttrium can strengthen the crystal boundary on one hand, and meanwhile, yttrium hydride is active in performance, and rare earth oxide generated by combination of yttrium element and oxygen can play a role in dispersion strengthening, so that the purpose of removing oxygen element in powder is achieved, and the sintering temperature is further reduced.
Of course, in order to make the high-speed steel have high strength and toughness and excellent wear resistance, the proportion of the above components is also important, for example, tungsten carbide powder can combine with Fe and a small amount of Mo and Cr to form a certain amount of refractory primary carbide M in the sintering process6And C, improving the wear resistance and hardness of the steel. In addition, after high-temperature solid solution, part of carbide is subjected to solid solution, and precipitates in the form of fine and dispersed MC carbide during tempering, thereby determining the red hardness of the steel. The addition of tungsten carbide is too little, which easily causes the reduction of the hardness of the material and reduces the abrasion resistance of the material. For example, the addition of excessive amount of yttrium hydride can cause the rare earth yttrium to be enriched and precipitated in grain boundaries, reduce the bonding force of the grain boundaries and cause the strength of the material to be reduced.
As a preferable scheme, the yttrium-containing powder metallurgy high-speed steel comprises the following raw materials in percentage by mass:
80-90 wt.% carbonyl iron powder; 4-6.5 wt.% of tungsten carbide powder; 2.5-5.5 wt.% molybdenum carbide powder; 2-5 wt.% of chromium carbide powder; 1-2.6 wt.% of vanadium carbide powder; 0.02-0.08 wt.% of yttrium hydride powder.
The invention relates to a preparation method of yttrium-containing powder metallurgy high-speed steel, which comprises the following steps: weighing carbonyl iron powder, tungsten carbide powder, molybdenum carbide powder, chromium carbide powder, vanadium carbide powder and yttrium hydride powder according to the designed component proportion, and performing ball milling and mixing to obtain mixed powder; and drying the mixed powder, placing the dried mixed powder into a mold, and performing SPS sintering in a vacuum atmosphere to obtain the yttrium-containing powder metallurgy high-speed steel, wherein the pressure of the SPS sintering is 20-40 MPa, the sintering temperature is 1080-1120 ℃, the sintering time is 5-10 min, and the vacuum degree is less than or equal to 5 Pa.
Preferably, the particle size range of the carbonyl iron powder is 5-10 μm, and the particle size ranges of the tungsten carbide powder, the molybdenum carbide powder, the chromium carbide powder, the vanadium carbide powder and the yttrium hydride powder are 0.5-2 μm.
Preferably, during ball milling, the ball-material ratio is 7-12: 1, the ball milling time is 20-60 hours, the rotating speed is 200-280 r/min, and the dispersing agent is absolute ethyl alcohol.
In practical operation, the ball mill is preferably a planetary ball mill, and the material of the pot body and the material of the grinding balls are preferably cemented carbide.
Preferably, the grinding balls used for ball milling are composed of a grinding ball A with the diameter of 5mm and a grinding ball B with the diameter of 3mm, and the ratio of the grinding ball A to the grinding ball B is 1.5-3: 1.
Preferably, the drying is carried out in a vacuum environment, and the vacuum degree is less than or equal to 1 × 10-1Pa, the drying temperature is 70-80 ℃, and the drying time is 90-120 min.
As a preferred scheme, the temperature rise rate of the SPS sintering is more than or equal to 80 ℃/min, and preferably 90-100 ℃/min.
Principles and advantages
(1) In the invention, carbonyl iron powder; tungsten carbide powder; molybdenum carbide powder; chromium carbide powder; vanadium carbide powder; the yttrium hydride powder is a raw material of high-speed steel, and carbides of alloy elements W, Mo, Cr and V have stable chemical properties and are not easy to react with oxygen at high temperature. Therefore, the carbide is used as the raw material, so that the oxidation of the more active alloy elements can be effectively avoided. Under the synergistic action of the raw material components, the raw material size, the material mixing time and the SPS sintering procedure, the high-speed steel obtained by the invention contains fine and dispersed nano-scale carbides to improve the grindability and hardness of the material, and also contains micro-scale large-particle carbides within the range of 0.5-3 mu m to improve the wear resistance of the material.
(2) The rare earth element yttrium is added in the form of hydrogenated yttrium, the surface activity of the rare earth element yttrium is strong, the rare earth element yttrium can be combined with oxygen in a pressed compact when being sintered at a lower temperature, and the generated rare earth oxide can be uniformly and finely distributed in a matrix to generate a dispersion strengthening effect and improve the strength of the material. In addition, rare earth elements are introduced into the high-speed steel by using a powder metallurgy method, so that the mass fraction of the rare earth elements in the material can be more accurately controlled, and the waste of the rare earth elements is reduced.
(3) The invention combines the SPS rapid sintering process with the carbide powder as the raw material, effectively weakens the growth trend of carbide and matrix grains in the sintering process, and leads the carbide and the matrix grains in the final material structure to be finer.
(4) The invention has the advantages of high utilization rate of rare earth elements, simple process flow, low sintering temperature and the like. The spark plasma sintering powder metallurgy high-speed steel has low oxygen content, fine crystal grains, uniform carbide distribution and further improved bending strength and impact toughness.
Drawings
FIG. 1 is a SEM photograph of a typical microstructure of a PM HSS in an SPS sintered state prepared in example 1. The dark gray crystal grains in the microstructure are taken as a matrix, and the main component is Fe; the bright spherical crystal grains are composite carbide M6C, and the main components are W, Fe, Mo and C; the grey crystal grains are composite carbide MC, and the main components are V, Fe, Cr and C.
FIG. 2 is a SEM photograph of a typical microstructure of a PM HSS in an SPS sintered state prepared in example 2.
FIG. 3 is a SEM photograph of a typical microstructure of a PM HSS in an SPS sintered state prepared in example 3. The dark gray polygonal crystal grains in the microstructure are taken as a matrix, and the white area is a composite carbide M6C; the grey zone is the composite carbide MC.
FIG. 4 is an SEM photograph of a typical microstructure of an SPS sintered PM HSS prepared in comparative example 1. The gray area in the microstructure is a matrix, and the bright white area is coarsened composite carbide. As the SPS sintering temperature is increased, the carbides grow into stripes and aggregation occurs.
FIG. 5 is an SEM photograph of a typical microstructure of PM HSS after vacuum sintering as prepared in comparative example 2. The gray area in the microstructure is the matrix, the bright white crystal grain is the compound carbide M6C; the grey crystal grains are composite carbide MC. The average grain size of the matrix and carbide increases by a factor of 3-5 compared to SPS sintering.
FIG. 6 is an SEM photograph of a typical microstructure of PM HSS after vacuum sintering as prepared in comparative example 3. The microstructure showed agglomerated yttrium particles at the grain boundaries.
Detailed Description
For better understanding of the present invention, the present invention will be further described with reference to the following examples, but the embodiments of the present invention are not limited thereto.
Example 1
90g (10 μm) of carbonyl iron powder, 0.02g (2 μm) of yttrium hydride powder, 4.26g (0.5 μm) of WC powder, 2.55g (1.5 μm) of Mo2C powder, 2.02g (1.5 μm) Cr3C2Powder and 1.17g (1.5 mu m) of VC powder are filled in a hard alloy ball milling tank, and the weight ratio of the powder to the ball material is 10: 1, size-to-sphere ratio 5: 3 adding a hard alloy ball; after 40ml of absolute ethyl alcohol is added, the ball milling tank is fixed on a planetary ball mill for ball milling, the ball milling time is 40 hours, and the rotating speed is 220 r/min.
And pouring the ball-milled slurry into a tray, paving the tray and putting the tray into a vacuum drying oven, wherein the drying temperature is 70 ℃, the drying time is 90min, and then uniformly sieving the powder through a 100-mesh sieve to obtain dry mixed powder.
Weighing 55g of mixed powder, putting the mixed powder into an SPS phi 40 mold, heating to 1080 ℃ at the heating rate of 100 ℃/min, sintering at the pressure of 40MPa for 10min, and keeping the vacuum degree in the furnace at 5Pa during sintering.
The results of the sintered body performance test are shown in table 1, and the microstructure is shown in fig. 1.
Example 2
97.4g (10 μm) of carbonyl iron powder, 0.05g (2 μm) of yttrium hydride powder, 7.67g (0.5 μm) of WC powder, 6.38g (1.5 μm) of Mo2C powder, 5.54g (1.5 μm) Cr3C2Powder and 3.01g (1.5 mu m) VC are filled in a hard alloy ball milling tank, and the weight ratio of the powder to the material is 10: 1, size-to-sphere ratio 5: 3 adding a hard alloy ball; after 45ml of absolute ethyl alcohol is added, the ball milling tank is fixed on a planetary ball mill for ball milling, the ball milling time is 50h, and the rotating speed is 200 r/min.
And pouring the ball-milled slurry into a tray, paving the tray and putting the tray into a vacuum drying oven, wherein the drying temperature is 70 ℃, the drying time is 100min, and then uniformly sieving the powder through a 100-mesh sieve to obtain dry mixed powder.
Weighing 110g of mixed powder, putting the mixed powder into an SPS phi 60 die, heating to 1100 ℃ at the heating rate of 100 ℃/min, sintering at the pressure of 40MPa for 10min, and keeping the vacuum degree in the furnace at 5Pa during sintering.
The results of the sintered body performance test are shown in table 1, and the microstructure is shown in fig. 2.
Example 3
81.17g (5 μm) carbonyl iron powder, 0.08g (2 μm) yttrium hydride powder, 6.39g (0.5 μm) WC powder, 5.32g (1.5 μm) Mo2C powder, 4.62g (1.5 μm) Cr3C2Powder and 2.51g (1.5 mu m) of VC are filled in a hard alloy ball milling tank, and the weight ratio of the powder to the material is 10: 1, size-to-sphere ratio 5: 3 adding a hard alloy ball; after 40ml of absolute ethyl alcohol is added, the ball milling tank is fixed on a planetary ball mill for ball milling, the ball milling time is 60 hours, and the rotating speed is 250 r/min.
And pouring the ball-milled slurry into a tray, paving the tray and putting the tray into a vacuum drying oven, wherein the drying temperature is 70 ℃, the drying time is 120min, and then uniformly sieving the powder through a 100-mesh sieve to obtain dry mixed powder.
Weighing 100g of mixed powder, placing the mixed powder into an SPS phi 60 mold, heating to 1120 ℃ at the heating rate of 100 ℃/min, sintering at the pressure of 40MPa for 8min, and keeping the vacuum degree in the furnace at 5Pa during sintering.
The results of the sintered body performance test are shown in table 1, and the microstructure is shown in fig. 3.
Comparative example 1
90g (10 μm) of carbonyl iron powder, 0.02g (2 μm) of yttrium hydride powder, 4.26g (0.5 μm) of WC powder, 2.55g (1.5 μm) of Mo2C powder, 2.02g (1.5 μm) Cr3C2Powder and 1.17g (1.5 mu m) of VC powder are filled in a hard alloy ball milling tank, and the weight ratio of the powder to the ball material is 10: 1, size-to-sphere ratio 5: 3 adding a hard alloy ball; after 40ml of absolute ethyl alcohol is added, the ball milling tank is fixed on a planetary ball mill for ball milling, the ball milling time is 40 hours, and the rotating speed is 220 r/min.
And pouring the ball-milled slurry into a tray, paving the tray and putting the tray into a vacuum drying oven, wherein the drying temperature is 70 ℃, the drying time is 90min, and then uniformly sieving the powder through a 100-mesh sieve to obtain dry mixed powder.
Weighing 55g of mixed powder, putting the mixed powder into an SPS phi 40 die, heating to 1180 ℃ at the heating rate of 100 ℃/min, wherein the sintering pressure is 40MPa, the sintering time is 10min, and the vacuum degree in the furnace is 5Pa during sintering.
The results of the sintered body performance test are shown in table 1, and the microstructure is shown in fig. 4.
Comparative example 2
90g (10 μm) of carbonyl iron powder, 0.02g (2 μm) of yttrium hydride powder, 4.26g (0.5 μm) of WC powder, 2.55g (1.5 μm) of Mo2C powder, 2.02g (1.5 μm) Cr3C2Powder and 1.17g (1.5 mu m) of VC powder are filled in a hard alloy ball milling tank, and the weight ratio of the powder to the ball material is 10: 1, size-to-sphere ratio 5: 3 adding a hard alloy ball; after 40ml of absolute ethyl alcohol is added, the ball milling tank is fixed on a planetary ball mill for ball milling, the ball milling time is 40 hours, and the rotating speed is 220 r/min.
And pouring the ball-milled slurry into a tray, paving the tray and putting the tray into a vacuum drying oven, wherein the drying temperature is 70 ℃, the drying time is 90min, and then uniformly sieving the powder through a 100-mesh sieve to obtain dry mixed powder.
Weighing the mixed materials, forming in a die by adopting bidirectional pressing, wherein the pressing pressure is 650MPa, the pressure maintaining time is 4s, and then demoulding to obtain a pressed blank.
Sintering the green compact in a vacuum furnace at a vacuum degree of 3 × 10-3pa, uniformly heating to 1150 ℃ at a heating rate of 8 ℃/min, preserving heat for 60min, then uniformly cooling to below 80 ℃ at a cooling rate of 70 ℃/min, and discharging to obtain a sintered body.
The results of the sintered body performance test are shown in table 1, and the microstructure is shown in fig. 5.
Comparative example 3
90g (10 μm) of carbonyl iron powder, 0.50g (2 μm) of yttrium hydride powder, 4.26g (0.5 μm) of WC powder, 2.55g (1.5 μm) of Mo2C powder, 2.02g (1.5 μm) Cr3C2Powder and 1.17g (1.5 mu m) of VC powder are filled in a hard alloy ball milling tank, and the weight ratio of the powder to the ball material is 10: 1, size-to-sphere ratio 5: 3 adding a hard alloy ball; after 40ml of absolute ethyl alcohol is added, the ball milling tank is fixed on a planetary ball mill for ball milling, the ball milling time is 40 hours, and the rotating speed is 220 r/min.
And pouring the ball-milled slurry into a tray, paving the tray and putting the tray into a vacuum drying oven, wherein the drying temperature is 70 ℃, the drying time is 90min, and then uniformly sieving the powder through a 100-mesh sieve to obtain dry mixed powder.
Weighing the mixed materials, forming in a die by adopting bidirectional pressing, wherein the pressing pressure is 650MPa, the pressure maintaining time is 4s, and then demoulding to obtain a pressed blank.
Sintering the pressed compact in a vacuum furnace at a vacuum degree of 3 × 10-3pa, uniformly heating to 1150 ℃ at a heating rate of 8 ℃/min, preserving heat for 60min, then uniformly cooling to below 80 ℃ at a cooling rate of 70 ℃/min, and discharging to obtain a sintered body.
The results of the sintered body performance test are shown in table 1, and the microstructure is shown in fig. 6.
Comparative example 4
90g (10 μm) of carbonyl iron powder, 0.02g (2 μm) of yttrium hydride powder, 8.5g (0.5 μm) of WC powder, 2.55g (1.5 μm) of Mo2C powder, 2.02g (1.5 μm) Cr3C2Powder and 1.17g (1.5 mu m) of VC powder are filled in a hard alloy ball milling tank, and the weight ratio of the powder to the ball material is 10: 1, size-to-sphere ratio 5: 3 adding a hard alloy ball; after 40ml of absolute ethyl alcohol is added, the ball milling tank is fixed on a planetary ball mill for ball milling, the ball milling time is 40 hours, and the rotating speed is 220 r/min.
And pouring the ball-milled slurry into a tray, paving the tray and putting the tray into a vacuum drying oven, wherein the drying temperature is 70 ℃, the drying time is 90min, and then uniformly sieving the powder through a 100-mesh sieve to obtain dry mixed powder.
Weighing 55g of mixed powder, putting the mixed powder into an SPS phi 40 die, heating to 1180 ℃ at the heating rate of 100 ℃/min, wherein the sintering pressure is 40MPa, the sintering time is 10min, and the vacuum degree in the furnace is 5Pa during sintering.
The results of the sintered body performance test are shown in table 1.
TABLE 1 basic Properties of the examples and of the samples obtained in comparative examples
The preferred embodiments of the present invention have been described in detail, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
Claims (3)
1. A preparation method of yttrium-containing powder metallurgy high-speed steel is characterized by comprising the following steps: the method comprises the following steps: weighing the following raw materials in proportion by design: carbonyl iron powder, tungsten carbide powder, molybdenum carbide powder, chromium carbide powder, vanadium carbide powder and yttrium hydride powder, and performing ball milling and mixing to obtain mixed powder; drying the mixed powder, placing the dried mixed powder in a mould, and performing SPS sintering in a vacuum atmosphere to obtain yttrium-containing powder metallurgy high-speed steel;
the raw materials comprise the following components in percentage by mass: 80-90 wt.% carbonyl iron powder; 3-9 wt.% of tungsten carbide powder; 2.5-8 wt.% of molybdenum carbide powder; 2-6 wt.% of chromium carbide powder; 1-3 wt.% of vanadium carbide powder; 0.02-0.10 wt.% yttrium hydride powder;
the grinding balls used for ball milling are composed of a grinding ball A with the diameter of 5mm and a grinding ball B with the diameter of 3mm, and the ratio of the grinding ball A to the grinding ball B is 1.5-3: 1;
the drying is carried out in a vacuum environment with the vacuum degree less than or equal to 1 multiplied by 10-1Pa, drying at the temperature of 70-80 ℃ for 90-120 min;
the pressure of the SPS sintering is 20-40 MPa, the sintering temperature is 1080-1120 ℃, the sintering time is 5-10 min, and the vacuum degree is less than or equal to 5 Pa.
2. The method of claim 1, wherein the yttrium-containing powder metallurgy high-speed steel comprises: the particle size range of the carbonyl iron powder is 5-10 mu m, and the particle size ranges of the tungsten carbide powder, the molybdenum carbide powder, the chromium carbide powder, the vanadium carbide powder and the yttrium hydride powder are 0.5-2 mu m.
3. The method of claim 1, wherein the yttrium-containing powder metallurgy high-speed steel comprises: the temperature rise rate of the SPS sintering is more than or equal to 80 ℃/min.
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