CN109194079A - A kind of AC permanent magnet synchronous motor and its manufacturing method - Google Patents

A kind of AC permanent magnet synchronous motor and its manufacturing method Download PDF

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Publication number
CN109194079A
CN109194079A CN201811195887.9A CN201811195887A CN109194079A CN 109194079 A CN109194079 A CN 109194079A CN 201811195887 A CN201811195887 A CN 201811195887A CN 109194079 A CN109194079 A CN 109194079A
Authority
CN
China
Prior art keywords
brake
stator
rotor
permanent magnet
magnet synchronous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811195887.9A
Other languages
Chinese (zh)
Inventor
王霖
邵国安
王宝华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Numerical Control Equipment Co Ltd
Original Assignee
Guangzhou Numerical Control Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Numerical Control Equipment Co Ltd filed Critical Guangzhou Numerical Control Equipment Co Ltd
Priority to CN201811195887.9A priority Critical patent/CN109194079A/en
Publication of CN109194079A publication Critical patent/CN109194079A/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/14Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • H02K1/2766Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
    • H02K1/2773Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect consisting of tangentially magnetized radial magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/06Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
    • H02K29/10Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using light effect devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/106Structural association with clutches, brakes, gears, pulleys or mechanical starters with dynamo-electric brakes

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The present invention is a kind of AC permanent magnet synchronous motor, the motor includes stator, rotor, end cap, housing and without excitation type electricity loss brake, rotor core is fixedly installed in the shaft of motor, no excitation type electricity loss brake is located between the anti-load side of stator and rear end cap, and at least part is overlapped radially with stator winding;Stator is set to rotor outer periphery, stator periphery, rotor side and shaft periphery form accommodation space, accommodation space can accommodate the intersection of no excitation type electricity loss brake, stator winding overhangs minimum diameter and without there are gaps between excitation type electricity loss brake maximum outside diameter.AC permanent magnet synchronous motor in the present invention is compact-sized simple, easy for installation, realizes the slimming of motor entire length in the axial direction.

Description

A kind of AC permanent magnet synchronous motor and its manufacturing method
Technical field
The present invention relates to motor technology fields, and in particular to one kind realizes the alternating-current synchronous of slimming in the axial direction Motor.
Background technique
In AC permanent magnet synchronous motor, brake is a kind of to keep braking or emergency braking to have motor rotor position Mechanism is imitated, no excitation type electricity loss brake is exactly one of which, and the AC permanent magnet synchronous motor using the type brake exists It is largely applied in industrial carrying machine people, FA machinery, in the actual design of motor, manufacture, but because of brake structural, electricity The dimensional problem of motivation component, motor overall length is generally longer, and then will affect mechanical, equipment installation dimension demand.
In the prior art, the AC permanent magnet synchronous motor position of brake in the axial direction is located at stator load side or anti- Load side is designed side by side with stator, manufactures, and motor overall length is longer.
Patent CN201608610 discloses a kind of Permanent-magnet Synchronous Motors for Pumping Unit, in permasyn morot ontology Tail end output shaft on increase a brake hub, and cover after permasyn morot one brake support frame of installation, system Brake is installed on dynamic device bracket, has shield outside brake, brake hub is with machine shaft positive and negative rotation.However, should The electromotor brake of patent is placed on the brake support frame on rear side of motor (with rear end cap one), since the supporting structure is multiple It is miscellaneous, and thin-wall part, therefore difficulty of processing is big, it is at high cost;And 2 brakes of every, the motor of patent fixed installation, such as encounter Brake force can only not enough increase base specification, increase cost and wasting space.
Therefore, from the point of view of the industry of products application and the feedback in market, it is desirable to the overall length for motor Carry out a degree of optimization.
Summary of the invention
In order to overcome the above-mentioned deficiency of the prior art, it is dynamic that the purpose of the present invention is to provide a kind of AC permanent magnet synchronous Machine, the electric motor structure is compact simple, easy for installation, realizes the slimming of motor entire length in the axial direction.
The present invention provides a kind of AC permanent magnet synchronous motor, the motor include stator, rotor, end cap, housing and Without excitation type electricity loss brake, it is characterised in that: rotor core is fixedly installed in the shaft of motor, no excitation type power loss system Dynamic device is located between the anti-load side of stator and rear end cap, and at least part is overlapped radially with stator winding;Stator setting In rotor outer periphery, stator periphery, rotor side and shaft periphery form accommodation space, and accommodation space can accommodate no excitation type power loss The intersection of brake, stator winding overhangs minimum diameter and without existing between excitation type electricity loss brake maximum outside diameter between Gap.
Further, the intersection of the no excitation type electricity loss brake is bottom plate, brake rotor, brake rotor Hub and armature plate.
Further, stator includes casing, stator core and stator winding, and stator core and casing are interference fitted, stator Winding protrudes outward extended relative to stator core.
Further, rotor includes rotor core, shaft and permanent magnet, and rotor core and shaft are interference fitted.
Further, the permanent magnet includes multiple set of permanent magnets at and being uniformly arranged alternately in a manner of the pole N, the pole S There are gaps between rotor core exterior surface, the maximum outside diameter and stator core internal diameter of rotor.
Further, the no excitation type electricity loss brake further includes coil and brake stator, brake coil and system Dynamic device stator is located on the outside of stator core.
Further, the motor further includes photoelectric encoder, and the encoder is located at the anti-load side of the stator Roller end, outside sealed by encoder housing, the rotation position of rotor is detected.
Further, design has brake installation positioning spigot on rear end cap 5, and the inner ring of brake and end face are stopped with described The shape of mouth positioning matches.
Further, rear end cap design has a reinforcing rib, the reinforcing rib by brake and photoelectric encoder separate it is default away from From.
The present invention also provides a kind of manufacturing methods to above-mentioned AC permanent magnet synchronous motor, first by the inner ring of brake and End face is placed in the seam allowance positioning of end cap, and then brake is fastened on rear end cap with screw.
The present invention have compared with prior art it is below the utility model has the advantages that
Present invention employs no excitation type electricity loss brakes to be solved by improvement of the brake in the structure of motor Slimming and miniaturization issues, at least partly brake are overlapped radially with stator winding, to realize motor entire length Slimming in the axial direction.
It is simple without manufacturing method of the excitation type electricity loss brake on AC permanent magnet synchronous motor in the present invention, it can be steady Fixed is fixed on brake on motor, and avoids the phase between brake coil and photoelectric encoder in use It mutually influences, and then influences the control precision of motor.
Detailed description of the invention
Fig. 1 is the axial cross section structural schematic diagram of AC permanent magnet synchronous motor;
Fig. 2 for no excitation type electricity loss brake axial cross section structural schematic diagram.
Wherein, 1 stator;11 casings;12 stator winding;13 stator cores;2 rotors;21 permanent magnets;22 rotor cores;23 Shaft;3 without excitation type electricity loss brake;31 bottom plates;32 brake rotors;33 brake rotor hubs;34 armature plates;35 springs; 36 brake coils;37 brake stators;4 screws;5 rear end caps;51 rear end cap reinforcing ribs;6 bearings;7 photoelectric encoders;8 compile Code device housing;9 circlips;10 flat keys.
Specific embodiment
The following further describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
The present embodiment is illustrated with a kind of use without the AC permanent magnet synchronous motor of excitation type electricity loss brake, knot Structure is as shown in Figure 1, the motor should include stator 1, rotor 2, without excitation type electricity loss brake 3, rear end cap 5, photoelectric coding Device 7 and encoder housing 8.No excitation type electricity loss brake 3 and photoelectric encoder 7 are assemblied on motor simultaneously, the braking Device 3 is located at the anti-load side of stator 1, and brake 3 is at least partly overlapped with stator winding 12 radially, and the encoder 7 is located at The end of the anti-load side shaft 23 of stator.
In addition, in the present specification, load side refer to shaft 23 relative to motor direction outstanding (on the left of such as Fig. 1), i.e., Connect mechanical side;Anti- load side refers to the opposite direction of load side (such as Fig. 1 on the right side of), i.e., opposite relative to the prominent side of shaft The direction of photoelectric encoder 7 is installed.
In the present embodiment, stator 1 includes casing 11, stator core 13 and stator winding 12, and rotor 2 includes rotor core 22, shaft 23 and permanent magnet 21.The rotation of rotor 2 is shape by the interaction in stator winding 12 and the generation of permanent magnet 21 magnetic field At.
Stator core 13 and casing 11 are interference fitted, and stator winding 12 is made of multiple stator coils (not shown), stator Coil is successively wrapped on stator core 13 by coiling requirement, and the anti-load side of stator 1 with Y-shaped connection by its starting point with Tail end carries out wiring processing.Stator winding 12 protrudes outward extended, the diameter of the protrusion relative to stator core 13 The part-structure of no excitation type electricity loss brake can be accommodated inwardly.
Rotor core 22 and shaft 23 are interference fitted, and permanent magnet 21 includes multiple set of permanent magnets at and with the pole N, the pole S Mode is uniformly alternately secured at 22 outer surface of rotor core, deposits between 13 internal diameter of maximum outside diameter and stator core of rotor 2 In air gap.
Photoelectric encoder 7 is located at 23 end of shaft of the anti-load side of the stator 1, and outside is sealed by encoder housing 8, makes It is screwed to shaft 23 and rear end cap 5, is detected for the rotation position to rotor 2.
No excitation electricity loss brake 3 is used for the holding braking or emergency braking of rotor 2, and brake 3 includes bottom plate 31, braking Device rotor 32, brake rotor hub 33, armature plate 34 and spring 35, brake coil 36 and brake stator 37.Brake 3 is The closed no excitation electricity loss brake of spring, between the anti-load side of motor stator 1 and rear end cap 5, from the anti-load of stator 1 Side is arranged to rear end cap 5 with the sequence of bottom plate 31, brake rotor 32, armature plate 34, brake stator 37.
When brake 3 assembles, brake rotor hub 33 is fastened in shaft 23 by circlip 9 and flat key 10, is braked After device 3 assembles, brake rotor 32 and brake rotor hub 33 are in clearance fit state, when brake power-off, pass through bullet The pressure that spring 35 applies armature plate 34, the friction for the generation that contacts with each other between bottom plate 31, armature plate 34 and brake rotor 32 Power makes brake rotor hub 33 be in on-position, so that rotor 2 is in on-position.
After brake 3 assembles, at least partly it is overlapped radially with stator winding 12, to realize motor entire length in axis Upward slimming.The present embodiment motor radial intersection is bottom plate 31, brake rotor 32,33 and of brake rotor hub Armature plate 34, motor radial intersection guarantee between 12 minimum diameter of stator winding and 3 maximum outside diameter of brake there are gap, And brake coil 36 and brake stator 37 are located at 13 outside of stator core, are not belonging to motor radial intersection.
Design has brake to install positioning spigot on rear end cap 5, to guarantee the convenient and accuracy of the assembly of brake 3.Peace When dress, after the inner ring of brake stator 37 and end face are placed in seam allowance positioning, it is fastened on rear end cap 5 with screw 4, and spiral shell Nail 4 is un-conducted magnetic material.
Bearing 6 is between shaft 23 and rear end cap 5, and bearing inner race and shaft 23 are interference fitted, and outer ring is fixed to rear end The bearing chamber of lid 5.Bearing 6 can be the gentle touchdown formula rolling bearing with dustproof cover, can play the rotation of support rotor 2 and sealing The effect of component, the friction powder for preventing brake rotor 32 from accidentally generating in use enter photoelectric encoder 7, And then influence the control precision of motor.
In addition, the design of rear end cap 5 has a reinforcing rib 51, the size of reinforcing rib 51 should while guaranteeing component use intensity, Guarantee that brake 3 separates enough distances with photoelectric encoder 7, further decreases because brake coil 36 produces in use The influence that raw leakage magnetic flux carries out encoder 7.
It, can by calculating the size for adjusting and reducing above-mentioned rear end cap reinforcing rib 51 on the basis of guaranteeing strength of parts Further it is thinned motor in the axial direction, while to reduce the leakage magnetic flux pair that brake coil 36 generates in use Un-conducted magnetic material can be selected in the influence of encoder 7, shaft 23.Preferably, to the anti-load side of stator 1 at 36 covering of brake coil The shaft of 23 end of shaft selects un-conducted magnetic material, it can be achieved that reducing motor material cost.
In addition, the cost of motor can be further decreased when rotary transformer substitution also can be selected in photoelectric encoder 7.
Motor is triphase AC synchronous permanent-magnet motor machine, but in the case where not departing from the art of this patent design, energy Various change is enough carried out, is applied on other types of AC permanent magnet synchronous motor.
The implementation of the present invention is not limited to this, and above content according to the invention is known using the ordinary skill of this field Knowledge and customary means, under the premise of not departing from above-mentioned basic fundamental thought of the invention, the present invention can also make other a variety of shapes Modification, replacement or the change of formula, all fall within rights protection scope of the present invention.

Claims (10)

1. a kind of AC permanent magnet synchronous motor, which includes stator, rotor, end cap, housing and without excitation type power loss system Dynamic device, it is characterised in that: rotor core is fixedly installed in the shaft of motor, and it is anti-that no excitation type electricity loss brake is located at stator Between load side and rear end cap, and at least part is overlapped radially with stator winding;Stator is set to rotor outer periphery, stator Periphery, rotor side and shaft periphery form accommodation space, and accommodation space can accommodate the coincidence part of no excitation type electricity loss brake Point, stator winding overhangs minimum diameter and without there are gaps between excitation type electricity loss brake maximum outside diameter.
2. AC permanent magnet synchronous motor according to claim 1, which is characterized in that the no excitation type electricity loss brake Intersection be bottom plate, brake rotor, brake rotor hub and armature plate.
3. AC permanent magnet synchronous motor according to claim 2, which is characterized in that stator includes casing, stator core And stator winding, stator core and casing are interference fitted, stator winding protrudes outward extended relative to stator core.
4. AC permanent magnet synchronous motor according to claim 3, which is characterized in that rotor includes rotor core, shaft And permanent magnet, rotor core and shaft are interference fitted.
5. AC permanent magnet synchronous motor according to claim 4, which is characterized in that the permanent magnet includes multiple permanent magnetism Body composition, and rotor core exterior surface is uniformly alternately disposed in a manner of the pole N, the pole S, the maximum outside diameter and stator iron of rotor There are gaps between in-core diameter.
6. AC permanent magnet synchronous motor according to claim 5, which is characterized in that the no excitation type electricity loss brake Brake further includes coil and brake stator, and brake coil and brake stator are located on the outside of stator core.
7. AC permanent magnet synchronous motor according to claim 6, which is characterized in that the motor further includes that photoelectricity is compiled Code device, the encoder are located at the roller end of the anti-load side of the stator, and outside is sealed by encoder housing, to rotor It is detected rotation position.
8. AC permanent magnet synchronous motor according to claim 7, which is characterized in that be provided with brake peace on rear end cap Positioning spigot is filled, the shape that the inner ring of brake and end face are positioned with the seam allowance matches.
9. AC permanent magnet synchronous motor according to claim 8, which is characterized in that rear end cap design has reinforcing rib, institute It states reinforcing rib and brake and photoelectric encoder is separated into pre-determined distance.
10. the manufacturing method of AC permanent magnet synchronous motor described in a kind of pair of claim 8 or 9, which is characterized in that first will The inner ring of brake and end face are placed in the seam allowance positioning of end cap, and then brake is fastened on rear end cap with screw.
CN201811195887.9A 2018-10-15 2018-10-15 A kind of AC permanent magnet synchronous motor and its manufacturing method Withdrawn CN109194079A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811195887.9A CN109194079A (en) 2018-10-15 2018-10-15 A kind of AC permanent magnet synchronous motor and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811195887.9A CN109194079A (en) 2018-10-15 2018-10-15 A kind of AC permanent magnet synchronous motor and its manufacturing method

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CN109194079A true CN109194079A (en) 2019-01-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110474477A (en) * 2019-08-20 2019-11-19 南京埃斯顿自动化股份有限公司 A kind of permanent magnet brake and permanent magnet braking motor for magneto
CN115765310A (en) * 2022-12-07 2023-03-07 深圳三火实业发展有限公司 Stepping servo motor with power-off braking function

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2422773Y (en) * 2000-03-30 2001-03-07 上海通太电机有限公司 Frequency converter speed control braking three-phase asynchronous motor
JP2007143255A (en) * 2005-11-16 2007-06-07 Yaskawa Electric Corp Smooth core armature winding motor and motor with brake
US20090127950A1 (en) * 2007-11-19 2009-05-21 Siemens Aktiengesellschaft Electrical machine with magnetic brake directly on the rotor
CN106233587A (en) * 2014-05-27 2016-12-14 株式会社安川电机 Electric rotating machine
CN106464103A (en) * 2014-07-28 2017-02-22 索尤若驱动有限及两合公司 Electric motor comprising a stator and a rotor, and method for producing an electric motor-driven machine
CN209016907U (en) * 2018-10-15 2019-06-21 广州数控设备有限公司 A kind of AC permanent magnet synchronous motor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2422773Y (en) * 2000-03-30 2001-03-07 上海通太电机有限公司 Frequency converter speed control braking three-phase asynchronous motor
JP2007143255A (en) * 2005-11-16 2007-06-07 Yaskawa Electric Corp Smooth core armature winding motor and motor with brake
US20090127950A1 (en) * 2007-11-19 2009-05-21 Siemens Aktiengesellschaft Electrical machine with magnetic brake directly on the rotor
CN106233587A (en) * 2014-05-27 2016-12-14 株式会社安川电机 Electric rotating machine
CN106464103A (en) * 2014-07-28 2017-02-22 索尤若驱动有限及两合公司 Electric motor comprising a stator and a rotor, and method for producing an electric motor-driven machine
CN209016907U (en) * 2018-10-15 2019-06-21 广州数控设备有限公司 A kind of AC permanent magnet synchronous motor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110474477A (en) * 2019-08-20 2019-11-19 南京埃斯顿自动化股份有限公司 A kind of permanent magnet brake and permanent magnet braking motor for magneto
CN110474477B (en) * 2019-08-20 2024-10-25 南京埃斯顿自动化股份有限公司 Permanent magnet brake for permanent magnet motor and permanent magnet brake motor
CN115765310A (en) * 2022-12-07 2023-03-07 深圳三火实业发展有限公司 Stepping servo motor with power-off braking function

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Application publication date: 20190111

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