CN107059246A - Through-Air Thermal Bonded Nonwovens carding machine and double combing systems - Google Patents
Through-Air Thermal Bonded Nonwovens carding machine and double combing systems Download PDFInfo
- Publication number
- CN107059246A CN107059246A CN201710092996.7A CN201710092996A CN107059246A CN 107059246 A CN107059246 A CN 107059246A CN 201710092996 A CN201710092996 A CN 201710092996A CN 107059246 A CN107059246 A CN 107059246A
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- Prior art keywords
- roller
- refining device
- carding
- sawtooth
- combing
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/04—Carding machines with worker and stripper or like rollers operating in association with a main cylinder
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/736—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged characterised by the apparatus for arranging fibres
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention provides a kind of Through-Air Thermal Bonded Nonwovens carding machine and double combing systems, it is related to nonwoven material carding technology field.The Through-Air Thermal Bonded Nonwovens carding machine includes first and combs system, sub-argument tiling roller, the second combing system, fibrous refinement sawtooth roller, refining device and bonding detector.First combing system is connected by sub-argument tiling roller with the second combing system.Second combs system connection refining device, and fibrous refinement sawtooth roller is connected with the first combing system and the second combing system respectively.Bond detector to be arranged in the second combing system, in real time detection fiber viscosity.The Through-Air Thermal Bonded Nonwovens carding machine can provide classification attenuated fibers, and fiber is repeatedly combed, and be favorably improved the quality of production of product.Present invention also offers a kind of pair of combing system, including cover body, control system and above-mentioned Through-Air Thermal Bonded Nonwovens carding machine, it can realize that fiber combs automation and the intelligentized control method of program.
Description
Technical field
The present invention relates to nonwoven material carding technology field, combed in particular to a kind of Through-Air Thermal Bonded Nonwovens
Reason machine and double combing systems.
Background technology
One kind that Through-Air Thermal Bonded Nonwovens belong in hot blast adhesion nonwoven, the most frequently used bonding mode is hot blast or heat
Roll, Through-Air Thermal Bonded Nonwovens are that after fiber combing, fiber is penetrated using hot blast, and what is be allowed to heated and be bonded together is non-woven
Cloth.
Current Through-Air Thermal Bonded Nonwovens carding machine also realizes the production of non-woven cloth using hot blast lapper or hot-rolling mill.Heat
Roll Method for bonding and be generally suitable for fibre web quantitatively in the range of 20g/m~200g/m, optimum fibre web is quantitative in 20g/m~80g/m
Between thin product, fibre web is too thick, and interlayer adhesion effect is poor, is also easy to produce lamination.Hot blast adhesion be suitable for 16g/m~
Product quantitative 2500g/m, application is wider.But, in current Through-Air Thermal Bonded Nonwovens production, there is fiber carding efficiency
It is low, the problem of automaticity is not high, cause the non-woven cloth quality produced not good.
Therefore, inventor has found, can research and develop a kind of suitable Through-Air Thermal Bonded Nonwovens carding machine for combing various fibers, pass through
The viscosity of fiber is detected in real time, doffer is improved and carding apparatus, the carding efficiency for improving fiber, so that the carding effect of fiber
More preferably, the non-woven cloth quality produced is higher.
The content of the invention
It is an object of the invention to provide a kind of Through-Air Thermal Bonded Nonwovens carding machine and double combing systems, it can improve existing
Fiber carding efficiency is low in technology, the automation of fiber carding process and intelligence degree be not high, and cause to produce is non-woven
The problem of cloth is of low quality.
The present invention, which improves its technical problem, to be realized using following technical scheme.
A kind of Through-Air Thermal Bonded Nonwovens carding machines that the present invention is provided are in carded fiber, and it includes pan feeding roller, plucker roller,
One combs system, sub-argument tiling roller, the second combing system, refining device, bonding detector and hot blast lapper.The pan feeding roller with
Plucker roller connection, for by the fibre migration to the plucker roller.The plucker roller combs system with described first and connected
Connect, for the loose fiber and the fibre migration to described first is combed into system.It is described first comb system with it is described
Sub-argument tiling roller connection, the sub-argument tiling roller is connected with the described second combing system, and the sub-argument tiling roller is located in described
First combs between system and the second combing system, and the first combing system passes through described with the described second combing system
Sub-argument tiling roller rotates connection.Side of the second combing system away from sub-argument tiling roller is connected with the refining device.
The bonding detector is arranged in the second combing system, for detecting fiber viscosity in real time.The hot blast lapper peace
After the refining device, for providing hot blast so that the fiber bonds and to form web.
Further, the refining device includes upper refining device and lower refining device, the upper refining device and the lower refining device
It is oppositely arranged.
The upper refining device includes the first refining device, the second refining device and the 3rd refining device.First refining device and described the
Two comb systems connection, and second refining device is connected with first refining device, the 3rd refining device and described second thin
Change device connection.
The lower refining device includes the 4th refining device, the 5th refining device and the 6th refining device.4th refining device and described the
Two combing systems are connected and are oppositely arranged with first refining device.5th refining device is connected with the 4th refining device,
And be oppositely arranged with second refining device.6th refining device be connected with the 5th refining device and with it is the described 3rd thin
Change device to be oppositely arranged.
Further, first refining device and the 4th refining device are doffer, second refining device, the described 3rd
Refining device, the 5th refining device and the 6th refining device are collecting drum.
Further, the first combing system includes the first carding roller and fibrous refinement sawtooth roller, the fibrous refinement
Sawtooth roller includes the first sawtooth roller and the second sawtooth roller.The first sawtooth roller and the second sawtooth roller are arranged at described
The surface of one carding roller and the first sawtooth roller and the second sawtooth roller can be relatively rotated.The one of first carding roller
End is connected with the plucker roller, and the other end of first carding roller is connected with sub-argument tiling roller, for the fiber
Carry out pre-comb and the fiber after pre-comb is transferred to the second combing system by sub-argument tiling roller.
Further, the second combing system includes the second carding roller and the fibrous refinement sawtooth roller, the fiber
Refinement sawtooth roller is arranged on the surface of second carding roller, and one end and the sub-argument tiling roller of second carding roller connect
Connect, the other end of second carding roller is connected with first refining device, the 4th refining device.
Further, the outer surface of first carding roller is provided with multigroup fibrous refinement sawtooth roller, multigroup fiber
Refine outer peripheral surface of the sawtooth roller along first carding roller to be arranged at intervals, for carrying out pre-comb to the fiber.It is described
The outer surface of second carding roller is provided with multigroup fibrous refinement sawtooth roller, and multigroup fibrous refinement sawtooth roller is combed along described second
The outer peripheral surface for managing roller is arranged at intervals, for carrying out secondary comb to the fiber.
Further, in addition to pattern doffing roller, the pattern doffing roller is connected with the refining device.
Further, the pattern doffing roller includes the first pattern doffing roller, the second pattern doffing roller, the 3rd pattern doffing roller and the 4th
Pattern doffing roller.First pattern doffing roller is connected with the 3rd refining device, second pattern doffing roller and first stripping
Roller is connected.3rd pattern doffing roller is connected with the 6th refining device and is oppositely arranged with first pattern doffing roller, institute
The 4th pattern doffing roller is stated to be connected and be oppositely arranged with second pattern doffing roller with the 3rd pattern doffing roller.
Further, the pan feeding roller, the plucker roller, described first comb system, sub-argument tiling roller, described the
The outer surface of two combing systems and the refining device is respectively arranged with roller pin.
Present invention also offers a kind of pair of combing system, including control system, cover body and above-mentioned Through-Air Thermal Bonded Nonwovens comb
Reason machine, the Through-Air Thermal Bonded Nonwovens carding machine is arranged in the cover body, and the control system is used to control the hot blast is non-to knit
Make cloth carding machine.
Through-Air Thermal Bonded Nonwovens carding machine and double combing systems that the present invention is provided have the beneficial effect of the following aspects：
The Through-Air Thermal Bonded Nonwovens carding machine that the present invention is provided, including pan feeding roller, plucker roller, the first combing system, sub-argument are put down
Spread roller, the second combing system, refining device, bonding detector and hot blast lapper.System and the second comb are combed by setting first
Reason system so that fiber by combing twice, and carding effect is more preferable.By setting bonding detector in the second combing system,
The viscosity of fiber after combing can be detected in real time, and hot blast lapper blowout hot blast is adjusted according to the viscosity of the fiber detected
Wind-force, so that the fiber net quality of bonding is more preferable.
Double combing systems that the present invention is provided, including control system, cover body and above-mentioned Through-Air Thermal Bonded Nonwovens carding machine.Heat
Wind carding machine for non-woven fabric is arranged in cover body, and control system is used to control Through-Air Thermal Bonded Nonwovens carding machine.Hot blast lapper is pacified
After fibrous refinement device, for providing hot blast so that the fiber bonding after combing is reticulated.Control system respectively with bonding
Detector, hot blast lapper, refining device, first comb system, the second combing system connection, for controlling Through-Air Thermal Bonded Nonwovens to comb
Reason machine, so that fiber carding process realizes intelligent and automation, more preferably, fiber networking effect is more preferable for carding effect.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be attached to what is used required in embodiment
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore is not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
The overall structure diagram for the Through-Air Thermal Bonded Nonwovens carding machine that Fig. 1 provides for the specific embodiment of the invention；
The first of the Through-Air Thermal Bonded Nonwovens carding machine that Fig. 2 provides for the specific embodiment of the invention combs the structural representation of system
Figure；
The roller pin distribution schematic diagram for the Through-Air Thermal Bonded Nonwovens carding machine that Fig. 3 provides for the specific embodiment of the invention；
Through-Air Thermal Bonded Nonwovens carding machine and the operation principle frame of double combing systems that Fig. 4 provides for the specific embodiment of the invention
Figure.
Icon：100- Through-Air Thermal Bonded Nonwovens carding machines；110- pan feeding rollers；115- plucker rollers；1151- the first roller pins；120-
First combs system；The carding rollers of 121- first；1211- the second roller pins；122- fibrous refinement sawtooth rollers；123- the first sawtooth rollers；
The roller pins of 1231- the 3rd；124- the second sawtooth rollers；1241- four-roller pins；130- sub-arguments tiling roller；140- second combs system；
The carding rollers of 141- second；The upper refining devices of 150-；The refining devices of 151- first；The refining devices of 152- second；The refining devices of 153- the 3rd；160-
Lower refining device；The refining devices of 161- the 4th；The refining devices of 162- the 5th；The refining devices of 163- the 6th；The upper pattern doffing rollers of 154-；1541-
One pattern doffing roller；The pattern doffing rollers of 1542- second；Pattern doffing roller under 164-；The pattern doffing rollers of 1641- the 3rd；Stripping sieve of 1642- the 4th
Draw；180- bonds detector；182- processors；190- hot air apparatus.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.The present invention implementation being generally described and illustrated herein in the accompanying drawings
The component of example can be arranged and designed with a variety of configurations.
Therefore, the detailed description of embodiments of the invention below to providing in the accompanying drawings is not intended to limit claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiment in the present invention, this area is common
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belongs to the model that the present invention is protected
Enclose.
In the description of the invention, it is to be understood that the orientation or position of the instruction such as term "front", "rear", " on ", " under "
Put the orientation or position usually put when relation is and used based on orientation shown in the drawings or position relationship, or product of the present invention
Put relation, or the orientation that usually understands of those skilled in the art or position relationship, be for only for ease of the description present invention and
Simplify description, rather than indicate or imply that the equipment or element of meaning there must be specific orientation, with specific azimuth configuration
And operation, therefore be not considered as limiting the invention.
" first ", " second " of the present invention etc., is used only for being distinguish between in description, not special implication.
In the description of the invention, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can be
It is joined directly together, can also be indirectly connected to by intermediary.For the ordinary skill in the art, can be with concrete condition
Understand the concrete meaning of above-mentioned term in the present invention.
The overall structure diagram for the Through-Air Thermal Bonded Nonwovens carding machine 100 that Fig. 1 provides for the specific embodiment of the invention, please join
According to Fig. 1, the Through-Air Thermal Bonded Nonwovens carding machine 100 includes pan feeding roller 110, plucker roller 115, first and combs system 120, sub-argument tiling
Roller 130, second combs system 140, refining device, bonding detector 180, hot blast lapper (not shown) and pattern doffing roller.
Pan feeding roller 110 is connected with plucker roller 115, for by fibre migration to plucker roller 115.Plucker roller 115 and first combs system 120
Connection, system 120 is combed for loose fiber and by fibre migration to first.First combs system 120 and sub-argument tiling roller 130
Connection, sub-argument tiling roller 130 is connected with the second combing system 140, and sub-argument tiling roller 130 is located in the He of the first combing system 120
Between second combing system 140, first, which combs the combing system 140 of system 120 and second, passes through the sub-argument tiling rotation of roller 130 company
Connect.Side of the second combing system 140 away from sub-argument tiling roller 130 is connected with refining device.Pattern doffing roller is connected with refining device.It is viscous
Close detector 180 to be arranged in the second combing system 140, for detecting fiber viscosity in real time.Hot blast lapper is arranged on fiber
After refining device, for providing hot blast so that fiber, which is bonded, to form web.
Refining device includes upper refining device 150 and lower refining device 160, and upper refining device 150 and lower refining device 160 are oppositely arranged.
Upper refining device 150 includes the first refining device 151, the second refining device 152 and the 3rd refining device 153.First refining device
151 are connected with the second combing system 140, and the second refining device 152 is connected with the first refining device 151, the 3rd refining device 153 and second
Refining device 152 is connected.
Lower refining device 160 includes the 4th refining device 161, the 5th refining device 162 and the 6th refining device 163.4th refining device
161 are connected with the second combing system 140 and are oppositely arranged with the first refining device 151.5th refining device 162 and the 4th refining device
161 connect and are oppositely arranged with the second refining device 152.6th refining device 163 be connected with the 5th refining device 162 and with it is the 3rd thin
Change device 153 to be oppositely arranged.
The first of the Through-Air Thermal Bonded Nonwovens carding machine 100 that Fig. 2 provides for the specific embodiment of the invention combs the knot of system 120
Structure schematic diagram, refer to Fig. 2, first, which combs system 120, includes the first carding roller 121 and fibrous refinement sawtooth roller 122, fiber finer
Changing sawtooth roller 122 includes the first sawtooth roller 123 and the second sawtooth roller 124.First sawtooth roller 123 and the second sawtooth roller 124 are all provided with
Putting can relatively rotate in the surface of the first carding roller 121 and the first sawtooth roller 123 and the second sawtooth roller 124, the first carding roller
121 one end is connected with plucker roller 115, and the other end of the first carding roller 121 is connected with sub-argument tiling roller 130, for fiber
Carry out pre-comb and the fiber after pre-comb is transferred to the second combing system 140 by sub-argument tiling roller 130.
Second, which combs system 140, includes the second carding roller 141 and fibrous refinement sawtooth roller 122, fibrous refinement sawtooth roller 122
The surface of the second carding roller 141 is arranged on, one end of the second carding roller 141 is connected with sub-argument tiling roller 130, the second carding roller
141 other end is connected with the first refining device 151, the 4th refining device 161.
The outer surface of first carding roller 121 is provided with multigroup fibrous refinement sawtooth roller 122, multigroup fibrous refinement sawtooth roller
122 are arranged at intervals along the outer peripheral surface of the first carding roller 121, for carrying out pre-comb to fiber.Outside second carding roller 141
Surface is provided with multigroup fibrous refinement sawtooth roller 122, outer circumference of multigroup fibrous refinement sawtooth roller 122 along the second carding roller 141
Surface is arranged at intervals, for carrying out secondary comb to fiber.
Preferably, the outer surface of the first carding roller 121 of the Through-Air Thermal Bonded Nonwovens carding machine 100 provided in the present embodiment
It is provided with three groups of fibrous refinement sawtooth rollers 122, outer peripheral surface of three groups of fibrous refinement sawtooth rollers 122 along the first carding roller 121
It is arranged at intervals, pre-comb is carried out to fiber.The outer surface of second carding roller 141 is provided with five groups of fibrous refinement sawtooth rollers 122, five
Group fibrous refinement sawtooth roller 122 is arranged at intervals along the outer peripheral surface of the second carding roller 141, and carrying out second to fiber combs,
More preferable fiber carding effect is reached.The quantity of fibrous refinement sawtooth roller 122 is not limited to above-mentioned enumerator, can also basis
Actual conditions are suitably increased or decreased.
Pattern doffing roller is divided into pattern doffing roller 154 and the lower pattern doffing roller 164 being oppositely arranged with upper pattern doffing roller 154.On
Pattern doffing roller 154 includes the first pattern doffing roller 1541 and the second pattern doffing roller 1542.Lower pattern doffing roller 164 includes the 3rd stripping sieve
The pattern doffing roller 1642 of drawing 1641 and the 4th.First pattern doffing roller 1541 is connected with the 3rd refining device 153, the second pattern doffing roller 1542
It is connected with the first pattern doffing roller 1541.3rd pattern doffing roller 1641 be connected with the 6th refining device 163 and with the first pattern doffing roller
1541 are oppositely arranged, and the 4th pattern doffing roller 1642 is connected and relative with the second pattern doffing roller 1542 with the 3rd pattern doffing roller 1641
Set.
It should be noted that the first refining device 151 and the 4th refining device 161 are doffer, for by the fibre after secondary combing
Dimension is transferred on the second refining device 152 and the 5th refining device 162.Second refining device 152, the 3rd refining device 153, the 5th refining device
162 and the 6th refining device 163 be collecting drum, for by the fibre migration on the first refining device 151 and the 4th refining device 161 to shell
On cotton roller, by pattern doffing roller by fibre migration to conveyer belt (not shown), it is allowed to bonding and forms fibrous web-like.
The roller pin distribution schematic diagram for the Through-Air Thermal Bonded Nonwovens carding machine 100 that Fig. 3 provides for the specific embodiment of the invention, please join
According to Fig. 3, pan feeding roller 110, plucker roller 115, first comb system 120, sub-argument tiling roller 130, second and comb system 140 and refinement
The outer surface of device is respectively arranged with roller pin.The outer surface of first pattern doffing roller 1541 and the 3rd pattern doffing roller 1641 is respectively arranged with
The outer surface of roller pin, the second pattern doffing roller 1542 and the 4th pattern doffing roller 1642 does not have roller pin.
Plucker roller 115 is for carrying out the roller pin on shredding processing, the outer surface of plucker roller 115 to fiber for the first roller
Pin 1151, in the present embodiment, the pin portion thickness of the first roller pin 1151 is 3mm, and the pin portion of the first roller pin 1151 is highly 5mm,
The operating angle of first roller pin 1151 is 70 ° to 85 °, and preferably operating angle is 80 °, the Density Distribution of the first roller pin 1151 be
Quantity in 1 inch range is about 5.
Roller pin on the outer surface of first carding roller 121 is the second roller pin 1211, and the pin portion thickness of the second roller pin 1211 is
1.2mm, the pin portion of the second roller pin 1211 is highly 4mm, and the operating angle of the second roller pin 1211 is 70 ° to 85 °, preferably operating angle
Spend for 75 °, the Density Distribution of the second roller pin 1211 is that the quantity in 1 inch range is about 8.
Roller pin on the outer surface of first sawtooth roller 123 is the 3rd roller pin 1231, and the pin portion thickness of the 3rd roller pin 1231 is
1.2mm, the pin portion of the 3rd roller pin 1231 is highly 5mm, and the operating angle of the 3rd roller pin 1231 is 45 ° to 60 °, preferably operating angle
Spend for 50 °, the Density Distribution of the 3rd roller pin 1231 is that the quantity in 1 inch range is about 7.
Roller pin on the outer surface of second sawtooth roller 124 is four-roller pin 1241, and the pin portion thickness of four-roller pin 1241 is
1.2mm, the pin portion of four-roller pin 1241 is highly 5mm, and the operating angle of four-roller pin 1241 is 45 ° to 60 °, preferably operating angle
Spend for 55 °, the Density Distribution of four-roller pin 1241 is that the quantity in 1 inch range is about 7.
Present invention also offers a kind of pair of combing system, including control system, cover body (not shown) and above-mentioned heat
Wind carding machine for non-woven fabric 100, Through-Air Thermal Bonded Nonwovens carding machine 100 is arranged in cover body, and control system is used to control hot blast non-
Woven cloths carding machine 100.
A kind of Through-Air Thermal Bonded Nonwovens carding machine 100 and double combing systems that the present invention is provided, its operation principle are as follows：
Pan feeding roller 110 is connected with plucker roller 115, and pan feeding roller 110 is rotated clockwise, and fiber is transferred to from pan feeding roller 110
On plucker roller 115, plucker roller 115 is also rotated in the clockwise direction, and the first roller pin 1151 on plucker roller 115 disperses fiber,
Do shredding processing and by the fibre migration after shredding to the first carding roller 121, the first carding roller 121 is rotated in the counterclockwise direction,
First sawtooth roller 123 and the second sawtooth roller 124 are rotated in the clockwise direction respectively in the outer surface of the first carding roller 121, and first
The carding roller 121 of sawtooth roller 123 and first is common to carry out pre-comb to fiber, and the second sawtooth roller 124 is by fiber from the first sawtooth roller
Peeled on 123 and be transferred to the first carding roller 121.Fiber is completed after pre-comb, the first carding roller 121 transfers to fiber
On sub-argument tiling roller 130.Sub-argument tiling roller 130 is rotated in the clockwise direction, and fiber is transferred to from the movement of the first carding roller 121
Second carding roller 141, the second carding roller 141 is rotated in the counterclockwise direction, the fibrous refinement saw on the second carding roller 141 and its surface
Discaling roll 122 carries out second to fiber again and combed.Complete after secondary combing, fiber is transferred to by the second carding roller 141 respectively again
First refining device 151 and the 4th refining device 161.Fiber can be refined by the first refining device 151 through the second refining device the 152, the 3rd
Device 153, the first pattern doffing roller 1541, the second pattern doffing roller 1542 are transferred to conveyer belt；Fiber can also be by the 4th refining device 161
Conveyer belt is transferred to through the 5th refining device 162, the 6th refining device 163, the 3rd pattern doffing roller 1641 and the 4th pattern doffing roller 1642.
Last fiber bonds fiber to form web in the presence of hot blast lapper.
The Through-Air Thermal Bonded Nonwovens carding machine 100 and the work of double combing systems that Fig. 4 provides for the specific embodiment of the invention are former
Block diagram is managed, Fig. 4 is refer to, control system is processor 182, and processor 182 is respectively with bonding detector 180, hot air apparatus
190th, the first combing system 120, the second combing system 140, upper refining device 150 and lower refining device 160 are connected.Hot air apparatus 190
Including hot blast lapper, the viscosity signal of the fiber detected is transferred to processor 182, processor 182 by bonding detector 180
Hot air apparatus 190 is automatically controlled according to default range of viscosities, changes the working condition of hot blast lapper, to adapt to fibre
The viscosity characteristicses of dimension.Processor 182 can also control the first combing system 120 and the second combing system 140 combing speed and
The working condition of refining device 150, lower refining device 160 and pattern doffing roller in transfer velocity, control so that the Through-Air Thermal Bonded Nonwovens are combed
Reason machine 100 and double combing systems are combed to fiber and effect into the net is more preferable, realize that fiber combs automation and the intelligence of program
Change control.
In summary, compared with the Through-Air Thermal Bonded Nonwovens carding machine of prior art, the Through-Air Thermal Bonded Nonwovens that the present invention is provided
Carding machine 100 and double combing systems have the beneficial effect of the following aspects：
The Through-Air Thermal Bonded Nonwovens carding machine 100 that the present invention is provided, including pan feeding roller 110, plucker roller 115, first comb system
System 120, sub-argument tiling roller 130, second comb system 140, refining device, bonding detector 180 and hot blast lapper.First, lead to
Cross setting first and comb the combing system 140 of system 120 and second so that fiber by combing twice, and carding effect is more preferable.Its
It is secondary, fiber carding efficiency is improved by optimizing the distribution of roller pin, makes fiber carding effect more preferable.Finally, by the second comb
Bonding detector 180 is set in reason system 140, the viscosity of fiber after combing can be detected in real time, according to the fiber detected
Viscosity adjusts the working condition of hot blast lapper, so that the fiber net quality of bonding is more preferable.
Double combing systems that the present invention is provided, including control system, cover body and above-mentioned Through-Air Thermal Bonded Nonwovens carding machine
100.Through-Air Thermal Bonded Nonwovens carding machine 100 is arranged in cover body, and control system is used to control Through-Air Thermal Bonded Nonwovens carding machine 100.
Hot blast lapper is arranged on after refining device, for providing hot blast so that the fiber bonding after combing is reticulated.Control system point
Do not comb system 120, second with bonding detector 180, hot air apparatus 190, upper refining device 150, lower refining device 160, first and comb
Reason system 140 is connected, for controlling Through-Air Thermal Bonded Nonwovens carding machine 100, so that fiber carding process realizes intellectuality and automatic
Change, more preferably, fiber networking effect is more preferable for carding effect.This pair of combing system contributes to the various functions index of Through-Air Thermal Bonded Nonwovens
Realization, it is ensured that the quality of product and reaching for function elongation technology.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various changes, combination and change.Within the spirit and principles of the invention, made
Any modification, equivalent substitution and improvements etc., should be included in the scope of the protection.
Claims (10)
1. a kind of Through-Air Thermal Bonded Nonwovens carding machine, for carded fiber, it is characterised in that including pan feeding roller, plucker roller, the first comb
Reason system, sub-argument tiling roller, second comb system, refining device, bonding detector and hot blast lapper；The pan feeding roller with it is described
Plucker roller is connected, for by the fibre migration to the plucker roller；The plucker roller is connected with the described first combing system, is used
In the loose fiber and the fibre migration to described first is combed into system；Described first combs system puts down with the sub-argument
Roller connection is spread, the sub-argument tiling roller is connected with the described second combing system, and the sub-argument tiling roller is located in first comb
Between reason system and the second combing system, described first combs system is put down with the described second combing system by the sub-argument
Spread roller and rotate connection；Side of the second combing system away from sub-argument tiling roller is connected with the refining device；It is described viscous
Close detector to be arranged in the second combing system, for detecting fiber viscosity in real time；The hot blast lapper is arranged on institute
After stating refining device, for providing hot blast so that the fiber bonds and to form web.
2. Through-Air Thermal Bonded Nonwovens carding machine according to claim 1, it is characterised in that the refining device includes upper refining device
With lower refining device, the upper refining device and the lower refining device are oppositely arranged；
The upper refining device includes the first refining device, the second refining device and the 3rd refining device；First refining device and the described second comb
Reason system is connected, and second refining device is connected with first refining device, the 3rd refining device and second refining device
Connection；
The lower refining device includes the 4th refining device, the 5th refining device and the 6th refining device；4th refining device and the described second comb
Reason system is connected and is oppositely arranged with first refining device；5th refining device be connected with the 4th refining device and with
Second refining device is oppositely arranged；6th refining device be connected with the 5th refining device and with the 3rd refining device
It is oppositely arranged.
3. Through-Air Thermal Bonded Nonwovens carding machine according to claim 2, it is characterised in that first refining device and described
Four refining devices are doffer, and second refining device, the 3rd refining device, the 5th refining device and the 6th refining device are
Collecting drum.
4. Through-Air Thermal Bonded Nonwovens carding machine according to claim 2, it is characterised in that described first, which combs system, includes the
One carding roller and fibrous refinement sawtooth roller, the fibrous refinement sawtooth roller include the first sawtooth roller and the second sawtooth roller；Described
One sawtooth roller and the second sawtooth roller are arranged at the surface of first carding roller and the first sawtooth roller and described
Two sawtooth rollers can be relatively rotated, and one end of first carding roller is connected with the plucker roller, first carding roller it is another
End is connected with sub-argument tiling roller, for carrying out pre-comb to the fiber and the fiber after pre-comb being passed through into institute
State sub-argument tiling roller and be transferred to the second combing system.
5. Through-Air Thermal Bonded Nonwovens carding machine according to claim 4, it is characterised in that described second, which combs system, includes the
Two carding rollers and the fibrous refinement sawtooth roller, the fibrous refinement sawtooth roller are arranged on the surface of second carding roller, institute
The one end for stating the second carding roller is connected with sub-argument tiling roller, the other end of second carding roller and the described first refinement
Device, the connection of the 4th refining device.
6. Through-Air Thermal Bonded Nonwovens carding machine according to claim 5, it is characterised in that the outer surface of first carding roller
It is provided between multigroup fibrous refinement sawtooth roller, outer peripheral surface of multigroup fibrous refinement sawtooth roller along first carding roller
Every setting, for carrying out pre-comb to the fiber；The outer surface of second carding roller is provided with multigroup fibrous refinement sawtooth
Roller, outer peripheral surface of multigroup fibrous refinement sawtooth roller along second carding roller is arranged at intervals, for the fiber
Carry out secondary comb.
7. Through-Air Thermal Bonded Nonwovens carding machine according to claim 2, it is characterised in that also including pattern doffing roller；The stripping
Cotton roller is connected with the refining device.
8. Through-Air Thermal Bonded Nonwovens carding machine according to claim 7, it is characterised in that the pattern doffing roller includes the first stripping
Cotton roller, the second pattern doffing roller, the 3rd pattern doffing roller and the 4th pattern doffing roller, first pattern doffing roller and the described 3rd refinement
Device is connected, and second pattern doffing roller is connected with first pattern doffing roller；3rd pattern doffing roller and the described 6th refinement
Device is connected and is oppositely arranged with first pattern doffing roller, and the 4th pattern doffing roller is connected, simultaneously with the 3rd pattern doffing roller
It is oppositely arranged with second pattern doffing roller.
9. Through-Air Thermal Bonded Nonwovens carding machine according to any one of claim 1 to 8, it is characterised in that the pan feeding roller,
The plucker roller, the first combing system, sub-argument tiling roller, described second comb system and the appearance of the refining device
Face is respectively arranged with roller pin.
10. a kind of pair of combing system, it is characterised in that including any one of control system, cover body and claim 1 to 9
Through-Air Thermal Bonded Nonwovens carding machine, the Through-Air Thermal Bonded Nonwovens carding machine is arranged in the cover body, and the control system is used for
Control the Through-Air Thermal Bonded Nonwovens carding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710092996.7A CN107059246A (en) | 2017-02-21 | 2017-02-21 | Through-Air Thermal Bonded Nonwovens carding machine and double combing systems |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710092996.7A CN107059246A (en) | 2017-02-21 | 2017-02-21 | Through-Air Thermal Bonded Nonwovens carding machine and double combing systems |
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| CN107059246A true CN107059246A (en) | 2017-08-18 |
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|---|---|---|---|
| CN201710092996.7A Pending CN107059246A (en) | 2017-02-21 | 2017-02-21 | Through-Air Thermal Bonded Nonwovens carding machine and double combing systems |
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| CN113550035A (en) * | 2021-07-22 | 2021-10-26 | 南通双弘纺织有限公司 | Mixed carding machine and antibacterial blended yarn production method |
| US11447893B2 (en) | 2017-11-22 | 2022-09-20 | Extrusion Group, LLC | Meltblown die tip assembly and method |
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Application publication date: 20170818 |