CN111054538A - Intelligent automobile part spraying production system - Google Patents
Intelligent automobile part spraying production system Download PDFInfo
- Publication number
- CN111054538A CN111054538A CN201911249020.1A CN201911249020A CN111054538A CN 111054538 A CN111054538 A CN 111054538A CN 201911249020 A CN201911249020 A CN 201911249020A CN 111054538 A CN111054538 A CN 111054538A
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- Prior art keywords
- pipe
- spraying
- middle position
- plate
- frame
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
- B05B15/555—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention provides an intelligent automobile part spraying production system which comprises a working frame, supporting legs, a first connecting plate, a supporting rod, a shielding plate, an adjustable spraying pipe structure, a filtering, heating and drying box structure, a shielding and collecting frame structure, a spraying and wiping collecting box structure, a transmission motor, a driving roller, a driven roller, an infrared sensor, a proximity switch, a wing-shaped bolt, a conveying belt, a control box, a PLC and a power switch, wherein the upper ends of the supporting legs are respectively bolted at four corners of the lower end of the working frame; the first connecting plate is connected with the lower part between the supporting legs through bolts. The shielding plate, the wing-shaped bolt, the first fixing rod, the sleeve pipe and the connecting pipe are matched with each other, so that the wing-shaped bolt is loosened in the working process, the first fixing rod is grasped to move up and down, the spraying pipe and the spray head are driven to move up and down, the heights of the spraying pipe and the spray head are conveniently adjusted, the spraying work is carried out, and the adjusting function is increased.
Description
Technical Field
The invention belongs to the technical field of spraying production systems, and particularly relates to an intelligent automobile part spraying production system.
Background
Automobile parts need to be sprayed after being processed and then can be used on an automobile which can be installed.
But current spraying production system still has the height of inconvenient regulation spraying equipment at the in-process of work, and inconvenient hot-blast work that weathers that carries on, inconvenient clearance spare part conveying equipment and the inconvenient problem of collecting spare part.
Therefore, the invention of the intelligent automobile part spraying production system is very necessary.
Disclosure of Invention
In order to solve the technical problems, the invention provides an intelligent automobile part spraying production system, which is used for solving the problems that the height of spraying equipment is inconvenient to adjust, hot air drying is inconvenient to carry out, part conveying equipment is inconvenient to clean and parts are inconvenient to collect in the existing spraying production system in the working process. The intelligent automobile part spraying production system comprises a working frame, supporting legs, a first connecting plate, a supporting rod, a shielding plate, an adjustable spraying pipe structure, a filtering, heating and drying box structure, a shielding and collecting frame structure, a spraying and cleaning collecting box structure, a transmission motor, a driving roller, a driven roller, an infrared sensor, a proximity switch, a wing-shaped bolt, a conveying belt, a control box, a PLC and a power switch, wherein the upper ends of the supporting legs are respectively bolted at four corners of the lower end of the working frame; the first connecting plate is connected to the lower part between the supporting legs through bolts; the lower end of the supporting rod is sequentially connected to the upper end of the working frame through bolts from left to right; the upper end of the supporting rod is sequentially bolted to the lower end of the shielding plate from left to right; the adjustable spraying pipe structure is arranged on the right side of the shielding plate; the filterable heating blow-drying box structure is arranged on the left side of the shielding plate; the shelterable collecting frame structure is arranged on the right side of the working frame; the spraying and wiping collecting box structure is arranged in the middle of the upper end of the first connecting plate; the transmission motor is connected to the middle position of the left side of the front surface of the working frame through a bolt; the driving roller is arranged in the middle of the inner part of the left side of the working frame; the driving roller is connected to the output shaft of the transmission motor through a key; the driven roller is coupled to the middle position inside the left side of the working frame in a shaft mode; the infrared sensor is connected to the lower part of the left side of the supporting rod through a screw; the proximity switch screw is connected to the lower part of the right side of the supporting rod; the wing-shaped bolts are respectively in threaded connection with the right side of the front surface of the shielding plate; the driving roller is in transmission connection with the driven roller through a conveying belt; the control box is connected to the middle position of the left side of the supporting leg through a bolt; the PLC screw is connected to the middle position of the upper part of the front surface of the control box; the power switch screw is connected to the middle position of the lower part of the front surface of the control box; the adjustable spraying pipe structure comprises a first fixed rod, a sleeve pipe, a connecting pipe, a spraying pipe and a spray head, wherein the lower end of the first fixed rod is welded in the middle position of the upper end of the sleeve pipe; the right ends of the connecting pipes respectively penetrate through the sleeve pipes; the upper end of the spraying pipe is sequentially welded on the right side of the lower end of the connecting pipe from left to right; the spray heads are respectively in threaded connection with the middle position inside the lower side of the spraying pipe.
Preferably, the structure of the filterable heating and drying box comprises a drying box, a filter screen, an inserting seat, a drying pipe, a second fixing rod and a direct current fan, wherein the filter screen is connected to the upper part of the inner wall of the drying box through screws; the plug sockets are respectively bolted at the middle positions of the inner wall of the drying box; the drying tube is inserted between the inserting seats; the second fixed rod is connected to the lower part of the inner wall of the drying box through a bolt; the direct current fan is sequentially connected between the second fixing rods through bolts from left to right.
Preferably, the shelterable collecting frame structure comprises a collecting frame, a second connecting plate, a square head bolt, a guide roller and an anti-falling plate, wherein the left side of the collecting frame is welded on the upper part of the right side of the second connecting plate; the square head bolts respectively penetrate through the middle position inside the lower side of the second connecting plate; the guide roller is sequentially axially connected with the middle position in the collection frame from left to right; the lower end of the anti-falling plate is connected to the right side of the upper end of the collecting frame through bolts.
Preferably, the spraying and wiping collecting box structure comprises a water tank, a partition plate, a discharge pipe, a self-priming pump, an L-shaped conveying pipe, a flushing pipe, a support frame and a wiping roller, wherein the partition plate is connected to the middle position of the inner wall of the water tank through a bolt; the discharge pipe is in threaded connection with the middle position of the lower part of the left side of the water tank; the self-priming pump is connected to the right side position in the middle of the bottom end in the water tank through a bolt; the right side of the lower end of the L-shaped conveying pipe is in threaded connection with the upper part of the left side of the self-priming pump; the upper end of the L-shaped conveying pipe is in threaded connection with the middle position of the lower end of the flushing pipe; the lower end of the supporting frame is connected to the middle position of the left side of the upper end of the water tank through a bolt; the wiping roller is connected to the middle position inside the upper side of the supporting frame.
Preferably, the infrared sensor is arranged in front of the position of the upper left corner of the working frame; the device is arranged in front of the upper right corner of the working frame; the control box is arranged at the lower left corner of the working frame; the shielding plate is made of a stainless steel plate.
Preferably, the connecting pipe is a stainless steel pipe with one end sealed; the connecting pipe is communicated with the spraying pipe; the other end of the connecting pipe is connected with spraying equipment.
Preferably, the upper ends of the first fixing rods respectively penetrate through the middle position inside the left side of the shielding plate; the connecting pipe is arranged in the middle of the left side of the lower end of the shielding plate.
Preferably, the filter screen adopts a stainless steel net; the drying box is a stainless steel box with upper and lower ends without bottoms; the second fixed rod adopts a stainless steel box.
Preferably, the drying box is connected to the middle position of the right side inside the shielding plate through a bolt; the drying box is arranged on the right side of the upper end of the working frame.
Preferably, the guide roller is a stainless steel roller of which the outer wall is sleeved with a right silica gel sleeve; the anti-falling plate is a transparent PVC plate with a threaded hole at the lower end.
Preferably, the second connecting plate is connected to the upper part of the right side of the working frame through a square head bolt; the square head bolts are respectively in threaded connection with the upper part of the right side of the working frame.
Preferably, the right side of the lower end of the L-shaped conveying pipe penetrates through the middle position in the lower side of the partition plate; the upper end of the flushing pipe is sequentially connected with a water spraying head in a threaded manner from left to right; the upper end of the discharge pipe is inserted with a manual valve through a screw thread.
Preferably, the water tank is connected to the middle position of the upper end of the first connecting plate through a bolt; the upper end of the wiping roller contacts the left side of the lower end of the conveyor belt; the flushing pipe is arranged in the middle of the lower end of the conveying belt.
Preferably, the transmission motor is a stepping motor with model number of HEM-24D 5001; the infrared sensor is specifically an infrared sensor with the model number of SYM18J-D50N 1; the proximity switch is a proximity switch with the model number of LJ12A 3-2-Z; the PLC is a PLC with the model number of FX 2N-48; the power switch is a toggle switch with the model number of MTS 102; the drying tube is a far infrared quartz electric heating tube with the model of jq-1000; the direct current fan is a direct current fan with the model number of DC 5010; the self-priming pump is a submersible self-priming pump with the model G-WZL.
Preferably, the proximity switch is electrically connected with the input end of the PLC; the transmission motor is electrically connected with the output end of the PLC; the infrared sensor is electrically connected with the input end of the PLC; the power switch is electrically connected with the input end of the PLC; the drying pipe is electrically connected with the output end of the PLC; the direct current fan is electrically connected with the output end of the PLC; the self-priming pump is electrically connected with the output end of the PLC.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the shielding plate, the wing bolt, the first fixing rod, the sleeve pipe and the connecting pipe are arranged in a matched manner, so that the wing bolt can be loosened in the working process, the first fixing rod is grasped to move up and down, the spraying pipe and the spray head are driven to move up and down, the heights of the spraying pipe and the spray head can be conveniently adjusted, the spraying work is carried out, and the adjusting function is increased.
2. According to the invention, the drying box, the plug socket, the drying pipe, the second fixing rod and the direct current fan are arranged, so that the drying pipe is controlled to start working through the PLC in the working process, then the direct current fan is controlled to start working through the PLC, hot air around the drying pipe is blown to the workpiece, and the hot air drying work of the workpiece is realized.
3. According to the invention, the arrangement of the working frame, the collection frame, the guide roller and the anti-falling plate is beneficial to guiding the workpiece through the guide roller after the workpiece is sprayed, so that the workpiece collection work is convenient.
4. According to the invention, the arrangement of the water tank, the partition plate, the self-sucking pump, the L-shaped conveying pipe and the flushing pipe is beneficial to conveying water to the flushing pipe through the self-sucking pump in the working process, and then the conveying belt is flushed, so that the cleaning work of conveying equipment is facilitated.
5. According to the invention, the drying box, the filter screen, the working frame, the supporting rod and the shielding plate are arranged, so that the air can be filtered through the filter screen in the working process, dust in the air is prevented from falling on the surface of the workpiece to influence the spraying quality of the workpiece, and the dustproof function is increased.
6. According to the invention, the water tank, the supporting frame, the wiping roller and the conveyor belt are matched with each other, so that the cleaning roller is in contact with the left side of the lower end of the conveyor belt in the working process, the conveyor belt can be conveniently wiped after being washed, and the phenomenon that the workpiece conveying work is influenced by too many water drops on the surface of the conveyor belt is prevented.
7. According to the invention, the collection frame, the guide roller and the anti-falling plate are arranged, so that the anti-falling plate is favorable for preventing the workpiece from falling to influence the workpiece collection work in the workpiece collection process.
8. In the invention, the arrangement of the water tank, the partition plate and the discharge pipe is beneficial to discharging sewage for washing the conveying belt, and the pollution to the working environment is prevented.
9. According to the invention, the arrangement of the working frame, the supporting rod and the shielding plate is beneficial to shielding the equipment through the shielding plate in the working process, so that dust is prevented from falling on the surface of a workpiece or the equipment, and the shielding function is increased.
10. In the invention, the transmission motor, the infrared sensor, the PLC, the drying pipe, the direct current fan and the spray head are arranged in a mutually matched manner, so that the intelligent spraying work of the workpiece is favorably realized in the working process.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic diagram of the construction of an adjustable spray tube arrangement of the present invention.
Fig. 3 is a schematic structural view of the structure of the filterable heat blow dry box of the present invention.
FIG. 4 is a schematic structural view of the structure of the shelterable collection stand of the present invention.
Fig. 5 is a schematic structural view of the structure of the sprayable wiping collection box of the invention.
Fig. 6 is a schematic electrical wiring diagram of the present invention.
In the figure:
1. a working frame; 2. supporting legs; 3. a first connecting plate; 4. a support bar; 5. a shielding plate; 6. the structure of the spray pipe can be adjusted; 61. a first fixing lever; 62. sleeving a pipe; 63. a connecting pipe; 64. a spray pipe; 65. a spray head; 7. a filtering, heating and blow-drying box structure; 71. a drying box; 72. a filter screen; 73. a socket; 74. a drying duct; 75. a second fixing bar; 76. a DC fan; 8. a shelterable collection frame structure; 81. a collection rack; 82. a second connecting plate; 83. a square head bolt; 84. a guide roller; 85. an anti-drop plate; 9. a sprinkleable wiping collection box structure; 91. a water tank; 92. a partition plate; 93. a discharge pipe; 94. a self-priming pump; 95. an L-shaped delivery pipe; 96. a flush tube; 97. a support frame; 98. a wiping roller; 10. a drive motor; 11. a drive roll; 12. a driven roller; 13. an infrared sensor; 14. a proximity switch; 15. a wing bolt; 16. a conveyor belt; 17. a control box; 18. a PLC; 19. and a power switch.
Detailed Description
The invention is described in detail with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, an intelligent automobile part spray production system comprises a working frame 1, supporting legs 2, a first connecting plate 3, a supporting rod 4, a baffle plate 5, an adjustable spray pipe structure 6, a filterable heating and drying box structure 7, a shelterable collecting frame structure 8, a sprayable wiping collecting box structure 9, a transmission motor 10, a driving roller 11, a driven roller 12, an infrared sensor 13, a proximity switch 14, a wing-shaped bolt 15, a conveying belt 16, a control box 17, a PLC18 and a power switch 19, wherein the upper ends of the supporting legs 2 are respectively bolted at four corners of the lower end of the working frame 1; the first connecting plate 3 is connected to the lower part between the supporting legs 2 through bolts; the lower end of the support rod 4 is sequentially bolted to the upper end of the working frame 1 from left to right; the upper end of the support rod 4 is sequentially bolted to the lower end of the baffle plate 5 from left to right; the adjustable spray pipe structure 6 is arranged on the right side of the baffle plate 5; the filterable heating blow-drying box structure 7 is arranged on the left side of the baffle plate 5; the shelterable collecting frame structure 8 is arranged on the right side of the working frame 1; the spraying and wiping collection box structure 9 is arranged in the middle of the upper end of the first connecting plate 3; the transmission motor 10 is connected to the middle position of the left side of the front surface of the working frame 1 through a bolt; the driving roller 11 is arranged in the middle of the inner part of the left side of the working frame 1; the driving roller 11 is connected with an output shaft of the transmission motor 10 in a key way; the driven roller 12 is coupled at the middle position inside the left side of the working frame 1; the infrared sensor 13 is connected to the lower part of the left side of the support rod 4 through a screw; the proximity switch 14 is connected to the lower part of the right side of the support rod 4 through a screw; the wing bolts 15 are respectively in threaded connection with the right side of the front surface of the shielding plate 5; the driving roller 11 is in transmission connection with the driven roller 12 through a conveying belt 16; the control box 17 is connected to the middle position of the left side of the supporting leg 2 through a bolt; the PLC18 is in screw connection with the middle position of the upper part of the front surface of the control box 17; the power switch 19 is screwed in the middle of the lower part of the front surface of the control box 17; the adjustable spray pipe structure 6 comprises a first fixed rod 61, a sleeve pipe 62, a connecting pipe 63, a spray pipe 64 and a spray head 65, wherein the lower end of the first fixed rod 61 is welded in the middle position of the upper end of the sleeve pipe 62; the right end of the connecting pipe 63 penetrates through the sleeve pipe 62 respectively; the upper end of the spraying pipe 64 is sequentially welded to the right side of the lower end of the connecting pipe 63 from left to right; the spray heads 65 are respectively in threaded connection with the middle positions inside the lower sides of the spray pipes 64; when the spraying machine works, the working frame 1 is placed at a proper position, an external power supply is connected by using an external lead, the power switch 19 is turned on, the PLC18 controls the transmission motor 10 to start working, the driving roller 11 rotates, the transmission belt 16 is in transmission connection with the driven roller 12, a workpiece is placed on the left side of the upper end, the infrared sensor 13 transmits signals to the PLC18, the PLC18 controls external spraying equipment to transmit materials to be sprayed to the connecting pipe 63, and the materials are sprayed on the surface of the workpiece placed on the left side of the upper end of the conveying belt 16 through the spraying pipe 64 and the spray head 65, so that the spraying work is completed.
In this embodiment, referring to fig. 3, the filterable heat drying box structure 7 includes a drying box 71, a filter screen 72, a socket 73, a drying pipe 74, a second fixing rod 75 and a dc fan 76, wherein the filter screen 72 is screwed on the upper portion of the inner wall of the drying box 71; the plug sockets 73 are respectively bolted in the middle of the inner wall of the drying box 71; the drying pipe 74 is inserted between the inserting seats 73; the second fixing rod 75 is connected to the lower part of the inner wall of the drying box 71 through bolts; the direct current fan 76 is sequentially bolted between the second fixing rods 75 from left to right; after the workpiece is sprayed, the conveyor belt 16 drives the workpiece to move towards the right side, the drying pipe 74 and the direct current fan 76 are controlled to start working through the PLC18, the direct current fan 76 blows heated air around the drying pipe 74 to the workpiece, the workpiece is dried, and the spraying quality of the workpiece is prevented from being damaged in the process of collecting the workpiece.
In this embodiment, referring to fig. 4, the shelterable collecting frame structure 8 includes a collecting frame 81, a second connecting plate 82, a square head bolt 83, a guide roller 84 and an anti-dropping plate 85, wherein the left side of the collecting frame 81 is welded to the upper portion of the right side of the second connecting plate 82; the square-head bolts 83 respectively penetrate through the middle position inside the lower side of the second connecting plate 82; the guide rollers 84 are sequentially pivoted at the middle position inside the collecting rack 81 from left to right; the lower end of the anti-dropping plate 85 is connected with the right side of the upper end of the collecting frame 81 through a bolt; after the workpiece is dried, the conveyor belt 16 drives the workpiece to move to the right side of the upper end of the working frame 1, the workpiece moves to the upper end of the collecting frame 81, the workpiece slides at the upper end of the collecting frame 81 through the guide roller 84, the workpiece slides to the right side of the upper end of the collecting frame 81, and the workpiece is prevented from falling through the anti-falling plate 85 to affect the workpiece collecting work.
In this embodiment, referring to fig. 5, the sprayable wiping collecting box structure 9 includes a water tank 91, a partition plate 92, a discharge pipe 93, a self-priming pump 94, an L-shaped delivery pipe 95, a flushing pipe 96, a support frame 97 and a wiping roller 98, wherein the partition plate 92 is bolted to the middle position of the inner wall of the water tank 91; the discharge pipe 93 is in threaded connection with the middle position of the lower part of the left side of the water tank 91; the self-sucking pump 94 is bolted at the right side position in the middle of the bottom end in the water tank 91; the right side of the lower end of the L-shaped conveying pipe 95 is in threaded connection with the upper part of the left side of the self-sucking pump 94; the upper end of the L-shaped delivery pipe 95 is in threaded connection with the middle position of the lower end of the flushing pipe 96; the lower end of the supporting frame 97 is connected with the middle position of the left side of the upper end of the water tank 91 through a bolt; the wiping roller 98 is coupled to the middle position inside the upper side of the supporting frame 97; after the workpiece is sprayed, the PLC18 controls the self-sucking pump 94 to start working, water filled in the water tank 91 at the right side is conveyed to the upper ends of the L-shaped conveying pipe 95 and the flushing pipe 96, then the water is sprayed at the lower end of the conveying belt 16 through the water spraying head arranged at the upper end of the flushing pipe 96 to perform flushing work, the conveying belt 16 after being flushed is wiped through the wiping roller 98, the conveying belt 16 is conveniently flushed in the spraying process, and then intelligent spraying and co-working of parts are completed.
In this embodiment, specifically, the infrared sensor 13 is disposed in front of the upper left corner of the working frame 1; the device is arranged in front of the upper right corner of the working frame 1; the control box 17 is arranged at the left lower corner of the working frame 1; the shielding plate 5 is made of a stainless steel plate.
In this embodiment, specifically, the connecting pipe 63 is a stainless steel pipe with one end sealed; the connecting pipe 63 is communicated with the spraying pipe 64; the other end of the connecting pipe 63 is connected with spraying equipment.
In this embodiment, specifically, the upper ends of the first fixing rods 61 respectively penetrate through the middle position of the left inner part of the shielding plate 5; the connecting pipe 63 is arranged at the middle position of the left side of the lower end of the shielding plate 5.
In this embodiment, specifically, the filter screen 72 is made of a stainless steel mesh; the drying box 71 is a stainless steel box with bottomless upper and lower ends; the second fixing rod 75 is a stainless steel box.
In this embodiment, specifically, the drying box 71 is bolted to the middle position of the right side inside the baffle plate 5; the drying box 71 is arranged on the right side of the upper end of the working frame 1.
In this embodiment, specifically, the guide roller 84 is a stainless steel roller whose outer wall is sleeved with a right silica gel sleeve; the anti-falling plate 85 is a transparent PVC plate with a threaded hole at the lower end.
In this embodiment, specifically, the second connecting plate 82 is connected to the upper portion of the right side of the working frame 1 through a square head bolt 83; the square head bolts 83 are respectively connected with the upper part of the right side of the working frame 1 in a threaded manner.
In this embodiment, specifically, the right side of the lower end of the L-shaped conveying pipe 95 penetrates through the middle position inside the lower side of the partition plate 92; the upper end of the flushing pipe 96 is sequentially connected with a water spraying head in a threaded manner from left to right; the upper end of the discharge pipe 93 is inserted with a manual valve through a screw thread.
In this embodiment, specifically, the water tank 91 is bolted to the middle position of the upper end of the first connecting plate 3; the upper end of the wiping roller 98 contacts the left side of the lower end of the conveyor belt 16; the flushing pipe 96 is disposed at a lower intermediate position of the conveyor belt 16.
In this embodiment, specifically, the transmission motor 10 specifically adopts a stepping motor with model number HEM-24D 5001; the infrared sensor 13 is an infrared sensor with the model number SYM18J-D50N 1; the proximity switch 14 is a proximity switch with model number LJ12A 3-2-Z; the PLC18 is a PLC with model number FX 2N-48; the power switch 19 is a toggle switch with the model number of MTS 102; the drying tube 74 is a far infrared quartz electric heating tube with the model number of jq-1000; the direct current fan 76 is a direct current fan with the model number of DC 5010; the self-priming pump 94 is specifically a submersible self-priming pump of the type G-WZL.
In this embodiment, specifically, the proximity switch 14 is electrically connected to an input end of the PLC 18; the transmission motor 10 is electrically connected with the output end of the PLC 18; the infrared sensor 13 is electrically connected with the input end of the PLC 18; the power switch 19 is electrically connected with the input end of the PLC 18; the drying pipe 74 is electrically connected with the output end of the PLC 18; the direct current fan 76 is electrically connected with the output end of the PLC 18; the self-priming pump 94 is electrically connected to the output of the PLC 18.
Principle of operation
In the invention, when in work, the working frame 1 is placed at a proper position, then an external power supply is connected by using an external lead, a power switch 19 is turned on, a PLC18 controls a transmission motor 10 to start working, a driving roller 11 rotates, then a conveyor belt 16 is in transmission connection with a driven roller 12, a workpiece is placed on the left side of the upper end of the conveyor belt 16, an infrared sensor 13 transmits a signal to a PLC18, an external spraying device is controlled by the PLC18 to transmit a material to be sprayed to a connecting pipe 63, the material is sprayed on the surface of the workpiece placed on the left side of the upper end of the conveyor belt 16 through a spraying pipe 64 and a spray head 65 to finish the spraying work, after the workpiece is sprayed, the conveyor belt 16 drives the workpiece to move towards the right side, a drying pipe 74 and a direct current fan 76 are controlled by the PLC18 to start working, the direct current fan 76 blows heated air around the drying pipe 74 towards the, prevents the spraying quality of the workpiece from being damaged in the process of collecting the workpiece, after the workpiece is dried, the conveyor belt 16 drives the workpiece to move to the right side of the upper end of the working frame 1, the workpiece moves to the upper end of the collecting frame 81, the guide roller 84 slides the workpiece on the upper end of the collection frame 81, the workpiece slides to the right side of the upper end of the collection frame 81, the anti-falling plate 85 prevents the workpiece from falling off to influence the workpiece collection work, after the workpiece is sprayed, the PLC18 controls the self-priming pump 94 to start working, the water filled in the right side of the water tank 91 is conveyed to the upper ends of the L-shaped conveying pipe 95 and the flushing pipe 96, then, water is sprayed to the lower end of the conveyor belt 16 through a water spray head provided at the upper end of the washing pipe 96 to perform washing work, the conveying belt 16 after being washed is wiped by the wiping roller 98, so that the conveying belt 16 can be conveniently washed in the spraying process, and further, the intelligent spraying of parts can be realized.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.
Claims (10)
1. The intelligent automobile part spraying production system is characterized by comprising a working frame (1), supporting legs (2), a first connecting plate (3), a supporting rod (4), a baffle plate (5), an adjustable spraying pipe structure (6), a filtering heating blow-drying box structure (7), a sheltering collecting frame structure (8), a sprayable wiping collecting box structure (9), a transmission motor (10), a driving roller (11), a driven roller (12), an infrared sensor (13), a proximity switch (14), a wing-shaped bolt (15), a conveying belt (16), a control box (17), a PLC (18) and a power switch (19), wherein the upper ends of the supporting legs (2) are respectively bolted at four corners of the lower end of the working frame (1); the first connecting plate (3) is connected to the lower part between the supporting legs (2) through bolts; the lower end of the supporting rod (4) is sequentially bolted to the upper end of the working frame (1) from left to right; the upper end of the supporting rod (4) is sequentially bolted to the lower end of the baffle plate (5) from left to right; the adjustable spraying pipe structure (6) is arranged on the right side of the shielding plate (5); the filterable heating blow-drying box structure (7) is arranged on the left side of the baffle plate (5); the shelterable collecting frame structure (8) is arranged on the right side of the working frame (1); the spraying and wiping collecting box structure (9) is arranged in the middle of the upper end of the first connecting plate (3); the transmission motor (10) is connected to the middle position of the left side of the front surface of the working frame (1) through a bolt; the driving roller (11) is arranged in the middle of the inner part of the left side of the working frame (1); the driving roller (11) is connected to an output shaft of the transmission motor (10) in a key mode; the driven roller (12) is coupled to the middle position inside the left side of the working frame (1) in a shaft mode; the infrared sensor (13) is connected to the lower part of the left side of the support rod (4) through a screw; the proximity switch (14) is connected to the lower part of the right side of the support rod (4) through a screw; the wing-shaped bolts (15) are respectively in threaded connection with the right side of the front surface of the shielding plate (5); the driving roller (11) is in transmission connection with the driven roller (12) through a conveying belt (16); the control box (17) is connected to the middle position of the left side of the supporting leg (2) through a bolt; the PLC (18) is connected to the middle position of the upper part of the front surface of the control box (17) through a screw; the power switch (19) is connected to the middle position of the lower part of the front surface of the control box (17) through a screw; the adjustable spray pipe structure (6) comprises a first fixing rod (61), a sleeve pipe (62), a connecting pipe (63), a spray pipe (64) and a spray head (65), wherein the lower end of the first fixing rod (61) is welded in the middle of the upper end of the sleeve pipe (62); the right end of the connecting pipe (63) penetrates through the sleeve pipe (62) respectively; the upper end of the spraying pipe (64) is sequentially welded to the right side of the lower end of the connecting pipe (63) from left to right; the spray heads (65) are respectively in threaded connection with the middle position inside the lower side of the spraying pipe (64).
2. The intelligent automobile part spraying production system as claimed in claim 1, wherein the filterable heating and drying box structure (7) comprises a drying box (71), a filter screen (72), a socket (73), a drying pipe (74), a second fixing rod (75) and a direct current fan (76), wherein the filter screen (72) is in screwed connection with the upper part of the inner wall of the drying box (71); the plug sockets (73) are respectively connected to the middle positions of the inner walls of the drying boxes (71) through bolts; the drying pipe (74) is inserted between the inserting seats (73); the second fixing rod (75) is connected to the lower part of the inner wall of the drying box (71) through bolts; the direct current fan (76) is sequentially bolted between the second fixing rods (75) from left to right.
3. The intelligent automobile part spraying production system as claimed in claim 1, wherein the shelterable collecting rack structure (8) comprises a collecting rack (81), a second connecting plate (82), a square head bolt (83), a guide roller (84) and an anti-dropping plate (85), wherein the left side of the collecting rack (81) is welded on the upper portion of the right side of the second connecting plate (82); the square-head bolts (83) respectively penetrate through the middle position inside the lower side of the second connecting plate (82); the guide rollers (84) are sequentially pivoted at the middle position inside the collecting rack (81) from left to right; the lower end of the anti-falling plate (85) is connected to the right side of the upper end of the collecting frame (81) through a bolt.
4. The intelligent automobile part painting production system according to claim 1, wherein the sprayable wiping collection tank structure (9) comprises a water tank (91), a partition plate (92), a discharge pipe (93), a self-priming pump (94), an L-shaped delivery pipe (95), a flushing pipe (96), a support frame (97) and a wiping roller (98), wherein the partition plate (92) is bolted to the middle position of the inner wall of the water tank (91); the discharge pipe (93) is in threaded connection with the middle position of the lower part of the left side of the water tank (91); the self-sucking pump (94) is connected to the right side position in the middle of the bottom end in the water tank (91) through a bolt; the right side of the lower end of the L-shaped conveying pipe (95) is in threaded connection with the upper part of the left side of the self-sucking pump (94); the upper end of the L-shaped conveying pipe (95) is in threaded connection with the middle position of the lower end of the flushing pipe (96); the lower end of the supporting frame (97) is connected to the middle position of the left side of the upper end of the water tank (91) through a bolt; the wiping roller (98) is coupled at the middle position inside the upper side of the support frame (97).
5. The intelligent automobile part spray coating production system according to claim 1, wherein the infrared sensor (13) is arranged in front of the upper left corner of the working frame (1); the device is arranged in front of the upper right corner of the working frame (1); the control box (17) is arranged at the left lower corner of the working frame (1); the shielding plate (5) is made of a stainless steel plate.
6. The intelligent automobile part spraying production system as claimed in claim 1, wherein the connecting pipe (63) is a stainless steel pipe with one end sealed; the connecting pipe (63) is communicated with the spraying pipe (64); the other end of the connecting pipe (63) is connected with spraying equipment.
7. The intelligent automobile part spraying production system as claimed in claim 1, wherein the upper ends of the first fixing rods (61) respectively penetrate through the middle position of the left inner part of the shielding plate (5); the connecting pipe (63) is arranged in the middle of the left side of the lower end of the shielding plate (5).
8. The intelligent automobile part spray coating production system as claimed in claim 2, wherein the filter screen (72) is made of stainless steel mesh; the drying box (71) is a stainless steel box with upper and lower ends without bottoms; the second fixing rod (75) adopts a stainless steel box.
9. The intelligent automobile part spraying production system as claimed in claim 2, wherein the drying box (71) is bolted to the middle position of the right side inside the baffle plate (5); the drying box (71) is arranged on the right side of the upper end of the working frame (1).
10. The intelligent automobile part spraying production system as claimed in claim 3, wherein the guide roller (84) is a stainless steel roller with a right silica gel sleeve sleeved on the outer wall; the anti-falling plate (85) is a transparent PVC plate with a threaded hole at the lower end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911249020.1A CN111054538A (en) | 2019-12-09 | 2019-12-09 | Intelligent automobile part spraying production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911249020.1A CN111054538A (en) | 2019-12-09 | 2019-12-09 | Intelligent automobile part spraying production system |
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| Publication Number | Publication Date |
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| CN111054538A true CN111054538A (en) | 2020-04-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201911249020.1A Withdrawn CN111054538A (en) | 2019-12-09 | 2019-12-09 | Intelligent automobile part spraying production system |
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| CN (1) | CN111054538A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111589620A (en) * | 2020-06-11 | 2020-08-28 | 嘉兴森创家居有限公司 | Automatic device of timber protection fast drying automatic discharging sprays paint is transported |
| CN111760695A (en) * | 2020-08-04 | 2020-10-13 | 山东华海新材料有限公司 | Intelligent packing box spraying device |
| CN111853424A (en) * | 2020-06-12 | 2020-10-30 | 山东万盟能源科技有限公司 | Adjustable oil exploitation pipe inner surface suction coating anti-corrosion device |
| CN111889288A (en) * | 2020-08-11 | 2020-11-06 | 吉安职业技术学院 | Small ink spraying device for computer circuit board |
| CN112246499A (en) * | 2020-09-28 | 2021-01-22 | 巢湖云海镁业有限公司 | Surface coating device is used in magnalium production |
| CN112354738A (en) * | 2020-11-16 | 2021-02-12 | 舒海球 | Furniture board coloring device |
| CN114950820A (en) * | 2022-05-31 | 2022-08-30 | 杭州正德标识有限公司 | Automatic production line for label production |
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| CN111853424A (en) * | 2020-06-12 | 2020-10-30 | 山东万盟能源科技有限公司 | Adjustable oil exploitation pipe inner surface suction coating anti-corrosion device |
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| CN112354738A (en) * | 2020-11-16 | 2021-02-12 | 舒海球 | Furniture board coloring device |
| CN114950820A (en) * | 2022-05-31 | 2022-08-30 | 杭州正德标识有限公司 | Automatic production line for label production |
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Application publication date: 20200424 |