CN110208389A - A kind of production method and device detecting the test block of tunnel type Defect Comparison - Google Patents
A kind of production method and device detecting the test block of tunnel type Defect Comparison Download PDFInfo
- Publication number
- CN110208389A CN110208389A CN201910412437.9A CN201910412437A CN110208389A CN 110208389 A CN110208389 A CN 110208389A CN 201910412437 A CN201910412437 A CN 201910412437A CN 110208389 A CN110208389 A CN 110208389A
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- Prior art keywords
- weld seam
- reference block
- main plate
- cross
- drilled hole
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/30—Arrangements for calibrating or comparing, e.g. with standard objects
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N2001/2893—Preparing calibration standards
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The embodiment of the present invention provides a kind of reference block for phased array ultrasonic detection and reference block producing device.The reference block includes: main plate and two auxiliary plates；The main plate leads to the weld seam that agitating friction welds by two small plates and is welded；The both ends of the surface of the weld seam are each provided at least one cross-drilled hole for being parallel to the weld line；The one side of the first plate is in contact with the face of the mainboard where an end face of the weld seam in described two auxiliary plates；The one side of the Second Board is in contact with the face of the mainboard where one, the end end face of the weld seam in described two auxiliary plates.The embodiment of the present invention is easy to operate, can effectively save the time, improves production capacity, and safety and environmental protection has stronger practical application value.
Description
Technical field
The invention belongs to Airborne Survey field, particular for a kind of production method for detecting the test block of tunnel type Defect Comparison and
Device.
Background technique
Certain engineering posterior segment sloping platform floor need to weld welding procedure using agitating friction, and the used material of the part is 7050-
T7451, throat depth is in 1.8mm~5.0mm range, and regulation carries out stir friction welding seam inside in part digital-to-analogue at present
100%X ray detection internal defects.
It is big for throat depth in the aerospace industry of external aerospace industry and the country in the detection of agitating friction weldering
In the stir friction welding seam of 9mm, ultrasonic phased array detection method has been generallyd use,
GB/32563-2016 " non-destructive testing ultrasound detection phased array ultrasonic detecting method " this specification be suitable for a thickness of
The fine grain steel welded joint of 6mm~200mm exceeds other Metal with Fine Grain welding points and thickness the welding of range above
Connector can also refer to this standard after having enough detectabilities by demonstration proof system.
ASTM E2700-14 " specification detected using the contact method welding line ultrasonic of phased array " this specification is suitable for fan
The method swept with line is swept, butt weld and T shape weld seam are detected.The thickness range of the Normalization rule is 9mm~200mm,
If certain Success in Experiment, detection method is effective to the simulating test pieces of same thickness, also can be used in thinner or thicker workpiece
Detection.
ISO 13588-2012 welding line ultrasonic phased array detect automatically the standard specifies with phased-array technique to thickness 6mm
Above metal material melts welding point supersonic detection method.
Weld seam below for 6mm still uses 100%X ray detection at present both at home and abroad.But use ray detection not only
Only detection efficiency is low, and to tester's bring healthy hidden danger.
Summary of the invention
The present invention provides a kind of production method and device for detecting the test block of tunnel type Defect Comparison, stirring is simulated in test block
Tunnel type defect in friction welding seam.
In a first aspect, providing a kind of reference block for detecting tunnel type defect, comprising: main plate and two auxiliary plates；
The main plate leads to the weld seam that agitating friction welds by two small plates and is welded；
The both ends of the surface of the weld seam are each provided at least one cross-drilled hole for being parallel to the weld line, the cross-drilled hole simulation
Tunnel type defect；
The face of the one side of first plate and the mainboard where an end face of the weld seam in described two auxiliary plates
It is in contact；The face of the one side of the Second Board and the mainboard where one, the end end face of the weld seam in described two auxiliary plates
It is in contact.
Optionally, the main plate need to cut off weld seam both ends weld seam keyhole portion and unwelded part.
Optionally, an end face is provided with the cross-drilled hole.
Optionally, the thickness of the main plate is different, and the buried depth of the reference block is different where cross-drilled hole.
Optionally, the reference block further include: fixture；The fixture consolidates the main plate and two auxiliary plates
Tightly.
Optionally, the diameter of the cross-drilled hole meets the minimum standard requirement of weld seam.
Second aspect provides a kind of reference block production method, comprising:
Lead to agitating friction weldering welding by two small plates and obtains the main plate with weld seam；
Sky is bored in the both ends of the surface of weld seam respectively, obtains the cross-drilled hole for being parallel to the weld line；The cross-drilled hole simulates tunnel
Type defect；
The main plate and two auxiliary plates are fastened, reference block is obtained.
Optionally, described to bore sky in the both ends of the surface of weld seam respectively, it obtains being parallel to before the cross-drilled hole of the weld line, institute
State method further include:
Cut off weld seam keyhole portion and unwelded part on the main plate.
The third aspect provides a kind of reference block producing device, comprising:
Welding module obtains the main plate with weld seam for leading to agitating friction weldering welding by two small plates,；
Drill module obtains the cross-drilled hole for being parallel to the weld line for drilling respectively in the both ends of the surface of weld seam；
Module is fastened, for fastening the main plate and two auxiliary plates, obtains reference block.
Because of original ray detection, using image quality indicator as the standard of assessment detectability.And use phased array super
Sound detection method, it is necessary to using phased array ultrasonic detection equipment comparison test plate (panel) on detected, and to the defect of discovery into
Row quantitative assessment.Since former detection method is not suitble to the reference block of phased array ultrasonic detection, so needing according to by inspection part
Test stone design satisfactory reference block.The processing of artificial defect in reference block of the present invention, mainly for being examined
Regulation needs the tunnel type defect found to be simulated in part detection.
Detailed description of the invention
Fig. 1 is reference block sheet fabrication schematic diagram provided in an embodiment of the present invention；
Fig. 2 is reference block welding schematic diagram provided in an embodiment of the present invention；
Fig. 3 is machining excision test block both ends weld seam keyhole provided in an embodiment of the present invention with outer portion；
Fig. 4 is reference block cross-drilled hole defect machining sketch chart provided in an embodiment of the present invention；
Fig. 5 is assistant board provided in an embodiment of the present invention；
Fig. 6 is the cross-drilled hole reference block that ultrasonic phased array detection thickness provided in an embodiment of the present invention is less than 6mm weld seam；
Fig. 7 is scanning schematic diagram in ultrasonic phased array longitudinal direction provided in an embodiment of the present invention.
Specific embodiment
In conjunction with the attached drawing phased array ultrasonic detection cross-drilled hole for being less than 6mm for stir friction welding seam thickness a kind of to the present invention
The design and production of reference block are described in detail:
Reference block is directed to the detection that stir friction welding seam thickness is less than 6mm.
Because cross-drilled hole can only be processed from end face, and probe scanning needs certain distance, so using several blocks of plates
Block connecting method is guaranteed.
The material selection of reference block material trademark identical with by part is examined.Process main plate 1, specification be 570mm ×
190mm.The long and wide size of reference block, based on the reserved reference block frame of automatic jig system after considering, Ke Yifang
It sets above.With a thickness of 1.8mm, 2.5mm, 3mm, 3.5mm, 4mm, 1 each 2 piece of the main plate of 5.0mm is shown in Fig. 1；
Then intermediate according to seeing that the docking mode of Fig. 2 is stirred friction welding (FW) welding by the identical 2 pieces of main plates 1 of thickness
For weld seam 2；
After the completion of welding, by each 30mm in part other than main 1 both ends weld seam of test block, 2 keyhole by machining excision, see
Fig. 3.At this moment 1 length of main plate is 510mm, the detection of weld seam 2 is carried out using detection method of X-ray, according to X-ray detection mark
Standard, to guarantee that 2 internal soundness of weld seam, welding quality should meet the regulation of file；
As shown in figure 4, processing cross-drilled hole 3 at 2 both ends of weld seam；The artificial defect processing dimension of cross-drilled hole 3 is shown in Table in reference block
1；
The processing dimension table of 1 reference block cross-drilled hole artificial defect of table
Unit is all mm；All long hole depth allowable errors of pore are not more than 0.05mm, remaining is having a size of free tolerance.
As shown in figure 5, two pieces of auxiliary plates 4 of processing；
As shown in fig. 6, two pieces of auxiliary plates 4 of Fig. 5 are fixed tightly in 1 two sides of Fig. 4 main plate, it is placed on later dedicated to having a competition
In block frame, facilitate detection.
Scanning mode of the phased array supersonic probe in reference block is shown in Fig. 7.
Manual inspection by phased array detection device, for inside stir friction welding seam and surface and near surface flaw
It surveys, and automatic detection can be taken into account.The reference block should be able to realize to the manual of certain type machine part stir friction welding seam and
Automate scanning.
The invention belongs to the reference blocks that phased array ultrasonic detection uses, and in particular to one kind is examined for ultrasonic phased array
Thickness Measurement by Microwave is less than the cross-drilled hole reference block of 6mm weld seam.The present invention overcomes the deficiencies of original ray detection method, using ultrasonic wave
Phased array detection method.
The present invention provides a kind of phased array ultrasonic detection cross-drilled holes pair for being exclusively used in stir friction welding seam thickness and being less than 6mm
Than test block, the tunnel type defect in stirring friction welding seam is simulated in test block.Because cross-drilled hole can only be processed from end face, and be popped one's head in
Scanning has certain distance again, so being guaranteed using several pieces of board material splice modes.
Every kind of thickness processes a group aluminum alloy agitating friction and welds test block, according to X-ray detection standard, to guarantee inside weld seam
Quality simulates the tunnel type defect in stirring friction welding seam, the cross-drilled hole type of working depth, size and position not etc. in test block
Artificial defect.Ultrasonic phased array probe carries out scanning in reference block.
It is described easy to operate, the time can be effectively saved, improve production capacity, there is larger practical application value.
Claims (9)
1. a kind of reference block for detecting tunnel type defect characterized by comprising main plate and two auxiliary plates；
The main plate leads to the weld seam that agitating friction welds by two small plates and is welded；
The both ends of the surface of the weld seam are each provided at least one cross-drilled hole for being parallel to the weld line；The cross-drilled hole simulates tunnel
Type defect；
The one side of the first plate connects with the face of the mainboard where an end face of the weld seam in described two auxiliary plates
Touching；The one side of the Second Board connects with the face of the mainboard where one, the end end face of the weld seam in described two auxiliary plates
Touching.
2. reference block according to claim 1, which is characterized in that the main plate need to cut off weld seam both ends weld seam keyhole
Part and unwelded part.
3. reference block according to claim 1, which is characterized in that an end face is provided with the cross-drilled hole.
4. reference block according to claim 1, which is characterized in that the thickness of the main plate is different, institute where cross-drilled hole
The buried depth for stating reference block is different.
5. reference block according to claim 1, which is characterized in that the reference block further include: fixture；The fixture
The main plate and two auxiliary plates are fastened.
6. reference block according to claim 1, which is characterized in that the diameter of the cross-drilled hole meets the minimum standard of weld seam
It is required that.
7. a kind of reference block production method characterized by comprising
Lead to agitating friction weldering welding by two small plates and obtains the main plate with weld seam；
Sky is bored in the both ends of the surface of weld seam respectively, obtains the cross-drilled hole for being parallel to the weld line；The cross-drilled hole simulation tunnel type lacks
It falls into；
The main plate and two auxiliary plates are fastened, reference block is obtained.
8. being obtained parallel the method according to the description of claim 7 is characterized in that described bore sky in the both ends of the surface of weld seam respectively
Before the cross-drilled hole of the weld line, the method also includes:
Cut off weld seam keyhole portion and unwelded part on the main plate.
9. a kind of reference block producing device characterized by comprising
Welding module obtains the main plate with weld seam for leading to agitating friction weldering welding by two small plates,；
Drill module obtains the cross-drilled hole for being parallel to the weld line for drilling respectively in the both ends of the surface of weld seam；
Module is fastened, for fastening the main plate and two auxiliary plates, obtains reference block.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910412437.9A CN110208389A (en) | 2019-05-17 | 2019-05-17 | A kind of production method and device detecting the test block of tunnel type Defect Comparison |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910412437.9A CN110208389A (en) | 2019-05-17 | 2019-05-17 | A kind of production method and device detecting the test block of tunnel type Defect Comparison |
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| CN110208389A true CN110208389A (en) | 2019-09-06 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112945669A (en) * | 2021-02-03 | 2021-06-11 | 中航力源液压股份有限公司 | Method for manufacturing ultrasonic detection test block for diffusion welding interface non-welding defects |
| CN113740440A (en) * | 2021-09-08 | 2021-12-03 | 中国航发沈阳黎明航空发动机有限责任公司 | Manual injury comparison test block for ultrasonic detection of air conduit electron beam weld joint |
| EP4229402A4 (en) * | 2020-10-16 | 2024-10-23 | Magna Int Inc | Testing of weld joints |
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Application publication date: 20190906 |