CN106640798B - The electrohydraulic controlling mechanism of pressure-adjustable and off-load - Google Patents

The electrohydraulic controlling mechanism of pressure-adjustable and off-load Download PDF

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Publication number
CN106640798B
CN106640798B CN201611058685.0A CN201611058685A CN106640798B CN 106640798 B CN106640798 B CN 106640798B CN 201611058685 A CN201611058685 A CN 201611058685A CN 106640798 B CN106640798 B CN 106640798B
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China
Prior art keywords
pressure
chamber
push rod
variable pump
hydraulic oil
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CN201611058685.0A
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CN106640798A (en
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张策
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Nanjing Huiqiang Machinery Equipment Co ltd
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Nanjing Huiqiang Machinery Equipment Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/08Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/025Pressure reducing valves

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The invention discloses the electrohydraulic controlling mechanisms of a kind of pressure-adjustable and off-load, it include: the first servo unit, fixed pressure reducing valve, off-load unit and electromagnet pair, the fixed pressure reducing valve to generate pressure difference, to generate pressure signal, the pressure signal is converted to the mechanical signal of the first servo unit, to control the discharge capacity of plunger variable pump.The present invention is due to being provided with fixed pressure reducing valve, so that system pressure and plunger variable pump establish servo relationship, so that plunger variable be enable to be adjusted according to column system pressure.In addition, off-load unit can enable entire hydraulic system trouble free service, and electromagnet can be improved pressure controlled sensitivity or pressure regulation spectrum.

Description

The electrohydraulic controlling mechanism of pressure-adjustable and off-load
Technical field
The present invention relates to field of electromechanical technology more particularly to the electrohydraulic controlling mechanisms of a kind of pressure-adjustable and off-load.
Background technique
In fluid power system and hydraulic control system (the two might as well be referred to as hydraulic system), system pressure or work pressure The size of power is by multiple units or system co- controlling and determines, for example, in general, the discharge capacity such as variable pump does not vary widely When, the system pressure of hydraulic system is mainly limited by overflow valve, when system pressure is more than the control pressure of overflow valve, overflow valve So that pressure is revert to the system pressure of setting and to fuel tank draining, and is to have by the fluctuation of overflow valve control system pressure Limit, in other words, when the discharge capacity of variable pump varies widely, if the discharge capacity of variable pump becomes larger, even if overflow valve is constantly let out System pressure will not be reduced to setting pressure by oil, and so overflow valve will soon damage.Therefore, it is necessary to regulated variable pumps Discharge capacity.
Occur the mechanism and method of a variety of adjustings or change variable pumpage, e.g., plunger variable pump in the prior art Discharge capacity can be changed by changing the gradient of swash plate, the gradient of swash plate is adjusted by being provided with the servo piston of connecting rod, specifically, Servo piston is arranged in servo piston chamber, and connecting rod stretches out from one end of servo piston chamber and pass through flexible change swash plate gradient, Servo piston chamber is drawn hydraulic oil all the way from the oil outlet of plunger variable pump and is passed through not with spring is provided in the chamber of connecting rod Have in the chamber of piston rod, the stroke that connecting rod is changed by the hydraulic fluid pressure size, thus change the gradient of swash plate, into And change the discharge capacity of plunger variable pump.However, this method can only be simple the discharge capacity for changing variable pump, can only be used in Known or precognition system needed under discharge capacity, for the substantially discharge capacity of regulated variable pump before using variable pump, this method is simultaneously Not according to the discharge capacity of system pressure real-time regulated variable pump so that the discharge capacity of variable pump meets operating pressure requirement, in other words this Kind method can only make the discharge capacity after adjusting generally conform to system requirements, and precision is poor.
The method of another pilot plunger variable pump is had also appeared in the prior art, on the one hand, is obtained by angular transducer The gradient of the swash plate of variable pump is obtained, which passes to electromagnetic controller for steepness signals, have in electromagnetic controller With the one-to-one electric signal of gradient;On the other hand, the hydraulic oil two-way of system respectively enters two chambers divided by piston In, the connecting rod on the piston passes through with the mobile gradient for changing swash plate of piston;When controller needs to change the row of variable pump When amount, controller changes the pressure of two-way hydraulic oil, to change the displacement of piston, and then changes the discharge capacity of variable pump.So And this method only keeps the gradient of the swash plate of variable pump associated with the electric signal of controller, and the pressure of hydraulic system is As the simple power for changing piston transverse shifting, and it is associated there is no the discharge capacity with variable pump, to make this method The discharge capacity that cannot be pumped according to system pressure come regulated variable, so that the discharge capacity after adjusting can only be made to generally conform to system requirements, essence It spends poor.
Summary of the invention
For the above-mentioned technical problems in the prior art, the embodiment provides a kind of in real time according to being The discharge capacity of the pressure signal regulated variable pump for hydraulic oil feedback of uniting is so that system pressure meets pressure-adjustable and the off-load of predetermined pressure Electrohydraulic controlling mechanism.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:
A kind of electrohydraulic controlling mechanism of pressure-adjustable and off-load, it is hydraulic to adjust for the discharge capacity by changing plunger variable pump The pressure of system, comprising:
First servo unit comprising be formed with the first shell of first chamber, be arranged in the first chamber, and will The first chamber is divided into the first servo piston of the first left chamber and the first right chamber;It is provided in first left chamber For pushing against the first spring of first servo piston, the first push rod is provided on first servo piston;
Second servo unit comprising be formed with the second shell of second chamber, be arranged in the second chamber, and will The second chamber be divided into the second left chamber and the second right chamber the second servo piston and with second servo piston Second spring is respectively provided in the second push rod being fixedly connected, second left chamber and second right chamber, described second pushes away Bar is used to drive the swash plate in the plunger variable pump, and: when second push rod moves to left, the gradient of the swash plate subtracts Small, when second push rod moves to right, the gradient of the swash plate increases;
Two control units, two described control units are arranged side by side and include being formed with the valve body of valve chamber and being arranged in institute The spool in valve chamber is stated, first push rod is simultaneously connect with two spools simultaneously between the spool, and system liquid Pressure oil by one of described control unit to second left chamber fuel feeding, by another described control unit to described Second right chamber fuel feeding, so that:
When first push rod is moved to the left, first push rod drives two spools mobile so as to be passed through institute simultaneously The pressure for stating the indoor hydraulic oil of the second right chamber is greater than the pressure of the indoor hydraulic oil of the second left chamber, when first push rod When moving right, first push rod drives two spools mobile so as to be passed through the indoor hydraulic oil of the second right chamber simultaneously Pressure be less than the indoor hydraulic oil of the second left chamber pressure.
The pressure-adjustable and the electrohydraulic controlling mechanism of off-load further include
Fixed pressure reducing valve, system hydraulic oil are divided into two-way and each lead into first left chamber and first right chamber, The fixed pressure reducing valve is arranged on the pipeline for being passed through first left chamber, so that the indoor hydraulic oil of the first left chamber Pressure is kept constant, so that the pressure of the pressure of the indoor hydraulic oil of the first right chamber and the indoor hydraulic oil of the first left chamber The difference of power increases with the increase of system pressure;
Off-load unit is used to force the swash plate of the plunger variable pump when system pressure exceeds default peak Gradient zero;
The opposite electromagnet pair of homopolarity is arranged in first left chamber,
One of electromagnet of the electromagnet pair is set to first servo piston towards first left chamber One end on, the another one electromagnet of the electromagnet pair be set in the first shell and be set to described first Electromagnet on servo piston is opposite, in which:
The electromagnet to by change thereon electric current to change the electromagnetic push to first servo piston.
Preferably, two described control units are proportional reversing valve, the oil outlet of two proportional reversing valves respectively with institute It states the second left chamber to be connected to second right chamber, oil inlet is connected to system hydraulic oil, and when two spools are with described When first push rod level is moved to the left, the oil outlet pressure being connected to second left chamber is less than to be connected with second right chamber Logical oil outlet pressure;When two spools move horizontally to the right with first push rod, it is connected to second left chamber Oil outlet pressure be greater than the oil outlet pressure that is connected to second right chamber.
Preferably, the off-load unit is that oil inlet is connected to system pipeline, and oil outlet is connected to second right chamber Check valve, the setting pressure of the check valve is greater than the rated pressure of hydraulic system.
Compared with prior art, the electrohydraulic controlling mechanism of pressure-adjustable and off-load provided by the embodiment of the present invention is beneficial Effect is: the present invention is due to being provided with fixed pressure reducing valve, so that system pressure and plunger variable pump establish servo relationship, thus Plunger variable is set to be adjusted according to column system pressure.In addition, off-load unit can enable the safe work of entire hydraulic system Make, and electromagnet can be improved pressure controlled sensitivity or pressure regulation spectrum, two control units can control the second servo Second push rod of unit, makes being quick on the draw for the second push rod.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the electrohydraulic controlling mechanism of pressure-adjustable of the invention and off-load.
Specific embodiment
Technical solution in order to enable those skilled in the art to better understand the present invention, with reference to the accompanying drawing and specific embodiment party Formula elaborates to the present invention.
The electrohydraulic controlling mechanism objects, technical solutions and advantages of pressure-adjustable of the invention and off-load for convenience of explanation, Before the electrohydraulic controlling mechanism for introducing pressure-adjustable and off-load of the invention, which kind of side introduces first in the prior art is by Formula come change variable pump discharge capacity and the main Ying Yu of this kind of mode in which kind of situation.
Variable pump in the prior art, especially plunger variable pump 50 are usually become by changing the gradient of swash plate 51 to change The discharge capacity for measuring pump needs the flow according to hydraulic system to hydraulic oil before variable pump is accessed hydraulic system as power source It is required that, system pressure requirements and operating pressure require that the discharge capacity of variable pump is adjusted, that is to say, that the oblique of variable pump The gradient of disk 51 is adjusted, so that the discharge capacity of variable pump generally conforms to the requirement of hydraulic system, to make variable pump access system After system, the pressure remained steady of hydraulic system.
Under normal conditions, flow, system pressure and the operating pressure of the discharge capacity and hydraulic system of variable pump are to be positively correlated , that is to say, that in same hydraulic system, the discharge capacity of variable pump is bigger, flow, system pressure and the work of hydraulic system Pressure is also bigger, otherwise smaller.After the discharge capacity of variable pump determines, flow, system pressure and the work pressure of hydraulic system Power can be determined substantially in a certain range.However, the discharge capacity of variable pump and do not have with the flow of hydraulic system, system pressure with And the completely corresponding relationship of operating pressure, for example, system pressure does not have and the discharge capacity simultaneously when the discharge capacity of variable pump is Xv/s Unique corresponding one determines pressure, and system pressure at this time may change or fluctuate in a big way, and this fluctuation The range that may allow beyond system pressure, e.g., rated pressure beyond system (under the rated pressure, each member of system Device could work normally).So that the discharge capacity and the flow of hydraulic system of variable pump, system pressure and operating pressure are incomplete Corresponding one it is critically important the reason is that: in system each Hydraulic Elements draining, oil leak and Hydraulic Elements to hydraulic oil generate not Variation and the aging of Hydraulic Elements of evitable resistance etc..
And discharge capacity and the system parameters of variable pump are all built upon for one by one to the adjusting of hydraulic system in the prior art What the case where corresponding relationship, carried out, for example, be intended to adjust system pressure to a certain pressure value, it only need to be by the swash plate 51 of variable pump Pitch adjustment to a certain discharge capacity of the unique corresponding variable pump of the pressure value.That is, only needing swash plate 51 individually Adjust a certain predetermined slant.
For example, the gradient of swash plate 51 is adjusted by being provided with the servo piston of connecting rod, specifically, servo piston setting is being watched It takes in plunger shaft, connecting rod stretches out from one end of servo piston chamber and passes through flexible change 51 gradient of swash plate, and servo piston chamber has It is provided with spring in the chamber of connecting rod, draws the chamber that hydraulic oil all the way is passed through not piston rod from the oil outlet of plunger variable pump 50 In room, the stroke for changing connecting rod by the hydraulic fluid pressure size to change the gradient of swash plate 51, and then changes plunger The discharge capacity of variable pump 50.
For another example on the one hand, the gradient of the swash plate 51 of variable pump is obtained by angular transducer, which will be oblique Degree signal passes to electromagnetic controller, has and the one-to-one electric signal of gradient in electromagnetic controller;On the other hand, system Hydraulic oil two-way respectively enters in two chambers by piston segmentation, connecting rod on the piston by with piston it is mobile for changing The gradient of swash plate 51;When controller needs to change the discharge capacity of variable pump, controller changes the pressure of two-way hydraulic oil, thus The displacement of piston is changed, and then changes the discharge capacity of variable pump.
Above two method be built upon variable pump discharge capacity and system parameters be one-to-one relationship the case where into Capable, however, it can be seen from the above, the discharge capacity of variable pump is with system parameters because many factors do not constitute completely corresponding pass System, so that the discharge capacity for changing variable pump that this method can only be simple, can only be used in and know or predicting system Needed for uniting under discharge capacity, the substantially discharge capacity of regulated variable pump before using variable pump.
In above-mentioned method of adjustment in the prior art, system hydraulic oil is intended only as changing piston transverse shifting merely Power, and there is no the discharge capacity with variable pump is associated.Entire adjustment process relies on controller completely and feeds back to controller The gradient of swash plate 51 carry out, being adjusted in real time according to hydraulic system pressure, mutually isolated with hydraulic system.
One bigger drawback of above-mentioned adjusting method is: since variable pump is used for a long time, a certain gradient of swash plate 51 Corresponding discharge capacity can change, so that the discharge capacity of the numerical value stored in controller and variable pump is made to generate deviation, so that: When controller issues the instruction that the adjusting of swash plate 51 makes variable pump adjusting to corresponding discharge capacity to a certain gradient, on variable pump Although swash plate 51 adjust and arrive predetermined slant, discharge capacity is not up to pre- fixed displacement.
The degree of regulation for carrying out the method for regulating system pressure above by the discharge capacity that regulated variable pumps is inadequate or tune is not achieved The expected reason of section is: the discharge capacity of variable pump according to system pressure being adjusted, and only simple regulated variable The discharge capacity of pump.The purpose of electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention is the pressure and variable pump for establishing hydraulic system The relationship of discharge capacity, that is, establishing adjusts the discharge capacity of variable pump carries out according to system pressure, and energy again after the discharge capacity adjusting of variable pump Enough influence the servo relationship of system pressure.
As shown in Figure 1, embodiment of the invention discloses the electrohydraulic controlling mechanisms of a kind of pressure-adjustable and off-load, for passing through Change the discharge capacity of plunger variable pump 50 to adjust the pressure of hydraulic system, the electrohydraulic controlling mechanism of the pressure-adjustable and off-load specifically wraps It includes: the first servo unit 10, the second servo unit 20, two control units 30 and fixed pressure reducing valve 40.
First servo unit 10 includes the first shell for being formed with first chamber, is arranged in first chamber, and by first Chamber is divided into the first servo piston 13 of the first left chamber 11 and the first right chamber 12;It is provided with and is used in first left chamber 11 The first spring 15 of the first servo piston 13 is pushed against, is provided with the first push rod 14 on the first servo piston 13;
Second servo unit 20 includes the second shell for being formed with second chamber, is arranged in second chamber, and by second Chamber is divided into the second servo piston 23 of the second left chamber 21 and the second right chamber 22 and fixes with the second servo piston 23 Second push rod 24 of connection is respectively provided with second spring 25 in the second left chamber 21 and the second right chamber 22, and the second push rod 24 is used for Swash plate 51 is driven, and: when the second push rod 24 moves to left, the gradient of swash plate 51 reduces, when the second push rod 24 moves to right, swash plate 51 Gradient increases;
Two control units 30 are arranged side by side and include the spool 31 for being formed with the valve body of valve chamber and being arranged in valve chamber, First push rod 14 is simultaneously connect with two spools 31 simultaneously between spool 31, and system hydraulic oil passes through one of control list Member 30 is to 21 fuel feeding of the second left chamber, by another control unit 30 to 22 fuel feeding of the second right chamber, so that:
When the first push rod 14 is moved to the left, the first push rod 14 drives two spools 31 mobile so as to be passed through the second right chamber simultaneously The pressure of hydraulic oil in room 22 is greater than the pressure of the hydraulic oil in the second left chamber 21, at this point, the second push rod 24 is to moving to left It is dynamic, so that the gradient of the swash plate 51 of plunger variable pump 50 reduces, so that the discharge capacity of plunger variable pump 50 be made to reduce;When the first push rod 14 when moving right, the first push rod 14 drive two spools 31 mobile simultaneously so that the hydraulic oil being passed through in the second right chamber 22 pressure Power less than the hydraulic oil in the second left chamber 21 pressure, at this point, the second push rod 24 moves right, so that plunger variable pump 50 The gradient of swash plate 51 increases, so that the discharge capacity of plunger variable pump 50 be made to increase.
Pressure-adjustable and the electrohydraulic controlling mechanism of off-load further include
Fixed pressure reducing valve 40, system hydraulic oil are divided into two-way and each lead into the first left chamber 11 and the first right chamber 12, fixed Value pressure reducing valve 40 is arranged on the pipeline for being passed through the first left chamber 11, so that the pressure of the hydraulic oil in the first left chamber 11 is kept It is constant, so that the difference of the pressure of the hydraulic oil in the first right chamber 12 and the pressure of the hydraulic oil in the first left chamber 11 is with being Unite pressure increase and increase.
Off-load unit is used to force the swash plate 51 of plunger variable pump 50 when system pressure exceeds default peak Gradient zero;
The opposite electromagnet of homopolarity is arranged in the first left chamber 11 to 16, and electromagnet is powered on to 16 by changing it Stream is to change the electromagnetic push to the first servo piston 13.
In this way, when system pressure increases (for some reason, discharge capacity including plunger variable pump 50 increase, control element Hydraulic fluid port becomes smaller) when, the pressure of the hydraulic oil in the first right chamber 12 increases, and the pressure of the hydraulic oil in the first left chamber 11 It is constant because being controlled pressure by fixed pressure reducing valve 40, so that the first servo piston 13 is moved to the left, the first servo piston 13 Movement is so that the gradient of the swash plate 51 of plunger variable pump 50 reduces;To which the discharge capacity of plunger variable pump 50 reduces, plunger variable pump 50 discharge capacity offsets the system pressure of rising after reducing.When the first servo piston 13 moves right, the first servo piston 13 makes The gradient for obtaining the swash plate 51 of plunger variable pump 50 increases;When system pressure reduces (for some reason, including plunger variable pump 50 Discharge capacity reduces, the hydraulic fluid port of control element becomes larger) when, the pressure of the hydraulic oil in the first right chamber 12 reduces, and the first left chamber The pressure of hydraulic oil in room 11 is because constant by the control of fixed pressure reducing valve 40 pressure, so that the first servo piston 13 moves right Dynamic, the movement of the first servo piston 13 is so that the gradient of the swash plate 51 of plunger variable pump 50 increases, thus plunger variable pump 50 Discharge capacity increases, and the discharge capacity of plunger variable pump 50 increases the system pressure of post-compensation decline.
The electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention establish system pressure and 50 discharge capacity of plunger variable pump it Between relationship so that the change that system pressure only passes through the discharge capacity of plunger variable pump 50 is adjusted, to eliminate adjusting shadow The process of other Hydraulic Elements of acoustic system pressure, to keep adjustment process simply and accurate.The process simply can be adjusted accurately The reason of saving system pressure is: although there are many factor for influencing system pressure, system pressure can be become by changing plunger The discharge capacity of amount pump 50 is changed and adjusts.
The system pressure and 50 discharge capacity of plunger variable pump that the electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention is established Between relationship be servo relationship, that is to say, that system pressure can generate pressure signal in real time, the pressure signal directly or It is converted into mechanical signal and passes to plunger variable pump 50 so that 50 discharge capacity of plunger variable pump changes, and 50 discharge capacity of plunger variable pump changes Become again can Real Time Effect system pressure, so that system pressure be made to reach a numerical value that is constant and meeting system requirements.
The electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention changes the row of plunger variable pump 50 according to system pressure Amount, so that the system pressure after adjusting be made to be more in line with pre-provisioning request.
The electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention can be according to system pressure pilot plunger variable pump 50 Discharge capacity, and establish system pressure and the key of the servo relationship of plunger variable pump 50 is: it is lead to the first left chamber 11 Road under the overall leadership is arranged fixed pressure reducing valve 40, which be less than the pressure of the hydraulic oil in the first left chamber 11 to be Pressure of uniting and the definite value changed not change with system pressure, and the pressure of the hydraulic oil in the first right chamber 12 is equal to system Pressure, so that the pressure initiation of the hydraulic oil in the pressure of the hydraulic oil in the first right chamber 12 and the first left chamber 11 Pressure difference, in predetermined pressure difference, (predetermined pressure difference refers to: system pressure required for hydraulic system, i.e. rated pressure, with The difference of the pressure of hydraulic oil in one left chamber 11) under, which is offset by the first spring 15, at this point, first Servo piston 13 remains stationary, and when system pressure is above or below rated pressure, at this point, the first servo piston 13 is in pressure It moves under the action of difference, changes so that by the movement of the first servo piston 13 gradient occurs for swash plate 51, thus Change the discharge capacity of plunger variable pump 50, and the change of this discharge capacity can make up for it just or the change of bucking-out system pressure, for example, When system pressure increases, the first servo piston 13 reduces 50 discharge capacity of plunger variable pump, when the system pressure decreases, first Servo piston 13 increases 50 discharge capacity of plunger variable pump.
The fixed pressure reducing valve 40 of the electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention is the decisive of generation pressure difference Element, and condition under the decision of system pressure and the generation servo relationship of plunger variable pump 50 is made to be exactly 13 both ends of the first servo piston Produce pressure difference.
The fixed pressure reducing valve 40 of the electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention also determines the specified pressure of system Power, that is to say, that under the premise of the coefficient of elasticity of the first spring 15 is certain, when fixed pressure reducing valve 40 sets predetermined value, be System pressure also determines that reason is: when fixed pressure reducing valve 40 sets predetermined value as A, at this point, system pressure should be equal to The thrust for being corresponding hydraulic fluid pressure (pressure of the hydraulic oil in the first left chamber 11) FA and the first spring 15 of A with predetermined value The sum of FB, otherwise the first servo piston 13 can move.That is, after 40 setting value of fixed pressure reducing valve determines, system Pressure can generate one and setting value corresponding pressure value, conversely, can make system by adjusting 40 setting value of fixed pressure reducing valve The satisfactory pressure value of pressure.Therefore, the fixed pressure reducing valve 40 of pressure-adjustable of the invention and the electrohydraulic controlling mechanism of off-load is gone back The function of having regulating system rated pressure.
The electrohydraulic controlling mechanism of pressure-adjustable and off-load of the invention is due to being provided with fixed pressure reducing valve 40, so as to basis System pressure is accurate and by the discharge capacity for adjusting plunger variable pump 50 repeatedly, to make the adjusting of system pressure fast and accurately To satisfactory rated pressure, to alleviate the pressure that overflow valve maintains system pressure constant, the suitable of overflow valve is improved Use the service life.
Above-mentioned electromagnet changes the pretightning force of the first spring 15 by changing electromagnetic push to 16, so that first Hydraulic pressure increase and decrease amount required for the every Moving Unit of servo piston 13 is displaced changes, in this way, if the electromagnet is to 16 When magnetic repulsion increases, the pretightning force of the first spring 15 reduces, and then makes required for the displacement of 13 Moving Unit of the first servo piston The increase and decrease amount of hydraulic pressure reduces, in other words every increase and decrease unit hydraulic pressure, and the mobile displacement of the first servo piston 13 is bigger, from And it is more sensitive that the first servo piston 13 changes hydraulic pressure, to improve the row of pilot plunger variable pump 50 indirectly The sensitivity of amount;If the magnetic repulsion of the magnet pair reduces, the pretightning force of the first spring 15 increases, and then makes the first servo piston The increase and decrease amount of hydraulic pressure required for 13 Moving Units are displaced increases, in other words every increase and decrease unit hydraulic pressure, the first servo The mobile displacement of piston 13 is smaller, even if thus when changing the first servo piston 13 in larger pressure limit, the first servo Piston 13 can also be in the discharge capacity for forming indirect pilot plunger variable pump 50 in range, to increase the adjusting of system pressure Range.
Above-mentioned off-load unit effect is: when system pressure increases to the peak of preset pressure because of certain reason (within the peak, the component of hydraulic system will not be damaged, and the component more than the peak hydraulic system can be sent out Raw damage), off-load unit makes the gradient of the swash plate 51 of plunger variable pump 50 be zeroed, to make the discharge capacity of plunger variable pump 50 i.e. Quarter becomes zero, to make system pressure be reduced to zero at once, to timely and effectively protect including plunger variable pump 50 Hydraulic system component.
Preferably, off-load unit is that oil inlet is connected to system pipeline, and oil outlet is connected to unidirectional with the second right chamber 22 Valve 60, the setting pressure of check valve 60 are greater than the rated pressure of hydraulic system.In this way, when system pressure because certain reason increases To preset pressure peak when, at this point, system pressure has been more than the setting pressure of check valve 60, check valve 60 is connected at once, System hydraulic oil is directly entered the second right chamber 22, pushes the second servo piston 23 to move to left to the leftmost side at once, makes plunger variable The gradient of the swash plate 51 of pump 50 is zeroed at once, to make the idle running of plunger variable pump 50 without fuel feeding.
Above-mentioned 20 feature of the second servo unit is: making the second servo piston 23 by two second springs 25 Centering when hydraulic fluid pressure is equal in two left chamber 21 and the second right chamber 22, since two control units 30 control second respectively The pressure of left chamber 21 and the pressure oil in the second right chamber 22, and the movement of spool 31 in two control units 30 is pushed away with first The mobile synchronization of bar 14, that is, when the first push rod 14 moves to left, spool 31 is also moved to left, when spool 31 moves to left, the second right chamber 22 The pressure increase of interior hydraulic oil, and the pressure of the hydraulic oil in the second left chamber 21 is smaller, so that the second push rod 24 is left It moves, when the first push rod 14 moves to right, spool 31 is also moved to right, when spool 31 moves to right, the pressure of the hydraulic oil in the second right chamber 22 Power reduces, and the pressure of the hydraulic oil in the second left chamber 21 increases, so that the second push rod 24 moves to right.So that the One push rod 14 indirectly controls the movement of the second push rod 24 by two control units 30, and then controls the discharge capacity of plunger variable pump 50. The pressure of the hydraulic oil of two chambers is controlled above by two control units 30 to control the displacement of the second push rod 24, and control is more Accurately, and the second push rod 24 is because of hydraulic oil rigidly pushing and pressing (the compressibility very little of hydraulic oil), so that the movement of the second push rod 24 is anti- It should be sensitiveer, that is to say, that the second push rod 24 and the sensitivity that the first push rod 14 is servo-actuated are higher.
In a preferred embodiment of the invention, two control units 30 are proportional reversing valve, two proportional reversing valves Oil outlet is connected to the second left chamber 21 and the second right chamber 22 respectively, and oil inlet is connected to system hydraulic oil, and when two spools 31 with 14 level of the first push rod when being moved to the left, and the oil outlet pressure being connected to the second left chamber 21 is less than and the second right chamber The oil outlet pressure of 22 connections;When two spools 31 move horizontally to the right with the first push rod 14, it is connected to the second left chamber 21 Oil outlet pressure is greater than the oil outlet pressure being connected to the second right chamber 22.
Above embodiments are only exemplary embodiment of the present invention, are not used in the limitation present invention, protection scope of the present invention It is defined by the claims.Those skilled in the art can within the spirit and scope of the present invention make respectively the present invention Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as being within the scope of the present invention.

Claims (3)

1. the electrohydraulic controlling mechanism of a kind of pressure-adjustable and off-load, for adjusting hydraulic pressure system by the discharge capacity for changing plunger variable pump The pressure of system characterized by comprising
First servo unit comprising be formed with the first shell of first chamber, be arranged in the first chamber, and will be described First chamber is divided into the first servo piston of the first left chamber and the first right chamber;It is provided with and is used in first left chamber The first spring of first servo piston is pushed against, is provided with the first push rod on first servo piston;
Second servo unit comprising be formed with the second shell of second chamber, be arranged in the second chamber, and will be described Second chamber is divided into the second servo piston of the second left chamber and the second right chamber and fixes with second servo piston Second push rod of connection, second spring is respectively provided in second left chamber and second right chamber, and second push rod is used Swash plate in the driving plunger variable pump, and: when second push rod moves to left, the gradient of the swash plate reduces, institute When stating the second push rod and moving to right, the gradient of the swash plate increases;
Two control units, two described control units are arranged side by side and include being formed with the valve body of valve chamber and being arranged in the valve Intracavitary spool, first push rod is simultaneously connect with two spools simultaneously between the spool, and system hydraulic oil By one of described control unit to second left chamber fuel feeding, by another described control unit to described second Right chamber fuel feeding, so that:
When first push rod is moved to the left, first push rod drives two spools mobile simultaneously so as to be passed through described the The pressure of the indoor hydraulic oil of two right chambers be greater than the indoor hydraulic oil of the second left chamber pressure, when first push rod to the right When mobile, first push rod drives two spools mobile so as to be passed through the pressure of the indoor hydraulic oil of the second right chamber simultaneously Power is less than the pressure of the indoor hydraulic oil of the second left chamber;
The pressure-adjustable and the electrohydraulic controlling mechanism of off-load further include
Fixed pressure reducing valve, system hydraulic oil is divided into two-way and each leads into first left chamber and first right chamber, described Fixed pressure reducing valve is arranged on the pipeline for being passed through first left chamber, so that the pressure of the indoor hydraulic oil of the first left chamber It keeps constant, so that the pressure of the indoor hydraulic oil of the first right chamber and the pressure of the indoor hydraulic oil of the first left chamber Difference increases with the increase of system pressure;
Off-load unit is used to force the gradient of the swash plate of the plunger variable pump when system pressure exceeds default peak Zero;
The opposite electromagnet pair of homopolarity is arranged in first left chamber, one of electromagnet of the electromagnet pair First servo piston is set to towards on one end of first left chamber, the another one electromagnetism of the electromagnet pair Iron is set in the first shell and opposite with the electromagnet being set on first servo piston, in which:
The electromagnet to by change thereon electric current to change the electromagnetic push to first servo piston.
2. the electrohydraulic controlling mechanism of pressure-adjustable according to claim 1 and off-load, which is characterized in that two described control units It is proportional reversing valve, the oil outlet of two proportional reversing valves connects with second left chamber and second right chamber respectively Logical, oil inlet is connected to system hydraulic oil, and when two spools are moved to the left with the first push rod level, with described the The oil outlet pressure of two left chamber connection is less than the oil outlet pressure being connected to second right chamber;When two spools are with institute When stating the first push rod and moving horizontally to the right, the oil outlet pressure being connected to second left chamber is greater than and second right chamber The oil outlet pressure of connection.
3. the electrohydraulic controlling mechanism of pressure-adjustable according to claim 2 and off-load, which is characterized in that the off-load unit is Oil inlet is connected to system pipeline, the check valve that oil outlet is connected to second right chamber, the setting pressure of the check valve Greater than the rated pressure of hydraulic system.
CN201611058685.0A 2016-11-22 2016-11-22 The electrohydraulic controlling mechanism of pressure-adjustable and off-load Expired - Fee Related CN106640798B (en)

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