CN107907185A - Material-level detection system and its application method in a kind of burning hopper - Google Patents

Material-level detection system and its application method in a kind of burning hopper Download PDF

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Publication number
CN107907185A
CN107907185A CN201711418790.5A CN201711418790A CN107907185A CN 107907185 A CN107907185 A CN 107907185A CN 201711418790 A CN201711418790 A CN 201711418790A CN 107907185 A CN107907185 A CN 107907185A
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CN
China
Prior art keywords
hopper
module
wall
signal
detection system
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Granted
Application number
CN201711418790.5A
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Chinese (zh)
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CN107907185B (en
Inventor
朱宏敏
戴至前
朱宏兴
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SHANGHAI ANGFENG MINERAL MACHINE TECHNOLOGY Co Ltd
Shanghai Ang Equipment Technology Co Ltd
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SHANGHAI ANGFENG MINERAL MACHINE TECHNOLOGY Co Ltd
Shanghai Ang Equipment Technology Co Ltd
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Priority to CN201711418790.5A priority Critical patent/CN107907185B/en
Publication of CN107907185A publication Critical patent/CN107907185A/en
Priority to PCT/CN2018/122947 priority patent/WO2019128889A1/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/296Acoustic waves
    • G01F23/2965Measuring attenuation of transmitted waves

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  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
  • Incineration Of Waste (AREA)

Abstract

The invention discloses a kind of material-level detection system and its application method burned in hopper, which includes hopper and material-level measure is popped one's head in;The hopper is the funnel-shaped container of pointed end, its top is provided with opening;The hopper inner wall of the hopper is metal;The material-level measure probe is arranged on the oblique upper of the hopper, hopper inner wall of the material-level measure probe towards the hopper;The material-level measure probe is used for the interior wall emission signal beam to the hopper, and the material position in the hopper is determined according to the signal strength of the reflected beam of the hopper inner wall.It is an advantage of the invention that reflectivity material low from house refuse, plant haulm etc. is different, the hopper inner wall of metal material has reflectivity that is stronger and stablizing for signal beam;By detect the circumstance of occlusion of hopper inner wall detect hopper in material position, can it is faint to avoid low reflectivity material reflectivity and it is unstable caused by measurement error.

Description

Material-level detection system and its application method in a kind of burning hopper
Technical field
The invention belongs to field of environment protection equipment, and in particular to a kind of material-level detection system burned in hopper and its user Method.
Background technology
The existing many ripe prior arts of detection of material position in container, such as radar, ultrasonic wave, laser, capacitance, stifled Turn, weight, radioactive ray etc., but be on the whole all used for the material-level measure of solid particle or liquid.It is above-mentioned according to current market statistics The measurement result of detection technique is generally inaccurate.
Using electromagnetic wave or the material of ultrasound examination principle, big multi-surface is required for a fine and close reflecting surface.And There are many objects, such as the loose uneven refining such as plant stem, rubbish, material surface does not possess the reflecting surface of densification, enters ripple most High-rise surface of material has reflection, and continuing traveling downwardly by top stop, does not encounter lower surface of material, and reflected Return part, the part of this part back wave can be stopped that reflection not gone back by top material.Lower floor is more arrived, back wave is got over Easily it is blocked.Therefore, the rubbish only close to surface of material could return some echoes with not high reflective.Due to thing The inhomogeneities of material, same material is high, and the change of back wave can be very big, this will substantially reduce the reliability of detection, lead to not Intensity according to back wave accurately measures material position.
In waste incineration field, the material position height of incinerator charge door should keep relative stability, too low to cause stove fire from material Bucket is scurried out, and triggers accident.It is excessive to cause putty.In incinerator auto feed pattern, the material-level measure control of charge door It is particularly important that, can be directly related to auto feed realize or the safety of system, direct motion.
The content of the invention
According to the deficiencies of the prior art described above, It is an object of the present invention to provide a kind of material-level measure burned in hopper System and its application method, the detecting system by measure metal material hopper inner wall occlusion state and then calculate discharge bucket Interior material position, solves the problems, such as that low reflectivity material reflection wave strength is difficult to determine.
The object of the invention is realized and completed by following technical scheme:
A kind of material-level detection system in burning hopper, the material-level detection system includes hopper and material-level measure is popped one's head in;Institute The funnel-shaped container that hopper is pointed end is stated, its top is provided with opening;The hopper inner wall of the hopper is metal;The material Position detection probe is arranged on the oblique upper of the hopper, hopper inner wall of the material-level measure probe towards the hopper;It is described Material-level measure probe is used for the interior wall emission signal beam to the hopper, and the letter of the reflected beam according to the hopper inner wall Number intensity determines the material position in the hopper.
The beam transmission direction that the material-level measure probe is sent is vertical with the hopper inner wall, and its angle positive and negative deviation≤ 30°。
The hopper is used to accommodate low reflectivity material.
The material-level measure probe includes beam transmission module and reflected beam receiving module;The reflected beam receives Module includes sequentially connected beam signal modular converter, window filtering module and reflected beam strength measurement module;It is described Window filtering module is used to filter out the reflected beam received too early or too late.
The beam transmission module is ultrasonic wave transmitting module, and the beam signal modular converter is ultrasonic receiver; Pass through clock signal synchronization between the beam transmission module and the window filtering module.
The beam transmission module is radio wave transmission module;The radio wave that the beam transmission module is launched Output is to the window filtering module, so that the window filtering module and the beam transmission module synchronize.
A kind of application method of material-level detection system in burning hopper, the described method comprises the following steps:Material position is examined Probing head is installed to the oblique upper of hopper;Demarcate the opening time and shut-in time of the window filtering module;Every pre- timing Between material position in the hopper is detected using material-level measure probe.
The opening time and shut-in time for demarcating the window filtering module comprise the following steps:According to the signal beam Spread speed, the hopper inner wall geomery and material-level measure probe the distance between with described hopper inner wall The signal beam is calculated to pop one's head in the maximum propagation time between the hopper inner wall and most brief biography from the material-level measure Between sowing time;Using twice of the maximum propagation time shut-in time as the window filtering module, by the minimum propagation time Twice of opening time as the window filtering module.
The material position in the hopper, which is detected, using material-level measure probe specifically includes following steps:The material-level measure The beam transmission module of probe signal beam described in wall emission into the hopper, the signal beam by hopper inner wall and The reflected beam is formed after the reflection of the low reflectivity material in the hopper;Beam signal modular converter will be described anti- Ejected wave beam is converted to electric signal, and is transmitted to the window filtering module;The window filtering module is to the reflected beam Electric signal is filtered, and by filtered electric signal transmission to reflected beam strength measurement module;The reflected beam intensity The intensity of measurement module reflected beam according to filtered electric signal measurement, and determined according to the intensity of the reflected beam Material position in the hopper.
It is an advantage of the invention that reflectivity material low from house refuse, plant haulm etc. is different, in the hopper of metal material Wall has reflectivity that is stronger and stablizing for signal beam;Detected by detecting the circumstance of occlusion of hopper inner wall in hopper Material position, can it is faint to avoid low reflectivity material reflectivity and it is unstable caused by measurement error.
Brief description of the drawings
Fig. 1 is the structure diagram for the material-level detection system that the present invention is burned in hopper;
Fig. 2 is the structure diagram that material-level measure is popped one's head in the embodiment of the present invention 1;
Fig. 3 is the structure diagram that material-level measure is popped one's head in the embodiment of the present invention 2.
Embodiment
The feature of the present invention and other correlated characteristics are described in further detail by embodiment below in conjunction with attached drawing, with Easy to the understanding of technical staff of the same trade:
Such as Fig. 1-3, mark 1-10 is respectively in figure:Hopper 1, material-level measure probe 2, hopper inner wall 3, low reflectivity material 4, Beam transmission module 5, reflected beam receiving module 6, beam signal modular converter 7, window filtering module 8, reflected beam intensity Measurement module 9, timing module 10.
Embodiment 1:As shown in Figure 1, the present embodiment is more particularly to a kind of material-level detection system burned in hopper, the system Including hopper 1 and material-level measure probe 2;Hopper 1 is the funnel-shaped container of pointed end, for accommodating low reflectivity material; The hopper inner wall 3 of hopper 1 is metal;The oblique upper that material-level measure probe 2 is arranged on hopper 1, material-level measure probe 2 is towards hopper 1 hopper inner wall 3;Material-level measure probe 2 is used to launch signal beam to the hopper inner wall 3 of hopper 1, and according to hopper inner wall 3 The signal strength of reflected beam determine the material position of low reflectivity material 4 in hopper 1.
As shown in Figure 1, 2, material-level measure probe 2 includes beam transmission module 5 and reflected beam receiving module 6;Reflection Wave beam receiving module 6 includes sequentially connected beam signal modular converter 7, window filtering module 8 and reflected beam intensity and surveys Measure module 9;The beam transmission module 5 of material-level measure probe 2 is used to launch signal beam to the hopper inner wall 3 of hopper 1, in this reality Apply in example, beam transmission module 5 is radio wave transmission module, and the signal beam sent is electromagnetic wave, the wavelength of signal beam Positioned at millimere-wave band.
As shown in Figure 1, 2, there is stronger reflectivity, metal for the signal beam in millimere-wave band, hopper inner wall 3 The hopper inner wall 3 of material is up to 95% to 98% for the reflectivity of millimeter wave;But the low reflectivity material 4 accommodated in hopper 1 2 signal beams that send of material-level measure probe can almost be fully absorbed, this cause low reflectivity material 4 for signal beam compared with It is low;Therefore the material position in hopper 1 is higher, and the area that hopper inner wall 3 is blocked by low reflectivity material 4 is bigger, signal beam it is anti- The signal strength of ejected wave beam is with regard to smaller;According to above-mentioned characteristic, by the signal strength for detecting reflected beam, you can obtain discharge bucket 1 The material position of interior low reflectivity material 4;In the present embodiment, low reflectivity material 4 is flammable house refuse.
As shown in Figure 1, 2, except hopper inner wall 3, the object on hopper periphery also can reflected signal wave beam, since position is different The reflected beam of these objects is mostly advanced or lags behind the reflected beam of hopper inner wall 3;In order to avoid these are advanced or hysteresis Reflected signal measurement result is impacted, window filtering module 8 can be used to receive beam signal modular converter 7 Reflected beam is filtered, and filters out advanced or hysteresis reflection;Window filtering module 8 includes opening time and shut-in time, Reflected beam between propagation time and shut-in time can enter reflected beam ionization meter by window filtering module 8 Module 9.
As shown in Figure 1, 2, visited by the spread speed of signal beam, the geomery of hopper inner wall 3 and material-level measure First 2 installation site can calculate maximum propagation distance and most of the signal beam from material-level measure probe 2 to hopper inner wall 3 Small distance, and then calculate the maximum propagation time tmax of signal beam and minimum propagation time tmin;During by maximum propagation Between twice of tmax as the shut-in time, can be effective using minimum propagation time tmin as opening time, window filtering module 8 Ground filters out advanced or hysteresis reflected beam.
As shown in Figure 1, 2, run simultaneously for the ease of window filtering module 8 and beam transmission module 5, beam transmission module 5 radio waves launched are exported to the window filtering module 8;After beam transmission module 5 sends signal beam, window Filter module 8 starts timing;After chronometric data is more than the opening time, window filtering module 8 connects beam signal modular converter 7 Received reflected beam is forwarded to reflected beam strength measurement module 9;After chronometric data is more than the shut-in time, window filtering mould The reflected beam that beam signal modular converter 7 stops receiving is forwarded to reflected beam strength measurement module 9 by block 8.
As shown in Figure 1, 2, the present embodiment further relates to a kind of application method for burning the material-level detection system in hopper, the party Method specifically includes following steps:
1)By 2 installation of material-level measure probe to the oblique upper of hopper 1;In installation process, material-level measure probe 2 cannot be located at material The surface of bucket 1, to prevent material-level measure probe 2 from hindering grab bucket to launch low reflectivity material out of upper direction hopper of the hopper 1 4;In addition also need to ensure that the beam transmission direction of material-level measure probe 2 is as far as possible vertical with hopper inner wall 3 in installation process.
2)Demarcate the opening time and shut-in time of window filtering module 8;In calibration process, pass through signal beam first The installation site of spread speed, the geomery of hopper inner wall 3 and material-level measure probe 2 calculates signal beam and is examined from material position The maximum propagation distance and minimum range of hopper inner wall 3 are arrived in probing first 2;Then according to maximum propagation distance and minimum range Calculate the maximum propagation time tmax of signal beam and minimum propagation time tmin;By twice of maximum propagation time tmax As the shut-in time, using minimum propagation time tmin as the opening time, window filtering module 8 can effectively filter out in advance Or the reflected beam of hysteresis.
3)At predetermined time intervals, using the material position in 2 detection hopper 1 of material-level measure probe;Detection process specifically include with Lower step:The beam transmission module 5 of material-level measure probe 2 launches signal beam to hopper inner wall 3, and signal beam is by hopper Reflected beam is formed after the reflection of low reflectivity material 4 in wall 3 and hopper 1;Beam signal modular converter 7 is by reflected beam Be converted to electric signal, and by transformed electric signal transmission to window filtering module 8;Window filtering module 8 is to reflected beam Electric signal is filtered, and by filtered electric signal transmission to reflected beam strength measurement module 9;Reflected beam ionization meter Module 9 determines the material in hopper 1 according to the intensity of filtered electric signal measurement reflected beam according to the intensity of reflected beam Position.
The advantageous effects of the present embodiment are:Reflectivity material low from house refuse, plant haulm etc. is different, metal material The hopper inner wall of matter has reflectivity that is stronger and stablizing for signal beam;By detect the circumstance of occlusion of hopper inner wall and then Detect hopper in material position, can it is faint to avoid low reflectivity material reflectivity and it is unstable caused by measurement error.
Embodiment 2:As shown in Figure 1,3, the main distinction of the present embodiment and embodiment 1 is in signal beam in this present embodiment Using ultrasonic wave rather than electromagnetic wave;In specific the present embodiment, beam transmission module 5 is ultrasonic wave transmitting module, beam signal Modular converter 7 is ultrasonic receiver;The structure and scaling method of window filtering module 8 are same as Example 1;In the present embodiment Beam transmission module 5 is respectively connected with a timing module 10 with window filtering module 8;Timing module 10 is spaced the scheduled time, together When to beam transmission module 5 and window filtering module 8 send trigger signal;After beam transmission module 5 receives trigger signal, Launch signal beam to hopper inner wall 3 immediately;At the same time, window filtering module 8 immediately begins to timing, and according to embodiment 1 In method reflected beam is filtered;The method of work of reflected beam strength measurement module 9 is same as Example 1.

Claims (9)

1. a kind of material-level detection system burned in hopper, it is characterised in that the material-level detection system includes hopper and material position Detection probe;The hopper is the funnel-shaped container of pointed end, its top is provided with opening;The hopper inner wall of the hopper is Metal;The material-level measure probe is arranged on the oblique upper of the hopper, material of the material-level measure probe towards the hopper Struggle against inner wall;The material-level measure probe is used for the interior wall emission signal beam to the hopper, and according to the hopper inner wall The signal strength of reflected beam determines the material position in the hopper.
A kind of 2. material-level detection system burned in hopper according to claim 1, it is characterised in that the material-level measure The beam transmission direction that probe is sent is vertical with the hopper inner wall, its angle positive and negative deviation≤30 °.
3. a kind of material-level detection system burned in hopper according to claim 1, it is characterised in that the hopper is used for Accommodate low reflectivity material.
A kind of 4. material-level detection system burned in hopper according to claim 1, it is characterised in that the material-level measure Probe includes beam transmission module and reflected beam receiving module;The reflected beam receiving module includes sequentially connected ripple Beam signal conversion module, window filtering module and reflected beam strength measurement module;The window filtering module is used to filter out The reflected beam received too early or too late.
A kind of 5. material-level detection system burned in hopper according to claim 4, it is characterised in that the beam transmission Module is ultrasonic wave transmitting module, and the beam signal modular converter is ultrasonic receiver;The beam transmission module and institute State and pass through clock signal synchronization between window filtering module.
A kind of 6. material-level detection system burned in hopper according to claim 4, it is characterised in that the beam transmission Module is radio wave transmission module;The radio wave that the beam transmission module is launched is exported to the window filtering mould Block, so that the window filtering module and the beam transmission module synchronize.
7. a kind of be related to any application method for burning the material-level detection system in hopper in claim 1 to 6, it is special Sign is the described method comprises the following steps:By material-level measure probe installation to the oblique upper of hopper;Demarcate the window filtering The opening time and shut-in time of module;The material in the hopper is detected using material-level measure probe at predetermined time intervals Position.
A kind of 8. application method for burning the material-level detection system in hopper according to claim 7, it is characterised in that mark The opening time and shut-in time of the fixed window filtering module comprise the following steps:According to the propagation of signal beam speed Degree, the geomery of the hopper inner wall and the material-level measure are popped one's head in described in the calculating of the distance between described hopper inner wall Signal beam is popped one's head in the maximum propagation time between the hopper inner wall and minimum propagation time from the material-level measure;Will Shut-in time of twice of maximum propagation time as the window filtering module, using twice of the minimum propagation time as The opening time of the window filtering module.
9. a kind of application method for burning the material-level detection system in hopper according to claim 8, it is characterised in that make The material position in the hopper, which is detected, with material-level measure probe specifically includes following steps:The wave beam of the material-level measure probe Transmitting module signal beam described in wall emission into the hopper, the signal beam is by hopper inner wall and the hopper The low reflectivity material reflection after form the reflected beam;Beam signal modular converter changes the reflected beam For electric signal, and it is transmitted to the window filtering module;The window filtering module carries out the electric signal of the reflected beam Filtering, and by filtered electric signal transmission to reflected beam strength measurement module;The reflected beam strength measurement module root Determined according to the intensity of reflected beam described in filtered electric signal measurement, and according to the intensity of the reflected beam in the hopper Material position.
CN201711418790.5A 2017-12-25 2017-12-25 Material level detection system in incineration hopper and application method thereof Active CN107907185B (en)

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CN201711418790.5A CN107907185B (en) 2017-12-25 2017-12-25 Material level detection system in incineration hopper and application method thereof
PCT/CN2018/122947 WO2019128889A1 (en) 2017-12-25 2018-12-22 Level detection system for incineration hopper, and method for using same

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CN201711418790.5A CN107907185B (en) 2017-12-25 2017-12-25 Material level detection system in incineration hopper and application method thereof

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CN107907185B CN107907185B (en) 2024-04-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019128889A1 (en) * 2017-12-25 2019-07-04 上海昂丰装备科技有限公司 Level detection system for incineration hopper, and method for using same
CN115421131A (en) * 2022-11-04 2022-12-02 北京锐达仪表有限公司 Equivalent multi-position dead-angle-free electromagnetic wave 3D scanning radar and material measuring method

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CN208043191U (en) * 2017-12-25 2018-11-02 上海昂丰装备科技有限公司 A kind of material-level detection system in burning hopper

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JPH08178732A (en) * 1994-12-27 1996-07-12 Nittetsu Mining Co Ltd Method and apparatus for detecting level using laser light
JP2000283443A (en) * 1999-03-29 2000-10-13 Mitsubishi Heavy Ind Ltd Device and method for measuring refuse layer in refuse incinerator
CN102322920A (en) * 2011-08-24 2012-01-18 四川大学 Method for measuring existence of powdery materials in specific material position of container and implementation material level switch thereof
CN103376145A (en) * 2012-04-24 2013-10-30 克洛纳测量技术有限公司 Method for determining the fill level of a medium and corresponding apparatus
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CN208043191U (en) * 2017-12-25 2018-11-02 上海昂丰装备科技有限公司 A kind of material-level detection system in burning hopper

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Publication number Priority date Publication date Assignee Title
WO2019128889A1 (en) * 2017-12-25 2019-07-04 上海昂丰装备科技有限公司 Level detection system for incineration hopper, and method for using same
CN115421131A (en) * 2022-11-04 2022-12-02 北京锐达仪表有限公司 Equivalent multi-position dead-angle-free electromagnetic wave 3D scanning radar and material measuring method

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