CN111015240A - Full-automatic processing assembly line - Google Patents

Full-automatic processing assembly line Download PDF

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Publication number
CN111015240A
CN111015240A CN201911235599.6A CN201911235599A CN111015240A CN 111015240 A CN111015240 A CN 111015240A CN 201911235599 A CN201911235599 A CN 201911235599A CN 111015240 A CN111015240 A CN 111015240A
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China
Prior art keywords
axis
machine tool
positioning
processing
fixed
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CN201911235599.6A
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CN111015240B (en
Inventor
张钦炎
张秀贞
赵刚
杨春波
张键
张培胜
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Chongqing Smart Dayu Technology Co ltd
Jiangxi Dayu Jingdiao Technology Co ltd
Shenzhen Dayu CNC Technology Co Ltd
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Chongqing Smart Dayu Technology Co ltd
Jiangxi Dayu Jingdiao Technology Co ltd
Shenzhen Dayu CNC Technology Co Ltd
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Priority to CN201911235599.6A priority Critical patent/CN111015240B/en
Publication of CN111015240A publication Critical patent/CN111015240A/en
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Publication of CN111015240B publication Critical patent/CN111015240B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/02Features relating to transfer of work between machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention discloses a full-automatic processing assembly line, which comprises a conveying mechanism and more than one processing machine tool, wherein more than 1 processing machine tool is distributed on one side or the left side and the right side of the conveying mechanism; the material part conveying mechanism is arranged on the machine tool main body, and the material part conveying mechanism can move back and forth on the machine tool main body to convey the material part to the lower part of the machining mechanism. After the processing is finished, the processed material piece is directly placed on the conveying mechanism and can be automatically conveyed to the next processing procedure, and a plurality of processing machines are combined, so that the processing efficiency is greatly improved, and the labor is saved; the material taking mechanism and the processing mechanism are respectively distributed on two sides of the machine tool main body, so that the material taking mechanism and the processing mechanism cannot be influenced mutually during processing, and the space can be reasonably utilized.

Description

Full-automatic processing assembly line
Technical Field
The invention belongs to the technical field of processing, and particularly relates to a full-automatic processing assembly line.
Background
At present, the cnc engraving and milling machine is a numerical control machine tool, can engrave and mill, is a high-precision numerical control machine tool, and is widely applied to the processing of glass panels or lining plates of electronic equipment such as mobile phones and tablet computers due to higher processing precision. However, the existing processing machine tool usually works independently, and after the existing processing machine tool finishes processing, the processed material part needs to be manually transferred to the next procedure, so that the labor cost is high.
For example, in patent application with application number CN201821754816.3, a manipulator front-mounted type cnc engraving and milling machine is disclosed, which comprises a machine body, a processing table, a processing tool and a manipulator, wherein the machine body is provided with an installation frame, a feeding frame and a discharging frame, and the feeding frame and the discharging frame are respectively located at two sides of the front end of the installation frame; the machining table is arranged on the machine body and positioned between the feeding frame and the discharging frame, the manipulator is arranged at the front end of the mounting frame, and the manipulator is used for clamping a workpiece on the feeding frame to the machining table and clamping the workpiece on the machining table to the discharging frame; the processing cutter is arranged on the mounting frame and is used for processing the workpiece on the processing table.
The manipulator preposed type engraving and milling machine disclosed above works independently, and after the machining is finished, the machined material piece needs to be manually transferred to the next procedure, so that the labor cost is high; and its manipulator and processing part set up on one side, can lead to processing like this and on some dust or water etc. can spatter manipulator or work piece, influence the life of reclaimer manipulator, simultaneously, damage the work piece, and manipulator and processing part homonymy cause the maintenance difficulty moreover.
Disclosure of Invention
In order to solve the above problems, the present invention provides a full-automatic processing line, which directly places the processed material on a conveyor belt after the processing is completed, and can automatically convey the material to the next processing procedure, so that multiple processing machines are reasonably combined, the processing efficiency can be greatly improved, and the labor can be saved.
Another object of the present invention is to provide a full-automatic processing line, in which a material taking mechanism is disposed at the rear side of a machine tool main body, and a processing mechanism is disposed at the front side of the machine tool main body, so that the material taking mechanism and the processing mechanism are respectively disposed at two sides of the machine tool main body, and the material taking mechanism and the processing mechanism do not affect each other during processing, and the space can be reasonably utilized, the volume of the machine tool main body can be reduced, and the stability of the machine tool main body can be improved.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a full-automatic processing assembly line comprises a conveying mechanism and more than one processing machine tool, wherein the conveying mechanism is used for conveying workpieces along a conveying direction, the more than one processing machine tool is distributed on one side or the left side and the right side of the conveying mechanism, the processing machine tool comprises a machine tool main body, a processing mechanism, a workpiece conveying mechanism, a material rack and a material taking mechanism used for taking materials from the material rack, the processing mechanism is arranged on the front side of the machine tool main body, the material rack and the material taking mechanism are arranged on the rear side of the machine tool main body, and the material rack is positioned at the rear side end of the machine tool main body; the material part conveying mechanism is arranged on the machine tool main body, and can move back and forth on the machine tool main body to convey the material part to the lower part of the machining mechanism. In the invention, the processed material part is moved to the lower part of the material taking mechanism by the material part conveying mechanism, so that the material taking mechanism moves to the conveying mechanism; through the arrangement, the processed material piece is directly placed on the conveying mechanism after the processing is finished, the material piece can be automatically conveyed to the next processing procedure, and a plurality of processing machines are reasonably combined, so that the processing efficiency can be greatly improved, and the labor is saved; and through setting up the extracting mechanism in the rear side of lathe main part, make the processing agency set up in the front side of lathe main part to the two distributes respectively in the both sides of lathe main part, and the two can not influence each other when processing, and can rationally utilize the space, reduce the volume of lathe main part, promote the stability of lathe main part.
Further, the material taking mechanism comprises a supporting seat, a first X-axis driving mechanism and a rear manipulator, the supporting seat is fixed at the rear side of the machine tool main body, the first X-axis driving mechanism is arranged on the supporting seat, one end of the first X-axis driving mechanism extends to the conveying mechanism, the rear manipulator is connected with the first X-axis driving mechanism and is arranged above the rear side of the machine tool main body, the first X-axis driving mechanism can drive the rear manipulator to move back and forth to the conveying mechanism along the direction of the conveying mechanism to move the processed material to the conveying mechanism, and the rear manipulator can move up and down to take materials or place materials. According to the invention, the rear manipulator is arranged at the rear side of the machine tool main body, and the processing mechanism is arranged at the front side of the machine tool main body, so that the rear manipulator and the processing mechanism for taking materials are respectively distributed at two sides of the machine tool main body, the rear manipulator and the processing mechanism cannot influence each other during processing, the space can be reasonably utilized, the volume of the machine tool main body is reduced, and the stability of the machine tool main body is improved; simultaneously, through the setting of first X axle actuating mechanism, can drive rearmounted manipulator round trip movement, conveniently remove the material piece after the processing to transport mechanism on, conveniently get the blowing through the reciprocating of rearmounted manipulator.
Furthermore, the rear manipulator comprises a first lifting cylinder, a connecting frame and a material taking rod, the first lifting cylinder is connected to the first X-axis driving mechanism, the upper portion of the connecting frame is connected with the first lifting cylinder, the lower portion of the connecting frame is connected with the material taking rod, and a suction nozzle is arranged on the material taking rod. According to the invention, the connecting frame is driven to move up and down through the first lifting cylinder, so that the material taking rod is driven to move up and down, and the suction nozzle is used for adsorbing a material part; through the arrangement, the material can be conveniently taken and placed at the rear side of the machine tool body.
Further, the supporting seat is a door-shaped structure, the lower parts of the two ends of the supporting seat are fixed on the machine tool main body, the upper part of the supporting seat extends to the conveying mechanism, the first X-axis driving mechanism is driven by a linear motor and comprises a first X-axis guide rail and a first X-axis sliding block, the first X-axis guide rail is 2 and is fixed on the upper part of the supporting seat towards the upper side and the lower side of one surface of the material rest respectively, the first X-axis guide rails of each processing machine tool are arranged in parallel, the first X-axis sliding blocks are connected on the first X-axis guide rail in a sliding mode, and the first lifting cylinder is fixedly connected with the first X-axis sliding block. According to the invention, the first X-axis driving mechanism is driven by the linear motor, so that the rear manipulator is driven by the first X-axis sliding block to move to the conveying mechanism conveniently, and the processed material is conveyed conveniently.
Further, the link is including connecting upper portion and connecting the lower part, the upper end of connecting upper portion is connected with first lift cylinder, just it is perpendicular setting with first X axle guide rail to connect upper portion, the lower extreme of connecting upper portion is with the middle part fixed connection of being connected the lower part, it is parallel arrangement with first X axle guide rail to connect the lower part, get the material pole and be fixed in and connect the lower part below, just get the material pole and be connected lower part parallel arrangement. According to the invention, through the arrangement of the upper connecting part and the lower connecting part, the first lifting cylinder can control the vertical movement conveniently, and meanwhile, the material taking rod can be arranged below the lower connecting part in parallel conveniently, so that the material can be taken conveniently, and the processing efficiency is improved.
Furthermore, the two ends of the lower connecting part extend downwards and vertically to form supports, the two ends of the material taking rod are movably connected to the lower ends of the supports at the two ends of the lower connecting part, and the suction nozzles are arranged on the upper side and the lower side of the material taking rod. According to the invention, the material taking rod is movably connected below the lower connecting part through the arrangement of the bracket, and the material taking rod can rotate between the brackets through the motor, so that the suction nozzles on the upper side and the lower side of the material taking rod can take and place materials conveniently.
Furthermore, the connecting frame is of an inverted T-shaped structure. According to the invention, the suction nozzle can be more conveniently controlled to take and place materials through the structural arrangement of the connecting frame.
Furthermore, the suction nozzles are vacuum suction nozzles, the number of the suction nozzles is more than 1 group, and the number of the suction nozzles in each group is more than one. According to the invention, a plurality of suction nozzles can adsorb a plurality of materials simultaneously, the processing efficiency is high, 8 groups of suction nozzles can be arranged, the suction nozzles are divided into two rows and uniformly arranged on the upper side and the lower side of the material taking rod, 4 material racks can be correspondingly arranged in each row, and the suction nozzles are uniformly arranged in a row from left to right at the rear end of the machine tool main body and are positioned below the suction nozzles.
Further, the machine tool further comprises a positioning frame used for positioning the material piece and a jig used for fixing the material piece, the positioning frame is fixed on the rear side of the machine tool main body and is arranged separately from the jig, the positioning frame is located between the machining mechanism and the material rest, the jig is connected with the material conveying mechanism, the material conveying mechanism can move back and forth to drive the jig to move the material piece, and the machining mechanism can move up and down above the machine tool main body to machine the material piece on the jig. In the invention, after the rear manipulator takes the material, the material is placed on the jig and fixed, the positioning is carried out through the positioning frame, and the positioned material conveying mechanism drives the jig to move the material to the position below the processing mechanism for processing; the locating rack used for locating the material part is arranged separately from the jig, the material part is located well through the locating structure, after the material part is fixed on the jig, only the jig carries the material part to move to the machining position along with the material part conveying mechanism to be machined through the machining mechanism, the locating rack still stays at the position of the material part, the machining position cannot be moved, the influence of the complex environment of the machining position on the locating rack is avoided, and the damage probability of the device is reduced.
Further, the locating rack is including the support body and the setting element that is used for advancing line location to the material spare, the lower part and the lathe main part fixed connection of support body, the setting element is fixed in the upper portion of support body, the setting element is provided with the location screens, and when the tool removed the position to the setting element, the setting element was fixed a position the material spare through the location screens. According to the invention, the positioning piece is fixed at the feeding position of the machine tool main body through the frame body, so that the jig and the positioning piece are designed in a separated mode, when the material piece is positioned well through the positioning position clamp of the positioning piece, and after the material piece is fixed on the jig, only the jig carries the material piece to move to the processing position along with the material piece conveying mechanism for processing, the positioning piece is still left at the feeding position and cannot move to the processing position, therefore, the influence of the complex environment of the processing position on the positioning frame is avoided, and the damage probability of the device is reduced.
Further, the support body is including left side mounting, locating plate and right side mounting, the both sides position at the lathe main part is fixed respectively to the lower extreme of left side mounting and right side mounting, the both ends of locating plate respectively with the upper end fixed connection of left side mounting, right side mounting, setting element and locating plate fixed connection. According to the invention, the positioning piece can be stably fixed above the machine tool main body through the arrangement of the left fixing piece, the positioning plate and the right fixing piece, so that the jig is convenient to position.
Further, the setting element is including location driving piece and location portion, location driving piece and locating plate fixed connection, the location driving piece is provided with the output shaft, the output shaft and the location portion fixed connection of location driving piece, location portion is provided with the location screens, when the tool removed the position to the setting element, the location driving piece can be close to or keep away from through output shaft drive location portion the tool realizes the location of material piece. According to the invention, the positioning of the material piece can be more convenient through the arrangement.
Further, the machining mechanism comprises a mounting seat, a second X-axis driving mechanism and a machining assembly, the lower end of the mounting seat is fixed on the machine tool main body, the second X-axis driving mechanism is connected to the upper portion of the mounting seat, the machining mechanism is connected with the second X-axis driving mechanism, and the second X-axis driving mechanism can drive the machining mechanism to move left and right. According to the invention, through the arrangement, the machining mechanism can be arranged above the machine tool main body, so that the machining is convenient, and the second X-axis driving mechanism can be conveniently driven to move and adjust the position.
Furthermore, the mounting base is of a gantry structure, and a notch for the material part conveying mechanism to pass through with the jig is formed in the bottom of the mounting base; the machining assembly comprises an installation plate and more than 1 second lifting cylinder, the more than 1 second lifting cylinder is fixed on the installation plate, the more than 1 second lifting cylinder is connected with a machining head, and the second lifting cylinder can drive the machining head to move up and down; the second X-axis driving mechanism comprises a second X-axis motor, a second X-axis guide rail, a second X-axis screw rod and a second X-axis nut; the utility model discloses a fixing device for X axle guide rail, including mount pad, mounting panel, second X axle guide rail, mounting panel sliding connection, second X axle motor, second X axle nut cover, second X axle nut and mounting panel fixed connection, second X axle guide rail is 2, and 2 second X axle guide rails are fixed in the upper and lower both sides of the one side of mount pad dorsad locating rack along the length direction of mount pad respectively, mounting panel sliding connection is on second X axle guide rail, second X axle motor is fixed in between 2 second X axle guide rails, the output shaft and the second X axle lead screw of second X axle motor are connected, second X axle lead screw is parallel with second X axle guide rail, second X axle nut cover is located on the second X axle lead screw, second X axle nut. In the invention, the second X-axis motor drives the second X-axis screw rod to rotate, so that the second X-axis nut moves left and right on the second X-axis screw rod, and the mounting plate drives the second lifting cylinder to move left and right on the second X-axis guide rail to adjust the position, thereby facilitating the processing.
Furthermore, the material part conveying mechanism comprises a sliding plate, 2Y-axis guide rails, a Y-axis motor, a Y-axis lead screw and a Y-axis nut, wherein the number of the Y-axis guide rails is 2, the 2Y-axis guide rails are symmetrically arranged on the machine tool main body, and the Y-axis guide rails are positioned below the mounting seat and are arranged in a vertical structure with the mounting seat; the Y-axis motor is fixed between the 2Y-axis guide rails, the sliding plate is connected to the Y-axis guide rails in a sliding mode, the jig is fixed to the sliding plate, the Y-axis lead screw is connected with an output shaft of the Y-axis motor and parallel to the Y-axis guide rails, the Y-axis nut is sleeved on the Y-axis lead screw and fixedly connected with the Y-axis sliding plate. In the invention, the Y-axis motor drives the Y-axis screw rod to rotate, so that the Y-axis nut moves back and forth on the Y-axis screw rod, the sliding plate is driven to move back and forth on the Y-axis guide rail, the jig is driven to move back and forth, and the processing is convenient.
Furthermore, location portion is including first location portion, second location portion and connecting portion, the slope of location driving piece is fixed in the bottom of locating plate, the output shaft and the connecting portion of location driving piece are connected, connecting portion have first connecting portion along the length direction extension of tool, connecting portion have the second connecting portion along the width direction extension of tool, first location portion is fixed in on the first connecting portion, second location portion is fixed in on the second connecting portion, form between the inboard of first location portion and second location portion the location screens. According to the invention, the positioning of the material piece can be more convenient through the arrangement.
Furthermore, a first reinforcing block is fixed on one side, facing the positioning plate, of the left fixing piece and the right fixing piece, and a second reinforcing block is fixed on the other side of the left fixing piece and the right fixing piece. According to the invention, the structures of the left side fixing piece and the right side fixing piece can be more stable through the arrangement of the first reinforcing block and the second reinforcing block, so that the position of the positioning piece can be more stable.
Further, the positioning driving piece is a telescopic cylinder. In the invention, the telescopic cylinder is used for driving, so that the realization effect is good, and the positioning part can be conveniently controlled to position.
Furthermore, fixed blocks are further fixed at two ends of the positioning plate, and two ends of the positioning plate are fixedly connected with the left side fixing piece and the right side fixing piece through the fixed blocks respectively. In the invention, the fixed connection of the left fixing piece, the right fixing piece and the positioning plate is realized through the fixing block, and the connecting structure is more stable.
Furthermore, the left side mounting is mirror symmetry's zigzag structure with right side mounting. According to the invention, through the arrangement of the structure, the structures of the left fixing piece and the right fixing piece are more stable, so that the position of the positioning piece is more stable.
Furthermore, the jig is a vacuum adsorption jig, and the jig and the positioning piece are more than one. In the invention, the vacuum adsorption jig can conveniently adsorb the material, the number of the jig and the number of the positioning parts can be 4, the number of the second lifting cylinders is 4 correspondingly, the 4 jigs are arranged in a row and are uniformly fixed on the material transportation mechanism, the 4 positioning parts are uniformly fixed at the bottom of the positioning plate, and the positions of the positioning parts correspond to the jig; the processing efficiency is higher.
The invention has the beneficial effects that: compared with the prior art, the processing device has the advantages that through the arrangement, the processed material piece is directly placed on the conveying belt after being processed and can be automatically conveyed to the next processing procedure, a plurality of processing machines are reasonably combined, the processing efficiency can be greatly improved, and labor is saved; and through setting up the extracting mechanism in the rear side of lathe main part, make the processing agency set up in the front side of lathe main part to the two distributes respectively in the both sides of lathe main part, and the two can not influence each other when processing, and can rationally utilize the space, reduce the volume of lathe main part, promote the stability of lathe main part.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of a fully automatic processing line implemented by the present invention.
Fig. 2 is a partially enlarged view of a schematic structural diagram of an embodiment of a fully automatic processing line implemented by the present invention.
Fig. 3 is a schematic structural diagram of a part transportation mechanism of a fully automatic processing line on a machine tool main body.
Fig. 4 is a schematic structural diagram of a post-robot of a fully automatic processing line according to the present invention.
Fig. 5 is a schematic view of a first angle structure of a post-robot processing mechanism of a fully automatic processing line according to the present invention.
Fig. 6 is a second angle schematic diagram of the processing mechanism of the post-robot in the fully automatic processing line according to the embodiment of the present invention.
Fig. 7 is a schematic view of a first angle structure of a positioning frame of a fully automatic processing line according to an embodiment of the present invention.
Fig. 8 is a second angle structure diagram of a positioning frame of a fully automatic processing line according to the present invention.
Fig. 9 is a schematic view of a first angle structure of a positioning member of a fully automatic processing line according to an embodiment of the present invention.
Fig. 10 is a schematic diagram of a second angle structure of a positioning element of a fully automatic processing line according to an embodiment of the present invention.
Fig. 11 is a schematic structural diagram of a frame body of a fully automatic processing line implemented by the present invention.
Fig. 12 is a schematic structural diagram of a right fixing member of a fully automatic processing line according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 12, the present invention provides a full-automatic processing assembly line, including a conveying mechanism 10 for conveying a material 60 along a conveying direction and more than one processing machine tool, where more than 1 processing machine tool is distributed on one side or left and right sides of the conveying mechanism 10, the processing machine tool includes a machine tool main body 1, a processing mechanism 2, a material transport mechanism 3, a material rack 4, and a material taking mechanism 5 for taking material from the material rack 4, the processing mechanism 2 is arranged on the front side of the machine tool main body 1, the material rack 4 and the material taking mechanism 5 are both arranged on the rear side of the machine tool main body 1, and the material rack 4 is located on the rear side end of the machine tool main body 1; the material transport mechanism 3 is provided on the machine tool body 1, and the material transport mechanism 3 can move back and forth on the machine tool body 1 to transport the material 60 to the lower side of the processing mechanism 2. In the present invention, the processed material 60 is moved by the material transport mechanism 3 to below the material taking mechanism 5, and is thus moved by the material taking mechanism 5 to the conveying mechanism 10; through the arrangement, the processed material part 60 is directly placed on the conveying mechanism 10 after the processing is finished, the material part can be automatically conveyed to the next processing procedure, a plurality of processing machines are reasonably combined, the processing efficiency can be greatly improved, and the labor is saved; and through setting up extracting mechanism 5 in the rear side of lathe main part 1, make processing agency 2 set up in the front side of lathe main part 1 to the two distributes respectively in the both sides of lathe main part 1, and the two can not influence each other when processing, and can the rational utilization space, reduce the volume of lathe main part 1, promote the stability of lathe main part 1.
The material taking mechanism 5 comprises a supporting seat 51, a first X-axis driving mechanism 52 and a rear manipulator 53, the supporting seat 51 is fixed at the rear side of the machine tool body 1, the first X-axis driving mechanism 52 is arranged on the supporting seat 51, one end of the first X-axis driving mechanism 52 extends to the conveying mechanism 10, the rear manipulator 53 is connected with the first X-axis driving mechanism 52 and is arranged above the rear side of the machine tool body 1, the first X-axis driving mechanism 52 can drive the rear manipulator 53 to move back and forth to move the processed material piece 60 to the conveying mechanism 10 along the direction of the conveying mechanism, and the rear manipulator 53 can move up and down to take materials or place materials. In the invention, the rear manipulator 53 is arranged at the rear side of the machine tool body 1, and the processing mechanism 2 is arranged at the front side of the machine tool body 1, so that the rear manipulator 53 and the processing mechanism 2 for taking materials are respectively distributed at two sides of the machine tool body 1, the two mechanisms cannot mutually influence each other during processing, the space can be reasonably utilized, the volume of the machine tool body 1 is reduced, and the stability of the machine tool body 1 is improved; meanwhile, the rear manipulator 53 can be driven to move back and forth by the arrangement of the first X-axis driving mechanism 52, so that the processed material 60 can be conveniently moved to the conveying mechanism 10, and the material can be conveniently taken and placed by the up-and-down movement of the rear manipulator 53.
The rear manipulator 53 includes a first lifting cylinder 531, a connecting frame 532 and a material taking rod 533, the first lifting cylinder 531 is connected to the first X-axis driving mechanism 52, the upper portion of the connecting frame 532 is connected to the first lifting cylinder 531, the lower portion of the connecting frame 532 is connected to the material taking rod 533, and the material taking rod 533 is provided with a suction nozzle 534. In the invention, the connecting frame 532 is driven to move up and down by the first lifting cylinder 531, so that the material taking rod 533 is driven to move up and down, and the suction nozzle 534 is used for adsorbing the material piece 60; through the arrangement, the material can be conveniently taken and placed at the rear side of the machine tool body.
The supporting seat 51 is of a door-shaped structure, the lower portions of the two ends of the supporting seat 51 are fixed on the machine tool body 1, the upper portion of the supporting seat 51 extends to the conveying mechanism 10, the first X-axis driving mechanism 52 is driven by a linear motor, the first X-axis driving mechanism 52 comprises a first X-axis guide rail 521 and a first X-axis sliding block 522, the number of the first X-axis guide rails 521 is 2, the first X-axis guide rails 521 are respectively fixed on the upper side and the lower side of one surface, facing the rack 4, of the upper portion of the supporting seat 51, the first X-axis guide rails 521 of each processing machine tool are arranged in parallel, the first X-axis sliding block 522 is connected to the first X-axis guide rail 521 in a sliding manner, and the first lifting cylinder 531 is fixedly. In the invention, the first X-axis driving mechanism 52 is driven by a linear motor, so that the post-positioned manipulator 53 is conveniently driven by the first X-axis sliding block 522 to move onto the conveying mechanism 10, and the processed material 60 is conveniently conveyed.
The connecting frame 532 comprises an upper connecting part 5321 and a lower connecting part 5322, the upper end of the upper connecting part 5321 is connected with the first lifting cylinder 531, the upper connecting part 5321 is vertically arranged with the first X-axis guide rail 521, the lower end of the upper connecting part 5321 is fixedly connected with the middle part of the lower connecting part 5322, the lower connecting part 5322 is arranged in parallel with the first X-axis guide rail 521, the material taking rod 533 is fixed below the lower connecting part 5322, and the material taking rod 533 is arranged in parallel with the lower connecting part 5322. In the invention, through the arrangement of the upper connecting part 5321 and the lower connecting part 5322, the up-and-down movement of the first lifting cylinder 531 can be controlled conveniently, and the material taking rod 533 can be arranged below the lower connecting part 5322 in parallel conveniently, so that the material taking is facilitated, and the processing efficiency is improved.
Wherein, the two ends of the connecting lower portion 5322 are extended downwards vertically with brackets 5323, the two ends of the material taking rod 533 are movably connected to the lower ends of the brackets 5323 at the two ends of the connecting lower portion 5322, and the upper and lower sides of the material taking rod 533 are provided with suction nozzles 534. In the invention, the material taking rod 533 is movably connected below the lower connecting part 5322 through the arrangement of the bracket 5323, and the material taking rod 533 can rotate between the brackets 5323 through the motor, so that the material taking and placing are facilitated by the suction nozzles 534 at the upper side and the lower side of the material taking rod.
Wherein, the connecting frame 532 is an inverted T-shaped structure. In the invention, the suction nozzle 534 can be more conveniently controlled to take and place materials through the structural arrangement of the connecting frame 532.
Wherein, the suction nozzles 534 are vacuum suction nozzles, and the suction nozzles 534 are more than 1 group, and the number of the suction nozzles 534 in each group is more than one. In the invention, the plurality of suction nozzles 534 can simultaneously adsorb a plurality of material parts 60, the processing efficiency is high, the suction nozzles 534 can be provided with 8 groups, the suction nozzles 534 are divided into two rows and uniformly arranged on the upper side and the lower side of the material taking rod 533, 4 groups are arranged on each row, 4 material racks 4 can be correspondingly arranged, and the suction nozzles 534 are uniformly arranged at the rear end of the machine tool main body 1 from left to right to form a row below the suction nozzles 534.
Wherein, the machine tool is still including being used for carrying out the locating rack 6 of fixing a position and the tool 7 that is used for fixed material 60 to material 60, locating rack 6 is fixed in the rear side of lathe main part 1, set up with tool 7 separation, and locating rack 6 is located between processing agency 2 and work or material rest 4, tool 7 is connected with material transport mechanism 3, and material transport mechanism 3 can round trip movement to driving tool 7 and remove material 60, processing agency 2 can reciprocate to process material 60 to tool 7 in the 1 top of lathe main part. In the invention, after the material part 60 is taken by the post-positioned manipulator 53, the material part 60 is placed on the jig 7 for fixing, the positioning is carried out by the positioning frame 6, and the positioned material part conveying mechanism 3 drives the jig 7 to move the material part 60 to the position below the processing mechanism 2 for processing; will be used for separately setting up with tool 7 the locating rack 6 that advances line location to material 60, it is good to fix a position through location structure when material 60, and fixed back that finishes on tool 7, only tool 7 takes material 60 to move to the processing position along with material transport mechanism 3 and processes through processing agency 2, locating rack 6 still stays the position at the material loading, can not remove the processing position, thereby the complex environment of having avoided the processing position is to locating rack 6's influence, the damage probability of reduction device.
Wherein, locating rack 6 is including support body 61 and the setting element 62 that is used for fixing a position material 60, the lower part and the machine tool main part 1 fixed connection of support body 61, and setting element 62 is fixed in the upper portion of support body 61, and setting element 62 is provided with location screens 20, and when tool 7 removed the position to setting element 62, setting element 62 fixed a position material 60 through location screens 20. In the invention, the positioning piece 62 is fixed at the loading position of the machine tool main body 1 through the frame body 61, so that the jig 7 and the positioning piece 62 are designed in a separated mode, when the material piece 60 is positioned well through the positioning clamping position 20 of the positioning piece 62 and fixed on the jig 7, only the jig 7 carries the material piece 60 to move to the processing position along with the material piece conveying mechanism 3 for processing, the positioning piece 62 is still left at the loading position and cannot move to the processing position, the influence of the complex environment of the processing position on the positioning frame 6 is avoided, and the damage probability of the device is reduced.
The frame body 61 includes a left fixing member 611, a positioning plate 612 and a right fixing member 613, the lower ends of the left fixing member 611 and the right fixing member 613 are respectively fixed at two sides of the machine tool body 1, two ends of the positioning plate 612 are respectively fixedly connected with the upper ends of the left fixing member 611 and the right fixing member 613, and the positioning member 62 is fixedly connected with the positioning plate 612. In the invention, the positioning member 62 can be stably fixed above the machine tool body 1 by the arrangement of the left side fixing member 611, the positioning plate 612 and the right side fixing member 613, so that the jig 7 can be conveniently positioned.
Wherein, the positioning part 62 includes a positioning driving part 621 and a positioning part 622, the positioning driving part 621 is fixedly connected to the positioning plate 612, the positioning driving part 621 is provided with an output shaft, the output shaft of the positioning driving part 621 is fixedly connected to the positioning part 622, the positioning part 622 is provided with a positioning clamping position 20, and when the jig 7 moves to the position of the positioning part 62, the positioning driving part 621 can drive the positioning part 622 to approach or keep away from the jig 7 through the output shaft to realize the positioning of the material part 60. In the invention, the positioning of the material piece 60 can be more convenient through the arrangement.
The machining mechanism 2 comprises an installation seat 21, a second X-axis driving mechanism 22 and a machining assembly 23, the lower end of the installation seat 21 is fixed on the machine tool main body 1, the second X-axis driving mechanism 22 is connected to the upper portion of the installation seat 21, the machining mechanism 2 is connected with the second X-axis driving mechanism 22, and the second X-axis driving mechanism 22 can drive the machining mechanism 2 to move left and right. In the invention, the machining mechanism 2 can be arranged above the machine tool main body 1 through the arrangement, so that the machining is convenient, and the second X-axis driving mechanism 22 can be used for conveniently driving the machining mechanism 2 to move and adjust the position.
The mounting base 21 is of a gantry structure, and a notch 211 for the material part conveying mechanism 3 and the jig 7 to pass through is formed in the bottom of the mounting base; the processing assembly 23 comprises an installation plate 231 and more than 1 second lifting cylinder 232, the more than 1 second lifting cylinder 232 is fixed on the installation plate 231, the more than 1 second lifting cylinder 232 is connected with a processing head 233, and the second lifting cylinder 232 can drive the processing head 233 to move up and down; the second X-axis driving mechanism 22 includes a second X-axis motor 221, a second X-axis guide rail 222, a second X-axis lead screw 223 and a second X-axis nut; the number of the second X-axis guide rails 222 is 2, the 2 second X-axis guide rails 222 are respectively fixed on the upper and lower sides of one surface of the mounting base 21 facing away from the positioning frame 6 along the length direction of the mounting base 21, the mounting plate 231 is slidably connected on the second X-axis guide rails 222, the second X-axis motor 221 is fixed between the 2 second X-axis guide rails 222, the output shaft of the second X-axis motor 221 is connected with the second X-axis screw 223, the second X-axis screw 223 is parallel to the second X-axis guide rails 222, the second X-axis nut is sleeved on the second X-axis screw 223, and the second X-axis nut is fixedly connected with the mounting plate 231. In the invention, the second X-axis screw rod 223 is driven to rotate by the second X-axis motor 221, so that the second X-axis nut moves left and right on the second X-axis screw rod 223, and the mounting plate 231 drives the second lifting cylinder 232 to move left and right on the second X-axis guide rail 222 to adjust the position, thereby facilitating the processing.
The material part conveying mechanism 3 comprises a sliding plate 31, Y-axis guide rails 32, a Y-axis motor 33, Y-axis screw rods 34 and Y-axis nuts, the number of the Y-axis guide rails 32 is 2, the 2Y-axis guide rails 32 are symmetrically arranged on the machine tool main body 1, and the Y-axis guide rails 32 are positioned below the mounting seat 21 and are arranged in a vertical structure with the mounting seat 21; the Y-axis motor 33 is fixed between the 2Y-axis guide rails 32, the sliding plate 31 is connected to the Y-axis guide rails 32 in a sliding mode, the jig 7 is fixed to the sliding plate 31, the Y-axis lead screw 34 is connected with an output shaft of the Y-axis motor 33, the Y-axis lead screw 34 is parallel to the Y-axis guide rails 32, the Y-axis nut is sleeved on the Y-axis lead screw 34, and the Y-axis nut is fixedly connected with the Y-axis sliding plate 31. In the invention, the Y-axis motor 33 drives the Y-axis screw rod 34 to rotate, so that the Y-axis nut moves back and forth on the Y-axis screw rod 34, the sliding plate 31 is driven to move back and forth on the Y-axis guide rail 32, and the jig 7 is driven to move back and forth, thereby facilitating the processing.
The positioning portion 622 includes a first positioning portion 6221, a second positioning portion 6222 and a connecting portion 6223, the positioning driving member 621 is fixed to the bottom of the positioning plate 612 in an inclined manner, an output shaft of the positioning driving member 621 is connected to the connecting portion 6223, the connecting portion 6223 extends along the length direction of the jig 7 to form a first connecting portion 62231, the connecting portion 6223 extends along the width direction of the jig 7 to form a second connecting portion 62232, the first positioning portion 6221 is fixed to the first connecting portion 62231, the second positioning portion 6222 is fixed to the second connecting portion 62232, and a positioning clip 20 is formed between the first positioning portion 6221 and the inner side of the second positioning portion 6222. In the invention, the positioning of the material piece 60 can be more convenient through the arrangement.
The first reinforcing block 30 is fixed to one side of the left fixing member 611 and the right fixing member 613 facing the positioning plate 612, and the second reinforcing block 40 is fixed to the other side of the left fixing member 611 and the right fixing member 613. In the present invention, the arrangement of the first reinforcing block 30 and the second reinforcing block 40 can stabilize the structures of the left fixing member 611 and the right fixing member 613, and thus the position of the positioning member 62 can be stabilized.
The positioning driving member 621 is a telescopic cylinder. In the invention, the telescopic cylinder is used for driving, so that the effect is good, and the positioning part 622 can be conveniently controlled to position.
The two ends of the positioning plate 612 are further fixed with fixing blocks 50, and the two ends of the positioning plate 612 are respectively and fixedly connected with the left fixing piece 611 and the right fixing piece 613 through the fixing blocks 50. In the present invention, the fixing block 50 is used to fixedly connect the left fixing member 611, the right fixing member 613 and the positioning plate 612, so that the connection structure is more stable.
The left fixing piece 611 and the right fixing piece 613 are mirror symmetric zigzag structures. In the present invention, the structure of the left fixing member 611 and the right fixing member 613 is more stable by the above arrangement, and the position of the positioning member 62 can be more stable.
Wherein, the jig 7 is a vacuum adsorption jig 7, and the jig 7 and the positioning member 62 are more than one. In the invention, the vacuum adsorption jig 7 can conveniently adsorb the material piece 60, 4 jigs 7 and 4 positioning pieces 62 can be provided, 4 second lifting cylinders 232 are correspondingly provided, 4 jigs 7 are arranged in a row and uniformly fixed on the material piece conveying mechanism 3, 4 positioning pieces 62 are uniformly fixed at the bottom of the positioning plate 612, and the positions of the positioning pieces correspond to the jigs 7; the processing efficiency is higher.
In practical application, the transmission mechanism 10 includes a transmission motor, a transmission belt and two belt pulleys, wherein two ends of the transmission belt are synchronously wound around the outer surfaces of the two belt pulleys; the transmission motor is used for driving one belt pulley to rotate; the end face of the conveyor belt is formed as a conveying end face of the conveying mechanism 10. So, the pivot of accessible conveying motor rotates, drives the belt pulley and rotates to drive the transmission of conveying belt, accomplish the conveying operation, the conveying is steady. Of course, the transmission mechanism 10 can also be realized by a chain transmission mechanism 10 or a roller transmission mechanism 10.
In practical application, the working principle of the fully automatic processing line implemented by the invention is as follows:
1. during processing, the first lifting cylinder 531 drives the vacuum suction nozzle 534 to descend to the material rack 4 part, the vacuum suction nozzle 534 sucks the material piece 60 to be processed, and the first lifting cylinder 531 ascends to realize material taking.
2. When the first lifting cylinder 531 moves to move the material piece 60 to the upper part of the jig 7, the lifting cylinder descends to realize blanking.
3. The jig 7 and the positioning frame 6 realize the positioning of the material piece 60, and the jig 7 is driven by the Y-axis screw 34 and the Y-axis motor 33 to slide on the Y-axis guide rail 32 and move below the processing head 233.
4. The second lifting cylinder 232 drives the processing head 233 to move downwards to process the material piece 60, and after the processing is finished, the second lifting cylinder 232 drives the processing head 233 to ascend.
5. The fixture 7 is driven by the Y-axis lead screw 34 and the Y-axis motor 33 to move to the other side, the processed material 60 is taken out by the cooperation of the first lifting cylinder 531 and the vacuum suction nozzle 534, and blanking is realized by moving the transmission mechanism 10 through the first X-axis driving mechanism 52.
The invention has the beneficial effects that: compared with the prior art, the processing device has the advantages that through the arrangement, the processed material piece is directly placed on the conveying belt after being processed and can be automatically conveyed to the next processing procedure, a plurality of processing machines are reasonably combined, the processing efficiency can be greatly improved, and labor is saved; and through setting up the extracting mechanism in the rear side of lathe main part, make the processing agency set up in the front side of lathe main part to the two distributes respectively in the both sides of lathe main part, and the two can not influence each other when processing, and can rationally utilize the space, reduce the volume of lathe main part, promote the stability of lathe main part.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A full-automatic processing assembly line is characterized by comprising a conveying mechanism and more than one processing machine tool, wherein the conveying mechanism is used for conveying a material to be fed along a conveying direction, the more than 1 processing machine tool is distributed on one side or the left side and the right side of the conveying mechanism, the processing machine tool comprises a machine tool main body, a processing mechanism, a material conveying mechanism, a material rack and a material taking mechanism, the material taking mechanism is used for taking materials from the material rack, the processing mechanism is arranged on the front side of the machine tool main body, the material rack and the material taking mechanism are arranged on the rear side of the machine tool main body, and the material rack is positioned at the rear side end; the material part conveying mechanism is arranged on the machine tool main body, and can move back and forth on the machine tool main body to convey the material part to the lower part of the machining mechanism.
2. The full-automatic processing assembly line of claim 1, wherein the material taking mechanism comprises a supporting seat, a first X-axis driving mechanism and a rear manipulator, the supporting seat is fixed at the rear side of the machine tool body, the first X-axis driving mechanism is arranged on the supporting seat, one end of the first X-axis driving mechanism extends to the conveying mechanism, the rear manipulator is connected with the first X-axis driving mechanism and is arranged above the rear side of the machine tool body, the first X-axis driving mechanism can drive the rear manipulator to move back and forth in the direction of the conveying mechanism to move the processed material to the conveying mechanism, and the rear manipulator can move up and down to take out or place the material.
3. The full-automatic processing assembly line of claim 2, wherein the rear manipulator comprises a first lifting cylinder, a connecting frame and a material taking rod, the first lifting cylinder is connected to the first X-axis driving mechanism, the upper part of the connecting frame is connected with the first lifting cylinder, the lower part of the connecting frame is connected with the material taking rod, and a suction nozzle is arranged on the material taking rod;
the supporting seat is a door-shaped structure, the lower parts of the two ends of the supporting seat are fixed on the machine tool main body, the upper part of the supporting seat extends to the conveying mechanism, the first X-axis driving mechanism is driven by a linear motor and comprises a first X-axis guide rail and a first X-axis sliding block, the first X-axis guide rail is 2, the upper part of the supporting seat is fixed on the upper side and the lower side of the one side of the material rack, the first X-axis guide rails of each processing machine tool are arranged in parallel, the first X-axis sliding blocks are connected on the first X-axis guide rail in a sliding mode, and the first lifting cylinder is fixedly connected with the first X-axis sliding block.
4. The full-automatic processing assembly line of claim 3, wherein the connecting frame comprises an upper connecting portion and a lower connecting portion, the upper end of the upper connecting portion is connected with the first lifting cylinder, the upper connecting portion is vertically arranged with the first X-axis guide rail, the lower end of the upper connecting portion is fixedly connected with the middle of the lower connecting portion, the lower connecting portion is parallel to the first X-axis guide rail, the material taking rod is fixed below the lower connecting portion, and the material taking rod is parallel to the lower connecting portion; the two ends of the connecting lower part are vertically extended downwards to form supports, the two ends of the material taking rod are movably connected to the lower ends of the supports at the two ends of the connecting lower part, and the upper side and the lower side of the material taking rod are provided with the suction nozzles; the suction nozzles are vacuum suction nozzles, more than 1 group of suction nozzles is provided, and the number of the suction nozzles in each group is more than one.
5. The full-automatic processing assembly line according to claim 1, wherein the processing machine further comprises a positioning frame for positioning the material and a jig for fixing the material, the positioning frame is fixed to the rear side of the machine tool main body and is arranged separately from the jig, the positioning frame is located between the processing mechanism and the material rack, the jig is connected with the material transporting mechanism, the material transporting mechanism can move back and forth to drive the jig to move the material, and the processing mechanism can move up and down above the machine tool main body to process the material on the jig; the locating rack comprises a rack body and a locating piece used for locating the material piece, the lower portion of the rack body is fixedly connected with the machine tool main body, the locating piece is fixed on the upper portion of the rack body, the locating piece is provided with a locating clamping position, and when the jig moves to the position of the locating piece, the locating piece locates the material piece through the locating clamping position.
6. The full-automatic processing assembly line according to claim 5, wherein the frame body comprises a left side fixing piece, a positioning plate and a right side fixing piece, the lower ends of the left side fixing piece and the right side fixing piece are respectively fixed at two sides of the machine tool main body, two ends of the positioning plate are respectively fixedly connected with the upper ends of the left side fixing piece and the right side fixing piece, and the positioning piece is fixedly connected with the positioning plate; the setting element is including location driving piece and location portion, location driving piece and locating plate fixed connection, the location driving piece is provided with the output shaft, the output shaft and the location portion fixed connection of location driving piece, location portion is provided with the location screens, when the tool removed the position to the setting element, the location driving piece can be close to or keep away from through output shaft drive location portion the tool realizes the location of material piece.
7. The full-automatic processing assembly line of claim 5, wherein the processing mechanism comprises a mounting seat, a second X-axis driving mechanism and a processing assembly, the lower end of the mounting seat is fixed on the machine tool main body, the second X-axis driving mechanism is connected to the upper part of the mounting seat, the processing mechanism is connected with the second X-axis driving mechanism, and the second X-axis driving mechanism can drive the processing mechanism to move left and right;
the mounting base is of a gantry structure, and a notch for the material part conveying mechanism to pass through with the jig is formed in the bottom of the mounting base; the machining assembly comprises an installation plate and more than 1 second lifting cylinder, the more than 1 second lifting cylinder is fixed on the installation plate, the more than 1 second lifting cylinder is connected with a machining head, and the second lifting cylinder can drive the machining head to move up and down; the second X-axis driving mechanism comprises a second X-axis motor, a second X-axis guide rail, a second X-axis screw rod and a second X-axis nut; the utility model discloses a fixing device for X axle guide rail, including mount pad, mounting panel, second X axle guide rail, mounting panel sliding connection, second X axle motor, second X axle nut cover, second X axle nut and mounting panel fixed connection, second X axle guide rail is 2, and 2 second X axle guide rails are fixed in the upper and lower both sides of the one side of mount pad dorsad locating rack along the length direction of mount pad respectively, mounting panel sliding connection is on second X axle guide rail, second X axle motor is fixed in between 2 second X axle guide rails, the output shaft and the second X axle lead screw of second X axle motor are connected, second X axle lead screw is parallel with second X axle guide rail, second X axle nut cover is located on the second X axle lead screw, second X axle nut.
8. The full-automatic processing assembly line of claim 7, wherein the part transporting mechanism comprises a sliding plate, 2Y-axis guide rails, a Y-axis motor, a Y-axis lead screw and a Y-axis nut, the 2Y-axis guide rails are symmetrically arranged on the machine tool main body, and the Y-axis guide rails are positioned below the mounting seat and arranged in a vertical structure with the mounting seat; the Y-axis motor is fixed between the 2Y-axis guide rails, the sliding plate is connected to the Y-axis guide rails in a sliding mode, the jig is fixed to the sliding plate, the Y-axis lead screw is connected with an output shaft of the Y-axis motor and parallel to the Y-axis guide rails, the Y-axis nut is sleeved on the Y-axis lead screw and fixedly connected with the Y-axis sliding plate.
9. The full-automatic processing assembly line of claim 6, wherein the positioning portion comprises a first positioning portion, a second positioning portion and a connecting portion, the positioning driving member is obliquely fixed to the bottom of the positioning plate, the output shaft of the positioning driving member is connected to the connecting portion, the connecting portion extends along the length direction of the jig to form a first connecting portion, the connecting portion extends along the width direction of the jig to form a second connecting portion, the first positioning portion is fixed to the first connecting portion, the second positioning portion is fixed to the second connecting portion, and the positioning clip is formed between the inner sides of the first positioning portion and the second positioning portion.
10. The full-automatic processing line according to claim 6, wherein a first reinforcing block is fixed on one side of the left side fixing piece and the right side fixing piece facing the positioning plate, and a second reinforcing block is fixed on the other side of the left side fixing piece and the right side fixing piece; the two ends of the positioning plate are respectively fixedly connected with the left fixing piece and the right fixing piece through the fixing blocks; the fixture is a vacuum adsorption fixture, and the fixture and the positioning piece are more than one.
CN201911235599.6A 2019-12-05 2019-12-05 Full-automatic processing line Active CN111015240B (en)

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