CN108626281A - A kind of no asbestos anti-jitter clutch surface and its production technology - Google Patents

A kind of no asbestos anti-jitter clutch surface and its production technology Download PDF

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Publication number
CN108626281A
CN108626281A CN201810442437.9A CN201810442437A CN108626281A CN 108626281 A CN108626281 A CN 108626281A CN 201810442437 A CN201810442437 A CN 201810442437A CN 108626281 A CN108626281 A CN 108626281A
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China
Prior art keywords
parts
asbestos
face sheet
clutch
grinding
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CN201810442437.9A
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Chinese (zh)
Inventor
薛正宇
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LAIAN COUNTY LONGHUA FRICTION MATERIALS Co Ltd
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LAIAN COUNTY LONGHUA FRICTION MATERIALS Co Ltd
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Priority to CN201810442437.9A priority Critical patent/CN108626281A/en
Publication of CN108626281A publication Critical patent/CN108626281A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/027Compositions based on metals or inorganic oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0004Materials; Production methods therefor metallic
    • F16D2200/0026Non-ferro
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • F16D2200/0052Carbon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a kind of no asbestos anti-jitter clutch surface and its production technologies, using albronze thread reinforcement, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite as raw material, change traditional car clutch face sheet formula, the proportion of stringent control each component, is added the larger metal powder of density:Copper powder, glass putty, and hard particles are added, after being heat-treated, intensive treatment, performance indicator again are carried out to the surface of clutch surface and are significantly better than the corresponding index of former car clutch face sheet, under the conditions of working long hours or limiting condition, reduce as caused by abnormal friction clutch surface surface fracture, skidding, ablation and plastic deformation generation, clutch surface Wear Resistance energy is greatly improved, clutch surface does not easily cause contraction, and jitter immunity can be good.

Description

A kind of no asbestos anti-jitter clutch surface and its production technology
Technical field
The present invention relates to Clutch Technology field more particularly to a kind of no asbestos anti-jitter clutch surface and its production works Skill.
Background technology
Clutch surface is a kind of macromolecule trielement composite material, mainly by high polymer binder(Resin and rubber), increase Strong material, friction filler three categories component and other compounding agents composition, through a series of product made of production and processings.Due to automobile Industry flourishes, and requirement to braking system is also more stringent, so friction material will compliance requirements, on the one hand must The property indices that should reach when must meet vehicle transmission, on the other hand must satisfy it is safe to use, comfortable steady, to human body It is harmless, environmentally safe, also there is the effect of energy-saving consumption-reducing.International Labour Organization statistics indicate that, the annual whole world is at least There are 100,000 people to die of disease caused by asbestos, this number is all increasing every year.Expert claims that breakage occurs when the material for containing asbestos When, tiny fiber enters air and generates pollution.After asbestos fibre enters air, physical damnification and thin can be generated to human body Cellular toxicity, and then asbestosis can be caused, the systemic disease based on full lung diffuse fibrousization is mainly shown as cough, exhales Inhale difficult and serious pulmonary dysfunction.Asbestos fibre deposits in lung can cause lung cancer and malignant mesothelioma, nearly all quotient Asbestos in product all have carcinogenicity.In addition the heat resistance of asbestos is bad, when heating temperature reaches 400 DEG C or more, machine Tool intensity drastically declines.Therefore exploitation becomes Automotive Friction Material industry key project without asbestos product.Anti-jitter is garage The another challenge of industry, shakes when driving, can cause uncertainty that is frightened at heart and increasing safe driving, can also influence The service life of automobile other component, and comfort level is also had a greatly reduced quality, so the friction material that jitter immunity can be good is more by blueness It looks at.
For this purpose, application No. is disclosed in CN201410257573.2 without asbestos anti-jitter clutch face sheet for cars and its life Production. art has good heat resistance and higher mechanical strength, and wearability is good, and thermal expansion is small, and jitter immunity can be good.
But said program still has certain defect, under the conditions of working long hours or limiting condition, is easy hair How the raw failures such as clutch surface surface fracture, skidding, ablation and plastic deformation as caused by abnormal friction, invent a kind of nothing Asbestos anti-jitter clutch surface and its production technology solve these problems, and it is urgently to be resolved hurrily to become those skilled in the art Problem.
Invention content
The purpose of the present invention is to solve disadvantage existing in the prior art, and a kind of no asbestos anti-jitter proposed from Clutch dough sheet and its production technology.
To achieve the goals above, present invention employs following technical solutions:
A kind of no asbestos car clutch face sheet, raw material are as follows by weight:15~25 parts of albronze thread reinforcement, thickening 2~4 parts of agent, 3~4 parts of tackifying resin, bonding agent 15~35,7~13 parts of copper powder, 5~15 parts of glass putty, 2~4 parts of iron oxide, sulphur 3~5 parts of sour calcium, 7~11 parts of magnesium sulfate, 5~13 parts of zinc sulfate, 5~9 parts of aluminium oxide, 7~13 parts of graphite.
Preferably, the thickener is that methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl are fine Tie up the mixture of element, and the mixing ratio of methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl cellulose Weight is 1:3:2:2.
Preferably, the tackifying resin has excellent polymer compatibility, each component institute accounting wherein in tackifying resin Example be:Dimethyl methyl acid resin 60%, phenolphthalein resin 25%, 201 resins 15%, each component proportion is in the old agent:It is anti-old Agent CPPD50%, anti-aging agent RD 25%, antioxidant D 25%.
Preferably, it is 10~20% water soluble phenol resin and 6~15% powder by weight that the bonding agent, which is used, What last nitrile rubber mixed.
A kind of production technology of no asbestos car clutch face sheet, includes the following steps:
S1:Albronze thread reinforcement, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, sulfuric acid Magnesium, zinc sulfate, aluminium oxide, graphite weigh spare in proportion;
S2:Copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite in step S1 is added to and is ground It in grinding barrel, is ground using grinding drum, material is mixed fully, milling time is between 0.5h-0.6h, grinding temperature control Between 45-85 degrees Celsius, the rotating speed of grinder is 1000-1200 revs/min, and grinding collects mixed material after terminating standby With raw material is sealed, and obtains mix preparation A;
S3:Thickener, tackifying resin, bonding agent in step S1 is added in grinding drum successively, is ground using grinding drum Mill mixes material fully, and control mixing temperature controls incorporation time between 0.2h-0.3h between 42-52 degrees Celsius, The rotating speed of stirring motor is controlled at 1100-1200 revs/min, obtains mix preparation B, mix preparation B is sticky slurry;
S4:Slurry is immersed in by treating tank in albronze thread reinforcement, is then dried and is weighed, and is reused wrapping machine and is twined It is coiled into blank, is then placed in mold, in control environment temperature between 5-45 degrees Celsius, under 100-600MPa pressure, pressurize 15~25 minutes;
50~70MPa of repressurization, and cold moudling after pressurize 15~25 minutes;
Molding embryo material is demoulded, the embryo material of demoulding is placed in sintering furnace and is fired into according to selected basis material sintering process Part takes out product and suppresses required blank, blank is taken out, and collection is spare, is further processed;
S5:After being heat-treated, it is that 8.8%~9.2% copper acetate is water-soluble that molding embryo material in step S4, which is immersed in mass fraction, 28~32min of liquid heat-insulation soaking is simultaneously passed through ultrasonic wave and is ultrasonically treated, and drip liquid takes out, the condition that merging temperature is 77~81 DEG C 440~460s of lower steam treatment is warming up to 104~108 DEG C of continuation steam treatments 500 with the heating rate of 3.3~3.7 DEG C/min ~520s takes out, obtains pretreatment clutch friction plate;
10~12min of microwave drying treatment of clutch friction plate will be pre-processed, 8~10min in coating solution is immersed in, takes Go out, secondary microwave be dried 18~20min, take out, vacuum degree be 140~160MPa under conditions of be vacuum-treated 55~ 60min。
S6:It is handled using grinding, you can obtain no asbestos anti-jitter clutch surface;
S7:Packaging and storage carry out quantitative sealed packaging using packing machine, and the humidity of storage environment is no more than 65%, environment temperature No more than 70 degrees Celsius.
Preferably, the coating solution in the step S5, is made of the raw material of following parts by weight:Carboxymethyl cellulose 11~12 Part, 8~9 parts of magnesium stearate, 5.6~6.2 parts of boron oxide, 14~15 parts of polyacrylate, 17~18 parts of aluminum nitrate, calcium boride 9.3~9.7 parts, 120~140 parts of water.
A kind of no asbestos anti-jitter clutch surface provided by the invention and its production technology are enhanced with albronze line Body, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite are Raw material changes traditional car clutch face sheet formula, and the larger metal powder of density is added in the stringent proportion for controlling each component: Copper powder, glass putty, and hard particles are added, after being heat-treated, intensive treatment again, performance are carried out to the surface of clutch surface Index is significantly better than the corresponding index of former car clutch face sheet, under the conditions of working long hours or limiting condition, reduce by Clutch surface surface fracture caused by abnormal friction, skidding, ablation and plastic deformation generation, it is environmentally safe, make It is simple for process, so that clutch surface piece performance is more stablized, skeleton frame core material and slurry combination effect are good, increase material distribution Uniformity greatly improves clutch surface Wear Resistance energy, and clutch surface does not easily cause contraction, and the present invention has heat-resisting Property may be up to 380 DEG C or more well, i.e., the characteristics of high temperature friction coefficient is stable, low wear rate, and the relevant production process pair of product Human body has no stimulation.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with specific embodiment, to this Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not For limiting the present invention.
Embodiment 1
A kind of no asbestos car clutch face sheet, raw material are as follows by weight:15 parts of albronze thread reinforcement, thickener 2 Part, 3 parts of tackifying resin, bonding agent 15,7 parts of copper powder, 5 parts of glass putty, 2 parts of iron oxide, 3 parts of calcium sulfate, 7 parts of magnesium sulfate, zinc sulfate 5 Part, 5 parts of aluminium oxide, 7 parts of graphite.
Specifically, the thickener is that methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl are fine Tie up the mixture of element, and the mixing ratio of methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl cellulose Weight is 1:3:2:2.
Specifically, the tackifying resin has excellent polymer compatibility, each component institute accounting wherein in tackifying resin Example be:Dimethyl methyl acid resin 60%, phenolphthalein resin 25%, 201 resins 15%, each component proportion is in the old agent:It is anti-old Agent CPPD50%, anti-aging agent RD 25%, antioxidant D 25%.
Specifically, it is 10~20% water soluble phenol resin and 6~15% powder by weight that the bonding agent, which is used, What last nitrile rubber mixed.
A kind of production technology of no asbestos car clutch face sheet, includes the following steps:
S1:Albronze thread reinforcement, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, sulfuric acid Magnesium, zinc sulfate, aluminium oxide, graphite weigh spare in proportion;
S2:Copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite in step S1 is added to and is ground It in grinding barrel, is ground using grinding drum, material is mixed fully, milling time is between 0.5h-0.6h, grinding temperature control Between 45-85 degrees Celsius, the rotating speed of grinder is 1000-1200 revs/min, and grinding collects mixed material after terminating standby With raw material is sealed, and obtains mix preparation A;
S3:Thickener, tackifying resin, bonding agent in step S1 is added in grinding drum successively, is ground using grinding drum Mill mixes material fully, and control mixing temperature controls incorporation time between 0.2h-0.3h between 42-52 degrees Celsius, The rotating speed of stirring motor is controlled at 1100-1200 revs/min, obtains mix preparation B, mix preparation B is sticky slurry;
S4:Slurry is immersed in by treating tank in albronze thread reinforcement, is then dried and is weighed, and is reused wrapping machine and is twined It is coiled into blank, is then placed in mold, in control environment temperature between 5-45 degrees Celsius, under 100-600MPa pressure, pressurize 15~25 minutes;
50~70MPa of repressurization, and cold moudling after pressurize 15~25 minutes;
Molding embryo material is demoulded, the embryo material of demoulding is placed in sintering furnace and is fired into according to selected basis material sintering process Part takes out product and suppresses required blank, blank is taken out, and collection is spare, is further processed;
S5:After being heat-treated, it is that 8.8%~9.2% copper acetate is water-soluble that molding embryo material in step S4, which is immersed in mass fraction, 28~32min of liquid heat-insulation soaking is simultaneously passed through ultrasonic wave and is ultrasonically treated, and drip liquid takes out, the condition that merging temperature is 77~81 DEG C 440~460s of lower steam treatment is warming up to 104~108 DEG C of continuation steam treatments 500 with the heating rate of 3.3~3.7 DEG C/min ~520s takes out, obtains pretreatment clutch friction plate;
10~12min of microwave drying treatment of clutch friction plate will be pre-processed, 8~10min in coating solution is immersed in, takes Go out, secondary microwave be dried 18~20min, take out, vacuum degree be 140~160MPa under conditions of be vacuum-treated 55~ 60min。
S6:It is handled using grinding, you can obtain no asbestos anti-jitter clutch surface;
S7:Packaging and storage carry out quantitative sealed packaging using packing machine, and the humidity of storage environment is no more than 65%, environment temperature No more than 70 degrees Celsius.
Specifically, the coating solution in the step S5, is made of the raw material of following parts by weight:Carboxymethyl cellulose 11~12 Part, 8~9 parts of magnesium stearate, 5.6~6.2 parts of boron oxide, 14~15 parts of polyacrylate, 17~18 parts of aluminum nitrate, calcium boride 9.3~9.7 parts, 120~140 parts of water.
Embodiment 2
A kind of no asbestos car clutch face sheet, raw material are as follows by weight:20 parts of albronze thread reinforcement, thickener 3 Part, 3.5 parts of tackifying resin, bonding agent 25,10 parts of copper powder, 10 parts of glass putty, 3 parts of iron oxide, 4 parts of calcium sulfate, 9 parts of magnesium sulfate, sulphur 9 parts of sour zinc, 7 parts of aluminium oxide, 10 parts of graphite.
Specifically, the thickener is that methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl are fine Tie up the mixture of element, and the mixing ratio of methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl cellulose Weight is 1:3:2:2.
Specifically, the tackifying resin has excellent polymer compatibility, each component institute accounting wherein in tackifying resin Example be:Dimethyl methyl acid resin 60%, phenolphthalein resin 25%, 201 resins 15%, each component proportion is in the old agent:It is anti-old Agent CPPD50%, anti-aging agent RD 25%, antioxidant D 25%.
Specifically, it is 10~20% water soluble phenol resin and 6~15% powder by weight that the bonding agent, which is used, What last nitrile rubber mixed.
A kind of production technology of no asbestos car clutch face sheet, includes the following steps:
S1:Albronze thread reinforcement, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, sulfuric acid Magnesium, zinc sulfate, aluminium oxide, graphite weigh spare in proportion;
S2:Copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite in step S1 is added to and is ground It in grinding barrel, is ground using grinding drum, material is mixed fully, milling time is between 0.5h-0.6h, grinding temperature control Between 45-85 degrees Celsius, the rotating speed of grinder is 1000-1200 revs/min, and grinding collects mixed material after terminating standby With raw material is sealed, and obtains mix preparation A;
S3:Thickener, tackifying resin, bonding agent in step S1 is added in grinding drum successively, is ground using grinding drum Mill mixes material fully, and control mixing temperature controls incorporation time between 0.2h-0.3h between 42-52 degrees Celsius, The rotating speed of stirring motor is controlled at 1100-1200 revs/min, obtains mix preparation B, mix preparation B is sticky slurry;
S4:Slurry is immersed in by treating tank in albronze thread reinforcement, is then dried and is weighed, and is reused wrapping machine and is twined It is coiled into blank, is then placed in mold, in control environment temperature between 5-45 degrees Celsius, under 100-600MPa pressure, pressurize 15~25 minutes;
50~70MPa of repressurization, and cold moudling after pressurize 15~25 minutes;
Molding embryo material is demoulded, the embryo material of demoulding is placed in sintering furnace and is fired into according to selected basis material sintering process Part takes out product and suppresses required blank, blank is taken out, and collection is spare, is further processed;
S5:After being heat-treated, it is that 8.8%~9.2% copper acetate is water-soluble that molding embryo material in step S4, which is immersed in mass fraction, 28~32min of liquid heat-insulation soaking is simultaneously passed through ultrasonic wave and is ultrasonically treated, and drip liquid takes out, the condition that merging temperature is 77~81 DEG C 440~460s of lower steam treatment is warming up to 104~108 DEG C of continuation steam treatments 500 with the heating rate of 3.3~3.7 DEG C/min ~520s takes out, obtains pretreatment clutch friction plate;
10~12min of microwave drying treatment of clutch friction plate will be pre-processed, 8~10min in coating solution is immersed in, takes Go out, secondary microwave be dried 18~20min, take out, vacuum degree be 140~160MPa under conditions of be vacuum-treated 55~ 60min。
S6:It is handled using grinding, you can obtain no asbestos anti-jitter clutch surface;
S7:Packaging and storage carry out quantitative sealed packaging using packing machine, and the humidity of storage environment is no more than 65%, environment temperature No more than 70 degrees Celsius.
Specifically, the coating solution in the step S5, is made of the raw material of following parts by weight:Carboxymethyl cellulose 11~12 Part, 8~9 parts of magnesium stearate, 5.6~6.2 parts of boron oxide, 14~15 parts of polyacrylate, 17~18 parts of aluminum nitrate, calcium boride 9.3~9.7 parts, 120~140 parts of water.
Embodiment 3
A kind of no asbestos car clutch face sheet, raw material are as follows by weight:25 parts of albronze thread reinforcement, thickener 4 Part, 4 parts of tackifying resin, bonding agent 35,13 parts of copper powder, 15 parts of glass putty, 4 parts of iron oxide, 5 parts of calcium sulfate, 11 parts of magnesium sulfate, sulfuric acid 13 parts of zinc, 9 parts of aluminium oxide, 13 parts of graphite.
Specifically, the thickener is that methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl are fine Tie up the mixture of element, and the mixing ratio of methylcellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl cellulose Weight is 1:3:2:2.
Specifically, the tackifying resin has excellent polymer compatibility, each component institute accounting wherein in tackifying resin Example be:Dimethyl methyl acid resin 60%, phenolphthalein resin 25%, 201 resins 15%, each component proportion is in the old agent:It is anti-old Agent CPPD50%, anti-aging agent RD 25%, antioxidant D 25%.
Specifically, it is 10~20% water soluble phenol resin and 6~15% powder by weight that the bonding agent, which is used, What last nitrile rubber mixed.
A kind of production technology of no asbestos car clutch face sheet, includes the following steps:
S1:Albronze thread reinforcement, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, sulfuric acid Magnesium, zinc sulfate, aluminium oxide, graphite weigh spare in proportion;
S2:Copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite in step S1 is added to and is ground It in grinding barrel, is ground using grinding drum, material is mixed fully, milling time is between 0.5h-0.6h, grinding temperature control Between 45-85 degrees Celsius, the rotating speed of grinder is 1000-1200 revs/min, and grinding collects mixed material after terminating standby With raw material is sealed, and obtains mix preparation A;
S3:Thickener, tackifying resin, bonding agent in step S1 is added in grinding drum successively, is ground using grinding drum Mill mixes material fully, and control mixing temperature controls incorporation time between 0.2h-0.3h between 42-52 degrees Celsius, The rotating speed of stirring motor is controlled at 1100-1200 revs/min, obtains mix preparation B, mix preparation B is sticky slurry;
S4:Slurry is immersed in by treating tank in albronze thread reinforcement, is then dried and is weighed, and is reused wrapping machine and is twined It is coiled into blank, is then placed in mold, in control environment temperature between 5-45 degrees Celsius, under 100-600MPa pressure, pressurize 15~25 minutes;
50~70MPa of repressurization, and cold moudling after pressurize 15~25 minutes;
Molding embryo material is demoulded, the embryo material of demoulding is placed in sintering furnace and is fired into according to selected basis material sintering process Part takes out product and suppresses required blank, blank is taken out, and collection is spare, is further processed;
S5:After being heat-treated, it is that 8.8%~9.2% copper acetate is water-soluble that molding embryo material in step S4, which is immersed in mass fraction, 28~32min of liquid heat-insulation soaking is simultaneously passed through ultrasonic wave and is ultrasonically treated, and drip liquid takes out, the condition that merging temperature is 77~81 DEG C 440~460s of lower steam treatment is warming up to 104~108 DEG C of continuation steam treatments 500 with the heating rate of 3.3~3.7 DEG C/min ~520s takes out, obtains pretreatment clutch friction plate;
10~12min of microwave drying treatment of clutch friction plate will be pre-processed, 8~10min in coating solution is immersed in, takes Go out, secondary microwave be dried 18~20min, take out, vacuum degree be 140~160MPa under conditions of be vacuum-treated 55~ 60min。
S6:It is handled using grinding, you can obtain no asbestos anti-jitter clutch surface;
S7:Packaging and storage carry out quantitative sealed packaging using packing machine, and the humidity of storage environment is no more than 65%, environment temperature No more than 70 degrees Celsius.
Specifically, the coating solution in the step S5, is made of the raw material of following parts by weight:Carboxymethyl cellulose 11~12 Part, 8~9 parts of magnesium stearate, 5.6~6.2 parts of boron oxide, 14~15 parts of polyacrylate, 17~18 parts of aluminum nitrate, calcium boride 9.3~9.7 parts, 120~140 parts of water.
A kind of no asbestos anti-jitter clutch surface provided by the invention and its production technology are enhanced with albronze line Body, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite are Raw material changes traditional car clutch face sheet formula, and the larger metal powder of density is added in the stringent proportion for controlling each component: Copper powder, glass putty, and hard particles are added, after being heat-treated, intensive treatment again, performance are carried out to the surface of clutch surface Index is significantly better than the corresponding index of former car clutch face sheet, under the conditions of working long hours or limiting condition, reduce by Clutch surface surface fracture caused by abnormal friction, skidding, ablation and plastic deformation generation, it is environmentally safe, make It is simple for process, so that clutch surface piece performance is more stablized, skeleton frame core material and slurry combination effect are good, increase material distribution Uniformity greatly improves clutch surface Wear Resistance energy, and clutch surface does not easily cause contraction, and the present invention has heat-resisting Property may be up to 380 DEG C or more well, i.e., the characteristics of high temperature friction coefficient is stable, low wear rate, and the relevant production process pair of product Human body has no stimulation.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (6)

1. a kind of no asbestos car clutch face sheet, it is characterised in that:Its raw material is as follows by weight:Albronze thread reinforcement 15~25 parts, 2~4 parts of thickener, 3~4 parts of tackifying resin, bonding agent 15~35,7~13 parts of copper powder, 5~15 parts of glass putty, oxygen Change 2~4 parts of iron, 3~5 parts of calcium sulfate, 7~11 parts of magnesium sulfate, 5~13 parts of zinc sulfate, 5~9 parts of aluminium oxide, 7~13 parts of graphite.
2. a kind of no asbestos car clutch face sheet according to claim 1, it is characterised in that:The thickener is methyl The mixture of cellulose, carboxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl methyl cellulose, and methylcellulose, carboxylic first The blend gravity of base cellulose, hydroxyethyl cellulose and hydroxypropyl methyl cellulose is 1:3:2:2.
3. a kind of no asbestos car clutch face sheet according to claim 1, it is characterised in that:The tackifying resin has Excellent polymer compatibility, wherein each component proportion is in tackifying resin:Dimethyl methyl acid resin 60%, phenolphthalein resin 25%, 201 resins 15%, each component proportion is in the old agent:Anti-aging agent CPPD50%, anti-aging agent RD 25%, anti-aging agent D25%。
4. a kind of no asbestos car clutch face sheet according to claim 1, it is characterised in that:The bonding agent is with pressing Parts by weight are that 10~20% water soluble phenol resin and 6~15% powder nitrile rubber mix.
5. the production technology without asbestos car clutch face sheet described in a kind of claim 1-4 any one, it is characterised in that: Include the following steps:
S1:Albronze thread reinforcement, thickener, tackifying resin, bonding agent, copper powder, glass putty, iron oxide, calcium sulfate, sulfuric acid Magnesium, zinc sulfate, aluminium oxide, graphite weigh spare in proportion;
S2:Copper powder, glass putty, iron oxide, calcium sulfate, magnesium sulfate, zinc sulfate, aluminium oxide, graphite in step S1 is added to and is ground It in grinding barrel, is ground using grinding drum, material is mixed fully, milling time is between 0.5h-0.6h, grinding temperature control Between 45-85 degrees Celsius, the rotating speed of grinder is 1000-1200 revs/min, and grinding collects mixed material after terminating standby With raw material is sealed, and obtains mix preparation A;
S3:Thickener, tackifying resin, bonding agent in step S1 is added in grinding drum successively, is ground using grinding drum Mill mixes material fully, and control mixing temperature controls incorporation time between 0.2h-0.3h between 42-52 degrees Celsius, The rotating speed of stirring motor is controlled at 1100-1200 revs/min, obtains mix preparation B, mix preparation B is sticky slurry;
S4:Slurry is immersed in by treating tank in albronze thread reinforcement, is then dried and is weighed, and is reused wrapping machine and is twined It is coiled into blank, is then placed in mold, in control environment temperature between 5-45 degrees Celsius, under 100-600MPa pressure, pressurize 15~25 minutes;
50~70MPa of repressurization, and cold moudling after pressurize 15~25 minutes;
Molding embryo material is demoulded, the embryo material of demoulding is placed in sintering furnace and is fired into according to selected basis material sintering process Part takes out product and suppresses required blank, blank is taken out, and collection is spare, is further processed;
S5:After being heat-treated, it is that 8.8%~9.2% copper acetate is water-soluble that molding embryo material in step S4, which is immersed in mass fraction, 28~32min of liquid heat-insulation soaking is simultaneously passed through ultrasonic wave and is ultrasonically treated, and drip liquid takes out, the condition that merging temperature is 77~81 DEG C 440~460s of lower steam treatment is warming up to 104~108 DEG C of continuation steam treatments 500 with the heating rate of 3.3~3.7 DEG C/min ~520s takes out, obtains pretreatment clutch friction plate;
10~12min of microwave drying treatment of clutch friction plate will be pre-processed, 8~10min in coating solution is immersed in, takes Go out, secondary microwave be dried 18~20min, take out, vacuum degree be 140~160MPa under conditions of be vacuum-treated 55~ 60min,
S6:It is handled using grinding, you can obtain no asbestos anti-jitter clutch surface;
S7:Packaging and storage carry out quantitative sealed packaging using packing machine, and the humidity of storage environment is no more than 65%, environment temperature No more than 70 degrees Celsius.
6. a kind of production technology of no asbestos car clutch face sheet according to claim 5, it is characterised in that:The step Coating solution in rapid S5, is made of the raw material of following parts by weight:11~12 parts of carboxymethyl cellulose, 8~9 parts of magnesium stearate, oxygen Change 5.6~6.2 parts of boron, 14~15 parts of polyacrylate, 17~18 parts of aluminum nitrate, 9.3~9.7 parts of calcium boride, water 120~140 Part.
CN201810442437.9A 2018-05-10 2018-05-10 A kind of no asbestos anti-jitter clutch surface and its production technology Pending CN108626281A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103119120A (en) * 2010-11-19 2013-05-22 日立化成株式会社 Non-asbestos friction material composition, and friction material and friction member using same
CN105114498A (en) * 2015-08-06 2015-12-02 杭州科瑞特摩擦材料有限公司 Poly-p-phenylene terephthamide composite fiber dry clutch facing and preparation method thereof
KR20180026030A (en) * 2016-09-01 2018-03-12 현대자동차주식회사 Metallic friction material for brake pad
US20180106321A1 (en) * 2016-04-21 2018-04-19 Hitachi Chemical Company, Ltd. Friction material composition, and friction material and friction member using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103119120A (en) * 2010-11-19 2013-05-22 日立化成株式会社 Non-asbestos friction material composition, and friction material and friction member using same
CN105114498A (en) * 2015-08-06 2015-12-02 杭州科瑞特摩擦材料有限公司 Poly-p-phenylene terephthamide composite fiber dry clutch facing and preparation method thereof
US20180106321A1 (en) * 2016-04-21 2018-04-19 Hitachi Chemical Company, Ltd. Friction material composition, and friction material and friction member using the same
KR20180026030A (en) * 2016-09-01 2018-03-12 현대자동차주식회사 Metallic friction material for brake pad

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Application publication date: 20181009