CN109116494A - A kind of microbeam pipe optical cable and its manufacturing method - Google Patents

A kind of microbeam pipe optical cable and its manufacturing method Download PDF

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Publication number
CN109116494A
CN109116494A CN201811186582.1A CN201811186582A CN109116494A CN 109116494 A CN109116494 A CN 109116494A CN 201811186582 A CN201811186582 A CN 201811186582A CN 109116494 A CN109116494 A CN 109116494A
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CN
China
Prior art keywords
microbeam pipe
microbeam
cable core
light unit
cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811186582.1A
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Chinese (zh)
Inventor
薛济萍
朱鹏宇
周华
缪威玮
尤徐
汪趁时
谢书鸿
赵小波
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Jiangsu Zhongtian Technology Co Ltd
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Jiangsu Zhongtian Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201811186582.1A priority Critical patent/CN109116494A/en
Publication of CN109116494A publication Critical patent/CN109116494A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/441Optical cables built up from sub-bundles
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • G02B6/4432Protective covering with fibre reinforcements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/44384Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4479Manufacturing methods of optical cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/46Processes or apparatus adapted for installing or repairing optical fibres or optical cables
    • G02B6/56Processes for repairing optical cables
    • G02B6/566Devices for opening or removing the mantle

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Light Guides In General And Applications Therefor (AREA)
  • Communication Cables (AREA)

Abstract

The present invention provides a kind of microbeam pipe optical cable, including cable core and the oversheath being coated on outside cable core, wherein cable core includes several microbeam pipe light units, and microbeam pipe light unit includes microbeam pipe and several optical fiber for being coated in microbeam pipe.Microbeam pipe air-blowing micro-cable of the present invention replaces traditional Loose tube using the close clad optical fiber of microbeam pipe, largely reduces the use of fiber paste, more environmentally-friendly;Wherein microbeam pipe is made of thermoplastic polyester elastomeric material, and material softness is tearable, facilitates construction;Microbeam pipe bending property is superior simultaneously, casing bending is reduced when connector box mid-game is stayed and fine risk of breaking;In addition microbeam pipe use thermoplastic polyester elastomeric material shrinking percentage it is low, long-time service will not cause because of casing shrink optical fiber emerge and fiber paste overflow the problem of, the service life is longer.The present invention also provides a kind of manufacturing methods of microbeam pipe optical cable.

Description

A kind of microbeam pipe optical cable and its manufacturing method
Technical field
The present invention relates to fiber optic communications technical field, more particularly to a kind of microbeam pipe optical cable for air-blown installation and its Manufacturing method.
Background technique
As what global broadband network, next-generation mobile communications, the integration of three networks were built accelerates development, communication service is to optical cable The requirement of product is higher and higher.Meanwhile the structure of optical cable is also increasingly dependent on the environment and hardware requirement used.
Completely the same micro- of the features such as requirement with the communications industry to optical cable is higher and higher, light and soft, very thin with optical fiber Type optical cable is widely applied.This kind of micro optical cable uses air-blown installation technology, and construction method is made to more tend to automate, and works Strength reduction.Meanwhile this new structural optical cable also has an important advantage: user can be according to development need by stages Increased optical cable is blown into the main pipe of built route by dilatation, is laid optical cable by stages to realize, is put by stages.
PBT or PC Loose tube quality used in traditional optical cable is harder, and bending is easy to happen when connector box mid-game is stayed And optical fiber is easily thus caused to fracture or decay increase;And due to the after-contraction of Loose tube material, it is used for a long time and is easy The problems such as generation optical fiber is emerged, and is decayed exceeded, and fiber paste is excessive;In addition conventional PBT or PC Loose tube applies man-hour requirement profession knife Tool cutting, construction efficiency are low.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of soft microbeam pipe optical cables, are not easy to send out when being bent Raw bending or disconnected fibre, and when constructing can unarmed stripping, improve construction efficiency.
In order to solve the above technical problems, a kind of technical solution provided by the invention is: a kind of microbeam pipe optical cable is provided, including Cable core and the oversheath being coated on outside cable core, wherein cable core includes several microbeam pipe light units, and microbeam pipe light unit includes micro- Beam tube and several optical fiber being coated in microbeam pipe.
Wherein, cable core further includes the enhancement layer on the inside of oversheath, and microbeam pipe light unit circumferentially depends on enhancement layer Inside.
Wherein, cable core further includes the center reinforcemen among microbeam pipe light unit, and microbeam pipe light unit adds along center The circumferential direction of strong part successively close-packed arrays.
Wherein, cable core further include several water blocking yarns between microbeam pipe light unit and center reinforcemen and be located at plus Tear rope in strong layer.
Wherein, the microbeam pipe of microbeam pipe light unit is formed by thermoplastic polyester elastomeric material extrusion molding.
The present invention also provides a kind of manufacturing methods of microbeam pipe optical cable, comprising the following steps:
Microbeam pipe light unit step: several optical fiber being released by pay off rack respectively and keep constant optical fiber laying tension, Extrusion molding is carried out into tubular molding tool;It carries out being cooled into microbeam pipe light unit through cold rinse bank;
Cable core step: center reinforcemen is attached to pay off rack and is led across water blocking yarn unwrapping wire pipe to head;It will be several above-mentioned The microbeam pipe light unit that step is formed is installed to pay off rack, is adjusted laying tension and is passed through twisted mold and leads to head;If will Dry water blocking yarn is installed to bundling machine, and yarn-binding tension is adjusted;The microbeam pipe light unit is prolonged circumferential be arranged in order to add at center Around strong part, twisted equipment and bundling machine are opened, microbeam pipe light unit is equably arranged under the tying up of water blocking yarn Cable core is formed around center reinforcemen;
Oversheath step: being installed to pay off rack for aramid yarn, tear rope, adjusts its tension and involves stand-by to head;Peace The cable core of above-mentioned steps formation is installed, laying tension is adjusted and carries out extrusion molding after cable core and aramid yarn, tear rope are penetrated mold, Through being cooled into oversheath.
Wherein, between 130 DEG C~190 DEG C, microbeam pipe extrusion molding is used for extrusion temperature control in microbeam pipe light unit step Be thermoplastic polyester elastomeric material.
Wherein, center reinforcemen is made of fibre reinforced composites.
Wherein, extrusion temperature control is between 170 DEG C~250 DEG C in oversheath step, and oversheath extruded material is using poly- Vinyl material.
Wherein, aramid yarn, which is wrapped on the outside of cable core, forms enhancement layer, and tear rope is located in enhancement layer.
The beneficial effects of the present invention are: being in contrast to the prior art, microbeam pipe optical cable of the present invention is tight using microbeam pipe Close clad optical fiber replaces traditional Loose tube, largely reduces the use of fiber paste, more environmentally-friendly, microbeam pipe is by thermoplastic polyester elastomer Body material extrusion molding is formed, and material softness is tearable, facilitates construction;Microbeam pipe bending property is superior simultaneously, stays in connector box mid-game When reduce casing bending and fine risk of breaking;In addition the thermoplastic polyester elastomeric material shrinking percentage that microbeam pipe uses is low, long Phase use will not cause because of casing shrink optical fiber emerge and fiber paste overflow the problem of, the service life is longer.
Detailed description of the invention
Fig. 1 is the structure chart of microbeam pipe optical cable of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, to the skill of each exemplary embodiment provided by the present invention Art scheme is clearly and completely described.In the absence of conflict, following each embodiments and its technical characteristic can be mutual Combination.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
Referring to Fig. 1, being the structure chart of microbeam pipe optical cable of the present invention.Microbeam pipe optical cable of the present invention is layer-stranding cable, packet Cable core and the oversheath 1 for being coated on cable core are included, cable core includes the enhancement layer 2 for being located at 1 inside of oversheath, circumferentially depends on enhancement layer Several microbeam pipe light units 3 inside 2, are located at microbeam Guan Guang at the center reinforcemen 4 among these microbeam pipe light units 3 Several water blocking yarns 5 between unit 3 and center reinforcemen 4 and the tear rope in enhancement layer 26.
Microbeam pipe light unit 3 includes microbeam pipe in the present embodiment and be coated in microbeam pipe several have coat Silica communicates single mode optical fiber, these microbeam pipe light units 3 are successively twisted along 4 radial direction of center reinforcemen, each microbeam pipe Circumferential direction successively close-packed arrays of the light unit 3 along center reinforcemen 4.
In the present embodiment, the microbeam pipe of the microbeam pipe light unit 3 is by thermoplastic polyester elastomeric material (English abbreviation TPEE it) is made, TPEE is the block copolymer containing polyester hard section and polyester soft segment, wherein polyester soft segment and uncrystallized polyester It forms amorphous phase polyester hard section partially crystallizable and forms crystalline domains, play physical crosslinking point.TPEE has the bullet of rubber The intensity of property and engineering plastics;With rubber phase ratio, it has better processing performance and longer service life;With engineering material phase Than, equally have the characteristics that intensity is high, and flexibility and dynamic mechanical are more preferable.In addition, having one between microbeam pipe and optical fiber Fixed gap, and continuous factice for filling or solid-state material water-proof material, to achieve the effect that block water, factice for filling or material water-proof material can be with It is compatible with other cable materials, and the transmission characteristic and service life of optical fiber are not damaged.
The center reinforcemen 4 can be metal strength members or non-metallic stiffener, such as fiber-reinforced composite material Expect (Fiber Reinforced Plastic, abbreviation FRP), the center reinforcemen 4 has enough sections, tensile elasticity mould Amount and elastic strain range, to enhance the tensile property of microbeam pipe optical cable.
The oversheath 1 is the layer of polyethylene extruded outside cable core or other thermoplastic materials, and polythene material is height Density polyethylene protective cover material.1 thickness average value of oversheath is not less than 0.35mm, and minimum value is not less than 0.3mm.The outer shield Set 1 is black, also can according to need and selects other colors.1 surface of oversheath is smooth seamless, without mesh on any section The visible bubble of power, sand holes and crackle.
In present embodiment, the rectangle pipeline that the air-blowing path of microbeam pipe optical cable is 341 meters of perimeter, total length is 1,000 Rice.Air-blowing speed is more than or equal to 20m/min, and air-blowing length is more than or equal to 1km.
Microbeam pipe optical cable of the present invention replaces traditional Loose tube using the close clad optical fiber of microbeam pipe, largely reduces fiber paste It uses, it is more environmentally-friendly.Wherein microbeam pipe is made of thermoplastic polyester elastomeric material, and material softness is tearable, facilitates construction;Together When microbeam pipe bending property it is superior, casing bending is reduced when connector box mid-game is stayed and fine risk of breaking;In addition microbeam pipe is adopted Thermoplastic polyester elastomeric material shrinking percentage is low, long-time service will not cause because of casing shrink optical fiber emerge and fiber paste overflow Out the problem of, the service life is longer.
The manufacturing method of microbeam pipe optical cable of the present invention, by taking 72 core microbeam pipe optical cables as an example, steps are as follows:
Microbeam pipe light unit step: 12 optical fiber are released by pay off rack respectively, and optical fiber laying tension is adjusted to 0.5N- 0.8N simultaneously keeps constant optical fiber laying tension, a small amount of fiber paste is gathered together and coats before entering mold, into crowded tubular type Mold carries out extrusion molding, and extrusion temperature control is adjusted to 1.4 ± 0.1mm between 130 DEG C~190 DEG C, while by microbeam pipe outside diameter, Wall thickness is in 0.1~0.2mm;It carries out being cooled into microbeam pipe light unit through cold rinse bank.In present embodiment, microbeam pipe extrusion molding is used Be thermoplastic polyester elastomeric material.
Cable core step: being attached to pay off rack for the center reinforcemen of 1.7mm nominal outside diameter, and adjusting laying tension is 15~20N, It leads across water blocking yarn unwrapping wire pipe to head;The microbeam pipe light unit that 6 above-mentioned steps are formed is installed to pay off rack, adjusting is put Line tension is 1~1.5N, is led across twisted mold to head;Two water blocking yarns are installed to bundling machine, yarn-binding tension is adjusted 0.8~1N;6 microbeam pipe light units are prolonged and are circumferentially arranged in order around center reinforcemen, twisted equipment is opened and prick yarn Machine enables microbeam pipe light unit to be equably arranged in around center reinforcemen under the tying up of water blocking yarn, will prick yarn pitch It is adjusted to 3~5cm, twisting pitch is adjusted to 5~10cm, forms cable core.In the present embodiment, center reinforcemen uses fiber Enhancing composite material is made.
Oversheath step: being installed to pay off rack for aramid yarn, tear rope, and adjusting its tension is 1.5~2N, involves to head For use;The cable core of above-mentioned steps formation is installed, adjusting laying tension is 5~10N, and cable core and aramid yarn, tear rope are penetrated Extrusion molding is carried out after mold, extrusion temperature is controlled at 170~250 DEG C, carries out cooling shape by 40 DEG C of warm water and cold rinse bank after extrusion molding At oversheath.In the present embodiment, aramid yarn, which is wrapped on the outside of cable core, forms enhancement layer, and oversheath extruded material uses poly- second Alkene material, the oversheath outer diameter of formation are 5.8 ± 0.2mm, and wall thickness is 0.5 ± 0.1mm.
Microbeam pipe optical cable of the present invention replaces traditional Loose tube using the close clad optical fiber of microbeam pipe, largely reduces fiber paste It uses, it is more environmentally-friendly.And microbeam pipe is made of thermoplastic polyester elastomeric material, material softness is tearable, facilitates construction;Simultaneously Microbeam pipe bending property is superior, casing bending is reduced when connector box mid-game is stayed and fine risk of breaking;In addition microbeam pipe uses Thermoplastic polyester elastomeric material shrinking percentage it is low, long-time service will not cause because of casing shrink optical fiber emerge and fiber paste overflow The problem of, the service life is longer.
Mode the above is only the implementation of the present invention is not intended to limit the scope of the invention, all to utilize this Equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content, it is relevant to be applied directly or indirectly in other Technical field is included within the scope of the present invention.

Claims (10)

1. a kind of microbeam pipe optical cable, which is characterized in that including cable core and the oversheath being coated on outside cable core, the cable core includes Several microbeam pipe light units, the microbeam pipe light unit include microbeam pipe and several optical fiber for being coated in the microbeam pipe.
2. microbeam pipe optical cable as described in claim 1, which is characterized in that the cable core further includes being located on the inside of the oversheath Enhancement layer, the microbeam pipe light unit circumferentially depends on the inside of the enhancement layer.
3. microbeam pipe optical cable as described in claim 1, which is characterized in that the cable core further includes being located at the microbeam Guan Guangdan First intermediate center reinforcemen, circumferential direction successively close-packed arrays of the microbeam pipe light unit along center reinforcemen.
4. microbeam pipe optical cable as claimed in claim 2 or claim 3, which is characterized in that the cable core further includes being located at the microbeam pipe Several water blocking yarns between light unit and the center reinforcemen and the tear rope in the enhancement layer.
5. microbeam pipe optical cable as described in claim 1, which is characterized in that the microbeam pipe of the microbeam pipe light unit is by thermoplasticity Polyester elastomer materials extrusion molding is formed.
6. a kind of manufacturing method of microbeam pipe optical cable, which comprises the following steps:
Microbeam pipe light unit step: several optical fiber being released by pay off rack respectively and keep constant optical fiber laying tension, is entered Tubular molding tool carries out extrusion molding, carries out being cooled into microbeam pipe light unit through cold rinse bank;
Cable core step: center reinforcemen is attached to pay off rack and is led across water blocking yarn unwrapping wire pipe to head;By several above-mentioned steps The microbeam pipe light unit of formation is installed to pay off rack, is adjusted laying tension and is passed through twisted mold and leads to head;By several resistances Water yarn is installed to bundling machine, and yarn-binding tension is adjusted;The microbeam pipe light unit is prolonged into circumferential be arranged in order in center reinforcemen Around, twisted equipment and bundling machine are opened, is enabled during microbeam pipe light unit is equably arranged under the tying up of water blocking yarn Cable core is formed around heart reinforcer;
Oversheath step: being installed to pay off rack for aramid yarn, tear rope, adjusts its tension and involves stand-by to head;It installs The cable core that above-mentioned steps are formed adjusts laying tension and carries out extrusion molding after cable core and aramid yarn, tear rope are penetrated mold, through cold But oversheath is formed.
7. the manufacturing method of microbeam pipe optical cable as claimed in claim 6, which is characterized in that in the microbeam pipe light unit step Extrusion temperature controls between 130 DEG C~190 DEG C, and the microbeam pipe extrusion molding is using thermoplastic polyester elastomeric material.
8. the manufacturing method of microbeam pipe optical cable as claimed in claim 6, which is characterized in that the center reinforcemen uses fiber Enhancing composite material is made.
9. the manufacturing method of microbeam pipe optical cable as claimed in claim 6, which is characterized in that extrusion molding temperature in the oversheath step Between 170 DEG C~250 DEG C, the oversheath extruded material uses polythene material for degree control.
10. the manufacturing method of microbeam pipe optical cable as claimed in claim 6, which is characterized in that the aramid yarn is wrapped in described Enhancement layer is formed on the outside of cable core, the tear rope is located in the enhancement layer.
CN201811186582.1A 2018-10-12 2018-10-12 A kind of microbeam pipe optical cable and its manufacturing method Pending CN109116494A (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN111679384A (en) * 2020-05-29 2020-09-18 深圳市特发信息光网科技股份有限公司 Bundled grouped optical fiber multi-core mini optical cable and manufacturing method thereof
CN113866922A (en) * 2021-10-13 2021-12-31 江苏亨通光电股份有限公司 Outdoor optical cable with large-core-number micro-beam tube and process manufacturing method thereof
CN114127604A (en) * 2019-06-28 2022-03-01 斯伦贝谢技术有限公司 Stranded optical fiber cable
CN115343817A (en) * 2022-08-30 2022-11-15 江苏中天科技股份有限公司 Rated breaking force overhead micro-beam optical cable and manufacturing process thereof
CN116609906A (en) * 2023-07-18 2023-08-18 江苏中天科技股份有限公司 Unidirectional stranded microbeam optical cable and manufacturing process thereof
CN117170054A (en) * 2023-11-01 2023-12-05 江苏中天科技股份有限公司 Rat-proof optical cable with multilayer rat-proof structure
WO2024216909A1 (en) * 2023-04-19 2024-10-24 江苏中天科技股份有限公司 Protection-enhanced micro-harness cable and manufacturing process therefor

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CN114127604A (en) * 2019-06-28 2022-03-01 斯伦贝谢技术有限公司 Stranded optical fiber cable
CN111679384A (en) * 2020-05-29 2020-09-18 深圳市特发信息光网科技股份有限公司 Bundled grouped optical fiber multi-core mini optical cable and manufacturing method thereof
CN113866922A (en) * 2021-10-13 2021-12-31 江苏亨通光电股份有限公司 Outdoor optical cable with large-core-number micro-beam tube and process manufacturing method thereof
CN115343817A (en) * 2022-08-30 2022-11-15 江苏中天科技股份有限公司 Rated breaking force overhead micro-beam optical cable and manufacturing process thereof
WO2024216909A1 (en) * 2023-04-19 2024-10-24 江苏中天科技股份有限公司 Protection-enhanced micro-harness cable and manufacturing process therefor
CN116609906A (en) * 2023-07-18 2023-08-18 江苏中天科技股份有限公司 Unidirectional stranded microbeam optical cable and manufacturing process thereof
CN116609906B (en) * 2023-07-18 2023-09-22 江苏中天科技股份有限公司 Unidirectional stranded microbeam optical cable and manufacturing process thereof
CN117170054A (en) * 2023-11-01 2023-12-05 江苏中天科技股份有限公司 Rat-proof optical cable with multilayer rat-proof structure

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