CN109541041A - A kind of ultrasonic phase array plate detection system and its mobile limiting device of popping one's head in - Google Patents

A kind of ultrasonic phase array plate detection system and its mobile limiting device of popping one's head in Download PDF

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Publication number
CN109541041A
CN109541041A CN201910080649.1A CN201910080649A CN109541041A CN 109541041 A CN109541041 A CN 109541041A CN 201910080649 A CN201910080649 A CN 201910080649A CN 109541041 A CN109541041 A CN 109541041A
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CN
China
Prior art keywords
limiting device
probe
mobile
guide surface
flat board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910080649.1A
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Chinese (zh)
Inventor
张广兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guodian Boiler Pressure Vessel Inspection Co Ltd
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Guodian Boiler Pressure Vessel Inspection Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Guodian Boiler Pressure Vessel Inspection Co Ltd filed Critical Guodian Boiler Pressure Vessel Inspection Co Ltd
Priority to CN201910080649.1A priority Critical patent/CN109541041A/en
Publication of CN109541041A publication Critical patent/CN109541041A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/048Marking the faulty objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/225Supports, positioning or alignment in moving situation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/262Arrangements for orientation or scanning by relative movement of the head and the sensor by electronic orientation or focusing, e.g. with phased arrays
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/265Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/263Surfaces
    • G01N2291/2632Surfaces flat
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/267Welds
    • G01N2291/2675Seam, butt welding

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Acoustics & Sound (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention discloses a kind of mobile limiting devices of probe to remain unchanged probe with set distance a when moving, provide very big help to the accurate positionin of discovery defect by adding limiting device between probe and weld seam;It solves the unstable difficulty of manual mobile probe, improves working efficiency;It can be used for the detection of weld seam and plate material component appointed part.The invention also discloses a kind of ultrasonic phase array plate detection systems using the mobile limiting device of above-mentioned probe.

Description

A kind of ultrasonic phase array plate detection system and its mobile limiting device of popping one's head in
Technical field
The present invention relates to ultrasonic detection technology field, in particular to a kind of ultrasonic phase array plate detection system and its spy The mobile limiting device of head.
Background technique
Ultrasonic phased array obtains that principle is similar with conventional ultrasound detection, is all based on the principle of pulse reflection method.Ultrasound The relatively conventional ultrasonic wave advantage of phased array mainly includes the following aspects:
(1) phased array is swept using S, i.e., can possess the ultrasonic wave of many angles simultaneously, be equivalent to possess multiple angles Probe work at the same time, so phased array be not necessarily to Zigzag scan, as long as moving probe along weld seam, detection efficiency is higher. Suitable for automated production, and batch production.
(2) phased array can possess focusing function, and conventional ultrasound is typically no (other than focusing probe), so phase The sensitivity and resolution ratio for controlling battle array detection all detect than conventional Ultrasound high.
(3) phased array detection can possess that B is swept, D is swept, S is swept and C-scan simultaneously, can establish a three-dimensional by modeling Solid figure, defect show very intuitive, even the people for being ignorant of NDT can see clear, and conventional ultrasound can only pass through waveform To differentiate defect.
(4) ultrasonic phase array can detecte complex part, for example can detecte the blade root of turbo blade, conventional ultrasound inspection It surveys because probe acoustic beam angle is single, there is very big blind area, cause missing inspection.And phased array can be quick, it is intuitive to detect.
(5) ultrasonic phase array can record detection process, realize the retrospective of detection, and conventional Ultrasound can only lean on artificially Judge that waveform comes to a conclusion to testing result.
Just because of the above-mentioned advantage of ultrasonic phased array technology, it is applied more and more extensive in non-destructive testing engineering.
It is not necessarily to Zigzag scan when ultrasonic phase array detects, only need to move towards scanning one along weld seam away from detected weld certain distance The secondary whole detection that can be completed to weld seam.
It in phased array detection, needs to be accurately positioned the defect of discovery, positioning is inaccurate to later period defect processing band Carry out very big trouble.The front end of probe with weld seam distance a is passed through previously according to parameters such as thickness, the weld widths of plate Phase array focusing rule is calculated, and is difficult in the detection by keeping a value constant manually.
Summary of the invention
In view of this, solving the present invention provides a kind of mobile limiting device of probe in manual mobile ultrasonic phase array Detection probe keeps a value, positions inaccurate the problem of influencing later period defect processing.
The present invention also provides a kind of ultrasonic phase array plate detection systems using the mobile limiting device of above-mentioned probe.
To achieve the above object, the invention provides the following technical scheme:
A kind of mobile limiting device of probe, including limiting device;The limiting device, which is capable of fixing, is installed on flat board member, The limiting device has for the guide surface with cooperation of popping one's head in, outer surface of the guide surface perpendicular to the flat board member.
Preferably, the limiting device is cuboid, and side wall is the guide surface.
Preferably, the limiting device includes limiting device main body and several permanent magnets for being set to it.
Preferably, the quantity of the permanent magnet is multiple, and is uniformly arranged in the limiting device main body.
Preferably, the limiting device includes limited block, clamping plate and handwheel;
The limited block has the guide surface, and the limited block can be fixedly mounted by the clamping plate and the handwheel In the flat board member.
Preferably, the quantity of the limiting device is to be detachably connected multiple, and multiple limiting devices is described Guide surface can connect composition same plane.
Preferably, by having reeded female connection and raised sub- connection cooperation between multiple limiting devices Installation.
Preferably, the limiting device has the bonding agency for cooperating with the flat board member.
Preferably, the bonding agency uses all-purpose adhesive or AB glue.
A kind of ultrasonic phase array plate detection system, including probe further include such as the mobile limiting device of above-mentioned probe.
It can be seen from the above technical scheme that the mobile limiting device of probe provided by the invention, is placed in probe and weldering It is mobile that probe resisted into limiting device between seam, when detection, keeps probe not with set distance a when moving Become, very big help is provided to the accurate positionin of discovery defect, the unstable difficulty of manual mobile probe is solved, improves Working efficiency can be used for the detection of weld seam and plate material component appointed part.The present invention also provides a kind of ultrasonic phase arrays Plate detection system also just has corresponding beneficial effect, tool due to using the mobile limiting device of above-mentioned probe Body is referred to described above, and details are not described herein.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram that phased array provided in an embodiment of the present invention detects plate weld seam,
Wherein, 1 is flat board member, and 2 be weld seam, and 3 be probe, and 4 be limiting device, and 5 be probe moving direction;
Fig. 2 is the structural schematic diagram for the limiting device (one) that first embodiment of the invention provides,
Wherein, 6 be limit apparatus main body, and 7 be permanent magnet, and 8 be width b, and 9 be height h;
Fig. 3 is limiting device (two) structural schematic diagram that second embodiment of the invention provides,
Wherein, 10 be limited block, and 11 be flat board member, and 12 be clamping plate, and 13 be handwheel;
Fig. 4 is the structural schematic diagram of primary and secondary provided in an embodiment of the present invention connection,
Wherein, 14 be female connection, and 15 be son connection.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
The mobile limiting device of probe provided in an embodiment of the present invention, including limiting device 4;The limiting device 4 is capable of fixing It is installed on flat board member 1, limiting device 4 has for the guide surface with 3 cooperations of popping one's head in, and guide surface is perpendicular to flat board member 1 Outer surface.Its structure is referred to shown in Fig. 1, is to be arranged along 1 outer surface of flat board member in view of detected weld 2, is then limited at this time The guide surface of device 4 is parallel to weld seam 2;Guide surface of this programme based on limiting device 4 is to the limit of phased array probe 3 (in figure Left and right directions is herein the length direction of flat board member 1), the parallel weld seam 2 on flat board member 1 of guidance probe 3 is mobile.
It can be seen from the above technical scheme that the mobile limiting device of probe provided in an embodiment of the present invention, is placed in spy It is mobile that probe resisted into limiting device between head and weld seam, when detection, protects probe with set distance a when moving Hold it is constant, to discovery defect accurate positionin provide very big help, solve the unstable difficulty of manual mobile probe, Working efficiency is improved, can be used for the detection of weld seam and plate material component appointed part.
Specifically, limiting device 4 is cuboid, side wall is guide surface, and structure is referred to shown in Fig. 1.Cuboid The guide surface of sidewalls form can more preferably cooperate with 3 front end of phased array probe, it is guided to keep on flat board member 1 and detected weld 2 distance a complete straight line scanning, detection accuracy are improved, in order to later period defect processing.
In one embodiment provided by the invention, if limiting device 4 includes limiting device main body 6 and is set to its Dry permanent magnet 7.Permanent magnet is being examined to stationary body on component detected, the adsorption capacity of permanent magnet be should ensure that Probe resists limiting device and does not move when survey, and suitable for the flat board member of ferrimagnet, structure is simple, easy to operate, It is fixed reliable.
Preferably, the quantity of permanent magnet 7 is multiple, and is uniformly arranged in limiting device main body 6, to improve magnet suction Attached effect and stability, structure are referred to shown in Fig. 2.Specific set-up mode can be that permanent magnet 7 is assemblied in limit In the corresponding card slot of apparatus main body 6 of position.
In second embodiment provided by the invention, limiting device 4 includes limited block 10, clamping plate 12 and handwheel 13, Structure is referred to shown in Fig. 3;
Limited block 10 has guide surface, and limited block 10 is fixedly installed in flat board member 11 by clamping plate 12 and handwheel 13, no It is limited by tested material.Specifically, 10 length of limited block is slightly larger than the length of surveyed component, it is fixed by clamping plate 12, finally The fixed limited block 10 of handwheel 13 is rotated, can be reliably fixed.
In order to advanced optimize above-mentioned technical solution, the quantity of limiting device 4 be detachably connected it is multiple and multiple The guide surface of limiting device 4 can connect composition same plane, and flexible structure can satisfy the too long situation of weld seam.
Specifically, being matched between multiple limiting devices 4 by having reeded female connection 14 and raised sub- connection 15 Installation is closed, structure is referred to shown in Fig. 4.Certainly, primary and secondary connection is a kind of form, may also set up another form of company It connects.
In third embodiment provided by the invention, limiting device 4 has the bonding machine cooperated for same flat board member Structure, structure is simple, easy to operate, fixed reliable, is not also limited by tested material.Suitably limited with height and width Block makes limited block be fixedly connected with surveyed component by way of bonding.
Further, bonding agent should be according to the material selection of surveyed component and limiting device.Generally optional all-purpose adhesive, AB Glue etc..
In addition, the width (2 direction of vertical weld) of limiting device 5 is adjustable, to change guide surface position, meet it is different away from Demand from a, to improve the suitability of the device.
The embodiment of the invention also provides a kind of ultrasonic phase array plate detection systems, including probe, further include as above-mentioned The mobile limiting device of probe.Due to using the mobile limiting device of above-mentioned probe, also just have corresponding beneficial Effect, is specifically referred to described above, and details are not described herein.
This programme is described further combined with specific embodiments below:
1, limiting device (one) is made of main body 6 and permanent magnet 7, and the minimum number of permanent magnet is two pieces, to solid Main body is determined on component detected.The adsorption capacity of permanent magnet should ensure that probe resists limiting device when detecting and not move It is dynamic.
If weld seam is too long, primary and secondary as shown in Figure 4 can be arranged in limiting device (one) and connected, a Duan Houyi can also examined Next section is moved to continue to examine.
Limiting device (one) is used for ferrimagnet.
2,10 length of limited block in limiting device (two) is slightly larger than the length of surveyed component, fixed by clamping plate 12, most The fixed limited block 10 of rotation handwheel 13 afterwards.
If weld seam is too long, primary and secondary as shown in Figure 4 can be arranged in limiting device (two) and connected.
3, the connection of primary and secondary shown in Fig. 4 is a kind of form, may also set up another form of connection.
4, limiting device main body 6 and 10 height h of limited block are suitable for not having to too high.
5, for thering is the main body 6 of weld reinforcement and 10 width b of limited block to should be less than a.For the main body 6 of not weld reinforcement It is suitable for 10 width b of limited block.
6, limiting device (three) is to make limited block and institute by way of bonding with height and the suitable limited block of width Component is surveyed to be fixedly connected.
Bonding agent should be according to the material selection of surveyed component and limiting device.Generally optional all-purpose adhesive, AB glue etc..
Use process:
1, according to phase array focusing rule, a value is calculated;
2, according to the plate material and a value that will be detected, suitable limiting device is selected;
3, limiting device is fixed on plate material;
4, examinations;
5, detection is completed, and limiting device is removed.
In conclusion the embodiment of the invention discloses a kind of mobile limiting devices of probe, by between probe and weld seam Limiting device is added, remains unchanged probe with set distance a when moving, the accurate positionin of discovery defect is provided Very big help;It solves the unstable difficulty of manual mobile probe, improves working efficiency;It can be used for weld seam and plate material The detection of component appointed part.Limiting device (one) only applicable ferrimagnet, limiting device (two) is not by the limit of tested material System.The mode being adhesively fixed also is not limited by tested material.The embodiment of the invention also discloses a kind of above-mentioned probes of application to move The ultrasonic phase array plate detection system of dynamic limiting device.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (10)

1. a kind of mobile limiting device of probe, which is characterized in that including limiting device (4);The limiting device (4) is capable of fixing Be installed on flat board member, the limiting device (4) has for the guide surface with (3) cooperation of popping one's head in, the guide surface perpendicular to The outer surface of the flat board member.
2. the mobile limiting device of probe according to claim 1, which is characterized in that the limiting device (4) is cuboid, Its side wall is the guide surface.
3. the mobile limiting device of probe according to claim 1, which is characterized in that the limiting device (4) includes limit Apparatus main body (6) and several permanent magnets (7) for being set to it.
4. the mobile limiting device of probe according to claim 3, which is characterized in that the quantity of the permanent magnet (7) is It is multiple, and be uniformly arranged in the limiting device main body (6).
5. the mobile limiting device of probe according to claim 1, which is characterized in that the limiting device (4) includes limit Block (10), clamping plate (12) and handwheel (13);
The limited block (10) has the guide surface, and the limited block (10) passes through the clamping plate (12) and the handwheel (13) It is fixedly installed in the flat board member.
6. the mobile limiting device of probe described in -5 any one according to claim 1, which is characterized in that the limiting device (4) quantity be detachably connected it is multiple, and the guide surface of multiple limiting devices (4) can connect composition it is same Plane.
7. the mobile limiting device of probe according to claim 6, which is characterized in that between multiple limiting devices (4) It is coupled by having reeded female connection (14) and raised sub- connection (15).
8. the mobile limiting device of probe according to claim 1, which is characterized in that the limiting device (4), which has, to be used for With the bonding agency of flat board member cooperation.
9. the mobile limiting device of probe according to claim 8, which is characterized in that the bonding agency using all-purpose adhesive or AB glue.
10. a kind of ultrasonic phase array plate detection system, including probe (3), which is characterized in that further include such as claim 1-9 Probe described in any one moves limiting device.
CN201910080649.1A 2019-01-28 2019-01-28 A kind of ultrasonic phase array plate detection system and its mobile limiting device of popping one's head in Pending CN109541041A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103293228A (en) * 2013-03-04 2013-09-11 江苏省特种设备安全监督检验研究院镇江分院 Adjustable weld seam flaw detection guided wave probe fixator
CN103439416A (en) * 2013-09-11 2013-12-11 哈尔滨工业大学 Walking device for rapidly detecting flat plate butt-welding seams of ultrasonic phased array
US20160209374A1 (en) * 2013-09-10 2016-07-21 Thales Metal weld inspection device, associated system and method
CN106353410A (en) * 2016-08-22 2017-01-25 南京越辰智能科技有限公司 Ultrasonic phased array imaging detection device for aluminum alloy friction stir weldment
CN107490623A (en) * 2017-09-19 2017-12-19 中国航空综合技术研究所 Ultrasonic scanner and its detection method
CN107490624A (en) * 2017-09-19 2017-12-19 中国航空综合技术研究所 Super thin metal weld inspection system and its detection method
CN207336441U (en) * 2017-05-19 2018-05-08 华电郑州机械设计研究院有限公司 A kind of ultrasonic phased array imaging scanning means for being used to detect angle welding

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103293228A (en) * 2013-03-04 2013-09-11 江苏省特种设备安全监督检验研究院镇江分院 Adjustable weld seam flaw detection guided wave probe fixator
US20160209374A1 (en) * 2013-09-10 2016-07-21 Thales Metal weld inspection device, associated system and method
CN103439416A (en) * 2013-09-11 2013-12-11 哈尔滨工业大学 Walking device for rapidly detecting flat plate butt-welding seams of ultrasonic phased array
CN106353410A (en) * 2016-08-22 2017-01-25 南京越辰智能科技有限公司 Ultrasonic phased array imaging detection device for aluminum alloy friction stir weldment
CN207336441U (en) * 2017-05-19 2018-05-08 华电郑州机械设计研究院有限公司 A kind of ultrasonic phased array imaging scanning means for being used to detect angle welding
CN107490623A (en) * 2017-09-19 2017-12-19 中国航空综合技术研究所 Ultrasonic scanner and its detection method
CN107490624A (en) * 2017-09-19 2017-12-19 中国航空综合技术研究所 Super thin metal weld inspection system and its detection method

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Application publication date: 20190329

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