CN108856187A - Pipeline drainer - Google Patents

Pipeline drainer Download PDF

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Publication number
CN108856187A
CN108856187A CN201810817254.0A CN201810817254A CN108856187A CN 108856187 A CN108856187 A CN 108856187A CN 201810817254 A CN201810817254 A CN 201810817254A CN 108856187 A CN108856187 A CN 108856187A
Authority
CN
China
Prior art keywords
motor
pipeline
guide rail
unclog
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810817254.0A
Other languages
Chinese (zh)
Inventor
董志伟
杨永强
刘御寒
李佳耀
刘振光
李志军
张成勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Tunnel Group Erchu Co Ltd
Original Assignee
China Railway Tunnel Group Erchu Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Tunnel Group Erchu Co Ltd filed Critical China Railway Tunnel Group Erchu Co Ltd
Priority to CN201810817254.0A priority Critical patent/CN108856187A/en
Publication of CN108856187A publication Critical patent/CN108856187A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/0433Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided exclusively with fluid jets as cleaning tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/047Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Earth Drilling (AREA)

Abstract

The present invention provides a kind of pipeline drainer, for dredging the pipeline blocked by concrete, including rotating device, pneumatic device and guide rail;The rotating device grinds for driving bit, crushes the concrete for being blocked in and solidifying in pipeline;The pneumatic device is for driving rotating device front-rear reciprocation movement;Pipeline drainer of the invention can be used for the concrete that dredge blockage solidifies in pipeline, and drill bit is not easy to block, while have good working efficiency.

Description

Pipeline drainer
Technical field
The invention belongs to technical field of tunnel construction, are related to a kind of device of delivery pump pipe-dredging.
Background technique
The concrete that tunnel entrance can be stirred for concrete pump is pipelined to tunnel internal up to hundred meters It is even farther, pipeline need to be generally cleared up after the completion of conveying every time to prevent concrete from consolidating in pipeline and cause pipeline stifled Plug.Although often clearing up but after long-time use, still often have the concrete not cleaned up and constantly consolidated in pipeline, causes Internal diameter of the pipeline is set to become smaller, the conveying capacity in the set time becomes smaller, and ultimately causes line clogging.Since the pipeline of blocking is longer, often Tool such as chisel can not be cleaned out, meanwhile, the pipeline of blocking is inconvenient to be sent to engineering repair works's processing, it usually needs Dredging operation is carried out in concrete construction area, this requires a kind of strong applicability, the pipeline drainer that work efficiency is high.
In the prior art, main using by rotating electric machine and helical blade for the concrete not condensed completely in pipeline The dredging device of composition, helical blade can be promoted from manpower to blocked pipeline, but there is also some problems, such as helical-blade Piece is easy to block in pipeline, and the concrete in pipeline is not easy to take out of, is pushed forward by manpower, and labour's consumption is big etc..For The concrete solidified in pipeline, there are no corresponding solutions for the prior art.
Summary of the invention
Based on the problems in above pipe-dredging process, the present invention provides a kind of pipeline drainers, are driven by a motor brill Bar and bit, pneumatic device drive drilling rod and drill bit front-rear reciprocation movement, solve the problems, such as that blade easily blocks, lower simultaneously Labor cost, improves production efficiency.
A kind of pipeline drainer, for concrete of the dredge blockage in pipeline, including motor, drilling rod, drill bit, propulsion gas Cylinder and guide rail;
The motor is connected with described drilling rod one end, and the motor rotates drilling rod for outputting rotary power;
The drill bit is fixedly connected on the other end of the drilling rod, for protruding by inside unclog the pipe;
The drill bit is for impacting, grinding the concrete being blocked in by unclog the pipe;
The propulsion cylinder is connected with motor or by unclog the pipe, for driving motor or by unclog the pipe described in Guide rail front-rear reciprocation movement;
The guide rail is used to support or fixes the motor or by unclog the pipe.
Further, the motor is equipped with speed reducer, and the speed reducer is for improving motor rotation torque.
Further, further include a motor control assembly, be connected to motor, the motor control assembly is for controlling electricity Machine starts and stops, and control motor rotates forward or backwards.
Further, runner is provided in the axial direction in the drilling rod, the runner is for being passed through high pressure gas or high pressure liquid Body.
Further, the end face of the drill bit is equipped at least one purging hole, and the high-pressure fluid passes through the purging hole It sprays, takes concrete clast out of.
Further, the propulsion cylinder and air compressor machine be by piping connection, the propulsion cylinder and the air compressor machine it Between be equipped with high pressure gas control device, the high pressure gas control device be used for control the propulsion cylinder start and stop with And the propulsion cylinder output power.
Further, the guide rail is equipped with firm banking, and the firm banking is connected to motor, the firm banking with Propulsion cylinder connection, drives motor along guide rail smoothly front-rear reciprocation movement.
Further, the guide rail is equipped with firm banking, and the firm banking is connect with by unclog the pipe, the fixation Pedestal is connect with propulsion cylinder, is driven by unclog the pipe along guide rail smoothly front-rear reciprocation movement.
Further, it is equipped with spraying device, the inlet and outlet of the processed pipeline of spraying device alignment, sprinkling water mist is for dropping The dust that the low pipeline drainer generates when working.
Further, the guide rail is equipped with support frame, and support frame as described above is used to support the rotation of drilling rod.
Further, the guide rail is equipped with positioning card, and the positioning card is for adjusting and fixing by unclog the pipe.
The present invention and prior art ratio, have the following advantages and benefits:Coagulation suitable for inner pipeline plug plug Soil, including the concrete being set in pipeline, pneumatic device drives drilling rod and drill bit front-rear reciprocation movement, impact, grinding solidification Concrete, avoid drill bit or the problem of blade easily blocks;Manpower is saved simultaneously, improves the efficiency of dredging.
Detailed description of the invention
Attached drawing described herein is used to provide to further understand the embodiment of the present invention, constitutes one of the application Point, do not constitute the restriction to the embodiment of the present invention.
One of 1 embodiment of attached drawing, 1 overall structure diagram.
One of 2 embodiment of attached drawing, 1 overall structure diagram.
3 drill bit structure schematic diagram of attached drawing.
4 pipe dredging device high pressure water of attached drawing or high pressure gas flow to schematic diagram.
5 embodiment of attached drawing, 2 overall structure diagram.
6 embodiment of attached drawing, 2 overall structure diagram.
7 embodiment of attached drawing, 2 overall structure diagram.
Appended drawing reference and corresponding parts title
Specific embodiment
To keep goal of the invention of the invention, technical characteristic and advantage clearer, embodiments of the present invention are done below It is described in further detail:
A kind of pipeline drainer, for concrete of the dredge blockage in pipeline, including motor, drilling rod, drill bit, propulsion gas Cylinder and guide rail;
The motor is connected with described drilling rod one end, and the motor rotates drilling rod for outputting rotary power;
The drill bit is fixedly connected on the other end of the drilling rod, for protruding by inside unclog the pipe;
The drill bit is for impacting, grinding the concrete being blocked in by unclog the pipe;
The propulsion cylinder is connected with motor or by unclog the pipe, for driving motor or by unclog the pipe described in Guide rail front-rear reciprocation movement;
The guide rail is used to support or fixes the motor or by unclog the pipe.
Further, the motor is equipped with speed reducer, and the speed reducer is for improving motor rotation torque.
Further, further include a motor control assembly, be connected to motor, the motor control assembly is for controlling electricity Machine starts and stops, and control motor rotates forward or backwards.
Further, runner is provided in the axial direction in the drilling rod, the runner is for being passed through high pressure gas or high pressure liquid Body.
Further, the end face of the drill bit is equipped at least one purging hole, and the high-pressure fluid passes through the purging hole It sprays, takes concrete clast out of.
Further, the propulsion cylinder and air compressor machine be by piping connection, the propulsion cylinder and the air compressor machine it Between be equipped with high pressure gas control device, the high pressure gas control device be used for control the propulsion cylinder start and stop with And the propulsion cylinder output power.
Further, the guide rail is equipped with firm banking, and the firm banking is connected to motor, the firm banking with Propulsion cylinder connection, drives motor along guide rail smoothly front-rear reciprocation movement.
Further, the guide rail is equipped with firm banking, and the firm banking is connect with by unclog the pipe, the fixation Pedestal is connect with propulsion cylinder, is driven by unclog the pipe along guide rail smoothly front-rear reciprocation movement.
Further, it is equipped with spraying device, the inlet and outlet of the processed pipeline of spraying device alignment, sprinkling water mist is for dropping The dust that the low pipeline drainer generates when working.
Further, the guide rail is equipped with support frame, and support frame as described above is used to support the rotation of drilling rod.
Further, the guide rail is equipped with positioning card, and the positioning card is for adjusting and fixing by unclog the pipe.
Embodiment 1:
As shown in Figs. 1-2, a kind of pipe dredging device 100, including motor 104, drilling rod 105, drill bit 106, propulsion cylinder 103 and guide rail 102.
Motor 104 is fixed on pedestal fixed disk 101, and fixed disk pedestal 101 is process by the steel plate of 10mm thickness, electricity Machine 104 is connected by cable 115 with motor control assembly 112, motor control assembly 112 can control the unlatching of motor 104 with Stop, while the direction of rotation of motor 104 can also be controlled, motor 104 is equipped with speed reducer 109, and the rotation that motor 104 exports is dynamic Power reduces revolving speed via speed reducer 109, improves output torque, and speed reducer 109 and one end of drilling rod 105 are connected by attachment base 119 It connects.
As shown in Figure 3-4,105 other end tipped drill 106 of drilling rod, drilling rod 105 along being axially arranged with runner, drilling rod 105 Runner is passed through high pressure gas by high-pressure gas pipeline 114.106 end face of drill bit is equipped with 3 equally distributed purging holes 1061, uses In spraying high pressure gas, concrete slag is gone out, the end face of drill bit 106 is equipped with multiple raised 1062, is set in for spin finishing 108 inner concrete of pipeline to be unclogged.
As shown in Figs. 1-2, propulsion cylinder 103 is set to the lower section of motor 104, propulsion cylinder 103 and fixed disk pedestal 101 It is connected, propulsion cylinder 103 drives fixed disk pedestal 101 along 102 front-rear reciprocation movement of guide rail, and then drives the impact of drill bit 106 stifled Fill in the concrete in pipeline 108 to be unclogged.
Drill bit 106 is by rotary motion grinding and front and back reciprocating impact concrete, so that concrete becomes powder by bulk, Pipeline 108 is finally taken out of by high pressure gas.
As shown in Figs. 1-2, guide rail 102 is equipped with fixed disk pedestal 101, and fixed disk pedestal 101 can be along guide rail 102 smoothly It moves forward and backward, positioning card 107 3 is additionally provided on guide rail 102, the pipeline 108 for adjusting and fixing concrete blocks, guide rail Two support frames 117 are additionally provided on 102, support frame 117 is used to support the rotation of drilling rod 105.
As shown in Figs. 1-2, it is additionally provided with spraying device 118, spraying device 118 can spray water mist, for reducing by high pressure gas The concrete fugitive dust that body is taken out of.
As shown in Figs. 1-2, guide rail 102 is that 100mm × 48mm × 5.3mm channel steel is welded using two specifications sections, The diameter of drill bit 106 is less than or equal to 120mm, and 105 diameter 80mm of drilling rod, drilling rod 105 is 2.5m long, and the internal diameter of pipeline to be unclogged is than boring The head big 10m~20mm of diameter, in order to flush out the concrete slag of crushing in time.Guide rail 102 is equipped with support frame (not shown), uses Ground is left in supporting guide.
Embodiment 2:
As shown in Figs. 1-5, a kind of pipe dredging device 200 and embodiment 1 are different, and pusher cylinder 203 is set to Concrete blocking by below unclog the pipe, propulsion cylinder 203 is connected with fixed disk pedestal 201, the drive fixation of propulsion cylinder 203 Seat 201 try to get to the heart of a matter along 102 front-rear reciprocation movement of guide rail, and then drives the drill bit 106 for being hit rotation by unclog the pipe 108, thus real Existing concrete becomes powder by bulk, is finally taken out of by high pressure gas by unclog the pipe 108.
It is different with embodiment 1 in addition, motor 204 is fixed on the top of guide rail 202 by chassis 220, limit electronic Machine is moved forward and backward along guide rail.
Embodiment 3:
As shown in figures 1 to 6, a kind of pipe dredging device 300, different with embodiment 1, drilling rod 305 is set along axial direction The runner set is passed through high pressure water by high-pressure water inlet 319, and high pressure water is sprayed by the purging hole 1061 of 106 end face of drill bit, takes powder out of Broken concrete.
There are also the difference is that be not provided with spraying device 118, the reason is that by high-pressure hose with embodiment power on guide rail 102 The concrete of crushing out does not have fugitive dust problem.
Embodiment 4:
As shown in figs. 1-7, a kind of pipe dredging device 400, different with embodiment 2, drilling rod 405 is set along axial direction The runner set is passed through high pressure water by high-pressure water inlet 419, and high pressure water is sprayed by the purging hole 1061 of 106 end face of drill bit, takes powder out of Broken concrete.
There are also the difference is that be not provided with spraying device 118, the reason is that by high-pressure hose with embodiment power on guide rail 102 The concrete of crushing out does not have fugitive dust problem.

Claims (11)

1. a kind of pipeline drainer, for concrete of the dredge blockage in pipeline, which is characterized in that including motor, drilling rod, brill Head, propulsion cylinder and guide rail;
The motor is connected with described drilling rod one end, and the motor rotates drilling rod for outputting rotary power;
The drill bit is fixedly connected on the other end of the drilling rod, for protruding by inside unclog the pipe;
The drill bit is for impacting, grinding the concrete being blocked in by unclog the pipe;
The propulsion cylinder is connected with motor or by unclog the pipe, for driving motor or by unclog the pipe along the guide rail Front-rear reciprocation movement;
The guide rail is used to support or fixes the motor or by unclog the pipe.
2. pipeline drainer as described in claim 1, which is characterized in that the motor is equipped with speed reducer, and the speed reducer is used for Improve motor rotation torque.
3. pipeline drainer as described in claim 1, which is characterized in that further include a motor control assembly, connect with motor It connects, the motor control assembly is used to control starting and stopping for motor, and control motor rotates forward or backwards.
4. pipeline drainer as described in claim 1, which is characterized in that runner is provided in the axial direction in the drilling rod, it is described Runner is for being passed through high pressure gas or highly pressurised liquid.
5. pipeline drainer as claimed in claim 4, which is characterized in that the end face of the drill bit is equipped at least one purging Hole, the high-pressure fluid are sprayed by the purging hole, take concrete clast out of.
6. pipeline drainer as described in claim 1, which is characterized in that the propulsion cylinder and air compressor machine are connected by pipeline It connects, high pressure gas control device is equipped between the propulsion cylinder and the air compressor machine, the high pressure gas control device is used for Control the propulsion cylinder start and stop and the propulsion cylinder output power.
7. pipeline drainer as described in claim 1, which is characterized in that the guide rail is equipped with firm banking, the fixed bottom Seat is connected to motor, and the firm banking is connect with propulsion cylinder, and drive motor is along guide rail smoothly front-rear reciprocation movement.
8. pipeline drainer as described in claim 1, which is characterized in that the guide rail is equipped with firm banking, the fixed bottom Seat connect with by unclog the pipe, the firm banking is connect with propulsion cylinder, drive by unclog the pipe along guide rail smoothly before and after It moves back and forth.
9. pipeline drainer as described in claim 1, which is characterized in that be equipped with spraying device, spraying device alignment is processed Pipeline inlet and outlet, the dust that sprinkling water mist generates when working for reducing the pipeline drainer.
10. pipeline drainer as described in claim 1, which is characterized in that the guide rail is equipped with support frame, support frame as described above It is used to support the rotation of drilling rod.
11. pipeline drainer as described in claim 1, which is characterized in that the guide rail is equipped with positioning card, the positioning card For adjusting and fixing by unclog the pipe.
CN201810817254.0A 2018-07-24 2018-07-24 Pipeline drainer Pending CN108856187A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810817254.0A CN108856187A (en) 2018-07-24 2018-07-24 Pipeline drainer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810817254.0A CN108856187A (en) 2018-07-24 2018-07-24 Pipeline drainer

Publications (1)

Publication Number Publication Date
CN108856187A true CN108856187A (en) 2018-11-23

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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110899261A (en) * 2019-11-07 2020-03-24 浙江省肿瘤医院 Household metal endotracheal tube cleaning machine
CN111438144A (en) * 2020-04-13 2020-07-24 马鞍山钢铁股份有限公司 Device for automatically dredging static pressure pipeline of blast furnace body on line and using method thereof
CN111515198A (en) * 2020-07-05 2020-08-11 东营同博石油电子仪器有限公司 Wax and scale removing machine for ground oil pipe
CN111889461A (en) * 2020-08-08 2020-11-06 凌迪 Method for removing concrete adhered to inner wall of conveying pump pipe
CN113263030A (en) * 2021-04-28 2021-08-17 苏州维格纳信息科技有限公司 Pipeline cleaning device based on high-pressure water jet

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CN106513391A (en) * 2016-12-22 2017-03-22 中国核工业二四建设有限公司 Equipment capable of rapidly unblocking blocked concrete delivery pump pipe
CN207204789U (en) * 2017-08-23 2018-04-10 烟建集团有限公司 Steel pipe cleaner
CN207402146U (en) * 2017-09-30 2018-05-25 林金花 A kind of building intelligence drill
CN209006323U (en) * 2018-07-24 2019-06-21 中铁隧道集团二处有限公司 Pipeline drainer

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010037029A (en) * 1999-10-13 2001-05-07 임영모 Horizontal type large long hole drilling machine
KR100797582B1 (en) * 2006-07-28 2008-01-23 진철영 Apparatus for excavating a rock
CN101806192A (en) * 2010-03-12 2010-08-18 中铁一局集团有限公司 Drilling machine water and gas simultaneously entering impact system
CN103556944A (en) * 2013-11-13 2014-02-05 河南理工大学 Double-layer internal deslagging and anti-blocking drilling tool for soft and outburst coal seam drilling, and use method of drilling tool
CN204171046U (en) * 2014-08-21 2015-02-25 延长油田股份有限公司吴起采油厂 A kind of oil field pipe apparatus for eliminating sludge
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CN207204789U (en) * 2017-08-23 2018-04-10 烟建集团有限公司 Steel pipe cleaner
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110899261A (en) * 2019-11-07 2020-03-24 浙江省肿瘤医院 Household metal endotracheal tube cleaning machine
CN111438144A (en) * 2020-04-13 2020-07-24 马鞍山钢铁股份有限公司 Device for automatically dredging static pressure pipeline of blast furnace body on line and using method thereof
CN111438144B (en) * 2020-04-13 2024-03-08 马鞍山钢铁股份有限公司 Online automatic dredging device for static pressure pipeline of blast furnace body and application method of online automatic dredging device
CN111515198A (en) * 2020-07-05 2020-08-11 东营同博石油电子仪器有限公司 Wax and scale removing machine for ground oil pipe
CN111515198B (en) * 2020-07-05 2020-09-15 东营同博石油电子仪器有限公司 Wax and scale removing machine for ground oil pipe
CN111889461A (en) * 2020-08-08 2020-11-06 凌迪 Method for removing concrete adhered to inner wall of conveying pump pipe
CN113263030A (en) * 2021-04-28 2021-08-17 苏州维格纳信息科技有限公司 Pipeline cleaning device based on high-pressure water jet

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Application publication date: 20181123