CN110500255A - A kind of fracturing pump power-driven system - Google Patents

A kind of fracturing pump power-driven system Download PDF

Info

Publication number
CN110500255A
CN110500255A CN201910894228.2A CN201910894228A CN110500255A CN 110500255 A CN110500255 A CN 110500255A CN 201910894228 A CN201910894228 A CN 201910894228A CN 110500255 A CN110500255 A CN 110500255A
Authority
CN
China
Prior art keywords
fracturing pump
turbogenerator
driven system
fracturing
power
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910894228.2A
Other languages
Chinese (zh)
Inventor
张日奎
兰春强
吴义朋
李心成
常胜
王继鑫
李先策
纪晓磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Jereh Petroleum Equipment and Technologies Co Ltd
Original Assignee
Yantai Jereh Petroleum Equipment and Technologies Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yantai Jereh Petroleum Equipment and Technologies Co Ltd filed Critical Yantai Jereh Petroleum Equipment and Technologies Co Ltd
Priority to CN201910894228.2A priority Critical patent/CN110500255A/en
Publication of CN110500255A publication Critical patent/CN110500255A/en
Priority to US16/832,205 priority patent/US20210087883A1/en
Priority to US17/829,881 priority patent/US11519395B2/en
Priority to US18/047,863 priority patent/US11828277B2/en
Priority to US18/521,619 priority patent/US20240093680A1/en
Pending legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/02Fluid rotary type drives
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/25Methods for stimulating production
    • E21B43/26Methods for stimulating production by forming crevices or fractures
    • E21B43/2607Surface equipment specially adapted for fracturing operations
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/006Mechanical motion converting means, e.g. reduction gearings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00Drives for drilling, used in the borehole
    • E21B4/04Electric drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/08Adaptations for driving, or combinations with, pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/12Combinations with mechanical gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/30Exhaust heads, chambers, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a kind of fracturing pump power-driven system, the fracturing pump power-driven system is driven using turbogenerator, and turbogenerator, with diesel consumption in the driving of diesel oil substitute machine, can reduce the fuel cost of client using 100% using natural gas as fuel;Turbogenerator itself has small in size, light-weight advantage, is substantially reduced the volume and weight etc. of the fracturing pump power-driven system;Turbogenerator is directly connect with the reduction gearbox input terminal of fracturing pump, thus can be simplified the transmission device between fracturing pump and turbogenerator, that is, be eliminated transmission shaft or shaft coupling, and the entire length of the fracturing pump power-driven system is substantially reduced;Power source is turbogenerator in the technical program, and transmission device is the subsidiary reduction gearbox of fracturing pump itself, and executive component is fracturing pump, and structure is simple, easy to maintain.

Description

A kind of fracturing pump power-driven system
Technical field
The present invention relates to oil field operation technical fields, and in particular to a kind of fracturing pump power-driven system.
Background technique
Oil-gas field fracturing operation field in the whole world, there are mainly two types of the driving methods of fracturing unit:
The first driving method diesel engine drives, specific scheme are diesel engine connection gearboxes through transmission shaft Drive pressure break plunger pump work.That is, power source is diesel engine, transmission device is gearbox and transmission shaft, is executed Element is pressure break plunger pump..
The configuration mode has the disadvantage in that
(1), the big weight of volume is big: Diesel Driven gearbox drives pressure break plunger pump through transmission shaft, and volume is big, weight Greatly, transport is limited, and power density is small.
(2), not environmentally: the fracturing unit of diesel engine drives can generate engine exhaust in the operational process of well site Pollution and noise pollution, noise are more than 105dBA, seriously affect the normal life of surrounding resident.
(3), uneconomical: the purchase cost of the fracturing unit of diesel engine drives, equipment initial stage is relatively high, equipment operation When unit power depletion charge it is high, the daily maintenance expense of engine and gearbox is also very high.
Second of driving method is that electricity drives pressure break, and specific scheme is motor connection transmission shaft or shaft coupling driving pressure Split plunger pump work.That is, power source is motor, transmission device is transmission shaft or shaft coupling, and executive component is pressure Split plunger pump.
Although electricity drives pressure break itself and has many good qualities, the power supply in pressure break well site is the prerequisite item that electricity drives that pressure break is implemented Part.Under normal conditions, the powerup issue in pressure break well site and bad solution.The electrical network capacity in well site is too small, with motionless entire Frac unit;It is exactly well site at all without power grid.So common electricity, which drives pressure break scene, would generally use electrical power generators, Most economical fuel used to generate electricity is to need user to rent or buy jet dynamic control using natural gas, but using natural gas.It is right For one not the pressure break well site of power grid, the power of jet dynamic control at least needs to reach 30MW, this for client, Buying such powerful jet dynamic control is many investments of pen.More importantly because combustion gas is sent out during practice of construction Motor group disorderly closedown, then entire electricity drives Frac unit and can all paralyse, and seriously affects operation quality or even can also result in work Industry accident.
Urgently a kind of small in size thus, input cost is low, the simpler fracturing unit power-driven system of structure.
Summary of the invention
The purpose of the present invention overcomes the deficiencies of the prior art and provide a kind of fracturing pump power-driven system, the fracturing pump Power-driven system is driven using turbogenerator, and turbogenerator can be using 100% using natural gas as fuel, with diesel oil substitute machine Diesel consumption in driving reduces the fuel cost of client;Turbogenerator itself has small in size, light-weight advantage, greatly The volume and weight etc. of the fracturing pump power-driven system is reduced greatly;Turbogenerator is directly inputted with the reduction gearbox of fracturing pump End connection, thus can simplify the transmission device between fracturing pump and turbogenerator, that is, eliminate transmission shaft or shaft coupling, significantly Shorten the entire length of the fracturing pump power-driven system;Power source is turbogenerator in the technical program, transmission dress Setting is the subsidiary reduction gearbox of fracturing pump itself, and executive component is fracturing pump, and structure is simple, easy to maintain.
The purpose of the present invention is what is reached by following technical measures: a kind of fracturing pump power-driven system, including turbine Engine, exhaust system and fracturing pump, one end of turbogenerator connect exhaust system, and the other end of turbogenerator connects pressure Pump is split, fracturing pump is itself fracturing pump with reduction gearbox, and turbogenerator is directly connect with reduction gearbox input terminal on fracturing pump.
Further, the output revolving speed phase of the input speed of the reduction gearbox of the fracturing pump itself and turbogenerator Match, the input torque of reduction gearbox and the output torque of turbogenerator of the fracturing pump itself match.
Further, the fracturing pump, turbogenerator and exhaust system are located at one directly along powerdriven direction On line.
Further, the exhaust system includes exhaust pipe and muffler, one end of the exhaust pipe and row The connection of gas muffler, the other end of the exhaust pipe and the exhaust outlet of turbogenerator connect.
Further, the fracturing pump, turbogenerator, exhaust pipe and muffler are along powerdriven direction If point-blank.
Compared with prior art, the beneficial effects of the present invention are: the 1. fracturing pump power-driven systems are sent out using turbine Motivation driving, turbogenerator, with diesel consumption in the driving of diesel oil substitute machine, can be reduced using 100% using natural gas as fuel The fuel cost of client.2. turbogenerator itself has small in size, light-weight advantage, it is substantially reduced the pressure break pump power The volume and weight etc. of drive system.3. turbogenerator is directly connect with the reduction gearbox input terminal of fracturing pump, certainly by fracturing pump The input speed of the reduction gearbox of body and the output revolving speed of turbogenerator match, and by the reduction gearbox of the fracturing pump itself The output torque of input torque and turbogenerator matches, and thus can simplify the transmission dress between fracturing pump and turbogenerator It sets, that is, eliminates transmission shaft or shaft coupling, substantially reduce the entire length of the fracturing pump power-driven system.4. this technology Power source is turbogenerator in scheme, and transmission device is the subsidiary reduction gearbox of fracturing pump itself, and executive component is fracturing pump, knot Structure is simple, easy to maintain.5. by the fracturing pump, turbogenerator and exhaust system are located at one along powerdriven direction On straight line, the efficient driving of equipment itself ensure that.
It elaborates with reference to the accompanying drawings and detailed description to the present invention.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of this fracturing pump power-driven system.
Wherein, 1. turbogenerator, 2. reduction gearboxes, 3. fracturing pumps, 4. exhaust pipes, 5. mufflers.
Specific embodiment
As shown in Figure 1, a kind of fracturing pump power-driven system, including turbogenerator 1, exhaust system and fracturing pump 3, whirlpool One end of turbine 1 connects exhaust system, and the other end of turbogenerator 1 connects fracturing pump 3, and fracturing pump 3 is included slows down The fracturing pump 3 of case 2, turbogenerator 1 are directly connect with 2 input terminal of reduction gearbox on fracturing pump 3.The fracturing pump power drive line System is driven using turbogenerator 1, and turbogenerator 1 can be using 100% using natural gas as fuel, with bavin in the driving of diesel oil substitute machine Oil consumption, reduces the fuel cost of client, and turbogenerator 1 itself has small in size, light-weight advantage, is substantially reduced institute State the volume and weight etc. of fracturing pump power-driven system.
The turbogenerator 1 is directly connect with 2 input terminal of reduction gearbox of fracturing pump 3, and fracturing pump 3 is carried reduction gearbox 2 The output revolving speed of input speed and turbogenerator 1 match, and the fracturing pump 3 is carried to the input torque of reduction gearbox 2 Match with the output torque of turbogenerator 1, thus can simplify the transmission device between fracturing pump 3 and turbogenerator 1, i.e., Transmission shaft or shaft coupling are eliminated, the entire length of the fracturing pump power-driven system is substantially reduced.In the technical program Power source is turbogenerator 1, and transmission device is the subsidiary reduction gearbox 2 of fracturing pump 3 itself, and executive component is fracturing pump 3, structure Simply, easy to maintain.
The fracturing pump 3, turbogenerator 1 and exhaust system are set point-blank along powerdriven direction.
The exhaust system includes exhaust pipe 4 and muffler 5, one end of the exhaust pipe 4 and exhaust noise silencing Device 5 connects, and the other end of the exhaust pipe 4 is connect with the exhaust outlet of turbogenerator 1.
The fracturing pump 3, turbogenerator 1, exhaust pipe 4 and muffler 5 are located at along powerdriven direction On straight line.It can avoid excessive transmission loss, ensure that the efficient driving of equipment itself.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, above-described embodiment and explanation It is merely illustrated the principles of the invention described in book, without departing from the spirit and scope of the present invention, the present invention also has Various changes and modifications, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention It is defined by the appending claims and its equivalent thereof.

Claims (5)

1. a kind of fracturing pump power-driven system, it is characterised in that: including turbogenerator, exhaust system and fracturing pump, turbine One end of engine connects exhaust system, and the other end of turbogenerator connects fracturing pump, and fracturing pump is itself with reduction gearbox Fracturing pump, turbogenerator are directly connect with reduction gearbox input terminal on fracturing pump.
2. fracturing pump power-driven system according to claim 1, it is characterised in that: the reduction gearbox of the fracturing pump itself Input speed and the output revolving speed of turbogenerator match, the input torque and turbine of the reduction gearbox of the fracturing pump itself The output torque of engine matches.
3. fracturing pump power-driven system according to claim 1, it is characterised in that: the fracturing pump, turbogenerator It is set point-blank with exhaust system along powerdriven direction.
4. fracturing pump power-driven system according to claim 3, it is characterised in that: the exhaust system includes exhaust pipe One end of road and muffler, the exhaust pipe is connect with muffler, the other end and turbine of the exhaust pipe The exhaust outlet of engine connects.
5. fracturing pump power-driven system according to claim 4, it is characterised in that: the fracturing pump, turbogenerator, Exhaust pipe and muffler are set point-blank along powerdriven direction.
CN201910894228.2A 2019-09-20 2019-09-20 A kind of fracturing pump power-driven system Pending CN110500255A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CN201910894228.2A CN110500255A (en) 2019-09-20 2019-09-20 A kind of fracturing pump power-driven system
US16/832,205 US20210087883A1 (en) 2019-09-20 2020-03-27 Power drive system for fracturing pump
US17/829,881 US11519395B2 (en) 2019-09-20 2022-06-01 Turbine-driven fracturing system on semi-trailer
US18/047,863 US11828277B2 (en) 2019-09-20 2022-10-19 Turbine-driven fracturing system on semi-trailer
US18/521,619 US20240093680A1 (en) 2019-09-20 2023-11-28 Semi-Trailer-Loaded Turbine Fracturing Equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910894228.2A CN110500255A (en) 2019-09-20 2019-09-20 A kind of fracturing pump power-driven system

Publications (1)

Publication Number Publication Date
CN110500255A true CN110500255A (en) 2019-11-26

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US (1) US20210087883A1 (en)
CN (1) CN110500255A (en)

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