CN108871185A - Method, apparatus, equipment and the computer readable storage medium of piece test - Google Patents

Method, apparatus, equipment and the computer readable storage medium of piece test Download PDF

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Publication number
CN108871185A
CN108871185A CN201810443681.7A CN201810443681A CN108871185A CN 108871185 A CN108871185 A CN 108871185A CN 201810443681 A CN201810443681 A CN 201810443681A CN 108871185 A CN108871185 A CN 108871185A
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detected
template matching
current
matching area
image
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CN108871185B (en
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陈国栋
张仁政
王正
王振华
孙立宁
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Suzhou Bozhao Intelligent Technology Co ltd
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Suzhou University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques

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  • General Physics & Mathematics (AREA)
  • Image Analysis (AREA)

Abstract

The invention discloses a kind of method, apparatus of piece test, equipment and computer readable storage mediums, including:Part image to be detected is acquired, the current template matching area in the part image to be detected is searched;According to the original template matching area of the current template matching area and the part to be detected of pre-selection, affine transformation matrix is calculated;After the image for correcting the part to be detected using the affine transformation matrix, according to the corresponding relationship between the original template matching area and initial rectangular measured zone, the current rectangle measurement rectangular area of the part to be detected is determined;The size for calculating the current rectangle measured zone judges whether the part to be detected is qualified according to the size.Using method, apparatus provided by the present invention, equipment and computer readable storage medium, the pose requirement of part in piece test is eliminated, to improve the efficiency of piece test.

Description

Method, apparatus, equipment and the computer readable storage medium of piece test
Technical field
The present invention relates to technical field of visual measurement, more particularly to a kind of method, apparatus of piece test, equipment and Computer readable storage medium.
Background technique
It is whether qualified to detect part still to take the method for artificial detection for many manufacturers in modern society, but in face of nowadays The mass production low efficiency of part and artificial detection method at high cost are no longer satisfied the production requirement of part.
Vision measurement is that object to be measured is converted to picture signal by image acquisition equipments such as cameras, then by picture signal Send dedicated image processing system to, image processing system is according to the pixel distribution of the image of object to be measured, brightness and color Etc. information, and picture signal is converted into digitized signal, the specific characteristic information of object to be measured is extracted according to digitized signal, To according to the movement of processing result real-time control unit.
If replacing artificial detection using the method for vision measurement, the production efficiency and automatic metaplasia of part can be improved Stages of labor degree.The factors such as pose, movement velocity of traditional vision measuring method by target to be detected are influenced, and are hardly resulted in logical With the strong measurement method of property.Therefore specific measurement scheme will be set for different parts.In general assembly line quality inspection ring In section, the prior art mostly uses intermittent movement mechanism to be detected, and the production efficiency of part greatly reduces.
In summary as can be seen that how to make piece test not by part pose to be detected influenced be have at present it is to be solved The problem of.
Summary of the invention
The object of the present invention is to provide a kind of method, apparatus of piece test, equipment and computer readable storage medium, Solve the problems, such as that piece test is influenced to cause piece test efficiency lower by part pose in the prior art.
In order to solve the above technical problems, the present invention provides a kind of method of piece test, including:
Part image to be detected is acquired, the current template matching area in the part image to be detected is searched;According to institute The original template matching area of the part to be detected of current template matching area and pre-selection is stated, affine transformation matrix is calculated;It utilizes After the affine transformation matrix corrects the image of the part to be detected, according to the original template matching area and initial rectangular Corresponding relationship between measured zone determines the current rectangle measurement rectangular area of the part to be detected;It calculates described current The size of rectangle measured zone judges whether the part to be detected is qualified according to the size.
Preferably, the original template Matching band according to the current template matching area and the part to be detected of pre-selection Domain, calculating affine transformation matrix includes:The model silhouette of the original template matching area of the part to be detected of pre-selection is obtained, is calculated The centre coordinate of the original template matching area;The original template matching area and described is aligned using the centre coordinate Current template matching area, to establish the imitative of the rigidity of the original template matching area and the current template matching area Penetrate transformation matrix.
Preferably, the size for calculating the current rectangle measured zone, judges described to be detected according to the size Whether qualification includes part:Utilize the row coordinate, column coordinate and magnitude determinations on each boundary of the current rectangle measured zone Width between each boundary of current matrix measured zone;By between each boundary of current matrix measured zone Width judges whether the part to be detected is qualified.
Preferably, the acquisition part image to be detected, searches the current template Matching band of the part image to be detected Domain includes:Part image to be detected is acquired, after pre-processing using halcon to the part image to be detected, described in determination Current template matching area in part image to be detected.
Preferably, the original template matching area of the part to be detected of the pre-selection includes:The piece surface to be detected Printing Marks.
The present invention also provides a kind of devices of piece test, including:
Acquisition module searches the current template in the part image to be detected for acquiring part image to be detected With region;
Computing module, for being matched according to the original template of the current template matching area and the part to be detected of pre-selection Region calculates affine transformation matrix;
Rectification module, after the image for correcting the part to be detected using the affine transformation matrix, according to described in Corresponding relationship between original template matching area and initial rectangular measured zone determines the current rectangle of the part to be detected Measure rectangular area;
Judgment module judges described to be checked for calculating the size of the current rectangle measured zone according to the size Whether qualified survey part.
Preferably, the computing module is specifically used for:
The model silhouette for obtaining the original template matching area of the part to be detected of pre-selection calculates the original template matching The centre coordinate in region;
It is aligned the original template matching area and the current template matching area using the centre coordinate, to build Found the affine transformation matrix of the rigidity of the original template matching area and the current template matching area.
Preferably, the judgment module is specifically used for:
Current square described in row coordinate, column coordinate and magnitude determinations using each boundary of the current rectangle measured zone Width between each boundary of battle array measured zone;
Judge whether the part to be detected is qualified by the width between each boundary of current matrix measured zone
The present invention also provides a kind of equipment of piece test, including:
Memory, for storing computer program;Processor realizes above-mentioned one kind when for executing the computer program The step of method of piece test.
The present invention also provides a kind of computer readable storage medium, meter is stored on the computer readable storage medium The step of calculation machine program, the computer program realizes a kind of method of above-mentioned piece test when being executed by processor.
Part detection method provided by the present invention chooses original template matching area in advance for part to be detected, establishes Corresponding relationship between original template matching area and initial measurement rectangular area.When being detected in production to part, first The image of part to be detected is acquired, the current template matching area in the part image to be detected is searched;It calculates described current The affine transformation matrix in template matching region and the original template Matching band;Using the affine transformation matrix correct it is described to After detecting part image, using the original template matching area and the direct corresponding relationship in initial measurement rectangular area, Determine the current measurement rectangular area of the part to be detected;The size of the current measurement rectangular area is calculated, thus according to The size of the current measurement rectangular area judges whether the part is qualified.The method of piece test provided by the present invention, The requirement in terms of part pose is eliminated, makes the achievable measurement in any placement position of the part on assembly line, improves The efficiency of piece test and the production efficiency of part.
Detailed description of the invention
It, below will be to embodiment or existing for the clearer technical solution for illustrating the embodiment of the present invention or the prior art Attached drawing needed in technical description is briefly described, it should be apparent that, the accompanying drawings in the following description is only this hair Bright some embodiments for those of ordinary skill in the art without creative efforts, can be with root Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the flow chart of the first specific embodiment of the method for piece test provided by the present invention;
Fig. 2 is the flow chart of second of specific embodiment of the method for piece test provided by the present invention;
Fig. 3 is a kind of structural block diagram of the device of piece test provided in an embodiment of the present invention.
Specific embodiment
Core of the invention is to provide the method, apparatus, equipment and computer readable storage medium of a kind of piece test, Improve the efficiency of piece test.
In order to enable those skilled in the art to better understand the solution of the present invention, with reference to the accompanying drawings and detailed description The present invention is described in further detail.Obviously, described embodiments are only a part of the embodiments of the present invention, rather than Whole embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise Under every other embodiment obtained, shall fall within the protection scope of the present invention.
Referring to FIG. 1, Fig. 1 is the process of the first specific embodiment of the method for piece test provided by the present invention Figure;Concrete operation step is as follows:
Step S101:Part image to be detected is acquired, the current template Matching band in the part image to be detected is searched Domain;
Part image to be detected is acquired, after pre-processing using halcon to the part image to be detected, determines institute State the current template matching area in part image to be detected.
Step S102:According to the original template Matching band of the current template matching area and the part to be detected of pre-selection Domain calculates affine transformation matrix;
When the original template matching area of the part to be detected of pre-selection, the standard picture of part to be detected is obtained first.It adopts Selection area source and part contrast preferable background when collecting the standard picture need to select acquisition image according to available accuracy Camera.
After the standard picture for collecting the part to be detected, adjustment shows the size of image according to demand.From the mark After having selected ROI region by the way of rectangular picture frame in the base image region of quasi- image, given area image is reduced To the original template matching area of specified needs, the original template matching area can for part to be detected certain features or The Printing Marks etc. of person's piece surface.
Selected template area is created as a model, can search and use at any time in piece test later The model.
Step S103:After the image for correcting the part to be detected using the affine transformation matrix, according to described initial Corresponding relationship between template matching region and initial rectangular measured zone determines the current rectangle measurement of the part to be detected Rectangular area;
After selected original template matching area, the measurement range of rectangle delimited, as initial measurement rectangular area, due to Measurement range has required, therefore does not need the initial measurement rectangular area being created as model.
In order to facilitate comparison, by the original template matching area and the initial measurement rectangular area in Same Part figure It is shown as in, obtains the corresponding relationship of the original template matching area and the initial measurement rectangular area.
Step S104:The size for calculating the current rectangle measured zone judges described to be detected zero according to the size Whether part is qualified.
In the present embodiment, using the general features of part to be detected as the template matching region of measurement, according to described first Affine transformation matrix between beginning template matching region and the current template matching area corrects the image of part to be detected, from And requirement of the part in terms of position is eliminated, it can detecte each position of the part on assembly line, improve part The efficiency of detection.
On the basis of the above embodiments, the present embodiment utilizes the current square after determining current measurement rectangular area Between each boundary of current matrix measured zone described in the row coordinate on each boundary of shape measured zone, column coordinate and magnitude determinations Width, to judge whether the part to be detected closes by the width between each boundary of current matrix measured zone Lattice.The concrete operation step of the present embodiment is as follows:
Step S201:Part image to be detected is acquired, the current template Matching band in the part image to be detected is searched Domain;
Step S202:The model silhouette of the original template matching area of the part to be detected of pre-selection is obtained, is calculated described first The centre coordinate in beginning template matching region;
Step S203:The original template matching area and the current template Matching band are aligned using the centre coordinate Domain, to establish the affine transformation matrix of the rigidity of the original template matching area and the current template matching area;
Step S204:After the image for correcting the part to be detected using the affine transformation matrix, according to described initial Corresponding relationship between template matching region and initial rectangular measured zone determines the current rectangle measurement of the part to be detected Rectangular area;
Step S205:Utilize the row coordinate, column coordinate and magnitude determinations on each boundary of the current rectangle measured zone Width between each boundary of current matrix measured zone;
Step S206:The part to be detected is judged by the width between each boundary of current matrix measured zone It is whether qualified.
The method of piece test provided by the present embodiment can be eliminated in piece test and be wanted to placing part position It asks, to improve the efficiency of piece test;It avoids in intermittent part detection method in the prior art to waste of time, mentions The high production efficiency of product.The method of piece test provided by the present embodiment can be right in the gapless situation of assembly line Part carries out real-time monitoring.
Referring to FIG. 3, Fig. 3 is a kind of structural block diagram of the device of piece test provided in an embodiment of the present invention;Specific dress It sets and may include:
Acquisition module 100 searches the current template in the part image to be detected for acquiring part image to be detected Matching area;
Computing module 200, for the original template according to the current template matching area and the part to be detected of pre-selection Matching area calculates affine transformation matrix;
Rectification module 300, after the image for correcting the part to be detected using the affine transformation matrix, according to institute The corresponding relationship between original template matching area and initial rectangular measured zone is stated, determines the current square of the part to be detected Shape measures rectangular area;
Judgment module 400, for calculating the size of the current rectangle measured zone, according to size judgement it is described to Whether qualified detect part.
Method of the device of the piece test of the present embodiment for realizing piece test above-mentioned, therefore the dress of piece test The embodiment part of the method for the visible piece test hereinbefore of specific embodiment in setting, for example, acquisition module 100, meter Module 200, rectification module 300 are calculated, judgment module 400 is respectively used to step S101 in the method for realizing above-mentioned piece test, S102, S103 and S104, so, specific embodiment is referred to the description of corresponding various pieces embodiment, herein not It repeats again.
The specific embodiment of the invention additionally provides a kind of equipment of piece test, including:Memory, for storing computer Program;Processor, the step of a kind of method of above-mentioned xx piece test is realized when for executing the computer program.
The specific embodiment of the invention additionally provides a kind of computer readable storage medium, the computer readable storage medium On be stored with computer program, the computer program realizes a kind of step of the method for above-mentioned piece test when being executed by processor Suddenly.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with it is other The difference of embodiment, same or similar part may refer to each other between each embodiment.For being filled disclosed in embodiment For setting, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is referring to method part Explanation.
Professional further appreciates that, unit described in conjunction with the examples disclosed in the embodiments of the present disclosure And algorithm steps, can be realized with electronic hardware, computer software, or a combination of the two, in order to clearly demonstrate hardware and The interchangeability of software generally describes each exemplary composition and step according to function in the above description.These Function is implemented in hardware or software actually, the specific application and design constraint depending on technical solution.Profession Technical staff can use different methods to achieve the described function each specific application, but this realization is not answered Think beyond the scope of this invention.
The step of method described in conjunction with the examples disclosed in this document or algorithm, can directly be held with hardware, processor The combination of capable software module or the two is implemented.Software module can be placed in random access memory (RAM), memory, read-only deposit Reservoir (ROM), electrically programmable ROM, electrically erasable ROM, register, hard disk, moveable magnetic disc, CD-ROM or technology In any other form of storage medium well known in field.
Above to the method, apparatus, equipment and computer readable storage medium of piece test provided by the present invention into It has gone and has been discussed in detail.Used herein a specific example illustrates the principle and implementation of the invention, the above implementation The explanation of example is merely used to help understand method and its core concept of the invention.It should be pointed out that for the general of the art , without departing from the principle of the present invention, can be with several improvements and modifications are made to the present invention for logical technical staff, this A little improvement and modification are also fallen within the protection scope of the claims of the present invention.

Claims (10)

1. a kind of method of piece test, which is characterized in that including:
Part image to be detected is acquired, the current template matching area in the part image to be detected is searched;
According to the original template matching area of the current template matching area and the part to be detected of pre-selection, affine transformation is calculated Matrix;
After the image for correcting the part to be detected using the affine transformation matrix, according to the original template matching area and Corresponding relationship between initial rectangular measured zone determines the current rectangle measurement rectangular area of the part to be detected;
The size for calculating the current rectangle measured zone judges whether the part to be detected is qualified according to the size.
2. the method as described in claim 1, which is characterized in that it is described according to the current template matching area and pre-selection to The original template matching area of part is detected, calculating affine transformation matrix includes:
The model silhouette for obtaining the original template matching area of the part to be detected of pre-selection, calculates the original template matching area Centre coordinate;
It is aligned the original template matching area and the current template matching area using the centre coordinate, to establish institute State the affine transformation matrix of the rigidity of original template matching area and the current template matching area.
3. method according to claim 2, which is characterized in that the size for calculating the current rectangle measured zone, root Judge whether qualification includes the part to be detected according to the size:
Current matrix described in row coordinate, column coordinate and magnitude determinations using each boundary of the current rectangle measured zone is surveyed Measure the width between each boundary in region;
Judge whether the part to be detected is qualified by the width between each boundary of current matrix measured zone.
4. the method as described in claim 1, which is characterized in that the acquisition part image to be detected is searched described to be detected The current template matching area of part image includes:
Acquire part image to be detected, after being pre-processed using halcon to the part image to be detected, determine it is described to Detect the current template matching area in part image.
5. the method as described in claim 1, which is characterized in that the original template matching area of the part to be detected of the pre-selection Including:The Printing Marks of the piece surface to be detected.
6. a kind of device of piece test, which is characterized in that including:
Acquisition module searches the current template Matching band in the part image to be detected for acquiring part image to be detected Domain;
Computing module, for the original template Matching band according to the current template matching area and the part to be detected of pre-selection Domain calculates affine transformation matrix;
Rectification module, after the image for correcting the part to be detected using the affine transformation matrix, according to described initial Corresponding relationship between template matching region and initial rectangular measured zone determines the current rectangle measurement of the part to be detected Rectangular area;
Judgment module judges described to be detected zero according to the size for calculating the size of the current rectangle measured zone Whether part is qualified.
7. device as claimed in claim 6, which is characterized in that the computing module is specifically used for:
The model silhouette for obtaining the original template matching area of the part to be detected of pre-selection, calculates the original template matching area Centre coordinate;
It is aligned the original template matching area and the current template matching area using the centre coordinate, to establish institute State the affine transformation matrix of the rigidity of original template matching area and the current template matching area.
8. device as claimed in claim 7, which is characterized in that the judgment module is specifically used for:
Current matrix described in row coordinate, column coordinate and magnitude determinations using each boundary of the current rectangle measured zone is surveyed Measure the width between each boundary in region;
Judge whether the part to be detected closes by the width between each boundary of current matrix measured zone.
9. a kind of equipment of piece test, which is characterized in that including:
Memory, for storing computer program;
Processor, realizing a kind of piece test as described in any one of claim 1 to 5 when for executing the computer program The step of method.
10. a kind of computer readable storage medium, which is characterized in that be stored with computer on the computer readable storage medium Program realizes a kind of side of piece test as described in any one of claim 1 to 5 when the computer program is executed by processor The step of method.
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CN110136123A (en) * 2019-05-17 2019-08-16 无锡睿勤科技有限公司 Article detection method, mobile terminal and computer readable storage medium
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CN111428367B (en) * 2020-03-25 2023-08-15 无锡先导智能装备股份有限公司 Workpiece mounting position detection method, device, computer equipment and storage medium
CN113466233A (en) * 2020-03-31 2021-10-01 北京配天技术有限公司 Visual inspection method, visual inspection apparatus, and computer storage medium

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