CN107215520A - Tear the intelligent sorting allocator and system of zero goods and small item open - Google Patents
Tear the intelligent sorting allocator and system of zero goods and small item open Download PDFInfo
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- CN107215520A CN107215520A CN201610173717.5A CN201610173717A CN107215520A CN 107215520 A CN107215520 A CN 107215520A CN 201610173717 A CN201610173717 A CN 201610173717A CN 107215520 A CN107215520 A CN 107215520A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/005—Unpacking of articles or materials, not otherwise provided for by expelling contents, e.g. by squeezing the container
- B65B69/0058—Solid contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a kind of intelligent sorting allocator and system for tearing zero goods and small item open, method include devaning step, stock step, the step that replenishes, separation step, step of getting in stocks, with goods step and packing step etc., so as to complete automatic selection and delivery operation according to order.Sorting delivery system deposits the subsystem that replenishes, intelligent order-picking subsystem including storage；Storage deposit replenish subsystem including shelf, upper bag replenish platform, devan replenish mechanism (one-level replenish mechanism), tear zero counter, transfer open and replenish mechanism (two grades of mechanisms that replenish)；Intelligent order-picking subsystem include order dispatching streamline, reciprocating elevator, Turnover Box, with goods station and packing station；The sorting allocator and its system of the present invention, it is that one kind is business core according to enterprises or external order, system carries out automatic replenishing, picking, the intelligent automaticization management system of dispatching, has the advantages that efficiency high, error rate be low, the level of informatization is high.
Description
Technical field
It is especially a kind of to be used for logistics, electric business, workshop the present invention relates to a kind of goods sorting allocator and system
Deng tearing the intelligent sorting allocator and system of tearing zero goods and small item open after zero open into case goods.
Background technology
At present in medicine, food and beverage industries, manual sorting is mainly used in product delivery process.Manual type has
Inefficiency, manpower and management cost are high, and manually work long hours fatiguability, the characteristics of error rate is high.
Current home and abroad is increasing for tearing zero goods and small item sorting demand open, especially in E-commerce market
Expand, tear zero open by the operation way of individual purchase sale under market mainstream guiding social background.But, at present in common city
It is seldom for tearing the picking mode of zero goods open on field.
In the prior art, the sorting mode for tearing zero goods and small item open mainly only has 2 kinds of modes, and stereoscopic warehousing system goods is arrived
The picking mode and electronics of people matches somebody with somebody the picking mode of goods wall.In the picking mode of stereoscopic warehousing system goods to people, by system
Turnover Box is far sent at operating personnel, by operating personnel, picking is put into order Turnover Box out of goods container, this
Although method, which can be realized, tears zero picking open, picking speed is very slow, and needs to set up huge stereo warehouse picking body
System, input cost is huge, and picking demand and cost can not be met for the businessman of middle-size and small-size businessman, high speed order shipment
The theory of control.In picking mode of the electronics with goods wall, order Turnover Box is transported at operating personnel by conveying equipment,
Software points out requirement product situation by display screen, and artificial goods putting, the method demand personnel are more, it is impossible to realize that intelligence is picked
The purpose of goods, and due to artificial operation, easily occur leakage put, put less, it is misplaced the problems such as, also take completely in terms of speed
Certainly in the proficiency of employee.
The content of the invention
The present invention is that there is provided a kind of high speed, high storage capacity, low to avoid weak point present in above-mentioned prior art
Cost, high-intelligentization, safe and reliable the intelligent sorting allocator and system of tearing zero goods and small item open, are torn open with realizing
Quick, the inexpensive and high reliability sorting of zero goods and small item.
The present invention uses following technical scheme to solve technical problem.
Tear the intelligent sorting allocator of zero goods and small item open, be characterized in, comprise the following steps：
Step 1：Full Container Load is devaned step；It is dispersed into after the goods of FCL is taken apart and tears zero goods open；
Step 2：Tear zero goods storing step open；Zero goods will be torn open it will be put into and tears zero counter 4 open；
Step 3：Tear zero goods open and take out step；Zero goods will be torn open according to order to take out one by one；Turn goods system when intelligently taking
Need from tear open in zero counter 4 obtain tear zero goods open when, intelligently take and turn goods system by the required type and quantity of tearing zero goods open
Issue software systems, software systems regulation and control intelligence, which takes, to be turned goods system and replenish；
The intelligence take turn goods system will tear open zero goods transfer to order dispense streamline 8 picking line 801；
Turnover Box 17 is provided with the picking line 801 of the order dispatching streamline 8；Each correspondence of Turnover Box 17 one
Order, Turnover Box 17 is moved according to control instruction on picking line 801, the goods moved on the order of the Turnover Box 17
Thing corresponding intelligence stops when taking the outlet for turning goods system, intelligently takes and turns goods system by the goods feeding Turnover Box on order
17；
When Turnover Box 17 by the goods collection on its order it is neat or move to intelligence take turn goods system end when, Turnover Box 17
Continuation is moved on picking line 801 with goods station 10；
Step 4：Tear zero goods operating packing step open；It will be packed after all cargo consolidations on an order；
Step 5：Transported away according to the packaged goods of order.
The present invention it is a kind of tear zero goods and small item open intelligent sorting allocator the characteristics of lie also in：
In the step 1, intelligent sorting delivery system from shelf 1 obtain Full Container Load, devan and take out spare parts of goods code
Full cry and replenished in Shang Bao on platform 2, the spare parts of goods for taking-up of devaning are to tear zero goods open；
In the step 2, it then will tear zero goods handling open and be put into and tear open in zero counter 4；
In the step 4, on goods station 10, staff supplements picking machine 17 by system prompt and can not chosen
Goods, then by Turnover Box 17 send into packing station 11；
The Turnover Box 17 flows into packing station 11, and packing station 11 takes out the goods in Turnover Box 17, then will
Goods verification packing in Turnover Box 17, completes the picking of the goods of an order, replenishes and work of packing.
Zero counter 4 is torn open described, when a kind of quantity for tearing zero goods open is less than preset value, intelligent sorting delivery system meeting
Staff 18 is automatically reminded to replenish.
In the step 3, as shown in figure 1, the intelligence takes and turns goods system and replenished mechanism 5 and picking machine 6 including transfer；
When needing to replenish, transfer replenish mechanism 5 be moved to needed for goods freight house at, required is torn open by tearing zero counter 4 open
Zero goods is conveyed to picking machine 6 by the transfer mechanism 5 that replenishes；Below the outlet of picking machine 6 streamline is dispensed for order
8 picking line 801, will tear zero goods open by picking machine 6 and be conveyed to picking line 801.
In the step 3, as figs 11-13, the intelligence, which takes, turns goods system for poke-rod type belt feeder 20, described
Driving lever 2002 is carried on the belt 2001 of poke-rod type belt feeder 20；The driving lever is used for the listed stock by zero counter 4 is torn open
Zero goods of tearing open in member is lifted and is dragged to zero goods is torn open on the belt 2001 of poke-rod type belt feeder 20, by poke-rod type belt
Machine 20 will tear zero goods open and be conveyed to the picking line 801 that order dispenses streamline 8.
Present invention also offers a kind of system for the intelligent sorting allocator for tearing zero goods and small item open.
A kind of system of the described intelligent sorting allocator for tearing zero goods and small item open, it is structurally characterized in that, including storehouse
Store replenish subsystem and intelligent order-picking subsystem；
It is described storage deposit replenish subsystem including shelf 1, it is upper bag replenish platform 2, devan replenish mechanism 3, tear zero counter 4 open；
The intelligent order-picking subsystem replenishes mechanism 5, picking machine 6, order dispatching streamline 8, past including transfer
Compound lift 9 and Turnover Box 17；Order dispatching streamline includes empty van exhausting line 802, picking line 801, with goods work
Position 10 and packing station 11.
The stock unit torn open on zero counter 4 includes inclined chute 12.
Described devan replenishes mechanism 3 including guide rail 15 and two vertical rods 14, and the vertical rod 14 is located on the guide rail 15
And can be moved linearly along the guide rail 15；Multiple delivery grooves 13 are provided between two vertical rods 14；It is described many
Individual delivery groove 13 is horizontally arranged or is vertically arranged.
The transfer replenishes mechanism 5 including guide rail 15 and two vertical rods 14, and the vertical rod 14 is located on the guide rail 15
And can be moved linearly along the guide rail 15；A delivery groove 13 is provided between two vertical rods 14.
The picking machine 6 includes vertical rod 14 and delivery groove 13；One is provided with below the bottom of the delivery groove 13
The individual picking mechanism 16 for being used to take out goods out of described delivery groove 13.
Compared with the prior art, the present invention has the beneficial effect that：
A kind of intelligent sorting allocator and system for tearing zero goods and small item open of the present invention, method for sorting includes step of devaning
Suddenly, stock step, the step that replenishes, separation step, step of getting in stocks, with goods step and packing step etc., so that according to ordering
Goods is broken into a bag and dispensed by list.Sorting delivery system deposits replenish subsystem and intelligent order-picking subsystem including storage
System；Storage deposit replenish subsystem including shelf, upper bag replenish platform, devan replenish mechanism, tear zero counter, transfer replenishing machine open
Structure and picking machine；Intelligent order-picking subsystem includes order dispatching streamline, reciprocating elevator and Turnover Box；Order
Dispensing streamline includes empty van exhausting line, picking line, with goods station and packing station.
(1) intelligent sorting allocator of the invention and system, many SKU of an achievable cabinet (Stock Keeping Unit,
Keeper unit), with many storages of SKU, it is mass-market store, the small few storage of sales volume is stored on demand
Feature；
(2) counter 4 is using point multilayer mechanism up and down, can effective utilization space, save floor space of storing in a warehouse；
(3) square, round or abnormity can be used according to the different small freight house of goods, to realize many SKU difference
Specification demands；
(4) chute of counter 4 uses leaning device, helps Slipped Clove Hitch structure, and unpowered deadweight can be achieved and glides, lower slip velocity
The features such as spending fast,
(5) counter 4 uses detachable mechanism, in order to under seasonal variations, changes in market demand, new old product more
For situations such as replacing of the client to freight house；
(6) counter can on demand be replenished using replenishing in advance, any time, be replenished a variety of sides of replenishing by software prompt
Formula；
(7) 1 counters can be customized according to customer demand, can accomplish tens of thousands of or even hundreds of thousands amount of storage, be met
One day or the order demand of a couple of days.
(8) set and manually match somebody with somebody goods station, whether the goods for examining order is assorted, institute's thing in short supply or should not to store goods another
Outer configuration,
A kind of intelligent sorting allocator and system for tearing zero goods and small item open of the present invention, it is of the invention tear open zero goods and
The intelligent sorting allocator and system of small item, are matched somebody with somebody with that an order goods can be collected and be packed with facilitating
Give, picking intelligent and efficiency high, avoid order occur leakage put, put less, it is misplaced the problems such as advantage.
Brief description of the drawings
Fig. 1 is the top view for sorting delivery system of the invention.
Fig. 2 dispenses the front view of streamline for Fig. 1 order.
Fig. 3 dispenses the top view of streamline for Fig. 1 order.
Fig. 4 is method for sorting of the invention and the WMS and IOPS of sorting delivery system workflow diagram.
Fig. 5 is Fig. 4 IOPS workflow diagram.
Fig. 6 is the schematic diagram for tearing zero counter open in Fig. 1.
Fig. 7 is the walking structure schematic diagram one of mechanism of replenishing of devaning of the present invention (delivery groove is horizontally arranged).
Fig. 8 is the walking structure schematic diagram two (delivery groove vertical arrangement) of mechanism of replenishing of devaning of the present invention.
The transfer that Fig. 9 is the present invention replenishes the structural representation of mechanism.
Figure 10 is the structure chart of the picking machine of the present invention.
Figure 11 is the top view of another embodiment (using poke-rod type belt feeder) of the sorting delivery system of the present invention.
Figure 12 is the schematic diagram for tearing zero counter open in Figure 11.
Figure 13 is the schematic diagram for tearing zero counter and poke-rod type belt feeder open in Figure 11.
In Fig. 1-13 marked as：1 shelf, bag replenishes platform on 2, and 3 devan the mechanism that replenishes, and 4 tear zero counter, 5 transfers open
Replenish mechanism, 6 picking machines, 7 glass walls, 8 orders dispatching streamline, 801 picking lines, 802 empty van exhausting lines, 9
Reciprocating elevator, 10 match somebody with somebody goods station, 11 packing stations, 12 chutes, 13 delivery grooves, 14 vertical rods, 15 guide rails,
16 picking mechanisms, 17 Turnover Boxes, 18 staff, 19 shipment conveying mechanisms, 20 poke-rod type belt feeders, 2001 skins
Band, 2002 driving levers.
Below by way of embodiment, and with reference to accompanying drawing, the invention will be further described.
Referring to Fig. 1-13, the intelligent sorting allocator for tearing zero goods and small item open of the invention comprises the following steps：
Step 1：Full Container Load is devaned step；It is dispersed into after the goods of FCL is taken apart and tears zero goods open；
Step 2：Tear zero goods storing step open；Zero goods will be torn open it will be put into and tears zero counter 4 open；
Step 3：Tear zero goods open and take out step；Zero goods will be torn open according to order to take out one by one；Turn goods system when intelligently taking
Need from tear open in zero counter 4 obtain tear zero goods open when, intelligently take and turn goods system by the required type and quantity of tearing zero goods open
Issue software systems, software systems regulation and control intelligence, which takes, to be turned goods system and replenish；
The intelligence take turn goods system will tear open zero goods transfer to order dispense streamline 8 picking line 801；
Turnover Box 17 is provided with the picking line 801 of the order dispatching streamline 8；Each correspondence of Turnover Box 17 one
Order, Turnover Box 17 is moved according to control instruction on picking line 801, the goods moved on the order of the Turnover Box 17
Thing corresponding intelligence stops when taking the outlet for turning goods system, intelligently takes and turns goods system by the goods feeding Turnover Box on order
17；
When Turnover Box 17 is neat or move to intelligence and take that to turn goods system end (i.e. as shown in Figure 1 by the goods collection on its order
Picking machine 6 close shipment conveying mechanism 19 one end, or in Figure 11 poke-rod type belt feeder 20 close shipment
One end of conveying mechanism 19) when, Turnover Box 17 continues to move on picking line 801 with goods station 10；
Step 4：Tear zero goods operating packing step open；It will be packed after all cargo consolidations on an order；
Step 5：Transported away according to the packaged goods of order.
In the described intelligent sorting allocator for tearing zero goods and small item open：
In the step 1, intelligent sorting delivery system from shelf 1 obtain Full Container Load, devan and take out spare parts of goods code
Full cry and replenished in Shang Bao on platform 2, the spare parts of goods for taking-up of devaning are to tear zero goods open；
In the step 2, it then will tear zero goods handling open and be put into and tear open in zero counter 4；When it is implemented, described tear zero goods open
Thing is snapped down to devan and replenished in mechanism 3 from the Shang Bao platforms 2 that replenish；Devan replenish mechanism 3 receive tear open after zero goods, according to control
Instruction processed, which will tear zero goods automatic conveying open and slip into, tears open in zero counter 4；Also can by staff by way of artificial conveyance,
Zero goods will be torn open to be manually placed into and tear open in zero counter 4 from the Shang Bao platforms 2 that replenish；Therefore, the mode of replenishing is not limited to use and devaned
The automatic replenishing of the mechanism that replenishes 3, it is possible to use the artificial mode such as directly replenish replenishes.
Devan the control instruction that mechanism sends according to the application software of intelligent sorting delivery system that replenishes, zero goods supplement will be torn open
To tear open in zero counter 4 with the chute corresponding to such goods, realization tear zero cargo storage function open.Entirely tear zero counter open
Interior use lamination mechanism, makes full use of the space in cabinet, improves space availability ratio.It is upper to wrap replenish platform and replenishing machine of devaning
Glass wall is provided between structure；By the way that glass wall 7 is by shelf and tears zero counter open and separates so that two parts goods, which does not have, to be mixed
It is miscellaneous, while also ensure that the safety problem during the mechanism high-speed cruising that replenishes.
In the step 4, on goods station 10, staff supplements picking machine 17 by system prompt and can not chosen
Goods, then by Turnover Box 17 send into packing station 11；Replenished by picking machine and with goods station, polishing one is ordered
All goods on list, are packed into packing station 11, and empty Turnover Box is placed in into order dispatching streamline
On empty van exhausting line 802, on the reciprocating elevator 9 that empty Turnover Box is sent back to order dispatching streamline bottom, by
Empty van is fed again into picking line 801 by reciprocating elevator 9 so that Turnover Box can be reused；Order dispenses flowing water
Line is double-layer structure up and down, and upper strata is empty van exhausting line (such as Fig. 2 upper strata, along arrow movement to the left), and lower floor is
Picking line (such as Fig. 2 lower floor, along arrow movement to the right).On with goods station 10, part Special Category goods (ratio
Such as frangible, easy scratch, special-shaped goods), belong to picking machine can not picking commodity, pass through intelligent sorting delivery system
Software prompt, matches somebody with somebody goods form by what is manually replenished, completes to replenish, one order goods of polishing in a Turnover Box.
The Turnover Box 17 flows into packing station 11, and packing station 11 takes out the goods in Turnover Box 17, then will
Goods verification packing in Turnover Box 17, completes the picking of the goods of an order, replenishes and work of packing.After packing
Goods by shipment conveying mechanism 19 enter delivery flow, dispensed according to the address of order.
After goods in Turnover Box 17 is taken out, empty Turnover Box 17 is then positioned over the sky that order dispenses streamline 8
On case exhausting line 802, send back to automatically.The way of recycling of empty Turnover Box 17, can also use manual recovery, so only need
Picking line 801 is set, and saves empty van exhausting line 802.
The present invention's tears open in the intelligent sorting allocator of zero goods and small item, and corresponding intelligent sorting delivery system includes
2 systems：WMS (subsystem that replenishes is deposited in Warehouse Management System, storage) and IOPS
(Intelligent Order Picking Systems, intelligent order-picking subsystem).WMS tears zero production open mainly for realizing
The storage of product, replenish, the function such as shipment.IOPS, major function is that flowing water of the picking with goods process is circulated, and realization is ordered
Single picking, the function such as replenish, pack of special part.
Zero counter 4 is torn open described, when a kind of quantity for tearing zero goods open is less than preset value, intelligent sorting delivery system meeting
Staff 18 is automatically reminded to replenish.
In the step 3 (as shown in Figure 1), the intelligence, which takes, to be turned goods system and is replenished mechanism 5 and picking machine 6 including transfer；
When needing to replenish, transfer replenish mechanism 5 be moved to needed for goods freight house at, required is torn open by tearing zero counter 4 open
Zero goods is conveyed to picking machine 6 by the transfer mechanism 5 that replenishes；Below the outlet of picking machine 6 streamline is dispensed for order
8 picking line 801, will tear zero goods open by picking machine 6 and be conveyed to picking line 801.
Intelligence take turn goods system from tear open zero counter obtain tear zero goods open, be then fed to order dispatching streamline 8.Fig. 1's
Intelligence takes that to turn goods system realized by replenish mechanism 5 and picking machine 6 of transfer, and it is turn goods system first real to be that intelligence takes
Existing mode.The transfer mechanism 5 that replenishes can be moved along the multiple outlets for tearing zero counter 4 open, i.e. tear zero counter in Fig. 1 open
Moved on 4 length direction.Zero goods of tearing open of acquisition is conveyed to picking machine 6 by the transfer mechanism 5 that replenishes, and picking machine 6 is again
Picking line 801 of zero delivery of goods to order dispatching streamline 8 will be torn open.
In the step 3 (as figs 11-13), the intelligence, which takes, turns goods system for poke-rod type belt feeder 20, described group
Driving lever 2002 is carried on the belt 2001 of rod-type belt feeder 20；The driving lever is used for the stock unit by zero counter 4 is torn open
Interior zero goods of tearing open is lifted and is dragged to zero goods is torn open on the belt 2001 of poke-rod type belt feeder 20, by poke-rod type belt feeder
20, which will tear zero goods open, is conveyed to the picking line 801 that order dispenses streamline 8.
If Figure 11-13 is another reality of the system of the intelligent sorting allocator for tearing zero goods and small item open of the present invention
Apply example.In Figure 11-13, zero counter 4 is torn open for Intelligent cargo cabinet, is intelligently taken and is turned goods system using poke-rod type belt feeder, is this
Second implementation of invention.The Intelligent cargo cabinet use can with the mechanism of oscilaltion, it is interior provided with chute 12, guide rail and
Cylinder or leading screw, single-row is one group, and when the goods of a chute takes, Intelligent cargo cabinet can move down 1 automatically
Lattice, then picking machine is to the goods for picking up next chute；Taken simultaneously using the poke-rod type belt feeder 20 with driving lever
Goods and conveying articles, while belt is divided into multiple independent cells by driving lever again, motor drives belt to rotate, by goods
Send into Turnover Box.
Such as Figure 11-13 picking mode：System devan-the devan mechanism that replenishes is replenished (this 2 steps are identical with Fig. 1).
When order needs this SKU goods, belt operates 1 lattice automatically, and goods is sent into Turnover Box；Meanwhile, on belt
Driving lever also supplements 1 goods in belt feeder cell out of chute, (with jagged, the driving lever with belt feeder on chute
Just align)；When goods takes in a chute, chute can move a lattice down automatically, and then picking machine takes next
The goods of chute；When Intelligent cargo cabinet is depleted to some limits value, system replenishes to counter automatically.
The chute of Intelligent cargo cabinet in the embodiment is replenished mechanism 5 with the dependence transfer in Fig. 1 to move up and down formula structure
Motion it is different come the mode for realizing picking.After poke-rod type belt feeder 20 obtains goods, chute can lower movement one automatically
Lattice；Driving lever on the belt that poke-rod type belt feeder 20 passes through rotation continues on dilatory goods to belt and transported.
The son that replenishes is deposited in a kind of system of the intelligent sorting allocator for tearing zero goods and small item open described in basis, including storage
System and intelligent order-picking subsystem；
It is described storage deposit replenish subsystem including shelf 1, it is upper bag replenish platform 2, devan replenish mechanism 3, tear zero counter 4 open；
The intelligent order-picking subsystem replenishes mechanism 5, picking machine 6, order dispatching streamline 8, past including transfer
Compound lift 9 and Turnover Box 17；Order dispatching streamline includes empty van exhausting line 802, picking line 801, with goods work
Position 10 and packing station 11.
The stock unit torn open on zero counter 4 includes inclined chute 12.
Described devan replenishes mechanism 3 including guide rail 15 and two vertical rods 14, and the vertical rod 14 is located on the guide rail 15
And can be moved linearly along the guide rail 15；Multiple delivery grooves 13 are provided between two vertical rods 14；It is described many
Individual delivery groove 13 is horizontally arranged or is vertically arranged.
The transfer replenishes mechanism 5 including guide rail 15 and two vertical rods 14, and the vertical rod 14 is located on the guide rail 15
And can be moved linearly along the guide rail 15；A delivery groove 13 is provided between two vertical rods 14.
The picking machine 6 includes vertical rod 14 and delivery groove 13；One is provided with below the bottom of the delivery groove 13
The individual picking mechanism 16 for being used to take out goods out of described delivery groove 13.
In the present invention, devaning replenishes mechanism 3 and the transfer mechanism 5 that replenishes is not limited to 1, can simultaneously be used including many.
Picking machine 6 can be not limited to one layer, can include multilayer, improve efficiency, effective utilization space.
The Market Demand Models such as the high speed order-picking, the low cost input that exist for industries such as existing logistics electric business, are carried
Technical scheme is gone out, high speed, high storage capacity, low cost, high-intelligentization, safe and reliable etc. has can be achieved excellent
Point, to tear the trade companies of zero goods (small item) open there is provided ideal solution.
Such as Fig. 6 counter 4, it perfect can solve to tear the storage problem of the scattered part of part or small item open, to realize scattered part
Sorting there is provided sufficient goods amount deposit.Picking machine 6, it is possible to achieve the features such as quick shipment, order-picking, according to
The need for order, control type of merchandize and its quantity.
The mechanism that replenished by devaning 3 (such as Fig. 7-8), it is once that more than one piece goods code is neat after user can devan, it is placed on benefit
In load bed, then by replenishment system many tunnels, batch replenishes, and notifies that demand replenishes species by software control display screen
And the information such as Hatch Opening, quantity, when normal work goods is in short supply, auditory tone cues, indicator lamp can be passed through and a variety of canals such as point out
Road, points out user to replenish.
Replenished mechanism 5 (such as Fig. 9) by transfer, realization is replenished by counter to picking machine, can be while according to many in 1 complete equipment
This mechanism that replenishes is covered, quick realize disposably fills 1 picking Hatch Opening, when Hatch Opening goods is finished the characteristics of automatic replenishing,
Artificial operation is avoided, is realized intelligent.
Order dispatching streamline 8 (such as Fig. 1-3), by the way of Turnover Box cycle operation, each Turnover Box provides specific
And uniquely number, software automatically scanning casing RFID tag is numbered, automatically matched order to Turnover Box, one
Equivalent to one order of individual Turnover Box.When Turnover Box is run at the goods Hatch Opening of order demand, the Hatch Opening of picking machine is automatic
Goods is ejected or lifted the modes such as landing, by the inflow Turnover Box of goods smoothly, intelligent picking is realized, order is picked
Goods speed is relevant with the speed of streamline, can pass through order volume Intelligent control flow water linear velocity.The system streamline is used and followed
Ring structure, lower floor's picking, upper strata empty van backflow can reduce manpower, realize intellectualized operation.
Isolate shelf by glass wall or other walls and tear zero counter open, realize visual supervisory control system, and prevent due to
The potential safety hazard that the high-speed mobile for the walking mechanism that replenishes is caused, glass wall leaves glass door, can conveniently repair and hygiene,
This glass wall can realize safety work, easy to maintenance, convenient for cleaning, cleaning problem.
The subsystem that replenishes (WMS/WCS) and intelligent order-picking subsystem are deposited in the sorting delivery system of the present invention, including storage
Unite (IOPS).WMS/WCS (Warehouse Control System, warehouse control system) can intelligently realize each
The storehouse management functions such as outbound business, storage business, business of making an inventory, the kind correspondence of Hatch Opening；IOPS systems can be realized
By single shipment, flowing water outbound, Auto-matching odd numbers, the various intelligent pipeline functions such as automatic printing odd numbers.
Such as Fig. 4-5, IOPS systems full name is Intelligent Order Picking Systems, i.e., intelligent order-picking subsystem
System, this system is the set of system specifically designed for order intelligent picking of my company's stand-alone development, and whole system has Hardware Subdivision
Divide and software section composition, hardware components include circular pipeline, intelligent barcode scanning machine, sense photoelectricity, display screen, printing
Machine etc. is constituted, and software section is first by WMS/WCS interfaces and OMS (Order Management System, order management
System) interface access provide signal, by analyzing and processing press order-picking, including Order splitting, split combination, dispensing,
The functions such as printing.
The course of work of IOPS systems is as follows：
1. then system is carried out at analysis by collecting warehousing system data WMS/WCS and form ordering system data OMS
Reason.Such as collecting bin warehousing species, quantity, storage location etc., the order number and its inventory of order management etc. and then enter
The operations such as row is split, sequence.
2. data are allocated, it is necessary to machine picking data distribution to picking machine, it is necessary to the data distribution of artificial picking
To with goods display screen, printing barcode data distributes to printer, and order number distributes to Turnover Box.
3. software scans case number (CN) by automatic barcode scanning machine, then assigns order matching by case number (CN).
4. when optoelectronic induction is to Turnover Box signal, the goods that picking machine needs is automatically fallen into Turnover Box.
5. when optoelectronic induction is to Turnover Box, the information provided with goods display screen according to system, by will manually need additionally to match somebody with somebody
The goods of volume is put into Turnover Box.
6. in packing station, order inventory is printed by printer, manually verified a statement, is then cased, product delivery,
Empty Turnover Box returns dress.
Fig. 4 top half deposits the operating diagram for the subsystem WMS that replenishes for storage, and the latter half is IOPS systems
Operating diagram.
In the subsystem WMS that replenishes is deposited in storage：(1) staff is unpacked and code by taking into the goods of case from shelf 1
Replenished together in Shang Bao on platform 2；(2) mechanism 3 that replenishes of devaning receives goods from the Shang Bao platforms 2 that replenish, and according to the control of software
Add in the corresponding chute of counter 4, this is storage stage, lamination mechanism utilization space is used in whole counter, improve
The utilization rate in space；(3) when picking machine 6 needs to replenish, software systems are fed back to, are replenished mechanism 5 using transfer
Goods is added in picking machine 6；(4) counter 4 is replenished after certain amount is consumed by software systems prompting.
Need people in WMS systems, in whole system to complete the step that replenishes of only devaning of operation, this operation can be daily
The very first time or the previous day complete to replenish after working, and being replenished on demand in normal working hours (if goods appearance is in short supply, is
System can be by image (indicator lamp, display screen etc.) and auditory tone cues, artificial polishing).
In IOPS systems, as seen in Figure 2, order dispatching streamline is divided into bilayer, and upper strata is empty van exhausting line,
Lower floor is picking line.With reference to Fig. 1-4, it can be seen that：
(1) after empty Turnover Box is by reciprocating elevator 9, system meeting barcode scanning casing RFID codes, then software can be certainly
Move and matched to case code to an order number, the commodity that will know which kind of SKU by order number can be fallen into Turnover Box,
The quantity fallen into is how many；(2) when Turnover Box walking is to corresponding SKU goods mouthful, picking chance is automatic by goods
It is transported in Turnover Box, quantity is determined with order；(3) goods station 10 is matched somebody with somebody, part Special Category is such as frangible, easily scrape
Wound, abnormity, picking machine can not picking commodity, by cross software prompt, manually replenish with goods form completion replenish；
(4) packing station 11 is flowed into, then the RFID codes of software meeting automatically scanning casing print order clear by printer
Single, artificial nucleus couple case, filling, mould assembling, patch code, the action such as packing.Here it is IOPS workflow, whole
What is be accomplished manually during individual is the action with this 2 stations of goods station 10 and packing station 11.
Such as Fig. 6, counter 4 uses hierarchy, the amount of storage of goods and the number of plies of goods is can determine that according to the size of goods,
Can effective utilization space utilization rate using hierarchy.Chute 12 uses leaning device, due to the effect of gravity, makes goods
Voluntarily glided without other mechanisms, be furnished with slide-aided mechanism in chute, chute can be made to tilt the angle of very little with regard to goods can be completed
The downslide of thing, increases the number of plies；Chute tightens spring mechanism using elasticity, facilitates the dismounting of chute, this is convenient to client's pin
To the different commodity replacement cycles, SKU etc. is changed, without customizing shelf again, only chute need to be changed.Entirely
Shelf can configure goods according to sales volume, mass-market to put several rows more, and several rows are put in small can the lacking of sales volume,
The demand of client is farthest met, sale present situation is met.The cunning of different size can be customized according to different goods
Groove, square, round, abnormity, or size customization, facilitate the selection of various goods.
As Figure 7-8, it is that walking after devaning replenishes mechanism, can uses 1 row's multirow (Fig. 7), or 1 row is more
Arrange the form of (Fig. 8).More than one piece can be supplemented with kind goods according to the specification of goods with 1 delivery groove 13, increase replenishes
Quantity, reduction replenish the time, strive for goods polishing within the most short time.Delivery groove 13 can be moved up and down, left
Right vertical rod 14 can be moved left and right along guide rail 15, and this mechanism can complete depositing for the three-dimensional goods of each notch up and down
Storage.
As shown in figure 9, being that transfer replenishes mechanism 5.The goods of 1 time supplement, 1 Hatch Opening, can also complete SKU of the same race batches
Amount replenishes, this mechanism can many run simultaneously, increase the demand that replenishes to determine that transfer replenishes the quantity of mechanism 5.
Being replenished with devaning, walking mechanism is the same, and delivery groove 13 can be moved up and down, and left and right vertical rod 14 can be moved left and right along guide rail 15.
As shown in Fig. 10 picking machine, wherein picking mechanism 16 are cylinder, hydraulic cylinder or similar lifting body, when
When needing this SKU, software can give picking mechanism signal, then picking mechanism automatic ejection, and goods is automatic by jack-up
Slide, complete the selection of 1 goods, so repeatedly, just complete the selection of 1 shipments.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and not
In the case of the spirit or essential attributes of the present invention, the present invention can be realized in other specific forms.Therefore, nothing
By from the point of view of which point, embodiment all should be regarded as exemplary, and be it is nonrestrictive, the scope of the present invention by
Appended claims rather than described above are limited, it is intended that will fall implication and scope in the equivalency of claim
Interior all changes are included in the present invention.Any reference in claim should not be considered as to the power involved by limitation
Profit is required.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
When, as an entirety, the technical solutions in the various embodiments may also be suitably combined using specification, art technology is formed
Personnel may be appreciated other embodiment.
Claims (10)
1. tear the intelligent sorting allocator of zero goods and small item open, it is characterized in that, comprise the following steps：
Step 1：Full Container Load is devaned step；It is dispersed into after the goods of FCL is taken apart and tears zero goods open；
Step 2：Tear zero goods storing step open；Zero goods will be torn open it will be put into and tears zero counter (4) open；
Step 3：Tear zero goods open and take out step；Zero goods will be torn open according to order to take out one by one；Turn goods system when intelligently taking
Need from tear open obtain in zero counter (4) tear zero goods open when, intelligently take turn goods system by the required type for tearing zero goods open and
Quantity issues software systems, and software systems regulation and control intelligence, which takes, to be turned goods system and replenish；
The intelligence take turn goods system will tear open zero goods transfer to order dispatching streamline (8) picking line (801)；
Turnover Box (17) is provided with the picking line (801) of the order dispatching streamline (8)；Each Turnover Box (17)
One order of correspondence, Turnover Box (17) is moved according to control instruction on picking line (801), moves to the Turnover Box
(17) the corresponding intelligence of the goods on order stops when taking the outlet for turning goods system, intelligently takes and turns goods system by order
On goods feeding Turnover Box (17)；
When Turnover Box (17) by the goods collection on its order it is neat or move to intelligence take turn goods system end when, Turnover Box
(17) continue to move on picking line (801) with goods station (10)；
Step 4：Tear zero goods operating packing step open；It will be packed after all cargo consolidations on an order；
Step 5：Transported away according to the packaged goods of order.
2. the intelligent sorting allocator according to claim 1 for tearing zero goods and small item open, it is characterized in that,
In the step 1, intelligent sorting delivery system obtains Full Container Load from shelf (1), devans and takes out break bulk cargoe
Thing code full cries to replenish on platform (2) in Shang Bao, and the spare parts of goods for taking-up of devaning are to tear zero goods open；
In the step 2, it then will tear zero goods handling open and be put into and tear open in zero counter (4)；
In the step 4, on goods station (10), staff supplements picking machine (17) nothing by system prompt
The goods of method selection, then by Turnover Box (17) feeding packing station (11)；
The Turnover Box (17) flows into packing station (11), and packing station (11) is by the goods in Turnover Box (17)
Take out, then the goods in Turnover Box (17) is checked and packed, complete the picking of the goods of an order, replenish and beat
Job contract is made.
3. the intelligent sorting allocator according to claim 1 for tearing zero goods and small item open, it is characterized in that,
Described to tear open in zero counter (4), when a kind of quantity for tearing zero goods open is less than preset value, intelligent sorting delivery system can be certainly
It is dynamic to remind staff (18) to replenish.
4. the intelligent sorting allocator according to claim 1 for tearing zero goods and small item open, it is characterized in that, institute
State in step 3, the intelligence, which takes, to be turned goods system and replenished mechanism (5) and picking machine (6) including transfer；
When needing to replenish, transfer replenish mechanism (5) be moved to needed for goods freight house at, by tearing zero counter (4) open by institute
Zero goods of tearing open needed is conveyed to picking machine (6) by the transfer mechanism (5) that replenishes；It is below the outlet of picking machine (6)
The picking line (801) of order dispatching streamline (8), will tear zero goods open by picking machine (6) and be conveyed to picking line (801).
5. the intelligent sorting allocator according to claim 1 for tearing zero goods and small item open, it is characterized in that, institute
State in step 3, the intelligence, which takes, turns goods system for poke-rod type belt feeder (20), the poke-rod type belt feeder (20)
Driving lever (2002) is carried on belt (2001)；The driving lever is used to that zero will to be torn open in the stock unit for tearing zero counter (4) open
Goods lifts and will tear zero goods open and is dragged on the belt of poke-rod type belt feeder (20) (2001), by poke-rod type belt feeder (20)
The picking line (801) that zero goods is conveyed to order dispatching streamline (8) will be torn open.
6. a kind of system of the intelligent sorting allocator according to claim 1 for tearing zero goods and small item open, its
It is characterized in, including replenish subsystem and intelligent order-picking subsystem are deposited in storage；
It is described storage deposit replenish subsystem including shelf (1), it is upper bag replenish platform (2), devan replenish mechanism (3), tear zero open
Counter (4)；
The intelligent order-picking subsystem including transfer replenish mechanism (5), picking machine (6), order dispatching streamline (8),
Reciprocating elevator (9) and Turnover Box (17)；Order dispatching streamline include empty van exhausting line (802), picking line (801),
With goods station (10) and packing station (11).
7. system according to claim 6, it is characterized in that, the stock unit torn open on zero counter (4) includes
There is inclined chute (12).
8. system according to claim 6, it is characterized in that, the mechanism (3) that replenishes of devaning includes guide rail (15)
With two vertical rods (14), the vertical rod (14) is located on the guide rail (15) and can be straight along the guide rail (15)
Line is moved；Multiple delivery grooves (13) are provided between two vertical rods (14)；The multiple delivery groove (13) water
Flat raft is arranged or is vertically arranged.
9. system according to claim 6, it is characterized in that, the transfer mechanism (5) that replenishes includes guide rail (15)
With two vertical rods (14), the vertical rod (14) is located on the guide rail (15) and can be straight along the guide rail (15)
Line is moved；A delivery groove (13) is provided between two vertical rods (14).
10. system according to claim 6, it is characterized in that, the picking machine (6) include vertical rod (14) and
Delivery groove (13)；One is provided with below the bottom of the delivery groove (13) is used for goods from the delivery groove
(13) the picking mechanism (16) taken out in.
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| CN202010197983.8A CN111453112B (en) | 2016-03-22 | 2016-03-22 | Intelligent sorting and distribution method for disassembled goods and small commodities |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN111453112B (en) | 2022-02-18 |
| CN111453112A (en) | 2020-07-28 |
| CN107215520B (en) | 2020-05-19 |
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