CN109300587A - A kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof - Google Patents

A kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof Download PDF

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Publication number
CN109300587A
CN109300587A CN201811024261.1A CN201811024261A CN109300587A CN 109300587 A CN109300587 A CN 109300587A CN 201811024261 A CN201811024261 A CN 201811024261A CN 109300587 A CN109300587 A CN 109300587A
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CN
China
Prior art keywords
layer
conductor
cable
water blocking
resistant
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Pending
Application number
CN201811024261.1A
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Chinese (zh)
Inventor
贺达园
柯宗海
贺顺忠
朱云春
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JIANGSU HUAYUAN CABLE CO Ltd
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JIANGSU HUAYUAN CABLE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201811024261.1A priority Critical patent/CN109300587A/en
Publication of CN109300587A publication Critical patent/CN109300587A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/14Insulating conductors or cables by extrusion
    • H01B13/141Insulating conductors or cables by extrusion of two or more insulating layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/22Metal wires or tapes, e.g. made of steel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/282Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention belongs to railway transportation equipment electric railway technical field of cable, specifically a kind of oil-immersed pump circular electric power cable and preparation method thereof, from inside to outside successively: including conductor, conductor water blocking layer, conductor shield, insulating layer, insulated non-metal shielded layer, insulated metal shielded layer, the first water blocking layer, inner restrictive coating, fire-retardant wrapping layer, armor, the second water blocking layer, oversheath.Cable provided by the invention has excellent radial waterproof performance;Cable has moisture resistance and the characteristic that prevents cable from going mouldy in wet environment, the characteristic that cable also has excellent protection against rodents termite-proof, cable softness and tensile characteristics ensure that user in the convenience of installation operation, meets high-speed railway electrification technical equipment and continues to develop current demand.

Description

A kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof
Technical field
The invention belongs to railway transportation equipment electric railway technical field of cable, specifically a kind of oil-immersed pump is used Circular electric power cable and preparation method thereof.
Background technique
Requirement with the high speed development of China's electric railway equipment technology, to electric railway equipment wire and cable Also it is improving accordingly, due to the direct buried or cable duct that the cable in the field is generally laid, cable laying humid environment, There are a large amount of mouse and termite in different regions simultaneously, so, special laying environment, need at present common cable It is not able to satisfy current demand.Convenience to the anti-mildew of cable, water resistance characteristic, protection against rodents, termite-proof, flexibility and installation is capable The trend of industry technology development;In order to pursue development of new techniques direction, it is anti-with mould proof protection against rodents to research and develop a kind of waterproofing type electric railway Ant cable just seems has value very much, and waterproofing type electric railway is succeeded in developing with mould proof termite-resistant rodent-resistant cable, Neng Gouman It is water preventing ability, anti-mildew, protection against rodents under sufficient electric railway 27.5kV electrical power transmission system laying environment special to cable, termite-proof And the urgent need of flexibility.
Summary of the invention
Proposed by the present invention is a kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof, mesh Be intended to overcome existing electric railway cable cannot be provided simultaneously with anti-mildew, protection against rodents, it is termite-proof, block water and flexibility is poor Defect.
Technical solution of the invention: the specific technical proposal is:
A kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway, from inside to outside successively: including conductor, conductor water blocking layer, Conductor shield, insulating layer, insulated non-metal shielded layer, insulated metal shielded layer, the first water blocking layer, inner restrictive coating, it is fire-retardant around Covering, armor, the second water blocking layer, oversheath.
The conductor is several copper wires through normally ordering composition multilayered structure stranded conductor, and multilayered structure presses and phase Adjacent bed is twisted to opposite twisted;
Several copper wires are 19 or 37 copper wires;
The conductor block water layer by layer for the semiconductor waterstop of adhesion type through lapping device continuously outside conductor, formation is led Body water blocking layer.
The second of semiconductive shieldin material, 35kV is respectively adopted in the conductor shield, insulating layer, insulated non-metal shielded layer Third rubber mass and semiconductive shieldin material form entirety through three-layer co-extruded continuous vulcanization.
The insulated metal shielded layer is that copper wire is wound on outside insulated non-metal shielded layer through beam and is reversely pricked using copper wire Tightly;
First water blocking layer is waterstop through wrapping layer;
The inner sheath separation layer is that vinyl polymer material squeezes out clad;
The fire-retardant wrapping layer is glass fibre belt wrapping layer.
The armor is non magnetic rare earth aluminium alloy tow winding layer;
Second water blocking layer is waterstop wrapping layer;
The oversheath is cross-linking radiation layer after mould proof, protection against rodents, termite-proof low-smoke halide-free fireproof composite polyolefine material extrusion molding.
A kind of waterproofing type electric railway preparation method of mould proof termite-resistant rodent-resistant cable, includes the following steps:
(1) copper wire is chosen through normally ordering according to a constant pitch and adjacent layer twists to opposite process structure is twisted and forms conductor;
(2) adhesion type semiconductor waterstop wrapped formation conductor water blocking layer outside copper conductor is used;
(3) using semiconductive shieldin material, the EP rubbers material of kV and semiconductive shieldin material through three-layer co-extruded continuous vulcanizing device one Secondary formation conductor shield, insulating layer and insulated non-metal shielded layer;
(4) it is wound on outside insulated non-metal shielded layer using copper wire through beam and reversely tightens to form insulated non-metal shielding using copper wire Layer;
(5) using waterstop through the first water blocking layer of wrapped formation;
(6) it is coated on outside water blocking layer using vinyl polymer material through extruding machine extrusion and forms inner restrictive coating;
(7) fire-retardant wrapping layer is formed using halogen-free flame-retardant glass fibre ribbons are wrapped outside inner sheath;
(8) it is wound on outside fire-retardant wrapping layer using non magnetic rare earth aluminium alloy silk through beam and forms armor;
(9) the second water blocking layer of the wrapped formation of waterstop is used outside armor;
(10) use mould proof termite-resistant rodent-resistant type low-smoke halide-free fireproof composite polyolefine material through extruding machine extruded shape outside the second water blocking layer At external sheath layer, external sheath layer is using cross-linking radiation.
A kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof provided by the invention, it is acquired The technological merit that product has:
(1) with the good characteristic for preventing cable cover(ing) from going mouldy under moist hot environment;
(2) the structure design and material application of cable are that cable has excellent protection against rodents anti-termite performance;
(3) multilayer of cable block water band structure design and sheath material and structure design make cable have good radial direction Water resistance characteristic;
(4) there is excellent flexible nature, have convenient and fast mounting and installation and use characteristic;
(5) have and stablize electrical insulation properties, tension is broken performance, securely and reliably.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of cable of the present invention.
Specific embodiment
The specific technical solution of the present invention is described with reference to the drawings.
As shown in Figure 1, a kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway, structure are successively wrapped from inside to outside It includes: conductor 1, conductor water blocking layer 2, conductor shield 3, insulating layer 4, insulated non-metal shielded layer 5, insulated metal shielded layer 6, the One water blocking layer 7, inner restrictive coating 8, fire-retardant wrapping layer 9, armor 10, the second water blocking layer 11, oversheath 12.
The conductor 1 be several copper wires through normally ordering according to regulation pitch and adjacent layer is twisted to being stranded in one on the contrary The stranded conductor risen;Select naked copper plying list diameter 2.86mm, 37, through concentric adjacent layer press with anti-normally ordering it is twisted after 28.6 ± 0.05mm of outer diameter.
The stranded conductor that several copper wires twist together is the stranded conductor that 19 copper wires twist together in the same direction;
Adhesion type semiconductor waterstop of the conductor water blocking layer 2 outside conductor 1, overlap rate are not less than 30%, prevent water Vapour enters insulating layer by conductor to influence the electrical insulation properties of insulation;Semiconductor waterstop outer diameter be 29.2 ± 0.50mm。
The conductor shield 3 is through the coated semiconductive shieldin material outside conductor water blocking layer 2 of extrusion molding, and thickness control exists 0.80~1.00mm, belongs to adhesion type material, and insulation can good bonding, shielding resistance is small etc., has cable good Electrical insulation properties;
The insulating layer 4 is that the mixture based on the EP rubbers using 35kV is coated on conductor shielding through rubber extruding machine extrusion The advantages such as outside layer 3, insulating materials easy processing, flexibility is good, and insulation resistance is high, and breakdown voltage is high, and dielectric loss is low;
The insulated non-metal shielded layer 5 is to extrude to be formed using semiconductive shieldin material;
Conductor shield 3, insulating layer 4 and the insulated non-metal shielded layer 5 is using three-layer co-extruded technology one-pass molding;
The insulated metal shielded layer 6 is through beam using copper wire around forming, at the same beam around while reversed beam prick around copper wire Tightly;
First water blocking layer 7 is to use Halogen waterstop through lapping device outside insulated metal shielded layer 6, wrapped to take Lid rate is not less than 30%, and waterstop is controlled in 0.2~0.5mm;
The inner sheath separation layer 8 is to extrude to be coated on outside the first water blocking layer 7 through extruding machine using vinyl polymer material, For thickness control not less than 2.0mm, which belongs to unwetted property material, effectively external water or steam is stopped to enter insulating layer;
The fire-retardant wrapping layer 9 is formed using halogen-free flame-retardant glass fibre ribbons are wrapped, and wrapped overlap rate is not less than 30%, and thickness exists 0.20mm;
The armor 10 uses diameter outer through armoring device in fire-retardant wrapping layer 9 for the non magnetic rare earth aluminium alloy silk of 2.5mm Beam is around forming;
Second water blocking layer 11 is formed using Halogen waterstop is wrapped;
The external sheath layer 12 is using the termite-proof type low-smoke non-halogen flame-retardant cross-linking radiation polyolefine material of mould proof protection against rodents, through squeezing Molding machine extrusion is coated on outside the second water blocking layer 11, is then forming oversheath by irradiation devices cross-linking radiation, sheath heat extends Control 10%~30%.
A kind of waterproofing type electric railway preparation method of mould proof termite-resistant rodent-resistant cable, includes the following steps:
(1) selection copper, which presses to be twisted through normally ordering, forms conductor 1;
(2) it is passed through using the adhesion type semiconductor waterstop with a thickness of 0.2mm and forms conductor water blocking layer 2 outside conductor 1, it is wrapped Overlap rate 30~50%;
(3) it is coated on outside conductor water blocking layer 2 using semiconductive shieldin material through rubber extruding machine extrusion and forms conductor shield 3, thickness control System is in 0.80mm;
(4) EP rubbers of 35kV is used to be coated on conductor screen through the crowded rubber equipment extrusion of continuous vulcanization for the rubber material of base-material It covers and forms insulating layer 4 outside layer 3, insulation thickness is not less than 11mm;
(5) it is continuously extruded in through rubber extruding machine outside insulating layer 4 using semiconductive shieldin material and forms insulated non-metal shielded layer 5, thickness 1.0mm;
(6) it is wound on outside insulated non-metal shielded layer 5 using naked copper tow, while reversed beam is tightened around copper wire, forms insulated metal Shielded layer 6;
(7) using waterstop outside insulated metal shielding 6, wrapped overlap rate is not less than 30%, forms the first water blocking layer 6;
(8) polyethylene is used to be coated on for the high molecular material of substrate through extrusion molding outside water blocking layer in formation outside the first water blocking layer 7 Sheath separation layer 8, inner sheath thickness are not less than 2.0mm;
(9) fire-retardant wrapping layer 9 is to pass through to be formed outside inner restrictive coating using halogen-free flame-retardant glass fibre ribbons;
(10) armor 10 is through armored equipment beam using non magnetic rare earth alloy silk around formation armouring;
(11) use the band that blocks water through the second water blocking layer 11 of wrapped formation outside armor 10, wrapped overlap rate is not less than 30%;
(12) outermost layer is to be coated using the low-smoke halide-free fireproof composite polyolefine material of mould proof termite-resistant rodent-resistant type through extrusion moulding apparatus extrusion molding Restrictive coating 12 is formed outside the second water blocking layer 11.
The present invention carries out should having improvement to cable insulation, sheath and structure, greatly improves the radial fire resistance characteristic of cable, Also improve moisture resistance and the characteristic that prevents cable from going mouldy of the cable in wet environment simultaneously, cable, which also has, excellent to be prevented The termite-proof characteristic of mouse, cable softness and tensile characteristics ensure that user in the convenience of installation operation, meets high-speed railway Electrified technical equipment continues to develop current demand.

Claims (7)

1. a kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway, which is characterized in that from inside to outside successively: including conductor (1), conductor water blocking layer (2), conductor shield (3), insulating layer (4), insulated non-metal shielded layer (5), insulated metal shielded layer (6), the first water blocking layer (7), inner restrictive coating (8), fire-retardant wrapping layer (9), armor (10), the second water blocking layer (11), oversheath (12).
2. a kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway according to claim 1, which is characterized in that institute The conductor (1) stated is several copper wires through normally ordering composition multilayered structure stranded conductor, and multilayered structure presses and adjacent layer twists It is twisted to opposite.
3. a kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway according to claim 1, which is characterized in that institute 2 layers of the conductor water blocking layer the stated semiconductor waterstop for adhesion type continuously outside conductor, forms conductor resistance through lapping device Water layer.
4. a kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway according to claim 1, which is characterized in that institute The second of semiconductive shieldin material, 35kV is respectively adopted in conductor shield (3), insulating layer (4), the insulated non-metal shielded layer (5) stated Third rubber mass and semiconductive shieldin material form entirety through three-layer co-extruded continuous vulcanization.
5. a kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway according to claim 1, which is characterized in that institute The insulated metal shielded layer (6) stated is that copper wire is wound on insulated non-metal shielded layer (5) outside through beam and is reversely tightened using copper wire.
6. a kind of mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway according to claim 1, which is characterized in that institute The armor (10) stated is non magnetic rare earth aluminium alloy tow winding layer.
7. according to claim 1 to a kind of 6 described in any item systems of the mould proof termite-resistant rodent-resistant cable of waterproofing type electric railway Preparation Method, which comprises the steps of:
Copper wire is chosen through normally ordering according to a constant pitch and adjacent layer twists to opposite process structure is twisted and forms conductor (1);
Using adhesion type semiconductor waterstop outside the copper conductor (1) wrapped formation conductor water blocking layer (2);
It is primary through three-layer co-extruded continuous vulcanizing device using semiconductive shieldin material, the EP rubbers material of 35kV and semiconductive shieldin material Form conductor shield (3), insulating layer (4) and insulated non-metal shielded layer (5);
It is wound on outside insulated non-metal shielded layer using copper wire through beam and reversely tightens to form insulated non-metal shielded layer using copper wire (6);
Using waterstop through the first water blocking layer of wrapped formation (7);
It is coated on outside water blocking layer using vinyl polymer material through extruding machine extrusion and forms inner restrictive coating (8);
Fire-retardant wrapping layer (9) is formed using halogen-free flame-retardant glass fibre ribbons are wrapped outside in inner sheath (8);
Fire-retardant wrapping layer (9) is wound on through beam using non magnetic rare earth aluminium alloy silk and forms armor (10) outside;
Waterstop the second water blocking layer of wrapped formation (11) is used outside in armor (10);
In the second water blocking layer (11) outside using mould proof termite-resistant rodent-resistant type low-smoke halide-free fireproof composite polyolefine material through extruding machine extruded shape At external sheath layer (12), external sheath layer (12) is using cross-linking radiation.
CN201811024261.1A 2018-09-04 2018-09-04 A kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof Pending CN109300587A (en)

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CN201811024261.1A CN109300587A (en) 2018-09-04 2018-09-04 A kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof

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Application Number Priority Date Filing Date Title
CN201811024261.1A CN109300587A (en) 2018-09-04 2018-09-04 A kind of waterproofing type electric railway mould proof termite-resistant rodent-resistant cable and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110993159A (en) * 2019-12-03 2020-04-10 江苏通鼎光电科技有限公司 Waterproofing type intercity track traffic cable
CN111462956A (en) * 2020-04-20 2020-07-28 远东电缆有限公司 Production process of intelligent monitoring traction cable for high-speed rail and cable
CN117253660A (en) * 2023-10-08 2023-12-19 广东新亚光电缆股份有限公司 Combustion grade B1 rat and termite resistant cable and preparation method thereof
CN117316515A (en) * 2023-09-28 2023-12-29 广东新亚光电缆股份有限公司 Combustion grade B1 rat and termite prevention waterproof cable and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001006446A (en) * 1999-06-25 2001-01-12 Showa Electric Wire & Cable Co Ltd Cable
CN106683756A (en) * 2016-11-11 2017-05-17 湖北龙腾红旗电缆(集团)有限公司 Comprehensive protection-type medium-voltage subway cable

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001006446A (en) * 1999-06-25 2001-01-12 Showa Electric Wire & Cable Co Ltd Cable
CN106683756A (en) * 2016-11-11 2017-05-17 湖北龙腾红旗电缆(集团)有限公司 Comprehensive protection-type medium-voltage subway cable

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110993159A (en) * 2019-12-03 2020-04-10 江苏通鼎光电科技有限公司 Waterproofing type intercity track traffic cable
CN111462956A (en) * 2020-04-20 2020-07-28 远东电缆有限公司 Production process of intelligent monitoring traction cable for high-speed rail and cable
CN111462956B (en) * 2020-04-20 2021-09-07 远东电缆有限公司 Production process of intelligent monitoring traction cable for high-speed rail and cable
CN117316515A (en) * 2023-09-28 2023-12-29 广东新亚光电缆股份有限公司 Combustion grade B1 rat and termite prevention waterproof cable and preparation method thereof
CN117316515B (en) * 2023-09-28 2024-05-24 广东新亚光电缆股份有限公司 Combustion grade B1 rat and termite prevention waterproof cable and preparation method thereof
CN117253660A (en) * 2023-10-08 2023-12-19 广东新亚光电缆股份有限公司 Combustion grade B1 rat and termite resistant cable and preparation method thereof
CN117253660B (en) * 2023-10-08 2024-03-19 广东新亚光电缆股份有限公司 Combustion grade B1 rat and termite resistant cable and preparation method thereof

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Application publication date: 20190201