CN109774165A - A kind of information management system based on rotating disc type ultrasonic welding machine - Google Patents
A kind of information management system based on rotating disc type ultrasonic welding machine Download PDFInfo
- Publication number
- CN109774165A CN109774165A CN201811653304.2A CN201811653304A CN109774165A CN 109774165 A CN109774165 A CN 109774165A CN 201811653304 A CN201811653304 A CN 201811653304A CN 109774165 A CN109774165 A CN 109774165A
- Authority
- CN
- China
- Prior art keywords
- welding machine
- ultrasonic welding
- disc type
- rotating disc
- type ultrasonic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention discloses the information management systems based on rotating disc type ultrasonic welding machine, including rotating disc type ultrasonic welding machine ontology, ultrasonic welding machine monitor, communication device, Cloud Server and workshop management terminal；The ultrasonic welding machine monitor is assemblied on rotating disc type ultrasonic welding machine ontology, for acquiring voltage, electric current, air pressure, frequency, yield, weld time, amplitude, humidity etc. in rotating disc type ultrasonic welding machine ontology operational process；Communication device is used to the collected operation data of ultrasonic welding machine monitor being transmitted to Cloud Server；The workshop management terminal includes shop management server and manipulation and display terminal, manipulation and display terminal are communicated to connect by shop management server and Cloud Server, and manipulation and display server show operation data and control the operation of the rotating disc type ultrasonic welding machine ontology.The embodiment of the present invention can be realized data creation data informationization, easy to produce to count and optimize using big data technology production.
Description
Technical field
The present invention relates to technical field of automatic control, more particularly, to a kind of letter based on rotating disc type ultrasonic welding machine
Cease management system.
Background technique
Device for ultrasonic welding is the high-tech technology of welding thermoplastic articles, and various ripe plastic hinge parts can be used
Ultrasonic fusing processing, when welding plastic product, both not add any bonding agent, filler or solvent, also not consume big calorimetric
Source has many advantages, such as that easy to operate, speed of welding is fast, weld strength is high, high production efficiency.Therefore, ultrasonic welding technique is got over
More widely to be applied.
Rotating disc type ultrasonic welding machine is to be needed in conjunction with production welding, by ultrasonic principle by controlling ultrasonic bonding
The divider of machine realizes automatic continuous ultrasonic bonding；It is controlled by PLC computer, is furnished with multiple automatic manipulators, it is artificial to place
Raw material, semi-finished product etc. take product using automatic welding.
The present inventor has found to have the following problems when using rotating disc type ultrasonic welding machine: rotating disc type ultrasonic welding machine
Monitoring current or there can only be a large amount of technological parameters of measurement, but data cannot network, needless to say utilize big data skill
Art produces to optimize.
Summary of the invention
The embodiment of the invention provides a kind of information management systems based on rotating disc type ultrasonic welding machine, to realize data
Creation data is information-based, easy to produce to count and optimize using big data technology production.
In order to solve the above-mentioned technical problem, the embodiment of the invention provides a kind of letters based on rotating disc type ultrasonic welding machine
Cease management system, including rotating disc type ultrasonic welding machine ontology, ultrasonic welding machine monitor, communication device, Cloud Server with
And workshop management terminal；
The ultrasonic welding machine monitor is assemblied on the rotating disc type ultrasonic welding machine ontology, described for acquiring
Operation data in rotating disc type ultrasonic welding machine ontology operational process；Wherein, the operation data includes voltage, electric current, gas
Pressure, frequency, yield, weld time, amplitude, humidity；
The communication device, for the collected operation data of ultrasonic welding machine monitor to be wirelessly transmitted to institute
State Cloud Server；
The workshop management terminal includes shop management server and manipulation and display terminal, the manipulation and display terminal
It is communicated to connect by the shop management server and the Cloud Server, the manipulation and display server show the operation
Data and the operation for controlling the rotating disc type ultrasonic welding machine ontology.
Preferably, the communication device includes Ethernet chip and interchanger, and the Ethernet chip will be described
The collected operation data of ultrasonic welding machine monitor is transmitted to the Cloud Server by the interchanger.
Preferably, the communication device includes wireless router.
Preferably, the ultrasonic welding machine monitor includes that data acquisition device, signal processing and alarm are sentenced
Disconnected device, alarming execution device；
The data acquisition device is used to acquire voltage, the electricity in the rotating disc type ultrasonic welding machine ontology operational process
The operation datas such as stream, air pressure, frequency, yield, weld time；
Whether the signal processing and alarm decision device judge the operation data for handling the operation data
Beyond preset operating parameter threshold value, if so, issuing non-non-defective unit detection identification instruction to the alarming execution device；
The alarming execution device according to the non-non-defective unit detection identification instruction received make a sound alarm signal and/
Or text importing alarm signal.
Preferably, it is equipped on the rotating disc type ultrasonic welding machine ontology for clamping non-defective unit or non-non-defective unit extremely
The puma manipulator of material path is unloaded, the puma manipulator is controlled by the control device of the ultrasonic welding machine ontology；
When the signal processing and alarm decision device judge the operation data without departing from preset operating parameter threshold value
When, the controller controls the puma manipulator and clamps non-defective unit to the non-defective unit area for unloading material path；
When the signal processing and alarm decision device judge the operation data beyond preset operating parameter threshold value,
Non- non-defective unit detection clamping instruction, the control are sent to the control device of the ultrasonic welding machine ontology by the communication device
Device processed controls the puma manipulator and clamps non-non-defective unit to the non-non-defective unit area for unloading material path.
Preferably, using string between the rotating disc type ultrasonic welding machine ontology and ultrasonic welding machine monitor
Mouth communication.
Preferably, the rotating disc type ultrasonic welding machine ontology include control device, it is ultrasonic brazing unit, more
Station turnplate, driving device, device for discharging；
With multiple for placing the pedestal of converted products on the station dial, and is driven and revolved by the driving device
Turn；
The pad of the ultrasonic brazing unit is located on the welding post of the station dial；
The device for discharging is located on the unloading station of the station dial；
The control device is for controlling the driving device, the ultrasonic brazing unit.
Preferably, the control device is single-chip computer control system, and the single-chip computer control system is as control
Center, controls the running of the entire rotating disc type ultrasonic welding machine ontology, including station dial rotation, put product, detection,
The control of the processes such as assembling, discharging.
Preferably, the ultrasonic brazing unit is the single head ultrasonic welding machine with a processing head.
Preferably, the rotating disc type ultrasonic welding machine ontology further includes touch display screen, steel plate table top；
The touch display screen is connect with the control device, is opened for controlling the rotating disc type ultrasonic welding machine ontology
The operation such as dynamic, pause, station dial revolving speed；
Station of the steel plate table top as the rotating disc type ultrasonic welding machine ontology, is used to support the ultrasonic wave
Welder and the station dial.
Compared with the prior art, the beneficial effect of the embodiment of the present invention is that the embodiment of the invention provides one kind to be based on
The information management system of rotating disc type ultrasonic welding machine, including the monitoring of rotating disc type ultrasonic welding machine ontology, ultrasonic welding machine
Instrument, communication device, Cloud Server and workshop management terminal；It is super that the ultrasonic welding machine monitor is assemblied in the rotating disc type
On sound wave bonding machine ontology, for acquiring voltage, electric current, gas in the rotating disc type ultrasonic welding machine ontology operational process
The operation datas such as pressure, frequency, yield, weld time；The communication device, for acquiring the ultrasonic welding machine monitor
To operation data be wirelessly transmitted to the Cloud Server；The workshop management terminal include shop management server and manipulation and
Display terminal, the manipulation and display terminal are communicated to connect by the shop management server and the Cloud Server, described
Manipulation and display server show the operation data and control the operation of the rotating disc type ultrasonic welding machine ontology.Pass through institute
Ultrasonic welding machine monitor acquisition operation data is stated, transmitted data on network is realized by the communication device, to will collect
Operation data be transmitted to the Cloud Server so that the shop management server is mentioned from the database of the Cloud Server
Access is shown according to and by the manipulation and display terminal, can carry out data displaying by the TIMP system of computer, so as to
Personnel carry out equipment monitoring in computer login TIMP system, so on the one hand, in the settable alarm ginseng of the TIMP system of page end
Several bounds, and alarm parameters are synchronized to the ultrasonic welding machine monitor.It is monitored by the ultrasonic welding machine
Instrument achieves that the judgement whether alarmed, if parameter all within the set range, will not generate any alarm signal, illustrates that product is
Non-defective unit, if parameter goes beyond the scope, make a sound with word alarm signal, illustrate that product is non-non-defective unit；It on the other hand, will be a large amount of
The creation datas such as voltage, electric current, air pressure, frequency, yield, the weld time about the rotating disc type ultrasonic welding machine ontology
It stores, optimizes production using big data technology, such as provide the decision recommendation of " production equipment Improving advice ", for example send out
Existing voltage instability can then provide the Improving advice of " installation power regulator ", so as to effectively realize ultrasonic bonding
The monitoring and optimization production of the product quality of machine production process.
Detailed description of the invention
Fig. 1 is the structural representation of the information management system based on rotating disc type ultrasonic welding machine in the embodiment of the present invention
Figure；
Fig. 2 is the structure chart of the rotating disc type ultrasonic welding machine ontology in the embodiment of the present invention；
Wherein, the appended drawing reference in Figure of description is as follows:
1, rotating disc type ultrasonic welding machine ontology；2, ultrasonic welding machine monitor；3, communication device；4, Cloud Server；
5, workshop management terminal.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Figure 1, the preferred embodiment of the present invention provides a kind of information management based on rotating disc type ultrasonic welding machine
System, including rotating disc type ultrasonic welding machine ontology 1, ultrasonic welding machine monitor 2, communication device 3, Cloud Server 4 and
Workshop management terminal 5；Wherein, the workshop management terminal 5 includes but is not limited to PC terminal or mobile terminal；
The ultrasonic welding machine monitor 2 is assemblied on the rotating disc type ultrasonic welding machine ontology 1, for acquiring
State the operation data in 1 operational process of rotating disc type ultrasonic welding machine ontology；Wherein, the operation data includes, but are not limited to
Voltage, electric current, air pressure, frequency, yield, weld time, amplitude, humidity etc.；
The communication device 3, for by the collected operation data of the ultrasonic welding machine monitor 2 by wireless or
Wired mode is transmitted to the Cloud Server 4；
The workshop management terminal 5 includes shop management server and manipulation and display terminal, and the manipulation and display are eventually
End is communicated to connect by the shop management server and the Cloud Server 4, described in the manipulation and display server are shown
Operation data and the operation for controlling the rotating disc type ultrasonic welding machine ontology 1.
In embodiments of the present invention, operation data is acquired by the ultrasonic welding machine monitor 2, is filled by the communication
3 realization transmitted data on network are set, so that collected operation data is transmitted to the Cloud Server 4, so that the workshop is managed
Reason server extracts data from the database of the Cloud Server 4 and is shown by the manipulation and display terminal, can
Data displaying is carried out by the TIMP system of computer, so that personnel carry out equipment monitoring in computer login TIMP system.
Thus it is possible, on the one hand, the bound of the settable alarm parameters of TIMP system in page end, and alarm parameters are synchronous
To the ultrasonic welding machine monitor 2.The judgement whether alarmed is achieved that by the ultrasonic welding machine monitor 2,
If parameter all within the set range, will not generate any alarm signal, illustrates that product is non-defective unit, if parameter goes beyond the scope, send out
Sound and word alarm signal out, illustrate that product is non-non-defective unit；On the other hand, it will largely be welded about the turntable type ultrasonic wave
The creation datas such as voltage, electric current, air pressure, frequency, yield, weld time, amplitude, humidity of ontology 1 of picking store, and utilize
Big data technology produces to optimize, such as provides the decision recommendation of " production equipment Improving advice ", such as discovery voltage instability, then
The Improving advice of " installation power regulator " can be provided, so as to effectively realize the production of ultrasonic welding machine production process
The monitoring and optimization production of quality.
And when this system repeatedly monitors processing all frequency of occurrences abnormal conditions, then judging may energy converter or mold damage
Bad, system then suggests personnel inspection, wherein the maintenance log of every rotating disc type ultrasonic welding machine is in information management system
(TIMP) there is corresponding record on.
In the present invention, it should be noted that if electric current, voltage, frequency, weld time, air pressure is too small to will cause welding
It is insufficient；If electric current, voltage, frequency, weld time, air pressure is excessive, and to will cause welding excessive.Ultrasonic wave is being used for a long time in inventor
During bonding machine, discovery ought in normal work between range quality standard is not achieved, inventor has been found that, in voltage gas
When pressure is without most use shared, quality reaches standard, it can be seen that, voltage and air pressure for ultra sonic wave plastic welder most
The stabilization of finished product quality is also to have very important influence, it is therefore desirable to guarantee the stability of voltage and air pressure.
Wherein, weld time is the factor for having decisive influence to welding effect, on general ultrasonic welding machine only
Have setting " weld time ", but without monitoring " weld time ", whether actual " weld time " reaches the weld time of setting
It is unknown, therefore monitoring " weld time " is very necessary, each purposes suitable weld interval is determined by test, increases welding
Time can improve weld strength until reaching Best Times, and further increase weld interval and will lead to weld strength reduction
Or only increases intensity slightly, will increase weld seam overlap at the same time and improve a possibility that generating part impression.Therefore it keeps away
It is critically important for exempting from weldering, because the excessive overlap that need to be modified can be generated, this may be decreased weldquality, need seal nipple
Generate leak in part, and soldering tip may abrade surface, when longer weld interval may be used also in the part portion far from joint area
Can occur melting and being broken, the hole, welding line and sharp corner especially in moulded parts are in this way.
In addition, amplitude is the important parameter that a control thermoplastic squeezes flow rate.In ultrasonic welding process
In, if amplitude is too small, welding energy is inadequate, and the place weldering of the weldering loosely, if amplitude is too big, caused weldering, gummosis or burn-through.
Wherein, when high amplitude, weld interface heating speed is higher, and temperature rises, and molten material flows fast speed, and molecule is caused to take
To increase, generates a large amount of overlaps and weld strength is lower.Since high amplitude is that required, too low amplitude produces for starting fusing
Raw non-uniform fusing and the premature melt of starting solidifies, and when increasing amplitude, a greater amount of vibrational energies is consumed in thermoplastic
Property plastics in, part to be welded bears bigger stress.During entire weld cycle when amplitude constant, what is generallyd use is to treat
Weldering part is unlikely to generate the crest amplitude excessively damaged.This is for crystalline plastic such as polyethylene and polypropylene, the shadow of amplitude
Sound is more much greater than amorphism plastics such as ABS and polystyrene, it is more likely that is the fusing and welding due to crystalline plastic
Need more energy.
Wherein, it should be noted that, since the moisture content in material influences weld strength, hygroscopic material such as polyester gathers
Carbonic ester, especially nylon absorb moisture from air.The moisture absorbed when therefore welding can boil at 100 DEG C, survival gas
Stomata can be generated and the faying face that may degrade at plastics, cause appearance to be deteriorated, in conjunction with bad and be difficult to obtain hermetic seal.For
Optimum efficiency is obtained, these materials should be welded immediately after the moulding.Available dedicated oven drying part before welding, but must infuse
Meaning avoids material degradation.
When this system repeatedly monitors processing all frequency of occurrences abnormal conditions, judge may energy converter or burn failure,
It is recommended that personnel inspection.The maintenance log of every rotating disc type ultrasonic welding machine has phase on information management system (TIMP)
The record answered.It is measured by using humidity sensor, is easy the plastics of dampness, moisture content is too big, also results in ultrasound
Welding difficulty or failure welding.After measuring humidity beyond acceptable range, drying material is prompted.
In embodiments of the present invention, the communication device 3 includes Ethernet chip and interchanger, and the Ethernet chip will
The collected operation data of the ultrasonic welding machine monitor 2 is transmitted to the Cloud Server 4 by the interchanger.
In a preferred embodiment of the invention, the communication device 3 includes wireless router.
In another preferred embodiment of the invention, the ultrasonic welding machine monitor 2 includes data acquisition device, letter
Number processing and alarm decision device, alarming execution device；
The data acquisition device be used to acquire voltage in 1 operational process of rotating disc type ultrasonic welding machine ontology,
The operation datas such as electric current, air pressure, frequency, yield, weld time, amplitude, humidity；
Whether the signal processing and alarm decision device judge the operation data for handling the operation data
Beyond preset operating parameter threshold value, if so, issuing non-non-defective unit detection identification instruction to the alarming execution device；
The alarming execution device according to the non-non-defective unit detection identification instruction received make a sound alarm signal and/
Or text importing alarm signal.
In the present embodiment, it should be noted that the ultrasonic welding machine monitor 2 includes arm processor, sensing
Device, clock circuit, sound and light alarm module and power unit；Wherein, main control chip is made of arm processor, is responsible for the receipts of data
Collection, the transmission of network data are communicated with the ultrasonic wave rotating disc type bonding machine main body.Wherein, ultrasonic wave rotating disc type is collected
The data implementation of voltage, electric current, air pressure, frequency, yield, weld time, amplitude, humidity when welding machinofacture is such as
Under:
Voltage transformer and current sensor realize monophase current voltage, and air pressure is collected by baroceptor, ultrasonic wave
Frequency and ultrasonic drilling machine weld time realize that yield then passes through measurement number by arm processor internal resource and external circuit
It is determined according to the number of upload.
Sensor exports " electric current, voltage, air pressure " analog information of welding process to the port A/D of arm processor, frequency
Rate and weld time observation circuit output digital quantity after arm processor handles data well, pass through serial ports UART to arm processor
Data are transferred to ultrasonic wave rotating disc type bonding machine main body, at the same time, the data handled well pass through wired network or wireless network
Mode is transmitted to server.
Power module then uses 5V DC power source adapter and lithium battery to cooperate, and 5V DC power supply is used when power grid has electricity
Adapter, when power grid is without using lithium battery when electricity.
Clock circuit allows monitor to record the current time.
Using arm processor relative to the difference using single-chip microcontroller, which kind of progressive effect can reach, specific as follows:
(1) processing speed block, processing capacity are strong, storage volume is big, bring advantage to the user.
Equipment of the ultrasonic wave rotating disc type bonding machine as running at high speed, can be primary up to processing in 1 second, and acquisition data volume type is more
And the sampling period is short, higher to the performance requirement of processor in this way, using 4 core A7 high-performance processors, ARM chip is due to itself
Characteristic (processing speed, processing capacity and storage volume etc.) will be many by force than 8 traditional single-chip microcontrollers etc., thus in technology reality
Also seem more masterly than 8 traditional single-chip microcontrollers etc. on now.Exactly this masterly, the later period is easier to provide to client and rise
Grade, dilatation, transformation etc. are convenient.
(2) efficiently
The management scheduling system of introducing process keeps system operation more efficient.It is mostly in traditional microcomputer development
Front and back technology based on interruption has limitation to the management of multitask, and the data of acquisition ultrasonic wave rotating disc type bonding machine are more
Task processing can make system operation more efficient using arm processor.
(3) low in energy consumption, high performance-price ratio has more stability, more more stable than the network that 8 traditional single-chip microcontrollers are built
Property.
(4) ultrasonic wave rotating disc type bonding machine is applied to more severe industrial environment, it is desirable that and stability is higher, and power consumption is lower,
Fever is few, is conducive to the stability of raising system.
This system system using TC IP communication, 8 traditional single-chip microcontrollers due to oneself factor realize Ethernet communication side
Formula is difficult, is essentially all that serial communication is converted to network communication, but this communication side by using extraneous network commutator
Formula is often unstable, leads to often " going offline " situation occur, to cause loss of data.And ARM chip is due to the included net in inside
Network PORT COM can be realized as network communication as long as combining with peripheral equipment.System can be made more steady using arm processor
It is qualitative.
In embodiments of the present invention, the principle of the acquisition of ultrasonic welding machine monitor 2 operation data is specific as follows:
1) voltage data is collected
The working power of ultrasonic welding machine is 220V industrial-frequency alternating current, and voltage transformer and current transformer realize list
The real time monitoring and acquisition of phase AC power source, the testing principle of AC supply voltage and electric current, be exactly by voltage transformer and
The high pressure high current of AC power source is converted into arm processor by current transformer can detecte the low-voltage of processing.Alternating voltage
Detection range is AC0V-AC400V.
Using voltage transformer principle, the alternating voltage signal of power supply is mutual by series limiting resistor input current type voltage
The first side winding of sensor is exported through mutual inductor secondary side, and the current signal of output is converted to voltage letter by output build-out resistor
Number, arm processor sampling processing is sent, series circuit has then selected 1 150K Ω resistance, full when input voltage is 0~400v
Sufficient linear transformation range.
2) current data is collected
Using current sensor, alternating current detection range is AC0A-AC10A, and the current signal of AC power source directly connects
Enter current sensor first side winding, induced current is exported through the secondary side of sensor, and output build-out resistor turns current signal
It is changed to voltage signal, and is transmitted to arm processor sampling processing.
3) barometric information is collected
Barometric information is acquired using baroceptor, the voltage range of baroceptor output end is 0.5~4.5v, will be defeated
Voltage out carries out analog-to-digital conversion, obtains atmospheric pressure value.
4) frequency of ultrasonic wave and weld time data collection
The frequency and ultrasonic drilling machine weld time of ultrasonic wave utilize the input capture function inside arm processor, timer
It is realized with counter, the frequency of ultrasonic wave can be calculated with correlation formula；Ultrasonic drilling machine weld time calculates hair ultrasonic wave
Origin And Destination obtains.
5) upload of data
The data of the present embodiment can be transmitted by Ethernet or wireless network.On the one hand, Ethernet is utilized
100Base-T4 interface realizes that data are transmitted by Ethernet by cable and interchanger Electricity Federation.Still further aspect uses
RTL8189 module is uploaded data by wifi, in actual use, it is only necessary to connect wireless router or wireless aps (i.e. Acce
The Point, that is, wireless access point), effectively realize the data interaction of monitor and database.Database will
Largely " voltage, electric current, air pressure, frequency, yield, weld time " creation data stores, to utilize later.
6) product quality differentiates process
The threshold values for the alarm parameters that staff is arranged in TIMP page end is sent to server and is stored in database, this
When server obtain setting data bound (threshold values).After ultrasonic welding machine monitor 2 starts, judge whether ultrasonic wave is sent out
Out, if issuing without ultrasonic wave, the ultrasonic welding machine monitor 2 does not acquire data.
If there is ultrasonic wave sending, the ultrasonic welding machine monitor 2 acquires data and completes, and sends data to service
Device, server judge according to threshold values, if thering are one or more parameters to go beyond the scope, being judged as defective products and alarming,
Otherwise it is judged as that non-defective unit is not alarmed.
After data are stored in database by server, threshold values is returned to monitor, by voltage, electric current, air pressure, frequency, production
Amount, the parameters bound such as weld time are synchronized to ultrasonic welding machine monitor 2, and ultrasonic welding machine monitor 2 can determine whether
Whether parameter when processing goes out normal range (NR), if having one or more parameters to go beyond the scope, being judged as defective products and reporting
It is alert, otherwise it is judged as that non-defective unit is not alarmed.
7) realization alarmed
Staff is saved in server in the parameter that TIMP page end is arranged, and by voltage, electric current, air pressure, frequency, production
Amount, the parameters bound such as weld time are synchronized to ultrasonic welding machine monitor 2, and ultrasonic welding machine monitor 2 can determine whether
Whether parameter when processing goes out normal range (NR), if the parameter of monitoring is all within the set range, by serial communication, informs rotating disc type
Ultrasonic welding machine main body controls the puma manipulator and non-defective unit is moved to inside non-defective unit case without alarm.
If there are one or more parameters to go beyond the scope, by serial communication, rotating disc type ultrasonic welding machine master is informed
Body carries out audible alarm and prompts corresponding word alarm prompt (prompting certain parametic fault), and control manipulator is mobile by defective products
Inside to defective product box.At the same time, ultrasonic welding machine monitor 2 issues alarm signal to server, in page end
TIMP system receives warning message, for example, will call the police when air pressure is relatively low, " the machine air pressure of the workshop C1 3 is 100kpa, air pressure
Lower than setting lower limit ".
In embodiments of the present invention, it is equipped on the rotating disc type ultrasonic welding machine ontology 1 for clamping non-defective unit or non-
Non-defective unit to the puma manipulator for unloading material path, the puma manipulator is controlled by the control device of the ultrasonic welding machine ontology；
When the signal processing and alarm decision device judge the operation data without departing from preset operating parameter threshold value
When, the controller controls the puma manipulator and clamps non-defective unit to the non-defective unit area for unloading material path；
When the signal processing and alarm decision device judge the operation data beyond preset operating parameter threshold value,
Non- non-defective unit detection clamping instruction is sent to the control device of the ultrasonic welding machine ontology by the communication device 3, it is described
Control device controls the puma manipulator and clamps non-non-defective unit to the non-non-defective unit area for unloading material path.
In embodiments of the present invention, between the rotating disc type ultrasonic welding machine ontology 1 and ultrasonic welding machine monitor 2
Using serial communication.
Fig. 2 is referred to, in embodiments of the present invention, the rotating disc type ultrasonic welding machine ontology 1 includes control device, surpasses
Sound wave welder, station dial, driving device, device for discharging；
With multiple for placing the pedestal of converted products on the station dial, and is driven and revolved by the driving device
Turn；
The pad of the ultrasonic brazing unit is located on the welding post of the station dial；
The device for discharging is located on the unloading station of the station dial；
The control device is for controlling the driving device, the ultrasonic brazing unit.
Wherein, preferably, the control device is single-chip computer control system, the single-chip computer control system is as control
Center processed controls the running of the entire rotating disc type ultrasonic welding machine ontology 1, including station dial rotates, puts product, inspection
The control of the processes such as survey, assembling, discharging.
The ultrasonic brazing unit is the single head ultrasonic welding machine with a processing head.
The rotating disc type ultrasonic welding machine ontology 1 further includes touch display screen, steel plate table top；
The touch display screen is connect with the control device, for controlling the rotating disc type ultrasonic welding machine ontology 1
The operation such as starting, pause, station dial revolving speed；
Station of the steel plate table top as the rotating disc type ultrasonic welding machine ontology 1, is used to support the ultrasound
Wave soldering connection device and the station dial.
Also there is a case box on the rotating disc type ultrasonic welding machine ontology 1, be used to support single head supersonic welding
It picks and station dial, is equivalent to shell；
The material path of unloading is the channel for unloading product, and the puma manipulator unloads the product clip processed to described
Material path.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (10)
1. a kind of information management system based on rotating disc type ultrasonic welding machine, which is characterized in that welded including turntable type ultrasonic wave
Pick ontology, ultrasonic welding machine monitor, communication device, Cloud Server and workshop management terminal；
The ultrasonic welding machine monitor is assemblied on the rotating disc type ultrasonic welding machine ontology, for acquiring the turntable
Operation data in formula ultrasonic welding machine ontology operational process；Wherein, the operation data includes voltage, electric current, air pressure, frequency
Rate, yield, weld time, amplitude, humidity；
The communication device, for wirelessly or non-wirelessly mode to pass by the collected operation data of ultrasonic welding machine monitor
Transport to the Cloud Server；
The workshop management terminal includes shop management server and manipulation and display terminal, and the manipulation and display terminal pass through
The shop management server and the Cloud Server communicate to connect, and the manipulation and display server show the operation data
And control the operation of the rotating disc type ultrasonic welding machine ontology.
2. as described in claim 1 based on the information management system of rotating disc type ultrasonic welding machine, which is characterized in that described logical
T unit includes Ethernet chip and interchanger, and the Ethernet chip is by the collected fortune of ultrasonic welding machine monitor
Row data are transmitted to the Cloud Server by the interchanger.
3. as described in claim 1 based on the information management system of rotating disc type ultrasonic welding machine, which is characterized in that described logical
T unit includes wireless router.
4. as described in claim 1 based on the information management system of rotating disc type ultrasonic welding machine, which is characterized in that described super
Sound wave bonding machine monitor includes data acquisition device, signal processing and alarm decision device, alarming execution device；
The data acquisition device is used to acquire the operation data in the rotating disc type ultrasonic welding machine ontology operational process；
The signal processing and alarm decision device judge whether the operation data exceeds for handling the operation data
Preset operating parameter threshold value, if so, issuing non-non-defective unit detection identification instruction to the alarming execution device；
The alarming execution device makes a sound alarm signal and/or text according to the non-non-defective unit detection identification instruction received
Word shows alarm signal.
5. as described in claim 1 based on the information management system of rotating disc type ultrasonic welding machine, which is characterized in that described turn
It is equipped on disc type ultrasonic welding machine ontology for clamping non-defective unit or non-non-defective unit to the puma manipulator for unloading material path, the intelligence
Manipulator is controlled by the control device of the ultrasonic welding machine ontology；
When the signal processing and alarm decision device judge the operation data without departing from preset operating parameter threshold value, institute
It states controller and controls the puma manipulator clamping non-defective unit to the non-defective unit area for unloading material path；
When the signal processing and alarm decision device judge the operation data beyond preset operating parameter threshold value, pass through
The communication device sends non-non-defective unit detection clamping instruction, the control dress to the control device of the ultrasonic welding machine ontology
It sets the control puma manipulator and clamps non-non-defective unit to the non-non-defective unit area for unloading material path.
6. the information management system as described in claim 1 or 4 based on rotating disc type ultrasonic welding machine, which is characterized in that institute
It states between rotating disc type ultrasonic welding machine ontology and ultrasonic welding machine monitor using serial communication.
7. as described in claim 1 based on the information management system of rotating disc type ultrasonic welding machine, which is characterized in that described turn
Disc type ultrasonic welding machine ontology includes control device, ultrasonic brazing unit, station dial, driving device, device for discharging；
With multiple for placing the pedestal of converted products on the station dial, and is driven and rotated by the driving device；
The pad of the ultrasonic brazing unit is located on the welding post of the station dial；
The device for discharging is located on the unloading station of the station dial；
The control device is for controlling the driving device, the ultrasonic brazing unit.
8. the information management system based on rotating disc type ultrasonic welding machine as described in claim 5 or 7, which is characterized in that institute
Stating control device is single-chip computer control system, and the single-chip computer control system controls the entire rotating disc type as control centre
The running of ultrasonic welding machine ontology including station dial rotation, puts product, detection, assembling, the control of discharging process.
9. as claimed in claim 7 based on the information management system of rotating disc type ultrasonic welding machine, which is characterized in that described super
Sound wave welder is the single head ultrasonic welding machine with a processing head.
10. as claimed in claim 7 based on the information management system of rotating disc type ultrasonic welding machine, which is characterized in that described
Rotating disc type ultrasonic welding machine ontology further includes touch display screen, steel plate table top；
The touch display screen is connect with the control device, start for controlling the rotating disc type ultrasonic welding machine ontology,
Pause, station dial rotational speed operation；
Station of the steel plate table top as the rotating disc type ultrasonic welding machine ontology, is used to support the ultrasonic bonding
Device and the station dial.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811653304.2A CN109774165A (en) | 2018-12-29 | 2018-12-29 | A kind of information management system based on rotating disc type ultrasonic welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811653304.2A CN109774165A (en) | 2018-12-29 | 2018-12-29 | A kind of information management system based on rotating disc type ultrasonic welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109774165A true CN109774165A (en) | 2019-05-21 |
Family
ID=66499598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811653304.2A Pending CN109774165A (en) | 2018-12-29 | 2018-12-29 | A kind of information management system based on rotating disc type ultrasonic welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109774165A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111711678A (en) * | 2020-06-09 | 2020-09-25 | 重庆川仪自动化股份有限公司 | Large-scale mobile equipment state monitoring system and method based on Internet of things technology |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207289443U (en) * | 2017-09-18 | 2018-05-01 | 东莞启益电器机械有限公司 | Charger turntable kludge |
| CN108303962A (en) * | 2018-03-02 | 2018-07-20 | 广州桃琳软件科技有限公司 | A kind of ultrasonic fusing data monitoring device and method |
| CN109093243A (en) * | 2018-09-20 | 2018-12-28 | 江苏天昇光伏科技有限公司 | A kind of rotating disc type ultrasonic welding machine |
-
2018
- 2018-12-29 CN CN201811653304.2A patent/CN109774165A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207289443U (en) * | 2017-09-18 | 2018-05-01 | 东莞启益电器机械有限公司 | Charger turntable kludge |
| CN108303962A (en) * | 2018-03-02 | 2018-07-20 | 广州桃琳软件科技有限公司 | A kind of ultrasonic fusing data monitoring device and method |
| CN109093243A (en) * | 2018-09-20 | 2018-12-28 | 江苏天昇光伏科技有限公司 | A kind of rotating disc type ultrasonic welding machine |
Non-Patent Citations (3)
| Title |
|---|
| 张洪涛: "《特种焊接技术》", 31 August 2013 * |
| 田泽: "《嵌入式系统开发与应用教程》", 31 July 2010 * |
| 蒋伟忠: "《搪瓷与搪玻璃》", 30 November 2015 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111711678A (en) * | 2020-06-09 | 2020-09-25 | 重庆川仪自动化股份有限公司 | Large-scale mobile equipment state monitoring system and method based on Internet of things technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109760322A (en) | A kind of alarm system of intelligent rotary-disk ultrasonic welding machine | |
| CN109774164A (en) | A kind of production management method based on rotating disc type ultrasonic welding machine | |
| CN109675824A (en) | The product quality control method of device for ultrasonic welding | |
| CN108303962A (en) | A kind of ultrasonic fusing data monitoring device and method | |
| CN109774165A (en) | A kind of information management system based on rotating disc type ultrasonic welding machine | |
| CN113341262A (en) | Platformization load data acquisition device | |
| CN203299287U (en) | Water heater detection apparatus | |
| CN206959908U (en) | High-tension switch cabinet busbar electric current, temperature integrated measurer | |
| CN207908957U (en) | A kind of ultrasonic fusing data detection device | |
| CN206731284U (en) | A kind of flour mill's energy consumption management system | |
| CN113949616A (en) | Equipment fault monitoring system based on wireless sensor network | |
| CN207198300U (en) | Motor running performance detection system | |
| CN214543792U (en) | 10kV looped netowrk cabinet multidimension degree state on-line monitoring and trouble early warning system | |
| CN205374695U (en) | VRLA battery on -line monitoring device | |
| CN109065975A (en) | A kind of direct current system management system and its control method | |
| CN109570744A (en) | The monitoring device of ultrasonic welding machine | |
| CN209821362U (en) | Big data-based high-voltage frequency converter fault diagnosis system | |
| CN211102133U (en) | Monitoring device of ultrasonic welding machine | |
| CN207397071U (en) | Dyeing apparatus condition monitoring system based on Internet of Things | |
| CN205643662U (en) | Power parameter monitoring appearance with remote monitoring function | |
| CN213817354U (en) | Intelligent management system for storage battery of transformer substation | |
| CN205981454U (en) | A infrared temperature measuring device for monitoring of change of current valve | |
| CN107942785A (en) | A kind of production equipment data capture method and device | |
| CN208961288U (en) | A kind of bionical welding manipulator of use for electronic products | |
| CN106772106A (en) | A kind of battery discharges inspection device and its system online |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190521 |
|
| RJ01 | Rejection of invention patent application after publication |