CN109333763A - A kind of entire body imitates the big plate face ceramic sheet and preparation method thereof of stone pattern reason - Google Patents
A kind of entire body imitates the big plate face ceramic sheet and preparation method thereof of stone pattern reason Download PDFInfo
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- CN109333763A CN109333763A CN201811187707.2A CN201811187707A CN109333763A CN 109333763 A CN109333763 A CN 109333763A CN 201811187707 A CN201811187707 A CN 201811187707A CN 109333763 A CN109333763 A CN 109333763A
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- 239000004575 stone Substances 0.000 title claims abstract description 47
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- 238000000465 moulding Methods 0.000 claims abstract description 74
- 239000000463 material Substances 0.000 claims abstract description 52
- 230000000694 effects Effects 0.000 claims abstract description 47
- 239000002994 raw material Substances 0.000 claims abstract description 39
- 239000011159 matrix material Substances 0.000 claims abstract description 18
- 239000003086 colorant Substances 0.000 claims abstract description 16
- 238000007688 edging Methods 0.000 claims abstract description 16
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000010923 batch production Methods 0.000 claims abstract description 5
- 239000004744 fabric Substances 0.000 claims description 101
- 239000000843 powder Substances 0.000 claims description 101
- 239000004579 marble Substances 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 32
- 238000009826 distribution Methods 0.000 claims description 31
- 238000004519 manufacturing process Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 18
- 238000007641 inkjet printing Methods 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 10
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 9
- 238000011068 loading method Methods 0.000 claims description 7
- 238000000748 compression moulding Methods 0.000 claims description 6
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- 241000238876 Acari Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000150100 Margo Species 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
A kind of entire body imitates the big plate face ceramic sheet and preparation method thereof of stone pattern reason, and one piece area is not less than 1.62m2The green body layer of the product contains the blank raw material color area that can obviously distinguish 3~8 kinds of different colors or different mixed colors or same hue difference color weight, 1%~50% blank pattern moulding of the one piece of its same batch production be predetermined design and be it is repeatable, the shape in the color blank pattern block area of remaining 50%~99% area and position are not exactly the same between every.Big plate face ceramic sheet produced by the present invention, there is multicolour pattern texture abundant on surface, and has and enrich the corresponding consistent billet color entire body grain effect of multicolour pattern main body texture especially matrix type texture with surface, and remaining background color texture also reaches style likeness in form effect, the progress edging processing back edge as stone material, which may be implemented, entire body effect, keeps the stone texture-like effect of ceramic sheet further true to nature.
Description
Technical field
The present invention relates to building ceramic tiles field, particularly relate to a kind of entire body imitate stone pattern reason big plate face ceramic sheet and its
Preparation method.
Background technique
As people's lives level increasingly improves, decoration, finishing material selection on, aesthetic conceptions also increasingly individual character
Change, more the taste of attention style, to application demand of the finishing materials such as wall ground, furniture, cabinet, deck plate in modern finishing
More and more, design requirement is also higher and higher, although and day fine as color pattern lithotome naturally abundant, good
Right rock material resource is limited, and more than stone material color number, physicochemical property also has limitation, so ceramic board, especially big plate face ceramic wafer
Material, because of its superior physicochemical property, layout abundant, the application demand into these fields is more and more.
With the development of equipment manufacture, equipment, the maturation of process conditions, ceramic tile product gradually tend to big specification in recent years
Change, and the big plate of ceramics is due to less in the upper overall effect seam of finishing application, design application above can flexibly be cut, flexible design
Various moulding is able to satisfy the requirements at the higher level of designer, and in furniture panel, cabinet panel, elevator door pocket, stepboard, table top
It is also preferably big plate in the application demand of plate, is the preferential choice direction of consumer, and consumer is in order to realize that these are needed
It asks and also prefers to realize that the almost the same property of the pattern texture of these ceramic sheets from outward appearance to inner essence can carry out edging processing to generate
Entire body effect higher demand.
It is well known that existing Ceramic Tiles manufacturing technology, recycle ceramic ink jet printing technology can be with by scanning essence material
The color texture pattern of material is copied in product surface, Scan Design texture is input to after ceramic ink jet printer as computer is beaten
Print is equally replicated in the billet surface of ceramic, and colour image duplication is controllable, and there is good picture on surface to make advantage, but
Since it is only the technology on surface, it can not achieve entire body texture as the true stone material in the green body from surface to product and imitate
Fruit, even some marbled main framing textures be also difficult to realize from table and in entire body corresponding with surface spray printing texture effect
Fruit, so it is impacted on the field that big plate face ceramic board carries out decorative applications after much needing edging to process, such as kitchen and bath
Panel, deck plate, furniture panel etc. still have great limitation because cannot have the entire body effect of imitative stone pattern reason well
Property.
And existing mould plate technique and manipulator technology, though it is able to achieve the line of green body middle main bone frame texture and exterior view pattern layer
Reason corresponds to, but it needs to position cloth and the technology by numerical control program motion track cloth, is able to achieve more rough simple
Skeleton pattern texture, but its background color texture it is not abundant enough naturally, can only be similar to and cannot be alike in spirit, and it is more in color zones
In the case of the operation position that needs it is more, condition requires high in actual production, and the numerical control program of manipulator cloth is very slow,
Inefficiency, so production more multistation color or more complicated texture, do not have actual operability；And it dials or take out
The process that original powder process that cloth falls presetting powder again is equivalent to filling chink while digging gap in sand is inhaled, because
Powder mobility is strong, so edge is easy to collapse, is formed by that texture is not fine, cannot form the random of most narrow 1~3mm of width
Possessed seam pattern texture in natural stone material also lacks the random naturally such as substrate of marble chips decorative pattern reason, made
Make the fidelity shortcoming of pattern texture, so, the scheme of Template Location Strand Feeding Technique and manipulator Strand Feeding Technique also needs into one
Step is promoted, and is needed the more preferable functional module more life-like entire body for the meeting predetermined design imitative stone pattern in combination that could generate and is managed
Effect.
Include following several modes in the blank pattern connection with production of structures of the prior art:
One is the green body cloth effects of STOCHASTIC CONTROL, if present inventor is in the Publication No. of 2016.12.23 application
The utility model patent of CN206287312U and CN206287313U discloses a kind of cloth for making exquisite entire body texture Ceramic Tiles
Expect structure and a kind of ceramic tile product of entire body formula exquisiteness texture, is made by the fabric construction of innovation and integrates random line layout and contain
There is filament line to form the ceramic tile product of exquisite random entire body grain effect, which, which realizes, corresponds to stone material member in green body
The entire body pattern texture of the design of scattered small flowers and plants shape unrest line combination filament line of randomness in element, texture is exquisite fine and smooth, and coloured area, which has a common boundary, mutually to sneak out
It crosses naturally, also there is the fine strain line up to 1mm or so width.
Separately having technical solution is cloth powder falling material in the chamber that gathers materials with certain angle, due to gravity after being accumulated by doses
The sandstone texture that powder-granule material forms stream shape in cavity from low the wandering of height on the conveyer belt of its lower end is acted on, more really
The effect for simulating fluid texture style.
Above-mentioned 2 kinds of modes are although very effective to simulate design of scattered small flowers and plants shape marble grain and natural sandstone texture, and effect
It is true to nature naturally, its with the controllable pattern texture style of bulk conditions and parameter effect and design of scattered small flowers and plants texture or stream shape texture at random from
So, each product pattern is all not exclusively the same, but this also determines that it can not achieve and surface ink-jetting pattern texture
Formation it is corresponding consistent, if mating surface can have the techniques such as richer ink-jetting pattern, but can not achieve surface ink-jetting pattern with
The consistent correspondence of its lower green body texture, even wherein the correspondence of the matrix type texture with prominent features can not reach, because
This its from table and in true entire body effect be weak, need to be further improved, and be not more not less than 1.62m2Big rule
It realizes that existing ink-jetting pattern is corresponding with the main texture of green body consistent on panel face and there is background color texture is similar consistent further to force
The technical solution of true effect.
There are also one is the technical solution of the green body grain effect of fixation locus cloth, such as Publication No.
The patent application of CN107805073A, CN108214850A, CN108274601A, being realized in the form of manipulator
The charity of texture is set, which is to expose pit slot by siphoning away or pushing aside original layout powder, then be distributed into pit slot
Presetting powder can preferably realize main texture corresponding one of the blank pattern middle main bone frame texture with surface ink-jetting pattern
It causes, but it is in actual production because the powder with certain plasticity contains 5%~8% moisture, is used to have certain thick
The suction pipe in aperture is just able to achieve what long-time used, otherwise can stick and block suction pipe, and thicker suction channel and cloth pipeline is only
It is able to achieve more rough simple skeleton pattern texture, is aspirating or is pushing aside and cloth powder falling material phase additionally, due to the technical approach
When the process of filling chink while digging gap on Shamian Island, because periphery does not hinder while siphoning away or pushing powder aside
Gear closes on the powder powder fallen with institute cloth that is easy to collapse and mutually mixes, be formed by texture be it is not fine unsharp, be unable to shape
At the fine strain line texture of most narrow 1~3mm of width, random naturally fine abundant design of scattered small flowers and plants is more not likely to form under controlled condition
Texture or the stream natural sandstone texture of shape, therefore the technological means of manipulator lacks random naturally such as marble chips decorative pattern
The charm effect of reason, in lithotome except skeleton texture outside the random design of scattered small flowers and plants shape fine textures of other areas and transition
Natural and tripping stream shape sandstone texture can not be accomplished well, thus its entire body effect true to nature thought and acted in one and the same way need into
One step is promoted, and since it will be run by track, so when moulding is more complicated, efficiency is just lower, big when texture is more
Practicability, efficient operation in production have very big limitation.
There are also the technological means of openworking template cloth, such as " magician " cloth in the blank pattern connection with production of structures of the prior art
Material etc. can realize that the subregion of green body pigment figure reason, then cloth fall predetermined colored raw material and form scheduled layout, insider well
All know, be each color area cloth stack combinations formation layout, and is not on the basis of established Into Raw Material Stockpiling again by mould
The efficient way that plate siphons away carries out pattern modelling processing, so its each color area can only be that mixed predetermined powder passes through template again
Cloth is fallen into corresponding pattern texture color area, rather than can be formed and be fallen to form all of pre-determined random by the module cloth of predetermined design
Pattern powder layout based on such as design of scattered small flowers and plants marble grain, stream shape sandstone texture, and can not such as be engraved being formed
It is inserted after sky on the matrix type texture of pre-color powder and carries out second, third time ... the cloth of the inferior the shape handles again of N
Office, to form existing random decorative pattern substrate, variation naturally, the effect true to nature for thering is fixed repeatable skeleton texture to add a crucial touch again
Fruit, so the template Strand Feeding Technique of the prior art also has the requirement further promoted.
In conclusion existing technical solution all needs further to be promoted, make the green body stone texture-like of ceramic sheet
Effect reach from table and in a greater extent true to nature consistent, especially apply in one piece area not less than 1.62m2It is big
On plate ceramic sheet, the existing main framing texture consistent with surface stone material element pattern is realized, and have random variation natural wind
The blank pattern texture more true to nature of the relatively uniform decorative pattern substrate of lattice and its can be better achieved to surface layer it is similar consistent
Match entire body effect.
Summary of the invention
In view of the prior art there are above-mentioned deficiency, the present invention innovatively proposes that a kind of entire body imitates the big plate face of stone pattern reason
Ceramic sheet and preparation method thereof imitates stone as object using ceramic board, and there is multicolour pattern texture abundant on obtained surface, and has
The corresponding consistent billet color entire body grain effect of multicolour pattern main body texture especially matrix type texture is enriched with surface, and its
Remaining background color texture also reaches style likeness in form effect, so that it may which edging processing back edge is carried out as stone material entire body effect, makes
The stone texture-like effect of ceramic sheet is further true to nature, enters big plate face ceramic board preferably and edging is needed to process
The application in the fields such as the various furniture panel, deck plate, the decoratice board that tell on afterwards provides more better materials for designer
Source, while the exploitation of natural stone mineral resources is also saved, this is the mesh of novelty proposed by the present invention, creativeness and practicability
Place.
The technology used in the present invention means are as follows:
A kind of entire body imitates the big plate face ceramic sheet of stone pattern reason, and one piece area is not less than 1.62m2, the product
Green body layer contain and can obviously distinguish 3~8 kinds of different colors or different mixed color or same hue difference color weight
Blank raw material color area, 1%~50% blank pattern moulding of the one piece of same batch production be predetermined design and
And be it is repeatable, the shape in the color blank pattern block area of remaining 50%~99% area and position are endless between every
Exactly the same.
Preferably, the green body texture moulding of 1%~30% area of the one piece of same batch production is predetermined sets
Meter and be between every repeat, the shape in the color blank pattern block area of remaining 70%~99% area and position exist
It is not exactly the same between every.
Preferably, the most thin width of strain line that design of scattered small flowers and plants texture is mingled in the product green body is 1~3mm, and continuous length is not
Reach 10 or more less than 10mm.
Preferably, boundary sector width is mutually mixed up to 10~100mm in the adjacent color area that shape texture is flowed in the product green body.
Preferably, in terms of the vertical section of idiosome of the product from width not less than 900mm, 80%~100% coloured silk
Color blank pattern block area's texture thickness reaches the 40%~100% of products thickness.
Preferably, the product green body in terms of plane section, make by the blank pattern of the repeatable predetermined design of every product
Strain line of the type texture continuity length not less than 300mm is no less than 2.
Preferably, the product billet surface contains the multicolour pattern and glaze/or dry granular technological effect of ceramic ink jet.
Above-mentioned entire body imitates the preparation method of the big plate face ceramic sheet of stone pattern reason comprising the steps of:
(1), imitated natural marble material needed for choosing accounts for 1~50% area of entire plate face to it as target
Matrix type blank pattern texture extracted by the means such as taking pictures or scan or delineate and composition forms scheduled fixation and makes
Type grain design, rest part are designed as random marble chips flower textured pattern or sandstone stream shape textured pattern；
(2), production is got out not less than 1.62m2The fixation moulding texture cloth module and marble design of scattered small flowers and plants of big slab products
Texture cloth module or sandstone stream shape texture cloth module form combination；
(3), random design of scattered small flowers and plants texture cloth module material loading procedure is opened, the color blank of 3~8 kinds of colors or mixed color is made
Powder is fallen on belt the design of scattered small flowers and plants texture powder layout for forming predetermined thickness by each doses parameter cloth of design；
Or stream shape texture cloth module blanking program is opened, make the color blank powder of 3~8 kinds of colors or mixed color
Fall on the intracavitary powder accumulation for being formed and change by dropping material amount of gathering materials by each doses parameter cloth that setup module designs, then from gathering materials
The stream shape texture powder layout that predetermined thickness is formed on belt is wandered by control switch sluice gate in chamber lower end；
(4), design of scattered small flowers and plants texture or the pattern powder layout of shape texture is flowed with belt transport to charity matrix type blank pattern the
When one fixed moulding texture cloth module station, make a reservation for the slice template decline in fixed moulding cloth module, government official cuts frame and is pressed in
It has transmitted on the powder body under it；
(5), suction, the distribution device starting of the start bit on slice template are set, are close in slice template upper surface
And perform relative motion, suction unit siphons away after slice template fixed bit sets the powder of open section and forms empty slot, and distribution device is then
Powder cloth is fallen in empty slot in relative motion, the powder for foring pre-color constitutes the skeleton texture of fixed moulding, and
Rest part is the raw material body of the established marble chips decorative pattern reason of preceding process or sandstone stream shape texture layout；
Meanwhile suction, distribution device return to start bit or in the terminal position inhaled, cloth movement is completed after the completion of inhaling, cloth acts
It sets and waits next operation；
(6), the raw material body of step 5 continues to the second fixed moulding cloth module station transmission, and by the second fixed moulding
Slice template in cloth module forms the raw material body containing step 5 and the second fixed moulding texture and continues downward process transmission,
Colored powder layout until completing all predetermined texture colors area；
(7), by it is above-mentioned formd fixed moulding texture cloth in conjunction with random design of scattered small flowers and plants marble grain cloth or fixation make
Type texture cloth combines the color blank Into Raw Material Stockpiling of stream shape sandstone texture cloth, and feeding press compression moulding is green body, and defeated
It is dry to be sent into dry kiln；
(8), it is resent to kiln firing；
(9), be directly made after edging or polishing, edging after being burnt into combines fixed moulding repeatable containing design of scattered small flowers and plants textured pattern
Matrix type texture marble pattern or the stream shape texture case matrix type texture that combines fixed moulding repeatable sandstone pattern
The entire body of formation imitates the big plate face ceramic sheet of stone pattern reason.
Preferably, after step (7), protection glaze is applied to the surface of the adobe after drying again or applies colored digital ink-jet
Pattern simultaneously combines the processing including dry granular, glaze paint, enters back into step (8) and subsequent process production work of the surface containing ink-jetting pattern
Art products.
Preferably, the compacting of the powder of the pattern layout in step (7) is the large tonnage roller for utilizing more than 10,000 tons of pressure
Press/or roof pressing type Rimless press compression moulding.
In the case where not pursuing efficiency, there is no specific requirement that fine textures, in order to realize the cloth of repeatable texture, also
Skeleton texture can be realized using the method that the suction of such as manipulator and cloth combine, specific method is:
(1), imitated natural marble material needed for choosing accounts for 1~50% area of entire plate face to it as target
Matrix type blank pattern texture extracted by the means such as taking pictures or scan or delineate and composition forms scheduled fixation and makes
Type grain design, rest part are designed as random marble chips flower textured pattern or sandstone stream shape textured pattern；
(2), the fixation moulding grain design composition input computer that matrix type blank pattern texture is formed is converted into machinery
The data information of hand digital signal processor；
(3), production is got out not less than 1.62m2The fixation moulding texture cloth module and marble design of scattered small flowers and plants of big slab products
Texture cloth module or sandstone stream shape texture cloth module form combination；
(4), random design of scattered small flowers and plants texture cloth module material loading procedure is opened, the color blank of 3~8 kinds of colors or mixed color is made
Powder is fallen on belt the design of scattered small flowers and plants texture powder layout for forming predetermined thickness by each doses parameter cloth of design；
Or stream shape texture cloth module blanking program is opened, make the color blank powder of 3~8 kinds of colors or mixed color
Fall on the intracavitary powder accumulation for being formed and change by dropping material amount of gathering materials by each doses parameter cloth that setup module designs, then from gathering materials
The stream shape texture powder layout that predetermined thickness is formed on belt is wandered by control switch sluice gate in chamber lower end；
(5), design of scattered small flowers and plants texture or the pattern powder layout of shape texture is flowed with belt transport to charity matrix type blank pattern the
When one fixed moulding texture cloth module station, robot device in matrix type pattern cloth module by setting program and set
The height set is run along the composition track of design, the suction powder being set side by side, powder distribution device starting on manipulator, by scheming
During case powder is laid out, powder absorbing pipe road siphons away the powder in track, at the same cloth pipeline it is corresponding turn on the switch fall it is predetermined
In the color powder empty slot that moment reserves when powder in siphoning away former track, the powder for foring pre-color constitutes fixed moulding
Skeleton texture, and rest part is the raw material of preceding process established marble chips decorative pattern reason or sandstone stream shape texture layout
Body；
Meanwhile robot device returns to the next operation of start bit waiting after the completion of inhaling, cloth acts；
(6), the raw material body of step 5 continues to the second fixed moulding cloth module station transmission, and by the second fixed moulding
Robot device track in cloth module is inhaled, cloth forms the raw material body containing step 5 and the second fixed moulding texture and continues
Downward process transmission, the colored powder layout until completing all predetermined texture colors area；
(7), by it is above-mentioned formd fixed moulding texture cloth in conjunction with random design of scattered small flowers and plants marble grain cloth or fixation make
Type texture cloth combines the color blank Into Raw Material Stockpiling of stream shape sandstone texture cloth, and feeding press compression moulding is green body, and defeated
It is dry to be sent into dry kiln；
(8), it is resent to kiln firing；
(9), be directly made after edging or polishing, edging after being burnt into combines fixed moulding repeatable containing design of scattered small flowers and plants textured pattern
Matrix type texture marble pattern or the stream shape texture case matrix type texture that combines fixed moulding repeatable sandstone pattern
The entire body of formation imitates the big plate face ceramic sheet of stone pattern reason.
Preferably, after step (7), protection glaze is applied to the surface of the adobe after drying again or applies colored digital ink-jet
Pattern simultaneously combines the processing including dry granular, glaze paint, enters back into step (8) and subsequent process production work of the surface containing ink-jetting pattern
Art products.
Preferably, the compacting of the powder of the pattern layout in step (7) is the large tonnage roller for utilizing more than 10,000 tons of pressure
Press/or roof pressing type Rimless press compression moulding.
Beneficial effect
First, the invention proposes the big plate face ceramic sheets and preparation method thereof that a kind of entire body imitates stone pattern reason, simulate day
Main framing pattern in stone material material is pressed fixed moulding texture phase layout by the principle that right marble multicolour pattern texture is formed
It is formed in the blank pattern texture of ceramic big plate, then the ink-jetting pattern texture of ink jet designs is made to carry out spray printing corresponding thereto,
It is consistent in the correspondence that product surface forms main texture, and further through the invention design of scattered small flowers and plants texture/or stream shape sandstone texture
Cloth module is distributed into the ceramic raw material of the corresponding controllable random grain color of stone material material, generates random naturally design of scattered small flowers and plants texture
Or the background color texture of stream shape color blank texture, this kind of controllable arbitrary placement's blank pattern combine fixed layout blank pattern
Technological means, so that the color texture effect of green body and surface stone material material ink-jetting pattern effect are formed and echoed, thus further
Simulate it is true to nature from table and in entire body imitate the big slab products of ceramics of stone grain effect.
Second, the invention proposes the big plate face ceramic sheets and preparation method thereof that a kind of entire body imitates stone pattern reason, wherein in advance
Surely the slice template way of the open pit slot texture set, can rapidly and efficiently complete, it is efficiently practical to be more suitable for mass production
Property, and due to pit slot texture frame by abnormity slice form it is independent independent, margo by slice barrier without by
The punching of other powders is mixed, therefore color is apparent, and texture is well arranged, more abundant than manipulator filler, more controllably, can be made and compare machine
The finer texture of tool hand cloth, can run business into particular one strain line and more complicated pattern texture moulding includes size color lump, bending or straight grain line
Reason.
Third, the invention proposes the big plate face ceramic sheets and preparation method thereof that a kind of entire body imitates stone pattern reason, are making
Bevelling, edging, fluting, the finishing and cabinet panel of stepboard class, the fields such as deck plate, furniture panel provide a kind of coloured silk
Color entire body green body texture is corresponding with the abundant layout middle skeleton main texture of type of surface spray printing consistent and background color texture style is similar
Entire body effect large-sized plates material, provide for designer and finishing owner and more have superior physicochemical property than stone material and wood plank
The big plate face ceramic board of advantage is also greatly saved the use of lithotome and is effectively saved because the day made is exploited in transition
The status of right mine resources exhaustion, and the production raw material of ceramic board is by the way of centralization, than different lithotomes
It must be exploited in different places and more meet the energy-saving and environment-friendly idea of development of green manufacturing now.
4th, the invention proposes the big plate face ceramic sheets and preparation method thereof that a kind of entire body imitates stone pattern reason, mention for the first time
The combination texture topology means of " controllable+random ", the Imitation Rock Porcelain Tiles for solving prior art objective reality are especially single out
Block area is not less than 1.62m2The big plate of porcelain imitative stone green body entire body texture otherwise be the fixation texture of rigid mechanical or be
The random grain that different mixings generates, cannot be generated the entire body of existing naturally random design substrate true to nature by design requirement
The color blank pattern of texture has these for highlighting entire body green body skeleton pattern consistent entire body effect corresponding with spray printing pattern again
In aspect, people thirst for solving the problems, such as but again unsolved always.Combine the main bone of fixed moulding texture and ink-jetting pattern
Frame is corresponding, and the similar two kinds of technological means of style of random substrate texture, and the technical characteristic effect synthesis after combination is answered
With, especially single-piece area reach 1.62m2Application on above big plate face ceramic sheet, have substantive distinguishing features outstanding and
Significant progress.
5th, the invention proposes the big plate face ceramic sheets and preparation method thereof that a kind of entire body imitates stone pattern reason, such as background
It is previously mentioned in technology contents, the effect that the technical solution in conventional comparative's technological document is independently used, and independently used
There is significant limitation, is not known caused by the creative technical solution of announcement or inventive combination scheme and reaches scheduled base
Body design, and technical solution further more true to nature with natural-like stone.The present invention is with random naturally multicolour pattern texture
Basic blank raw material layout be used as substrate, in conjunction with fixed slice template or manipulator technology, by the fixed moulding line of predetermined design
Reason is innovated, to form the new design product design of the creative effect with complete effect plate face.As manufacture one
The novelty and creativeness of one piece of metal copper plate of block metal plate and manufacture have any different it is the same, similarly manufacture one piece of common Imitation Rock Porcelain Tiles and
One piece of present invention manufacture has main body framework texture and controllably random stone pattern reason of imitating naturally combines to form further true to nature lead to
The grain effect of body is had any different equally, and the present invention is the innovative technology design of new component invention, produces new Advantageous
Effect has its novelty, creative and practicability place.
Hereinafter, by specific embodiment the present invention and its specific method is better described.
Detailed description of the invention
Fig. 1 is the apparatus for distributing structural schematic diagram for the big plate face ceramic sheet preparation that entire body of the present invention imitates stone pattern reason.
Fig. 2 is the fixation moulding slice module of the apparatus for distributing for the big plate face ceramic sheet preparation that entire body of the present invention imitates stone pattern reason
The cross-sectional view and main view of panel assembly.
Fig. 3 is that the green body plane section of the design of scattered small flowers and plants texture layout patterns of the big plate face ceramic sheet of marble pattern of the present invention shows
It is intended to.
Fig. 4 is the not only texture containing design of scattered small flowers and plants but also texture containing skeleton layout patterns of the big plate face product of marble pattern of the present invention
Green body plane section schematic diagram.
Fig. 5 is any plane section signal of green body of the stream shape texture layout patterns of the big plate face product of sandstone pattern of the present invention
Figure.
Fig. 6 is the not only shape texture containing stream but also the base of the layout patterns of texture containing skeleton of the big plate face product of sandstone pattern of the present invention
Body plane section schematic diagram.
Fig. 7 is the big plate face product signal of the green body textured pattern combination jet printing technique of entire body marble pattern of the present invention
Figure.
Fig. 8 is the big plate face product schematic diagram of the green body textured pattern combination jet printing technique of entire body sandstone pattern of the present invention.
Each description of symbols of attached drawing
1: indicating design of scattered small flowers and plants texture cloth module；
2: indicating stream shape texture cloth module；
3: indicating fixed moulding texture cloth module；
4: indicating transmission carrier；
1111,1121: indicating the pulley type carving lower hopper of special-shaped pit moulding；
1112,1122: indicating plane formula roller lower hopper；
1211,1221: indicating vibration screen；
1311,1321: indicating lift abnormity slice；
1411: indicating feed supplement bucket；
1511: indicating powder smoother；
211,212,213,214: indicating the plane formula roller/or belt lower hopper of controllable doses accumulation；
221: indicating transition conveyer belt；
231: indicating the cavity that gathers materials；
241: indicating switch sluice gate；
311,312: indicating slice plate device；
321,322: indicating suction, distribution device；
3211,3213,3221,3223: indicating the suction unit inhaled, in distribution device；
3212,3222: indicating the distribution device inhaled, in distribution device；
51: indicating to inhale and scrape device；
61: indicating the open sand moulding slot of slice plate device；
62: indicating the closing moulding area of slice plate device；
63: indicating the abnormity slice of slice plate device；
64: indicating the reinforcing rib in slice plate device open sand moulding slot between adjacent abnormity slice；
65: indicating the surface plate in slice plate device；
71: indicating the design of scattered small flowers and plants textured pattern in marble pattern texture；
72: indicating the green body close grain pattern that the width in marble pattern texture is 1~3mm；
73: indicating the skeleton textured pattern of the first color in marble pattern texture；
74: indicating the skeleton textured pattern of second of color in marble pattern texture；
75: indicating the spray printing pattern in marble pattern texture；
76: indicating the transparent isolation glaze layer on marble pattern texture green body；
77: indicating the transparency protected glaze layer on marble pattern texture green body；
81: indicating the stream shape textured pattern in sandstone pattern texture；
82: indicating the friendship confounding textured pattern in adjacent color section in sandstone pattern texture；
83: indicating the skeleton textured pattern of the first color in sandstone pattern texture；
84: indicating the skeleton textured pattern of second of color in sandstone pattern texture；
85: indicating the spray printing pattern in sandstone pattern texture；
86: indicating the transparent isolation glaze layer on sandstone pattern texture green body；
87: indicating the transparency protected glaze layer on sandstone pattern texture green body.
Specific embodiment
With reference to the accompanying drawing and preferred embodiment, the big plate face porcelain of stone pattern reason is imitated a kind of entire body proposed according to the present invention
Lumber and preparation method thereof, specific embodiment, structure, feature and its effect, detailed description are as follows:
As described in Figure 1, indicate that entire body of the present invention is imitated apparatus for distributing structure prepared by the big plate face ceramic sheet that stone pattern is managed and shown
It is intended to, powder is by the cloth module of design of scattered small flowers and plants texture, the cloth module of skeleton texture and or the cloth mould through overcurrent shape texture
Block, skeleton texture cloth module the big pressure press of Rimless be sent by transmission carrier suppress inventive article green body is made, from
Figure is as it can be seen that 1 indicates the marble pattern cloth module of design of scattered small flowers and plants texture；2 indicate the sandstone pattern cloth module of stream shape texture；3 tables
Show the skeleton texture cloth module of fixed moulding；4 indicate transmission carrier；1111,1121 indicate the pulley type of special-shaped pit moulding
Carving lower hopper；1112,1122 indicate plane formula roller lower hopper；1211,1221 indicate vibration screen；1311,1321 tables
Show that lift abnormity is sliced；1411 indicate feed supplement bucket；1511 indicate powder smoother；211,212,213,214 indicate controllable
The plane formula roller/or belt lower hopper of doses accumulation；221 indicate transition conveyer belt；231 indicate the cavity that gathers materials；241 indicate to open
Barrier gate mouth；311,312 indicate slice plate device；321,322 indicate suction, distribution device；3211,3213,3221,3223 tables
Show suction, the suction unit in distribution device；3212,3222 indicate the distribution device inhaled, in distribution device；51 indicate that dress is scraped in suction
It sets.
As described in Figure 2, indicate that the present invention makes cuing open for the fixation moulding slice plate device of big plate face entire body texture product
View and main view, from figure as it can be seen that 61 indicate the open sand moulding slot of slice plate device；62 indicate the envelope of slice plate device
Close moulding area；63 indicate the abnormity slice of slice plate device；64 indicate adjacent abnormity in slice plate device open sand moulding slot
Reinforcing rib between slice；65 indicate the surface plate in slice plate device.
As described in Figure 3, the base of the design of scattered small flowers and plants texture layout patterns of the big plate face ceramic sheet of marble pattern of the present invention is indicated
The pattern texture of any plane section of body, from figure as it can be seen that 71 indicate the design of scattered small flowers and plants textured pattern in marble pattern texture；72 indicate big
The green body close grain pattern that width in fibrous gypsum pattern texture is 1~3mm.
As described in Figure 4, it indicates the not only texture containing design of scattered small flowers and plants of the big plate face product of marble pattern of the present invention but also contains skeleton texture
The green body plane section schematic diagram pattern texture of layout patterns, from figure as it can be seen that 73 indicate the first color in marble pattern texture
Color skeleton textured pattern；74 indicate the skeleton textured pattern of second of color in marble pattern texture.
As described in Figure 5, indicate that the green body of the stream shape texture layout patterns of the big plate face product of sandstone pattern of the present invention is any
Plane section schematic diagram pattern texture, from figure as it can be seen that 81 indicate the stream shape textured pattern in sandstone pattern texture；82 indicate sandstone figure
The friendship confounding textured pattern in adjacent color section in case texture.
As described in Figure 6, it indicates the not only shape texture containing stream of the big plate face product of sandstone pattern of the present invention but also contains skeleton texture cloth
The green body plane section schematic diagram pattern texture of office's pattern, from figure as it can be seen that 83 indicate the first color in sandstone pattern texture
Skeleton textured pattern；84 indicate the skeleton textured pattern of second of color in sandstone pattern texture.
As described in Figure 7, the big plate face of the green body textured pattern combination jet printing technique of entire body marble pattern of the present invention is indicated
Product schematic diagram, from figure as it can be seen that 75 indicate the spray printing pattern in marble pattern texture；76 indicate marble pattern texture base
Transparent isolation glaze layer on body；77 indicate the transparency protected glaze layer on marble pattern texture green body.
As described in Figure 8, from figure as it can be seen that indicating the green body textured pattern combination jet printing technique of entire body sandstone pattern of the present invention
Big plate face product schematic diagram, 85 indicate the spray printing pattern in sandstone pattern texture；86 indicate saturating on sandstone pattern texture green body
Bright isolation glaze layer；87 indicate the transparency protected glaze layer on sandstone pattern texture green body.
[embodiment 1]
(1) it for making 1600*3200*12mm product, requires to get out apparatus for distributing as shown in Figure 1, is mounted on phase
On the production line on the big press of super large plate Rimless answered, and prepare the ceramic raw material of 3-8 different color.
(2) adjustment sets the height of each device of apparatus for distributing, interval, revolving speed, the relevant parameters such as openings of sizes；By design
It is required that choosing skeleton texture cloth module and the combined use of design of scattered small flowers and plants texture cloth module, put as required in each module lower hopper
Enter each color powder of predetermined design, debug the discharge quantity of good each hopper, guarantees that every piece of product carries before being sent into press in transmission
Having a size of 2000*3800*36mm, unlatching production equipment, which enters, manufactures state for the Into Raw Material Stockpiling accepted on body.
(3) in design of scattered small flowers and plants texture cloth module, the carving formula roller 1111 of special-shaped pit moulding starts blanking, the conduct of loading
First color ceramic powder of agglomerate color area texture is fallen under on the feed belt 4 under it, forms the abnormity figure of predetermined thickness
The accumulation of case raw material；When during following belt transport by below plane formula roller hopper 1112, loading is used as filament
Second color ceramic powder of texture sieves completion thin layer powder by vibration screen 1211 and is covered on special-shaped pattern accumulation raw material
Surface is simultaneously moved in company with feeding carrier.
(4) lift abnormity slice 1311 passes through the underthrust of controllable time and forms opposite resistance in its lower belt transmission process
Gear effect, because being sliced the different shape of itself, to form the second color of filament texture to being covered with of sending
The abnormity layout accumulation pattern raw material of thin layer powder carries out moulding, forms new special-shaped pattern accumulation raw material, produces accumulation shape
The different variations of shape, realize first time moulding, and have the filament texture formed by this color thin layer powder.
(5) the carving formula roller 1121 of special-shaped pit moulding rotates, the third color as agglomerate color area texture of loading
It is fallen under ceramic powder on the layout raw material by first time moulding under it, adjusts rotation and configured transmission and contraposition in advance
Design is fallen in based on white space with cloth, forms accumulation layout, and allowing to fall is superimposed upon the pattern raw material after first time moulding
On；When belt transport is by below plane roller hopper 1122, the 4th color ceramic powder as filament texture of loading
Abnormity accumulation raw material surface before being covered on by the thin powder layer of the sieve completion of vibration screen 1221 in process.
(6) lift abnormity slice 1321, passes through the underthrust of controllable time and is formed relatively in its lower belt transmission process
Barrier effect, then because it is sliced the different shape of itself, to be covered with the thin of the 4th color of filament texture to what is sent
The special-shaped pattern raw material of layer powder carries out moulding, forms new special-shaped pattern accumulation raw material, produces the different of accumulation shape and become
Change, realizes second of moulding.
(7) layout first, the 3rd 2 kind of mass-tone material that 1411 pairs of feed supplement bucket transmission come when reaching feed supplement position, the second, the 4th
2 kinds of thin layer colorants and it have passed through Into Raw Material Stockpiling of 2 stations again after moulding cloth failed five kinds of colors or preceding four kinds of the same colour again
Color ceramic powder filling-in.
(8) revolving speed is adjusted by powder smoother 1511 to the raw material surface layer of above-mentioned steps (7) and floating shape is carried out to powder
Integral random design of scattered small flowers and plants shape texture and containing 1-3mm filament texture green body powder material pattern layout, any plane section figure of green body
Case layout such as Fig. 3 label 71, shown in 72.
(9) when above-mentioned steps powder is sent to skeleton texture cloth module, slice plate device 311 declines frame and pushes down transmission
And the surface plate 65 of the slice plate device under it is close in the powder come, suction, distribution device, suction unit 3211 is opened, in phase
Expose empty slot region to the powder in frame shape template in open sand moulding slot is siphoned away in motion process, as shown in Fig. 2 label 61,
And close in moulding area 62, due to slice plate device surface plate and abnormity slice 63 stops and frame is pressed and retains original state not
Becoming, distribution device 3212 follows suction unit will insert pre-color powder in the unlimited appearance slot for having siphoned away powder closely, to
Suction, distribution device are walked to terminal and are stopped working, and suction, distribution device and slice plate device rise return to predetermined position, at this time
Any plane section skeleton textured pattern layout of green body is formed as shown in Fig. 4 label 73；
When the powder of above-mentioned texture layout patterns continues transmission forward, and suction, distribution device 321 enter next piece of production,
Suction unit 3213 and distribution device 3212 start working condition, from terminal return to origin.
Likewise, multiple and different fixed moulding slice modules can be used to improve production efficiency and increasing multicolour effect
The suction of plate, distribution device make colorful skeleton texture, and above-mentioned steps powder continues to forward, be sliced under plate device 312
Drop frame pushes down the powder of transmission, and suction, distribution device 322 are pressed 321 working principle, inhaled, cloth this station powder, to complete
The layout of the skeleton textured pattern as shown in Fig. 4 label 74.
(10) it global pattern layout raw material is completed by suction scrapes device 51 and makees to inhale by the remaining powder on surface and scrape cleaning, be sent to
The compacting of Rimless press, thickness is about 13.5mm after compacting, and the green body of skeleton texture combination design of scattered small flowers and plants texture layout is made.
(11) it is dry to be sent into dry kiln for above-mentioned steps (10) green body.
(12) above-mentioned steps (11) green body is sent to the highest temperature and fires up to 1150 DEG C~1200 DEG C of kiln, burns out
Green body can generate 10% or so contraction.
(13) directly 1600*3200*12mm, which is made, after edging or polishing, edging contains the combination of design of scattered small flowers and plants textured pattern after being burnt into
The big plate face ceramic sheet of the marble pattern of matrix type texture.
[embodiment 2]
(1) it for making 1600*3200*12mm product, requires to get out apparatus for distributing as shown in Figure 1, is mounted on phase
On the production line on the big press of super large plate Rimless answered, and prepare the ceramic raw material of 3-8 different color.
(2) adjustment sets the height of each device of apparatus for distributing, interval, revolving speed, the relevant parameters such as openings of sizes；By design
It is required that choosing skeleton texture cloth module and stream shape texture cloth module combined use, put as required in each module lower hopper
Enter each color powder of predetermined design, debug the discharge quantity of good each hopper, guarantees that every piece of product carries before being sent into press in transmission
Having a size of 2000*3800*36mm, unlatching production equipment, which enters, manufactures state for the Into Raw Material Stockpiling accepted on body.
(3) in the cloth module for flowing shape texture, flush system roller lower hopper 211,212,213,214 passes through the flashboard in bucket
Limitation, each color powder are only loaded at presetting one end, each color powder under the starting of roller and lower section transition conveyer belt 221
Material, which turns over to fall in, to gather materials in cavity 231, and as doses unidirectionally stacks in the cavity that gathers materials, each color powder flows to shape from height to low
At the layout with stream shape texture.
(4) when above-mentioned steps powder packed to certain altitude, lower hopper 211,212,213,214, transition conveyer belt 221
It stops working, switch sluice gate 241 is opened, while feed belt 4 forwards, and stream shape texture is laid out in the cavity 231 that gathers materials
Powder is wandered onto feed belt 4, forms whole stream shape texture and apparent friendship confounding texture is contained in its adjacent color section,
Any plane section pattern layout as shown in Figure 5 81,82 of green body.
(5) when above-mentioned steps powder is sent to skeleton texture cloth module, slice plate device 311 declines frame and pushes down transmission
And the surface plate 65 of the slice plate device under it is close in the powder come, suction, distribution device, suction unit 3211 is opened, in phase
Expose empty slot region to the powder in frame shape template in open sand moulding slot is siphoned away in motion process, as shown in Fig. 2 label 61,
And close in moulding area 62, due to slice plate device surface plate and abnormity slice 63 stops and frame is pressed and retains original state not
Becoming, distribution device 3212 follows suction unit will insert pre-color powder in the unlimited appearance slot for having siphoned away powder closely, to
Suction, distribution device are walked to terminal and are stopped working, and suction, distribution device and slice plate device rise return to predetermined position, at this time
Any plane section skeleton textured pattern layout of green body is formed as shown in Fig. 6 label 83；
When the powder of above-mentioned texture layout patterns continues transmission forward, and suction, distribution device 321 enter next piece of production,
Suction unit 3213 and distribution device 3212 start working condition, from terminal return to origin.
Likewise, multiple and different fixed moulding slice modules can be used to improve production efficiency and increasing multicolour effect
The suction of plate, distribution device make colorful skeleton texture, and above-mentioned steps powder continues to forward, be sliced under plate device 312
Drop frame pushes down the powder of transmission, and suction, distribution device 322 are pressed 321 working principle, inhaled, cloth this station powder, thus complete
It is laid out at the skeleton textured pattern as shown in Fig. 6 label 84.
(6) it global pattern layout raw material is completed by suction scrapes device 51 and makees to inhale by the remaining powder on surface and scrape cleaning, be sent to
The compacting of Rimless press, thickness is about 13.5mm after compacting, and the green body that skeleton texture combines stream shape grain ticks layout is made.
(7) it is dry to be sent into dry kiln for above-mentioned steps (6) green body.
(8) above-mentioned steps (7) green body is sent to the highest temperature and fires up to 1150 DEG C~1200 DEG C of kiln, the base burnt out
Know from experience the contraction of generation 10% or so.
(9) 1600*3200*12mm directly is made after edging or polishing, edging after being burnt into contains stream shape textured pattern and combine
The big plate face ceramic sheet of the imitative sandstone pattern of matrix type textured pattern.
[embodiment 3]
In the above-described embodiments, the green body spraying identification code of fixed moulding texture, respective identification code are contained to suppressing
It is corresponding with ink jet designs file, after 1 step 11 of embodiment, after 2 step 7 of embodiment, by after drying green body apply/or
Do not apply transparent isolation glaze, transmits into production line ceramic ink jet machine station, ink-jet printer tunes after identifying corresponding identification code
Ink jet designs file containing corresponding fixed moulding main framing texture carries out inkjet printing, to realize the fixed moulding texture of green body
It is corresponding with the respective texture in ink-jetting pattern consistent, it enters back into and applies transparency protected glaze and firing, polishing/or unpolished rear work
Sequence is made the entire body that green body texture combines main texture to correspond to consistent spray printing pattern effect and imitates the big plate face ceramic sheet of stone pattern reason,
Such as Fig. 7, shown in Fig. 8.
[embodiment 4]
In the above-described embodiments, selection uses or selection does not use fixed repeatable fixation texture cloth, but broken
In the blanking device of decorative pattern removing the work material module and stream shape sandstone texture cloth module, other than conventional ceramic powder, it can also adopt
Replaces conventional powder with containing fine powder, according to the difference of mobility, the finer and smoother various texture of formation, can use or
Piece, grain element raw material increase effect, pattern texture produced by corresponding cloth can be formed using transparent or semitransparent raw material and
There is the effect of more saturating texture again.
The above, merely to illustrate preferable preferred embodiment of the invention, however it is to the present invention that it, which is not,
Protection scope have any restrictions, anyone familiar with this technology is changed possibly also with the technology contents of the disclosure above
Or it is modified to the equivalent embodiment of equivalent variations, a kind of big plate of imitative stone pattern reason of entire body can be implemented by different requirements and performance
Face ceramic sheet and preparation method thereof.As it can be seen that within anything that does not depart from the technical scheme of the invention, especially claim
Hold, any simple modification to the above embodiments according to the technical essence of the invention, equivalent variations and modification still belong to this
In the range of inventive technique scheme.
Claims (10)
1. a kind of entire body imitates the big plate face ceramic sheet of stone pattern reason, one piece area is not less than 1.62m2, it is characterised in that:
The green body layer of the product, which contains, can obviously distinguish 3~8 kinds of different colors or different mixed colors or same hue difference color
1%~50% blank pattern moulding in the blank raw material color area of weight, the one piece of same batch production is predetermined
Design and be it is repeatable, the shape in the color blank pattern block area of remaining 50%~99% area and position every it
Between be not exactly the same.
2. big plate face ceramic sheet according to claim 1, it is characterised in that: the one piece of its same batch production
The green body texture moulding of 1%~30% area is predetermined design and is repeated between every, remaining 70%~99%
The shape in the color blank pattern block area of area and position are not exactly the same between every.
3. big plate face ceramic sheet according to claim 1, it is characterised in that: design of scattered small flowers and plants texture is mingled in the product green body
Strain line most thin width be 1~3mm, and continuous length reaches 10 or more not less than 10mm.
4. big plate face ceramic sheet according to claim 1, it is characterised in that: flow the phase of shape texture in the product green body
Boundary sector width is mutually mixed up to 10~100mm in the area Lin Se.
5. big plate face ceramic sheet according to claim 1, it is characterised in that: the product is not less than 900mm from width
The vertical section of idiosome see, 80%~100% color blank pattern block area texture thickness up to products thickness 40%~
100%.
6. big plate face ceramic sheet according to claim 1, it is characterised in that: the product green body in terms of plane section,
Strain line of the blank pattern moulding texture continuity length not less than 300mm of the repeatable predetermined design of every product is no less than 2.
7. big plate face ceramic sheet according to claim 1, it is characterised in that: the product billet surface contains ceramic spray
The multicolour pattern and glaze/or dry granular technological effect of ink.
8. the preparation method that a kind of entire body imitates the big plate face ceramic sheet of stone pattern reason, it is characterised in that comprise the steps of:
(1), imitated natural marble material needed for choosing accounts for the bone of 1~50% area of entire plate face to it as target
Frame parison body pattern texture is extracted by the means such as taking pictures or scan or delineate and composition forms scheduled fixed moulding line
Reason design, rest part are designed as random marble chips flower textured pattern or sandstone stream shape textured pattern；
(2), production is got out not less than 1.62m2The fixation moulding texture cloth module and marble chips decorative pattern removing the work of big slab products
Expect that module or sandstone stream shape texture cloth module form combination；
(3), random design of scattered small flowers and plants texture cloth module material loading procedure is opened, the color blank powder of 3~8 kinds of colors or mixed color is made
The design of scattered small flowers and plants texture powder layout that forms predetermined thickness is fallen on belt by each doses parameter cloth of design；
Or stream shape texture cloth module blanking program is opened, make the color blank powder of 3~8 kinds of colors or mixed color by setting
Each doses parameter cloth for setting module design falls on intracavitary formed of gathering materials and accumulates by the powder that dropping material amount changes, then under the chamber that gathers materials
The stream shape texture powder layout that predetermined thickness is formed on belt is wandered by control switch sluice gate in end；
(4), the pattern powder layout of design of scattered small flowers and plants texture or stream shape texture is solid to charity matrix type blank pattern first with belt transport
When determining moulding texture cloth module station, make a reservation for the slice template decline in fixed moulding cloth module, government official, which cuts frame and is pressed in, have been passed
It is defeated on the powder body under it；
(5), suction, the distribution device starting of the start bit on slice template are set, is close to and makees in slice template upper surface
Relative motion, suction unit siphon away after slice template fixed bit sets the powder of open section and form empty slot, and distribution device is then in phase
Powder cloth is fallen in empty slot in movement, the powder for foring pre-color constitutes the skeleton texture of fixed moulding, and remaining
Part is the raw material body of the established marble chips decorative pattern reason of preceding process or sandstone stream shape texture layout；
Meanwhile suction, distribution device return to start bit or the terminal location completed in suction, cloth movement etc. after the completion of inhaling, cloth acts
To next operation；
(6), the raw material body of step 5 continues to the second fixed moulding cloth module station transmission, and by the second fixed moulding cloth
Slice template in module forms the raw material body containing step 5 and the second fixed moulding texture and continues downward process transmission, until
Complete the colored powder layout in all predetermined texture colors area；
(7), fixed moulding texture cloth has been formd in conjunction with random design of scattered small flowers and plants marble grain cloth or fixed moulding line by above-mentioned
Removing the work material combines the color blank Into Raw Material Stockpiling of stream shape sandstone texture cloth, and feeding press compression moulding is green body, and is conveyed into
Dry kiln is dry；
(8), it is resent to kiln firing；
(9), the bone for combining fixed moulding repeatable containing design of scattered small flowers and plants textured pattern is made after direct edging or polishing, edging after being burnt into
The sandstone pattern for the matrix type texture that the marble pattern or stream shape texture case of frame type texture combine fixed moulding repeatable is formed
Entire body imitate stone pattern reason big plate face ceramic sheet.
9. the preparation method that entire body according to claim 8 imitates the big plate face ceramic sheet of stone pattern reason, it is characterised in that: step
Suddenly after (7), it includes dry for applying protection glaze again to the surface of the adobe after drying or applying colored digital ink-jetting pattern and combine
The processing of grain, glaze paint enters back into step (8) and subsequent process production surface handicraft containing ink-jetting pattern.
10. the preparation method that entire body according to claim 8 imitates the big plate face ceramic sheet of stone pattern reason, it is characterised in that:
The compacting of the powder of pattern layout in step (7) be utilize more than 10,000 tons of pressure large-tonnage roll-in/or roof pressing type it is boundless
Frame press compression moulding.
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| CN201811187707.2A CN109333763B (en) | 2018-10-11 | 2018-10-11 | Large-plate-surface porcelain plate with entire stone-like texture and preparation method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110103319A (en) * | 2019-05-31 | 2019-08-09 | 广东萨米特陶瓷有限公司 | A kind of ceramic sheet and its manufacturing method of the texture containing green body |
| CN110466066A (en) * | 2019-08-19 | 2019-11-19 | 万峰石材科技股份有限公司 | A kind of quartzite slate distribution device and distributing method |
| CN111231085A (en) * | 2020-01-20 | 2020-06-05 | 广东萨米特陶瓷有限公司 | Combined die opening alignment positioning material distribution system and use method |
| CN111559904A (en) * | 2020-05-26 | 2020-08-21 | 蒙娜丽莎集团股份有限公司 | Whole-body color-changing light-transmitting ceramic tile and preparation method thereof |
| CN114401848A (en) * | 2019-09-24 | 2022-04-26 | J·F·巴伯兰拉托雷 | Method for decorating a substrate and substrate decorated thereby |
| CN114890822A (en) * | 2022-06-01 | 2022-08-12 | 广东萨米特陶瓷有限公司 | Ceramic rock plate and preparation method thereof |
| CN115813129A (en) * | 2022-11-22 | 2023-03-21 | 金牌厨柜家居科技股份有限公司 | Process for manufacturing quartz stone table top of composite metal and lower buckle strip |
| CN117885189A (en) * | 2024-03-15 | 2024-04-16 | 佛山慧谷科技股份有限公司 | Texture drawing device and method for plugboard filler |
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Cited By (11)
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| CN110103319A (en) * | 2019-05-31 | 2019-08-09 | 广东萨米特陶瓷有限公司 | A kind of ceramic sheet and its manufacturing method of the texture containing green body |
| CN110466066A (en) * | 2019-08-19 | 2019-11-19 | 万峰石材科技股份有限公司 | A kind of quartzite slate distribution device and distributing method |
| CN110466066B (en) * | 2019-08-19 | 2021-07-06 | 万峰石材科技股份有限公司 | Quartz stone plate material distribution device and material distribution method |
| CN114401848A (en) * | 2019-09-24 | 2022-04-26 | J·F·巴伯兰拉托雷 | Method for decorating a substrate and substrate decorated thereby |
| CN111231085A (en) * | 2020-01-20 | 2020-06-05 | 广东萨米特陶瓷有限公司 | Combined die opening alignment positioning material distribution system and use method |
| WO2021147518A1 (en) * | 2020-01-20 | 2021-07-29 | 广东萨米特陶瓷有限公司 | Single split mold orifice para-position positioning and material distributing system and method for using same |
| CN111559904A (en) * | 2020-05-26 | 2020-08-21 | 蒙娜丽莎集团股份有限公司 | Whole-body color-changing light-transmitting ceramic tile and preparation method thereof |
| CN114890822A (en) * | 2022-06-01 | 2022-08-12 | 广东萨米特陶瓷有限公司 | Ceramic rock plate and preparation method thereof |
| CN115813129A (en) * | 2022-11-22 | 2023-03-21 | 金牌厨柜家居科技股份有限公司 | Process for manufacturing quartz stone table top of composite metal and lower buckle strip |
| CN117885189A (en) * | 2024-03-15 | 2024-04-16 | 佛山慧谷科技股份有限公司 | Texture drawing device and method for plugboard filler |
| CN117885189B (en) * | 2024-03-15 | 2024-05-28 | 佛山慧谷科技股份有限公司 | Texture drawing device and method for plugboard filler |
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