CN108688534B - Easy-to-mold and assemble automobile seat with metal-free framework main body - Google Patents

Easy-to-mold and assemble automobile seat with metal-free framework main body Download PDF

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Publication number
CN108688534B
CN108688534B CN201810598294.0A CN201810598294A CN108688534B CN 108688534 B CN108688534 B CN 108688534B CN 201810598294 A CN201810598294 A CN 201810598294A CN 108688534 B CN108688534 B CN 108688534B
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China
Prior art keywords
main body
seat
automobile seat
seal
metal
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Application number
CN201810598294.0A
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Chinese (zh)
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CN108688534A (en
Inventor
周志豪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kaiping Chunshan Auto Seat Co ltd
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Kaiping Chunshan Auto Seat Co ltd
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Publication of CN108688534A publication Critical patent/CN108688534A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/68Seat frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/90Details or parts not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/90Details or parts not otherwise provided for
    • B60N2/986Side-rests

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Manufacturing & Machinery (AREA)
  • Seats For Vehicles (AREA)
  • Chair Legs, Seat Parts, And Backrests (AREA)

Abstract

The invention discloses an automobile seat with a metal-free framework main body, which is easy to form and assemble, and comprises a main body, wherein the main body is a bending piece formed by integrally injection molding a high polymer material, no metal framework is supported or filled in the whole main body, the main body is provided with two side surfaces, each side surface is provided with a front side wing, a rear side wing and a plurality of reinforcing ribs arranged between the front side wing and the rear side wing, the reinforcing ribs are used for enhancing the integral strength of the main body so as to meet the strength requirement of the automobile seat in use, and the automobile seat is also provided with a side cover in a bending shape, and the side cover is arranged on the side surface of the main body and covers the reinforcing ribs. The automobile seat main body is integrally injection molded by adopting a single high polymer material, no metal framework is needed for supporting or filling, the structure is simple, the integrity is good, the modularization of each component of the automobile seat is realized, the assembly and the disassembly are convenient, and the installation and the maintenance are convenient.

Description

Easy-to-mold and assemble automobile seat with metal-free framework main body
Technical Field
The invention relates to an automobile seat, in particular to an automobile seat which is provided with a metal-free framework main body and is easy to mold and assemble.
Background
Automobile seats are important components in automobiles, and not only require the seats to be firm and stable, but also ensure the comfort of use by passengers.
The existing automobile seat generally comprises a main body bottom beam and chair legs, wherein the main body comprises a top handrail, a backrest, a seat cushion, a back plate and a plurality of parts of a seat plate, the top handrail is inserted on a backrest frame, the chair legs are vertically arranged and fixedly installed in an automobile, the backrest generally adopts an aluminum alloy structure or a plastic structure, the seat cushion generally adopts a plastic structure, and the backrest and the seat cushion are integrally injection molded or fixedly connected through connecting pieces.
The main body parts of the existing automobile seat are numerous, some of the main body parts are made of plastic materials, some of the main body parts are made of metal materials, the whole main body is of a composite material combination structure of plastic and metal, the structure is complex, the production and installation cost and difficulty are increased, and the whole modularized production of the main body cannot be realized.
Therefore, the seat with the prior structure has the advantages of more seat components, complex structure, inconvenient assembly and disassembly, inconvenient installation, troublesome maintenance once the seat components are in trouble, and time and labor waste.
Disclosure of Invention
The invention aims to provide an automobile seat which is provided with a metal-free framework main body and is easy to mold and assemble, wherein the automobile seat main body is integrally molded by adopting a single polymer material, no metal framework is required to support or fill, the structure is simple, the integrity is good, the modularization production of each component of the automobile seat is realized, the assembly and the disassembly are convenient, and the installation and the maintenance are convenient.
The above object of the present invention is achieved by the following technical solutions: an easily formed and assembled car seat having a metal-free skeletal body, comprising a body, characterized in that: the main part is the integrated injection moulding's of macromolecular material piece of buckling, does not have any metal skeleton in the whole main part and supports or pack, the main part has two sides, and two sides all have preceding flank, back flank and set up a plurality of stiffening ribs between preceding flank and back flank, the stiffening rib is used for reinforcing the bulk strength of main part to satisfy the intensity requirement when car seat uses, car seat still has the side cap of buckling the shape, the side cap is installed in the side of main part, covers and seals the stiffening rib.
In the automobile seat, the main body is integrally formed by injection molding of a single polymer material, no support or filling of any metal framework is needed, and the curing mode of the combined main body structure of the existing plastic and metal composite material is broken through. Meanwhile, in order to avoid the problem of insufficient overall strength of the main body caused by a single material, the side surface of the main body is provided with a plurality of reinforcing ribs for enhancing the overall strength of the main body, so that the strength requirement of the automobile seat in use is met, and the use safety is ensured.
In the invention, the main body is made of nylon, and the side cover is also formed by nylon injection molding.
In the invention, the reinforcing ribs are continuously and alternately distributed.
In the present invention, the side cover may be mounted to the side surface of the main body using various connection structures as follows.
Structure one: the side cover is buckled on the side surface of the main body in a buckling connection mode.
And (2) a structure II: the side cover is arranged on the side surface of the main body through a connecting piece, a cramp is fixedly arranged on the side surface of the main body at the upper position through a flat head tapping screw, a cramp sleeve is arranged at the position, corresponding to the cramp, of the upper part of the side cover, the cramp sleeve and the side cover are integrally formed through injection molding, and the cramp is buckled in the cramp sleeve during installation; the side of main part has the screw mount pad at the kink position that is located the middle part, and screw mount pad and main part integral injection moulding, the screw mounting hole has been seted up at the kink position that is located the middle part to the side cap, and the flat head self-tapping screw passes the screw mounting hole and installs on the screw mount pad during the installation.
As an improvement of the invention: the automobile seat can be additionally provided with a side seal, the side cover is provided with a side groove, screw mounting holes formed in the bending part of the middle part of the side cover are all located in the area range of the side groove, the side seal is embedded in the side groove, the side seal covers the side groove, and the whole automobile seat is exposed without connecting pieces after the side seal is additionally arranged.
In the invention, a through hole is formed in the side groove, the side seal is provided with a seal clip matched with the through hole, the seal clip and the side seal are integrally formed by adopting the same material, and the side seal is arranged on the side cover after the seal clip is inserted into the through hole.
In the invention, the side seal and the seal buckle pin are integrally formed by nylon injection molding.
In the invention, the automobile seat is also provided with a bottom beam, the bottom beam is of a frame structure, and the main body is arranged on the bottom beam. The car seat also has a seat foot, and the bottom beam is mounted on the seat foot.
The finished product of the car seat of the invention, or the product when sold, may or may not contain the floor beams and the chair legs.
Compared with the prior art, the invention has the following remarkable effects:
1. the automobile seat has the advantages that the structure is simple, the components are modularized, the number of seat components is small, the basic type automobile seat only comprises a main body, side covers and side seals, the automobile seat further comprises a bottom beam and seat legs, the main body is formed by nylon integral injection molding, no support or filling of a metal framework exists, the curing construction mode of the main body structure of the existing plastic and metal framework composite material is broken through, reinforcing ribs are arranged for ensuring the strength, the main body is firm and durable, and meanwhile, the automobile seat is convenient to assemble and disassemble and convenient to install and maintain.
2. The bottom beam and the chair legs in the automobile seat are made of the same material, such as steel or magnesium alloy, and are firm and reliable in strength.
3. The automobile seat has light weight, high strength and durability.
4. The main body of the automobile seat is made of nylon, the bottom beam and the chair legs are made of magnesium alloy, the whole automobile seat is made of nylon and magnesium alloy, the material collocation is scientific, the strength can be ensured, the weight can be reduced, and the automobile seat is novel and attractive in structure.
Drawings
The invention is described in further detail below with reference to the drawings and the detailed description.
FIG. 1 is a perspective view of an automotive seat according to the present invention;
FIG. 2 is a perspective view of another angle of the car seat of the present invention;
FIG. 3 is a front view of the car seat of the present invention;
FIG. 4 is a perspective exploded view of the car seat of the present invention;
FIG. 5 is a side exploded view of the car seat of the present invention;
FIG. 6 is a schematic view of the structure of the main body of the car seat of the present invention;
FIG. 7 is a schematic view of a side cover in an automobile seat according to the present invention;
fig. 8 is a schematic structural view of a side seal in an automobile seat according to the present invention.
Description of the reference numerals
1. A main body; 11. a front side flap; 12. a rear side wing; 13. reinforcing ribs; 14. a screw mounting seat;
2. a cramp; 3. a side cover; 31. a pintle sleeve; 32. a side groove; 33. a screw mounting hole;
34. a through hole; 4. a flat head self-tapping screw; 5. a side seal; 51. a seal clip;
6. m8 square nuts; 7. a bottom beam; 8. a hexagonal screw in the cup head; 9. chair legs.
Detailed Description
The automobile seat with the metal-free framework main body is easy to form and assemble, and comprises a main body 1, wherein the main body 1 is a bending piece formed by integrally injection molding of a high polymer material, no metal framework is supported or filled in the whole main body 1, the main body 1 is provided with two side surfaces, each side surface is provided with a front side wing 11, a rear side wing 12 and a plurality of reinforcing ribs 13 arranged between the front side wing 11 and the rear side wing 12, the reinforcing ribs 13 are continuously and alternately distributed, the reinforcing ribs 13 are used for reinforcing the overall strength of the main body 1 so as to meet the strength requirement of the automobile seat in use, the automobile seat is also provided with a side cover 3 in a bent shape, the side cover 3 is arranged on the side surface of the main body 1, and the reinforcing ribs 13 are covered.
The automobile seat is also provided with a bottom beam 7 and chair legs 9, wherein the bottom beam 7 is of a frame structure, the main body 1 is arranged on the bottom beam 7 through an M8 square nut 6, and the bottom beam 7 is arranged on the chair legs 9 through a cup head socket head cap screw 8. The bottom beam 7 and the chair legs 9 are made of magnesium alloy.
In this embodiment, the main body 1 is made of nylon, and the side cover 3 is also made of nylon by injection molding, and is formed by integral injection molding.
In the embodiment, a side cover 3 is arranged on the side surface of a main body 1 through a connecting piece, two cramps 2 are fixedly arranged on the side surface of the main body 1 at the upper position through flat head tapping screws 4, two cramp sleeves 31 are arranged at the positions, corresponding to the cramps 2, of the upper part of the side cover 3, the cramp sleeves 31 and the side cover 3 are integrally injection molded, and the cramps 2 are buckled in the cramp sleeves 31 during installation; the side of the main body 1 is provided with three screw mounting seats 14 at the bending part positioned in the middle, the screw mounting seats 14 and the main body 1 are integrally injection molded, the side cover 3 is provided with three screw mounting holes 33 at the bending part positioned in the middle, and three flat head tapping screws 4 are mounted on the screw mounting seats 14 through the screw mounting holes 33 during mounting.
As an alternative to the present embodiment, the side cover 3 may be fastened to the side surface of the main body 1 by a snap-fit connection.
The automobile seat is also provided with a side seal 5, the side cover 3 is provided with a side groove 32, three screw mounting holes 33 formed in the bending part of the side cover 3 at the middle part are all positioned in the area range of the side groove 32, and the side seal 5 is embedded in the side groove 32, and the automobile seat is specifically provided with the following mounting structure: three through holes 34 are formed in the side groove 32, the side seal 5 is provided with three seal buckling nails 51 matched with the through holes 34, the seal buckling nails 51 and the side seal 5 are integrally formed by injection molding through nylon, the side seal 5 is arranged on the side cover 3 after the seal buckling nails 51 are inserted into the through holes 34, the side groove 32 is covered by the side seal 5 after the side seal 5 is arranged, and the whole automobile seat is exposed without connecting pieces after the side seal 5 is additionally arranged.
The finished product of the automobile seat, or the product when sold, may be a seat comprising the bottom beam 7 and the chair legs 9, or may be a seat not comprising the bottom beam 7 and the chair legs 9.
The specific connection manner between the connected components in this embodiment is as follows: the bottom beam 7 is arranged on the chair leg 9 through a cup head inner hexagonal screw 8 with the specification of M8X 25. The main body 1 is mounted on the bottom beam 7 by means of an M8 square nut 6 of a gauge 15.8X15.8X8. The side of the main body 1 is provided with a cramp 2, and the side cover 3 is arranged on the side of the main body 1 through the cramp 2, a cramp sleeve 31 and a flat head tapping screw 4 with the specification of M5X 20.
The automobile seat of this embodiment is few in component, simple structure, and each component modularization forms assembled automobile seat after assembling, and this automobile seat is convenient for install, dismantlement and maintenance, and each link is all very convenient, labour saving and time saving. The bottom beam and the chair legs are made of magnesium alloy, the main body is made of nylon material in an integrated mode, the whole automobile seat is made of nylon and magnesium alloy, the material collocation is scientific, the strength can be guaranteed, the weight can be reduced, the actual use needs are met, and the structure is novel and attractive.
The mounting steps of the automobile seat are as follows:
(1) Four self-tapping screws 4 with flat heads of M5X20 are used for fixing four buckles 2 on two side surfaces of the main body 1, and two buckles 2 are arranged on one side surface of the main body 1;
(2) Four M8 square nuts 6 with the specification of 15.8X15.8X8 are embedded in the main body 1, and then the side cover 3 is pressed into the side edge of the main body 1 by force, so that the cramp 2 is buckled in the cramp sleeve 31;
(3) The side cover 3 is locked by six flat head tapping screws 4 of M5X20 to form an assembly A, and the side cover 3 on one side surface of the main body 1 is locked by three flat head tapping screws 4;
(4) The side seal 5 is transversely pressed into the side cover 3 to be installed, the seal buckle 51 of the side seal 5 is inserted into the through hole 34 of the side cover 3 during installation, the side seal 5 is installed on the side cover 3, and the side seal 5 covers the side groove 32 after installation;
(5) The bottom beam 7 is horizontally arranged at the bottom of the seat, and the bottom beam 7 is fixed by matching a cup head inner hexagonal screw 8 of M8X25 with a spring gasket and an M8 square nut 6 originally embedded in the main body 1 to form an assembly B;
(6) The seat legs 9 are connected with the assembly B by using the socket head cap screws 8 of M8X25, so that the whole automobile seat is assembled.
The above-mentioned embodiments of the present invention are not intended to limit the scope of the present invention, and the embodiments of the present invention are not limited thereto, and all kinds of modifications, substitutions or alterations made to the above-mentioned structures of the present invention according to the above-mentioned general knowledge and conventional means of the art without departing from the basic technical ideas of the present invention shall fall within the scope of the present invention.

Claims (6)

1. The utility model provides an easy shaping and car seat of assembly with no metal skeleton main part, includes main part (1), car seat still has floorbar (7), and floorbar (7) are frame construction, main part (1) are installed on floorbar (7), its characterized in that: the automobile seat is characterized in that the main body (1) is a bending piece formed by integrally injection molding a high polymer material, no metal framework is used for supporting or filling the whole main body (1), the main body (1) is provided with two side surfaces, each side surface is provided with a front flank (11), a rear flank (12) and a plurality of reinforcing ribs (13) arranged between the front flank (11) and the rear flank (12), the reinforcing ribs (13) are used for enhancing the integral strength of the main body (1) so as to meet the strength requirement of the automobile seat in use, the automobile seat is also provided with a side cover (3) in a bending shape, and the side cover (3) is installed on the side surface of the main body (1) through a connecting piece and seals the reinforcing ribs (13); the side surface of the main body (1) is fixedly provided with a cramp (2) at the upper position through a flat head tapping screw (4), a cramp sleeve (31) is arranged at the position, corresponding to the cramp (2), of the upper part of the side cover (3), the cramp sleeve (31) and the side cover (3) are integrally injection molded, and the cramp (2) is buckled in the cramp sleeve (31) during installation; the side surface of the main body (1) is provided with a screw mounting seat (14) at a bending part positioned in the middle, the screw mounting seat (14) and the main body (1) are integrally injection molded, the side cover (3) is provided with a screw mounting hole (33) at the bending part positioned in the middle, and a flat-head self-tapping screw (4) is mounted on the screw mounting seat (14) through the screw mounting hole (33) during mounting; the automobile seat is characterized by further comprising a side seal (5), wherein the side cover (3) is provided with a side groove (32), screw mounting holes (33) formed in the bending part of the middle of the side cover (3) are all located in the area range of the side groove (32), the side seal (5) is embedded in the side groove (32), the side seal (5) covers the side groove (32), and the whole automobile seat is exposed without connecting pieces after the side seal (5) is additionally arranged.
2. The easily formed and assembled car seat with a metal-free skeletal body of claim 1, wherein: the main body (1) is made of nylon, and the side cover (3) is also formed by nylon injection molding.
3. An easily formed and assembled car seat having a metal-free skeletal body as in claim 2, wherein: the reinforcing ribs (13) are continuously and alternately distributed.
4. An easily formed and assembled car seat having a metal-free skeletal body as claimed in claim 3, wherein: the side seal (5) is provided with a seal clip (51) matched with the through hole (34), the seal clip (51) and the side seal (5) are integrally formed by adopting the same material, and the seal clip (51) is inserted into the through hole (34) to install the side seal (5) on the side cover (3).
5. The easily formed and assembled car seat with a metal-free skeletal body of claim 4, wherein: the side seal (5) and the seal button nail (51) are integrally formed by nylon injection molding.
6. The easily formed and assembled car seat with a metal-free skeletal body of claim 1, wherein: the automobile seat also has a seat foot (9), and the bottom beam (7) is arranged on the seat foot (9).
CN201810598294.0A 2018-03-23 2018-06-12 Easy-to-mold and assemble automobile seat with metal-free framework main body Active CN108688534B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2018204076906 2018-03-23
CN201820407690 2018-03-23

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CN108688534B true CN108688534B (en) 2024-01-30

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CN201810598294.0A Active CN108688534B (en) 2018-03-23 2018-06-12 Easy-to-mold and assemble automobile seat with metal-free framework main body
CN201820910614.7U Active CN208411505U (en) 2018-03-23 2018-06-12 A kind of automotive seat with the easy to form of no metallic framework main body and assembly

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Application Number Title Priority Date Filing Date
CN201820910614.7U Active CN208411505U (en) 2018-03-23 2018-06-12 A kind of automotive seat with the easy to form of no metallic framework main body and assembly

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108688534B (en) * 2018-03-23 2024-01-30 开平市春山汽车座椅有限公司 Easy-to-mold and assemble automobile seat with metal-free framework main body

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DE202006007862U1 (en) * 2006-05-15 2007-09-20 Ska Sitze Gmbh Seat for a public transport
CN103648334A (en) * 2011-07-15 2014-03-19 东丽株式会社 Backrest frame structure and production method therefor
CN103863156A (en) * 2014-04-03 2014-06-18 江苏畅通车业发展有限公司 Frame-free bus injection molding seat
CN204432459U (en) * 2015-01-16 2015-07-01 巴斯夫欧洲公司 Back of seat and the seat comprising it
CN205220454U (en) * 2015-12-25 2016-05-11 上海延锋江森座椅有限公司 Plastics back skeleton of seat
CN205468636U (en) * 2016-03-16 2016-08-17 丹阳益新汽车配件有限公司 Integral car seat
CN207089052U (en) * 2017-08-10 2018-03-13 林岩仁 A kind of bone free posture is molded bus seat
CN207842734U (en) * 2018-01-13 2018-09-11 南京瑞力汽车配件有限公司 A kind of no internal frame formula bus seat
CN208411505U (en) * 2018-03-23 2019-01-22 开平市春山汽车座椅有限公司 A kind of automotive seat with the easy to form of no metallic framework main body and assembly

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Publication number Priority date Publication date Assignee Title
DE3841532A1 (en) * 1988-12-09 1990-06-13 Bayer Ag BACKREST SUPPORT STRUCTURE FOR A VEHICLE SEAT AND VEHICLE SEAT BACKREST WITH THIS BACKREST SUPPORT STRUCTURE
DE202006007862U1 (en) * 2006-05-15 2007-09-20 Ska Sitze Gmbh Seat for a public transport
CN103648334A (en) * 2011-07-15 2014-03-19 东丽株式会社 Backrest frame structure and production method therefor
CN103863156A (en) * 2014-04-03 2014-06-18 江苏畅通车业发展有限公司 Frame-free bus injection molding seat
CN204432459U (en) * 2015-01-16 2015-07-01 巴斯夫欧洲公司 Back of seat and the seat comprising it
CN205220454U (en) * 2015-12-25 2016-05-11 上海延锋江森座椅有限公司 Plastics back skeleton of seat
CN205468636U (en) * 2016-03-16 2016-08-17 丹阳益新汽车配件有限公司 Integral car seat
CN207089052U (en) * 2017-08-10 2018-03-13 林岩仁 A kind of bone free posture is molded bus seat
CN207842734U (en) * 2018-01-13 2018-09-11 南京瑞力汽车配件有限公司 A kind of no internal frame formula bus seat
CN208411505U (en) * 2018-03-23 2019-01-22 开平市春山汽车座椅有限公司 A kind of automotive seat with the easy to form of no metallic framework main body and assembly

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CN208411505U (en) 2019-01-22
CN108688534A (en) 2018-10-23

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