CN107151362A - The preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road - Google Patents

The preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road Download PDF

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Publication number
CN107151362A
CN107151362A CN201710355583.3A CN201710355583A CN107151362A CN 107151362 A CN107151362 A CN 107151362A CN 201710355583 A CN201710355583 A CN 201710355583A CN 107151362 A CN107151362 A CN 107151362A
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weight
parts
molecular weight
polyethylene
phenoxy group
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王超
林生
陈正云
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JIANGSU XIANGSHENG NEW POWER TECHNOLOGY Co Ltd
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JIANGSU XIANGSHENG NEW POWER TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/068Ultra high molecular weight polyethylene

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

The present invention relates to a kind of preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road, from following components:Polyvinyl resin with super-high molecular weight, Mg (OH)2, phenoxy group polyphosphazene elastomer, nanometer grade calcium carbonate, nanoscale carbon black, silane coupler KH 570, pentaerythrite Stearyl Amine, phenolic antioxidant, phosphite ester kind antioxidant, polyimides, PTT, polyethylene terephthalate, nucleator, nanometer-level silver end, by preparing polyethylene master batch, high-speed mixer mixing, double screw extruder extruding pelletization;Forming machine is extruded, and --- --- traction --- cooling and shaping --- is cut into tubing to sizing, by formed pipe fire retardant efficiency high, antistatic good made from the method for the present invention, there is good comprehensive mechanical property.

Description

The preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road
Technical field
The present invention relates to a kind of preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road, more particularly to one Plant the preparation method in the environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road for being used to convey the inflammable gases such as coal gas.
Background technology
Ultra-high molecular weight polyethylene(UHMWPE)Refer generally to viscosity average molecular weigh more than 1,000,000(IUPAC)High density polyethylene (HDPE). Due to its greatly molecular weight, special linear structure and the good regularity of molecular weight, to becoming second nature, so super high molecular weight is poly- Vinyl has an excellent combination property that Other Engineering plastics do not have, including excellent rub resistance abrasion, impact resistance, Corrosion-resistant, low temperature resistant, pressure-resistant, stress crack resistant, swelling resistance, ant-scaling, self-lubricating and not easy-adhesion etc..Therefore, supra polymer Weight northylen has obtained extensive and important application in industry and civil area.But it is used as the inflammable gases such as conveying coal gas It is more and more with the further development of modern flame-retarded technology with environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road Fire retardant appear in flame retardant area, be that safety and the development of society are made that tremendous contribution.But existing tubing is fire-retardant Also there is many deficiencies with antistatic aspect.
The content of the invention
It is an object of the invention to provide a kind of preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road.
The technical solution for realizing the object of the invention is:A kind of environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road Preparation method, comprise the following steps:
Step 1)According to following component proportion precise raw material:
The parts by weight of polyvinyl resin with super-high molecular weight 100,
Mg(OH)235~39 parts by weight,
The parts by weight of phenoxy group polyphosphazene elastomer 35~42,
The parts by weight of nanometer grade calcium carbonate 37~40,
The parts by weight of nanoscale carbon black 6 ~ 8,
The parts by weight of Silane coupling reagent KH-570 5 ~ 7,
The parts by weight of pentaerythrite Stearyl Amine 1 ~ 1.3,
The parts by weight of phenolic antioxidant 0.8 ~ 1,
The parts by weight of phosphite ester kind antioxidant 0.6 ~ 0.9,
The parts by weight of polyimides 5~10,
The parts by weight of PTT 5~10,
The parts by weight of polyethylene terephthalate 5~10,
The parts by weight of nucleator 0.1~1.5,
The parts by weight of nanometer-level silver end 0.1 ~ 1.3,
Then fully dry;
Step 2)First take polyvinyl resin with super-high molecular weight, the phenoxy group polyphosphazene bullet of 12 ~ 20 parts by weight of 30~50 parts by weight Property body, the pentaerythrite Stearyl Amine of 0.4 ~ 0.6 parts by weight, the phenolic antioxidant of 0.2 ~ 0.4 parts by weight, 0.2 ~ 0.3 parts by weight Phosphite ester kind antioxidant, the polyimides of 3~6 parts by weight, the PTT of 3~6 parts by weight, 3~6 The polyethylene terephthalate of parts by weight is added in high-speed mixer and mixed, incorporation time 2-3 minutes, then at 130 DEG C ~150 DEG C of banburying 15~20 minutes in banbury, take out the broken polyethylene master batch for obtaining the polyphosphazene containing phenoxy group;
Step 3)In proportion by step 2)The polyethylene master batch of the obtained polyphosphazene containing phenoxy group, together with Mg (OH)2, nano-scale carbon Sour calcium, nanoscale carbon black, Silane coupling reagent KH-570, nanometer-level silver end, nucleator and remaining ultra-high molecular weight polyethylene Resin, phenoxy group polyphosphazene elastomer, pentaerythrite Stearyl Amine and phenolic antioxidant, phosphite ester kind antioxidant, polyamides are sub- Amine, PTT, polyethylene terephthalate are added in high-speed mixer and mixed, and incorporation time 7~ 12 minutes, discharge standby;
Step 4)By step 3)Well mixed material extruding pelletization under the conditions of 150 DEG C~160 DEG C in double screw extruder;
Step 5)By step 4)Material after granulation is crowded by forming machine after drying process, then on polyvinyl piping materials production line Go out --- sizing --- traction --- cooling and shaping --- cutting the step of tubing is made.
Preferably, the step 4)The temperature of the melting mixing of middle twin-screw mixer extruder is as follows:First 150 DEG C of area, Second 150 DEG C of area, the 3rd 155 DEG C of area, the 4th 160 DEG C of area, the 5th 160 DEG C of area, the 6th 155 DEG C of area, 150 DEG C of SECTOR-SEVEN, the 8th 155 DEG C of area, 150 DEG C of machine head port mould;Screw speed is 280r/min;Feed screw rotating speed is 24r/min.
Preferably, the raw material components are preferably:
The parts by weight of polyvinyl resin with super-high molecular weight 100,
Mg(OH)237 parts by weight,
The parts by weight of phenoxy group polyphosphazene elastomer 40,
The parts by weight of nanometer grade calcium carbonate 38,
The parts by weight of nanoscale carbon black 6,
The parts by weight of Silane coupling reagent KH-570 6,
The parts by weight of pentaerythrite Stearyl Amine 1.2,
The parts by weight of phenolic antioxidant 0.9,
The parts by weight of phosphite ester kind antioxidant 0.7,
The parts by weight of polyimides 9,
The parts by weight of PTT 9,
The parts by weight of polyethylene terephthalate 9,
The parts by weight of nucleator 0.5,
0.8 parts by weight of nanometer-level silver end.
The present invention compared with prior art, its remarkable advantage:Add Nano Silver, nanoscale carbon black and improve its antistatic effect Really, while adding phenoxy group polyphosphazene elastomer improves the fire resistance of polyethylene, phenoxy group polyphosphazene elastomer contains higher The strong acid such as phosphoric acid, metaphosphoric acid can be generated under the P elements of content, high temperature, promote organics dehydration into charcoal;Meeting under nitrogen high temperature Generate nitrogen dilution and blocking oxygen;Phenyl ring then provides substantial amounts of charcoal, makes up polyethylene combustion decomposition process neat coal amout deficiency Problem.Nanoscale Mg (OH)2As synergist, press down cigarette using it, the function of cooling further improves the fire resistance of polyethylene. Nanometer grade calcium carbonate can effectively improve the mechanical property and fire resistance of material.Made by the cooperation and collaboration of above each component With serving fabulous fire-retardant, antistatic effect.
Embodiment
A kind of preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road, comprises the following steps:
Step 1)According to following component proportion precise raw material:
The parts by weight of polyvinyl resin with super-high molecular weight 100,
Mg(OH)237 parts by weight,
The parts by weight of phenoxy group polyphosphazene elastomer 40,
The parts by weight of nanometer grade calcium carbonate 38,
The parts by weight of nanoscale carbon black 6,
The parts by weight of Silane coupling reagent KH-570 6,
The parts by weight of pentaerythrite Stearyl Amine 1.2,
The parts by weight of phenolic antioxidant 0.9,
The parts by weight of phosphite ester kind antioxidant 0.7,
The parts by weight of polyimides 9,
The parts by weight of PTT 9,
The parts by weight of polyethylene terephthalate 9,
The parts by weight of nucleator 0.5,
0.8 parts by weight of nanometer-level silver end;
Then fully dry;
Step 2)First take the polyvinyl resin with super-high molecular weight of 40 parts by weight, the phenoxy group polyphosphazene elastomer of 17 parts by weight, 0.5 The pentaerythrite Stearyl Amines of parts by weight, the phenolic antioxidant of 0.3 parts by weight, the phosphite ester kind antioxidant of 0.25 parts by weight, 5 The polyimides of parts by weight, the PTT of 5 parts by weight, the polyethylene terephthalate of 5 parts by weight Add in high-speed mixer and mix, incorporation time 2 minutes, then 140 DEG C of banburying 18 minutes in banbury, is taken out and crushed To the polyethylene master batch of the polyphosphazene containing phenoxy group;
Step 3)In proportion by step 2)The polyethylene master batch of the obtained polyphosphazene containing phenoxy group, together with Mg (OH)2, nano-scale carbon Sour calcium, nanoscale carbon black, Silane coupling reagent KH-570, nanometer-level silver end, nucleator and remaining ultra-high molecular weight polyethylene Resin, phenoxy group polyphosphazene elastomer, pentaerythrite Stearyl Amine and phenolic antioxidant, phosphite ester kind antioxidant, polyamides are sub- Amine, PTT, polyethylene terephthalate are added in high-speed mixer and mixed, 10 points of incorporation time Clock, discharges standby;
Step 4)By step 3)Well mixed material extruding pelletization under the conditions of 150 DEG C~160 DEG C in double screw extruder, The temperature of the melting mixing of specific twin-screw mixer extruder is as follows:First 150 DEG C of area, the second 150 DEG C of area, the 3rd 155 DEG C of area, 4th 160 DEG C of area, the 5th 160 DEG C of area, the 6th 155 DEG C of area, 150 DEG C of SECTOR-SEVEN, 155 DEG C of Section Eight, 150 DEG C of machine head port mould;Spiral shell Bar rotating speed is 280r/min;Feed screw rotating speed is 24r/min.
Step 5)By step 4)Material after granulation is after drying process, then through overmolding on polyvinyl piping materials production line Machine is extruded, and --- --- tubing is made in the step of traction --- cooling and shaping --- cutting to sizing.
Mechanics and combustibility test are carried out to the product of the embodiment, wherein using CMT-6104 electronic universal testers Tensile strength and elongation at break are tested by GB/T1040-92 plastic tensiles experimental method, draw speed is 100mm/min, punching Hit intensity uses XCS-200 impact specimen machines, is determined by GB/T1040-93;Limited oxygen index test uses HC-2 type oxygen index (OI)s Instrument, is tested by GB/T2406-93 standard test methods.By test, the environment-protection flame-proof electrostatic resistance superelevation point of the embodiment The flame retardant rating of sub- weight northylen pipeline is FV-0 grades, and tensile strength is 26.5Mpa, and elongation at break is 640%, notch shock Intensity is 22.3KJ/m2

Claims (3)

1. a kind of preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road, it is characterised in that comprise the following steps:
Step 1)According to following component proportion precise raw material:
The parts by weight of polyvinyl resin with super-high molecular weight 100,
Mg(OH)235~39 parts by weight,
The parts by weight of phenoxy group polyphosphazene elastomer 35~42,
The parts by weight of nanometer grade calcium carbonate 37~40,
The parts by weight of nanoscale carbon black 6 ~ 8,
The parts by weight of Silane coupling reagent KH-570 5 ~ 7,
The parts by weight of pentaerythrite Stearyl Amine 1 ~ 1.3,
The parts by weight of phenolic antioxidant 0.8 ~ 1,
The parts by weight of phosphite ester kind antioxidant 0.6 ~ 0.9,
The parts by weight of polyimides 5~10,
The parts by weight of PTT 5~10,
The parts by weight of polyethylene terephthalate 5~10,
The parts by weight of nucleator 0.1~1.5,
The parts by weight of nanometer-level silver end 0.1 ~ 1.3,
Then fully dry;
Step 2)First take polyvinyl resin with super-high molecular weight, the phenoxy group polyphosphazene bullet of 12 ~ 20 parts by weight of 30~50 parts by weight Property body, the pentaerythrite Stearyl Amine of 0.4 ~ 0.6 parts by weight, the phenolic antioxidant of 0.2 ~ 0.4 parts by weight, 0.2 ~ 0.3 parts by weight Phosphite ester kind antioxidant, the polyimides of 3~6 parts by weight, the PTT of 3~6 parts by weight, 3~6 The polyethylene terephthalate of parts by weight is added in high-speed mixer and mixed, incorporation time 2-3 minutes, then at 130 DEG C ~150 DEG C of banburying 15~20 minutes in banbury, take out the broken polyethylene master batch for obtaining the polyphosphazene containing phenoxy group;
Step 3)In proportion by step 2)The polyethylene master batch of the obtained polyphosphazene containing phenoxy group, together with Mg (OH)2, nano-scale carbon Sour calcium, nanoscale carbon black, Silane coupling reagent KH-570, nanometer-level silver end, nucleator and remaining ultra-high molecular weight polyethylene Resin, phenoxy group polyphosphazene elastomer, pentaerythrite Stearyl Amine and phenolic antioxidant, phosphite ester kind antioxidant, polyamides are sub- Amine, PTT, polyethylene terephthalate are added in high-speed mixer and mixed, and incorporation time 7~ 12 minutes, discharge standby;
Step 4)By step 3)Well mixed material extruding pelletization under the conditions of 150 DEG C~160 DEG C in double screw extruder;
Step 5)By step 4)Material after granulation is crowded by forming machine after drying process, then on polyvinyl piping materials production line Go out --- sizing --- traction --- cooling and shaping --- cutting the step of tubing is made.
2. a kind of preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road according to claim 1, its It is characterised by:Step 4)The temperature of the melting mixing of middle twin-screw mixer extruder is as follows:First 150 DEG C of area, the second area 150 DEG C, the 3rd 155 DEG C of area, the 4th 160 DEG C of area, the 5th 160 DEG C of area, the 6th 155 DEG C of area, 150 DEG C of SECTOR-SEVEN, 155 DEG C of Section Eight, machine 150 DEG C of mouth mold of head;Screw speed is 280r/min;Feed screw rotating speed is 24r/min.
3. a kind of preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road according to claim 1 or 2, It is characterized in that:Raw material components are preferably:
The parts by weight of polyvinyl resin with super-high molecular weight 100,
Mg(OH)237 parts by weight,
The parts by weight of phenoxy group polyphosphazene elastomer 40,
The parts by weight of nanometer grade calcium carbonate 38,
The parts by weight of nanoscale carbon black 6,
The parts by weight of Silane coupling reagent KH-570 6,
The parts by weight of pentaerythrite Stearyl Amine 1.2,
The parts by weight of phenolic antioxidant 0.9,
The parts by weight of phosphite ester kind antioxidant 0.7,
The parts by weight of polyimides 9,
The parts by weight of PTT 9,
The parts by weight of polyethylene terephthalate 9,
The parts by weight of nucleator 0.5,
0.8 parts by weight of nanometer-level silver end.
CN201710355583.3A 2017-05-19 2017-05-19 The preparation method in environment-protection flame-proof electrostatic resistance superhigh molecular weight polyethylene pipe road Pending CN107151362A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107522929A (en) * 2017-08-26 2017-12-29 南通成山高分子材料有限公司 A kind of anlistatig high polymer material
CN112359436A (en) * 2020-08-28 2021-02-12 青岛信泰科技有限公司 Flame-retardant ultrahigh molecular weight polyethylene fiber and preparation method thereof
CN112388935A (en) * 2020-10-26 2021-02-23 郭如婷 Processing technology of antistatic polyethylene pipe

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103073775A (en) * 2013-02-03 2013-05-01 刘芝英 Preparation method for environment-friendly anti-flaming anti-static polyethylene pipeline
CN104045901A (en) * 2014-07-02 2014-09-17 中国石油化工股份有限公司 Ultra-high molecular weight polyethylene composition and process method for producing an ultra-high molecular weight polyethylene composition tubular product

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103073775A (en) * 2013-02-03 2013-05-01 刘芝英 Preparation method for environment-friendly anti-flaming anti-static polyethylene pipeline
CN104045901A (en) * 2014-07-02 2014-09-17 中国石油化工股份有限公司 Ultra-high molecular weight polyethylene composition and process method for producing an ultra-high molecular weight polyethylene composition tubular product

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107522929A (en) * 2017-08-26 2017-12-29 南通成山高分子材料有限公司 A kind of anlistatig high polymer material
CN112359436A (en) * 2020-08-28 2021-02-12 青岛信泰科技有限公司 Flame-retardant ultrahigh molecular weight polyethylene fiber and preparation method thereof
CN112388935A (en) * 2020-10-26 2021-02-23 郭如婷 Processing technology of antistatic polyethylene pipe

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Application publication date: 20170912