CN109882671A - A kind of precision connection flange - Google Patents

A kind of precision connection flange Download PDF

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Publication number
CN109882671A
CN109882671A CN201910273824.9A CN201910273824A CN109882671A CN 109882671 A CN109882671 A CN 109882671A CN 201910273824 A CN201910273824 A CN 201910273824A CN 109882671 A CN109882671 A CN 109882671A
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flange
fastening
parts
weight
hole
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CN109882671B (en
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韩芳
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Shanxi Haokun Flange Co ltd
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Abstract

The present invention relates to a kind of precision connection flanges, including first flange, second flange, seal washer, fastening bolt and nut, the seal washer is set between the first flange and second flange, the corresponding position of the first flange and second flange offers pipe receiving hole respectively, the corresponding position of the first flange and second flange also offers fastening through-hole respectively, and the fastening bolt sequentially passes through first flange and the fastening through-hole of second flange is connect with the nut thread.Precision connection flange of the invention has surface smooth, and cracking breakout is low, and the advantages such as good seal performance can adapt to the requirement of high-precision equipment.

Description

A kind of precision connection flange
Technical field
The present invention relates to a kind of precision connection flanges.
Background technique
In chemical industry equipment operational process, flanged joint is ensuring to change convenient, should also meet while low in cost strong Degree requires and sealing performance requirement.The close partition of the level of equipment is 5 grades: economical T1, standard type T2, tight type by PVRC T3, tight mouth T4 and extremely close type T5.Its partitioning standards is unit mass leakage rate L value.
For flange connection when carrying out installation or pretensioning operation, ring flange will be in method under the action of bolt load The gasket of blue seal face is squeezed, and when prefastening load suffered on gasket seal contact surface reaches a certain standard value, is borrowed Help the deformation of gasket, the small not plane on ring flange contact surface is filled up by gasket seal material, and sealing medium is not at this time It can reveal, flange connection reaches seal request.Under normal conditions, flange requires have certain degree of hardness to ensure that structure has Enough rigidity.
The form of flange connection is influenced by many factors, such as operating pressure, connector shape, overall performance.
According to influence factor, classify to flange.1) it is divided by working medium pressure.It is broadly divided into two kinds: interior platen press Blue, external pressure flange.2) it is divided by flange disk shape.Principal shape can be divided into four kinds: round, ellipse, squares and triangles. And the type of connector determines the shape of ring flange.3) three kinds can be divided by the globality division of flange: integral flange, pine Formula flange and any formula flange.Integral flange is that flange is carried out certain soldering with equipment effectively to be connected It connects, synthesizes an entirety.Integral (type) flange segments two kinds again: slip-on welding flange, W.N flange.Slip-on welding flange is simple to manufacture but flange Rigidity is poor, is easy that ring flange is made to generate excessive deflection distortion in equipment running process, leads to seal failure;W.N flange Intensity and compactness it is preferable, for high-precision and the operating conditions action condition occasion such as high parameter.Loose type flange is ring flange and set Standby or pipeline is directly assembled, but there is no conjunctions to be integral for the two, the intensity and sealability of the connection of this kind of flange seal It is weaker.Because flange is not even integral with equipment after flange stress, so not generating additional bending moment, it to be used for pressure requirements journey Spend relatively low occasion.Any formula flange is that the form being connected through a screw thread connects ring flange and equipment, any formula method Blue overall performance is higher than loose type flange but is lower than integral flange, and ring flange can generate certain answer to equipment container wall Power but stress value is little, is mainly used for the connection of pipeline.4) by flange contact facings width divide narrow face flange: ring flange with it is close The contact surface of gasket is in bolt hole and surrounds in range.Full face flange: the sealing contact surface of flange is in centre hole in bolts or so Two sides.
The form in joint seal of flanges face directly affects the sealing performance of flanged joint, which kind of is chosen in equipment installation The flange sealing surface of form depends primarily on physicochemical properties, pressure medium and the medium temperature and gasket sheet material of medium Expect characteristic and shape.The form in joint seal of flanges face directly affects the sealing performance of flanged joint, selects in equipment installation The flange sealing surface of which kind of form is taken to depend primarily on physicochemical properties, pressure medium and the medium temperature and sealing of medium Gasket material characteristic and shape.The surface of prominent face sealing surface is similar to the sealing surface of flat seal, can manufacture waterline on the whole, excellent Point is that structure is simple and processing is relatively easy to, the disadvantage is that area in sealing contact is larger, compresses difficulty during tools for bolts ' pretension, is applicable in In pressure medium and the not high occasion of temperature.Concave-convex type sealing surface is to be embedded in two flanges using the design feature of concave and convex to connect It connects, since the structure is completely embedded, sealing contact surface is easy to compress and centering when preload, and it is recessed can be put into flange again for gasket when installation In face, therefore the close structure degree is good, is suitable for the higher occasion of pressure.The interface width of tongue-and-groove type sealing surface is smaller, in advance Gasket when tight or operation operating condition in slot is not easy to squeeze out, and required bolt load is small and sealing effect is good, is primarily adapted for use in The occasion of inflammable and explosive, high pressure and poisonous medium.Ring seal face is mainly used for integral (type) flange connection and connects with neck W.N flange In connecing, it is suitable for middle high-pressure occasion, pressure limit is 6~25MPa.
Therefore, to the research of flange seal connection structure, domestic scholars research start-up time is slightly later than foreign countries, but also obtains Significant research achievement.In the Theoretical Design and research of flange, the GB150 in China and external Boiler and Pressure Vessel Code It is all highly important bibliography and data.Earlier 1900s, Waters and two people of Hallhavvlor to pipe flange intensity into Going research, they go deep into the intensity of the flange seal connection structure of different bulk property degree, careful analysis, and A kind of method for calculating flange sealing structure stress is proposed according to result of study, and result of study is delivered.In ASME The initial stage of Boiler and Pressure Vessel Code design, the design method of flanged joint are exactly the periodical content delivered using it as foundation.
When carrying out pretensioning operation, bolt load under pretension condition is squeezed the gasket seal in flange face by ring flange Pressure, when the pressing force suffered by the gasket reaches a certain standard value, deformation occurs for gasket, small on the contact surface of flanged joint Plane is not padded due to gasket deformation, and sealing medium flow pass is blocked at this time, to reach initial sealing.Influence flange The influence factor of connection sealing energy is as follows: rigidity of flange and contact surface roughness.When carrying out pretensioning operation to flange, if method Roughness on blue face is excessive, and pit number is bigger on contact surface, therefore the excessively high leakage face that will increase interface of roughness Product, the increase for revealing area will lead to the rising of structure leakage rate, influence the intensity and sealing performance of flange.If selected simultaneously Flange material rigidity does not reach requirement, and big deflection angle is easy to appear after ring flange stress, is carrying out flange material choosing The flange material that select rigidity property good according to specific operating condition when selecting, reduces the deflection deformation of ring flange, is pre-tightening When uniform load can be transmitted to gasket seal, to improve the compactness of flange sealing structure.
However, the measure of precision of flange can't reach the requirement of high-end precision instrument in the prior art, need further The roughness of ground improvement flange contact facings.
Summary of the invention
It is asked to solve the technology for the requirement that the measure of precision of flange in the prior art can't reach high-end precision instrument Topic, the present invention propose following technical solution from the angle for the roughness for improving flange contact facings:
A kind of precision connection flange, including first flange, second flange, seal washer, fastening bolt and nut, it is described close Seal washer is set between the first flange and second flange, and the corresponding position of the first flange and second flange is opened respectively Equipped with pipe receiving hole, the corresponding position of the first flange and second flange also offers fastening through-hole, the fastening spiral shell respectively Bolt sequentially passes through first flange and the fastening through-hole of second flange is connect with the nut thread, and the fastening through-hole is waist type The fastening through-hole of hole, the first flange and second flange is respectively four, and four fastening through-holes are symmetrical arranged two-by-two, institute The corresponding position for stating first flange and second flange uniformly opens up that there are four pipe receiving holes respectively;The first flange and the second method Orchid is steel flange;The first flange and second flange are handled by polishing process.
The polishing process includes being processed by shot blasting using polishing fluid to first flange and second flange.
The polishing fluid includes following parts by weight of component: 50~70 parts by weight Compostie abrasive particles, and compound point of 15~25 parts by weight Powder, 5~10 parts by weight sodium hypochlorite, 1~3 parts by weight of lemon acid potassium, 1~3 parts by weight p-methyl benzenesulfonic acid, 1~3 parts by weight two Molybdenum sulfide, 100 parts by weight kerosene, the Compostie abrasive particles are made of in mass ratio for 1:1 white fused alumina with polystyrene, described white rigid Beautiful partial size is 10~20 μm, and the partial size of the polystyrene is 1~5 μm.
The composite dispersing agent is made of in mass ratio for 3:1 polyisobutene succinimide and octadecane tertiary amine.
Polish temperature is 45~55 DEG C in the polishing process.
Technical solution of the present invention has as follows by beneficial effect:
(1) abrasive grain of traditional flange polishing fluid is generally white fused alumina, but it is unfavorable for further improving flange contact facings Roughness, the present invention uses white fused alumina and polystyrene to tie the characteristics of organic abrasive particles and inorganic polishing particles as Compostie abrasive particles Altogether, it and realizes the combination of " soft " and " hard ", makes polishing fluid that can not only handle big recess and scratch, can also calm down small recessed Sunken and scratch, utmostly improves the roughness of flange contact facings, and then the measure of precision of flange is made to get a promotion.
(2) as abrasive grain, partial size is smaller for white fused alumina and polystyrene, exists and is easy the phenomenon that reuniting, often occurs The problem of " tubercle ", occurs once " tubercle " will lead to big recess and scratch, runs counter to desire.The present invention passes through optimization point Dispersing agent is selected as the combination of polyisobutene succinimide and octadecane by the composition of powder, can make simultaneously organic abrasive particles and Inorganic polishing particles Monodispersed comes, and realizes the mutual cooperation of organic abrasive particles and inorganic polishing particles, also realizes " big partial size " and " granule The mutual cooperation of diameter " is conducive to the roughness for further improving flange contact facings, and then obtains the measure of precision of flange It is promoted.
(3) existing flange polishing process carries out at room temperature, and the present invention is found through experiments that, properly increases throwing Light temperature (such as 45~55 DEG C) can be such that each component in polishing fluid is suitably activated, and improve reaction effect and reaction rate, most Limits play the effect of each component, are also beneficial to improve the roughness of flange contact facings to a certain extent, and then make method Blue measure of precision gets a promotion.
(4) surface of precision connection flange of the invention is smooth, and cracking breakout is low, good seal performance, can adapt to high-accuracy The requirement of equipment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of precision connection flange of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the first flange of precision connection flange of the embodiment of the present invention;
Wherein: 1- nut;2- first flange;3- seal washer;4- second flange;5- fastening bolt;6- pipe receiving hole;7- Waist-shaped hole.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments and comparative example, The present invention will be described in further detail.
Embodiment 1
A kind of precision connection flange, including first flange, second flange, seal washer, fastening bolt and nut, it is described close Seal washer is set between the first flange and second flange, and the corresponding position of the first flange and second flange is opened respectively Equipped with pipe receiving hole, the corresponding position of the first flange and second flange also offers fastening through-hole, the fastening spiral shell respectively Bolt sequentially passes through first flange and the fastening through-hole of second flange is connect with the nut thread, and the fastening through-hole is waist type The fastening through-hole of hole, the first flange and second flange is respectively four, and four fastening through-holes are symmetrical arranged two-by-two, institute The corresponding position for stating first flange and second flange uniformly opens up that there are four pipe receiving holes respectively;The first flange and the second method Orchid is steel flange;The first flange and second flange are handled by polishing process.
The polishing process includes being processed by shot blasting using polishing fluid to first flange and second flange.
The polishing fluid includes following parts by weight of component: 50 parts by weight Compostie abrasive particles, 15 parts by weight composite dispersing agents, 5 weights Amount part sodium hypochlorite, 1 parts by weight of lemon acid potassium, 1 parts by weight p-methyl benzenesulfonic acid, 1 parts by weight molybdenum disulfide, 100 parts by weight kerosene, The Compostie abrasive particles are made of in mass ratio for 1:1 white fused alumina with polystyrene, and the partial size of the white fused alumina is 10~20 μm, institute The partial size for stating polystyrene is 1~5 μm.
The composite dispersing agent is made of in mass ratio for 3:1 polyisobutene succinimide and octadecane tertiary amine.
Polish temperature is 45 DEG C in the polishing process.
Embodiment 2
A kind of precision connection flange, including first flange, second flange, seal washer, fastening bolt and nut, it is described close Seal washer is set between the first flange and second flange, and the corresponding position of the first flange and second flange is opened respectively Equipped with pipe receiving hole, the corresponding position of the first flange and second flange also offers fastening through-hole, the fastening spiral shell respectively Bolt sequentially passes through first flange and the fastening through-hole of second flange is connect with the nut thread, and the fastening through-hole is waist type The fastening through-hole of hole, the first flange and second flange is respectively four, and four fastening through-holes are symmetrical arranged two-by-two, institute The corresponding position for stating first flange and second flange uniformly opens up that there are four pipe receiving holes respectively;The first flange and the second method Orchid is steel flange;The first flange and second flange are handled by polishing process.
The polishing process includes being processed by shot blasting using polishing fluid to first flange and second flange.
The polishing fluid includes following parts by weight of component: 60 parts by weight Compostie abrasive particles, 20 parts by weight composite dispersing agents, 8 weights Amount part sodium hypochlorite, 2 parts by weight of lemon acid potassium, 2 parts by weight p-methyl benzenesulfonic acid, 2 parts by weight molybdenum disulfide, 100 parts by weight kerosene, The Compostie abrasive particles are made of in mass ratio for 1:1 white fused alumina with polystyrene, and the partial size of the white fused alumina is 10~20 μm, institute The partial size for stating polystyrene is 1~5 μm.
The composite dispersing agent is made of in mass ratio for 3:1 polyisobutene succinimide and octadecane tertiary amine.
Polish temperature is 50 DEG C in the polishing process.
Embodiment 3
A kind of precision connection flange, including first flange, second flange, seal washer, fastening bolt and nut, it is described close Seal washer is set between the first flange and second flange, and the corresponding position of the first flange and second flange is opened respectively Equipped with pipe receiving hole, the corresponding position of the first flange and second flange also offers fastening through-hole, the fastening spiral shell respectively Bolt sequentially passes through first flange and the fastening through-hole of second flange is connect with the nut thread, and the fastening through-hole is waist type The fastening through-hole of hole, the first flange and second flange is respectively four, and four fastening through-holes are symmetrical arranged two-by-two, institute The corresponding position for stating first flange and second flange uniformly opens up that there are four pipe receiving holes respectively;The first flange and the second method Orchid is steel flange;The first flange and second flange are handled by polishing process.
The polishing process includes being processed by shot blasting using polishing fluid to first flange and second flange.
The polishing fluid includes following parts by weight of component: 70 parts by weight Compostie abrasive particles, 25 parts by weight composite dispersing agents, 10 weights Amount part sodium hypochlorite, 3 parts by weight of lemon acid potassium, 3 parts by weight p-methyl benzenesulfonic acid, 3 parts by weight molybdenum disulfide, 100 parts by weight kerosene, The Compostie abrasive particles are made of in mass ratio for 1:1 white fused alumina with polystyrene, and the partial size of the white fused alumina is 10~20 μm, institute The partial size for stating polystyrene is 1~5 μm.
The composite dispersing agent is made of in mass ratio for 3:1 polyisobutene succinimide and octadecane tertiary amine.
Polish temperature is 55 DEG C in the polishing process.
Comparative example 1
Compostie abrasive particles are only white fused alumina in comparative example 1, and other technological parameters and processing step are same as Example 2.
Comparative example 2
Composite dispersing agent is only polyisobutene succinimide in comparative example 2, other technological parameters and processing step and reality It is identical to apply example 2.
Comparative example 3
Composite dispersing agent is only octadecane tertiary amine, other technological parameters and processing step and 2 phase of embodiment in comparative example 3 Together.
Comparative example 4
Polish temperature is 25 DEG C in comparative example 4, and other technological parameters and processing step are same as Example 2.
Characterization result: in order to verify embodiment 2 and comparative example 1-4 flange measure of precision, by embodiment 2 and comparative example The flange of 1-4 carries out surface roughness Ra (μm) detection, as a result as follows:
Number Surface roughness Ra (μm)
Embodiment 2 0.015
Comparative example 1 0.074
Comparative example 2 0.043
Comparative example 3 0.059
Comparative example 4 0.029
Commercially available polishing fluid >0.090

Claims (5)

1. a kind of precision connection flange, it is characterised in that: including first flange, second flange, seal washer, fastening bolt and spiral shell Mother, the seal washer are set between the first flange and second flange, the correspondence of the first flange and second flange Position offers pipe receiving hole respectively, and the corresponding position of the first flange and second flange also offers fastening through-hole respectively, The fastening bolt sequentially passes through first flange and the fastening through-hole of second flange is connect with the nut thread, and the fastening is logical Hole is waist-shaped hole, and the fastening through-hole of the first flange and second flange is respectively four, and four fastening through-holes are symmetrically set two-by-two It sets, the corresponding position of the first flange and second flange is uniformly opened up respectively there are four pipe receiving hole;The first flange and Second flange is steel flange;The first flange and second flange are handled by polishing process.
2. precision connection flange according to claim 1, it is characterised in that: the polishing process includes using polishing fluid pair First flange and second flange are processed by shot blasting.
3. precision connection flange according to claim 2, it is characterised in that: the polishing fluid includes following parts by weight group Point: 50~70 parts by weight Compostie abrasive particles, 15~25 parts by weight composite dispersing agents, 5~10 parts by weight sodium hypochlorite, 1~3 parts by weight Potassium citrate, 1~3 parts by weight p-methyl benzenesulfonic acid, 1~3 parts by weight molybdenum disulfide, 100 parts by weight kerosene, the Compostie abrasive particles by White fused alumina and polystyrene are that 1:1 is constituted in mass ratio, and the partial size of the white fused alumina is 10~20 μm, the grain of the polystyrene Diameter is 1~5 μm.
4. precision connection flange according to claim 3, which is characterized in that the composite dispersing agent is by polyisobutene fourth two Acid imide and octadecane tertiary amine are that 3:1 is constituted in mass ratio.
5. precision connection flange according to claim 4, it is characterised in that: in the polishing process polish temperature be 45~ 55℃。
CN201910273824.9A 2019-04-07 2019-04-07 Precise connecting flange Active CN109882671B (en)

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Application Number Priority Date Filing Date Title
CN201910273824.9A CN109882671B (en) 2019-04-07 2019-04-07 Precise connecting flange

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CN109882671A true CN109882671A (en) 2019-06-14
CN109882671B CN109882671B (en) 2021-04-09

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6740590B1 (en) * 1999-03-18 2004-05-25 Kabushiki Kaisha Toshiba Aqueous dispersion, aqueous dispersion for chemical mechanical polishing used for manufacture of semiconductor devices, method for manufacture of semiconductor devices, and method for formation of embedded writing
CN101235255A (en) * 2008-03-07 2008-08-06 大连理工大学 Polishing liquid for chemo-mechanical polishing semiconductor wafer
CN102140313A (en) * 2011-01-06 2011-08-03 清华大学 In-situ combination abrasive particle copper polishing composition
CN103725256A (en) * 2013-12-31 2014-04-16 上海集成电路研发中心有限公司 Grinding particle system and polishing liquid for CMP (Chemical Mechanical Polishing)
CN106247058A (en) * 2016-07-29 2016-12-21 盐城丰工机械有限公司 A kind of multi-pipeline adpting flange

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6740590B1 (en) * 1999-03-18 2004-05-25 Kabushiki Kaisha Toshiba Aqueous dispersion, aqueous dispersion for chemical mechanical polishing used for manufacture of semiconductor devices, method for manufacture of semiconductor devices, and method for formation of embedded writing
CN101235255A (en) * 2008-03-07 2008-08-06 大连理工大学 Polishing liquid for chemo-mechanical polishing semiconductor wafer
CN102140313A (en) * 2011-01-06 2011-08-03 清华大学 In-situ combination abrasive particle copper polishing composition
CN103725256A (en) * 2013-12-31 2014-04-16 上海集成电路研发中心有限公司 Grinding particle system and polishing liquid for CMP (Chemical Mechanical Polishing)
CN106247058A (en) * 2016-07-29 2016-12-21 盐城丰工机械有限公司 A kind of multi-pipeline adpting flange

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