CN106366969A - Preparation method of polyethylene anticorrosive adhesive tape for underground pipeline - Google Patents
Preparation method of polyethylene anticorrosive adhesive tape for underground pipeline Download PDFInfo
- Publication number
- CN106366969A CN106366969A CN201610776185.4A CN201610776185A CN106366969A CN 106366969 A CN106366969 A CN 106366969A CN 201610776185 A CN201610776185 A CN 201610776185A CN 106366969 A CN106366969 A CN 106366969A
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- Prior art keywords
- parts
- preparation
- polyethylene
- adhesive
- adhesive tape
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- 229920000573 polyethylene Polymers 0.000 title claims abstract description 49
- -1 polyethylene Polymers 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 35
- 239000004698 Polyethylene Substances 0.000 title claims abstract description 33
- 239000002390 adhesive tape Substances 0.000 title claims abstract description 32
- 239000000853 adhesive Substances 0.000 claims abstract description 21
- 230000001070 adhesive effect Effects 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 7
- 238000002844 melting Methods 0.000 claims abstract description 5
- 230000008018 melting Effects 0.000 claims abstract description 5
- 229920001903 high density polyethylene Polymers 0.000 claims description 31
- 239000004700 high-density polyethylene Substances 0.000 claims description 31
- 229920002401 polyacrylamide Polymers 0.000 claims description 15
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 14
- 238000004026 adhesive bonding Methods 0.000 claims description 11
- 239000003822 epoxy resin Substances 0.000 claims description 11
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 claims description 11
- 229920002681 hypalon Polymers 0.000 claims description 11
- 239000007800 oxidant agent Substances 0.000 claims description 11
- 230000001590 oxidative effect Effects 0.000 claims description 11
- 229920000647 polyepoxide Polymers 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 9
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 150000001336 alkenes Chemical class 0.000 claims description 9
- 229920005549 butyl rubber Polymers 0.000 claims description 9
- 239000006229 carbon black Substances 0.000 claims description 9
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 9
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 claims description 9
- 229920000459 Nitrile rubber Polymers 0.000 claims description 8
- 239000003963 antioxidant agent Substances 0.000 claims description 8
- 230000003078 antioxidant effect Effects 0.000 claims description 8
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 claims description 8
- 229910021389 graphene Inorganic materials 0.000 claims description 8
- 239000010451 perlite Substances 0.000 claims description 8
- 235000019362 perlite Nutrition 0.000 claims description 8
- 229960002447 thiram Drugs 0.000 claims description 8
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical group CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 6
- 239000004927 clay Substances 0.000 claims description 6
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 239000011152 fibreglass Substances 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- 230000001404 mediated effect Effects 0.000 claims description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 229910002804 graphite Inorganic materials 0.000 claims 1
- 239000010439 graphite Substances 0.000 claims 1
- 239000011435 rock Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 238000005260 corrosion Methods 0.000 abstract description 4
- 239000012790 adhesive layer Substances 0.000 abstract description 3
- 230000032683 aging Effects 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 3
- 239000003292 glue Substances 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000004898 kneading Methods 0.000 abstract 1
- 238000002156 mixing Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 230000002421 anti-septic effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 101150065433 GCHFR gene Proteins 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 101100405118 Mus musculus Nr4a1 gene Proteins 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000037452 priming Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229940116364 hard fat Drugs 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C09J123/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C09J123/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefines
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
- C08J2423/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/062—HDPE
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/122—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/41—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the carrier layer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/414—Additional features of adhesives in the form of films or foils characterized by the presence of essential components presence of a copolymer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2409/00—Presence of diene rubber
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J2423/00—Presence of polyolefin
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2423/00—Presence of polyolefin
- C09J2423/04—Presence of homo or copolymers of ethene
- C09J2423/046—Presence of homo or copolymers of ethene in the substrate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2463/00—Presence of epoxy resin
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2475/00—Presence of polyurethane
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The invention discloses a preparation method of a polyethylene anticorrosive adhesive tape for an underground pipeline. The method comprises the steps of taking all components of a polyvinyl base film, evenly mixing the components, putting the mixture into an extruder, and extruding at the temperature of 150-180 DEG C to obtain the polyvinyl base film; taking all components of an adhesive layer, and kneading the components at the temperature of 140-180 DEG C to obtain glue paste; putting the obtained glue paste into the extruder, and carrying out melt extrusion to obtain an adhesive; melting the adhesive under a heating condition, and coating the polyvinyl base film with the melted adhesive to obtain the polyethylene anticorrosive adhesive tape for the underground pipeline. The preparation method of the anticorrosive adhesive tape is simple and easy to implement, the anticorrosive adhesive tape has good tensile strength and elongation at break, and is high in peel strength and thermal ageing resistance rate as well as good in corrosion resistance, thus being suitable for the underground pipeline.
Description
Technical field
The present invention relates to a kind of preparation method of anticorrosion adhesive tape is and in particular to a kind of underground piping polythene anticorrosive adhesive tape
Preparation method.
Background technology
In recent years, with China's oil chemical industry develop rapidly and urban public utilities construction speed raising, China
The construction of underground metal pipes is also in development at full speed.Because underground piping major part is all metal material, on soil and antibacterial
It is highly susceptible under acting on etc. factor corrode.Corrosion of underground pipeline gives people class and social environment can bring huge economic loss and
Social safety, the construction of therefore new pipeline and the maintenance of existing pipeline, propose important task to antiseptic project.
At present, the anti-corrosion of underground piping mainly brings realization by dope, and polythene anticorrosive adhesive tape is conventional one kind
Underground piping anticorrosion adhesive tape.The protective system of polythene anticorrosive adhesive tape is: priming paint+anticorrosion belt+protection band, Specific construction technique
Generally include following steps: the process of substrate surface, apply priming, twine adhesive tape.Polyethylene tape has good shock resistance energy
Power and static-pressure-resisting, but its anti-soil stress is bad, leads to cohesive force to decline, bubbles, affects antiseptic property.
Content of the invention
In view of the shortcomings of the prior art, the invention provides a kind of preparation of underground piping polythene anticorrosive adhesive tape
Method, the method is prepared simple, easy to implement, and products obtained therefrom has good mechanics and antiseptic property, and suitable underground piping makes
With.
Concrete technical scheme of the present invention is as follows:
A kind of preparation method of underground piping polythene anticorrosive adhesive tape, this anticorrosion adhesive tape by polyethylene based film and is coated on poly- second
The epilamellar gluing oxidant layer composition of alkene, its preparation method comprises the following steps:
(1) raw material of polyethylene based film: the high-density polyethylene of relative molecular mass 60,000-10 ten thousand is weighed by following percentage by weight
The high density polyethylene (HDPE) 5-15% of alkene 50-70%, chlorosulfonated polyethylene 15-30%, relative molecular mass 20-30 ten thousand, molecular weight 150-
The shitosan 5-10% of 250kda, dioctyl adipate 1-5%;
(2) by above-mentioned each raw material mix homogeneously, it is subsequently adding in extruder, extrude at 150-180 DEG C, obtain polyethylene based film;
(3) each raw material of adhesive: butyl rubber 30-45 part, nitrile rubber 10-15 part, polyurethane is weighed by following weight portion
Acrylate 15-25 part, epoxy resin 25-35 part, 1,6 hexanediol diacrylate 10-15 part, frp garbage (80-120
Mesh) 5-10 part, stearic acid pentaerythritol ester 5-10 part, dibutyl phthalate 5-10 part, white carbon black 10-15 part, Graphene 5-
10 parts, expanded perlite 1-5 part, hydroxyethyl cellulose 1-5 part, tetramethylthiuram disulfide 0.5-1 part, polyacrylamide
0.5-3 part, antioxidant 1-3 part;
(4) each component of adhesive is mediated at 140-180 DEG C, obtain clay, described clay is added in extruder, melting is squeezed
Go out, obtain adhesive;
(5) adhesive is heated melting, be applied in polyethylene based film, obtain underground piping polythene anticorrosive adhesive tape.
In above-mentioned preparation method, the thickness of polyethylene based film is 0.3-0.4mm.
In above-mentioned preparation method, in step (2), each component mediates 1-2h at 140-180 DEG C.
In above-mentioned preparation method, in step (4), coating weight in polyethylene based film for the adhesive is 300~500g/m3.
In above-mentioned preparation method, each raw material of described polyethylene based film is preferably weighed by following weight percent content: relatively
Molecular mass 60,000-10 ten thousand high density polyethylene (HDPE) 62%, chlorosulfonated polyethylene 18%, relative molecular mass 20-30's ten thousand is highly dense
Degree polyethylene 10%, the shitosan 8% of molecular weight 150-250kda, dioctyl adipate 2%.
In above-mentioned preparation method, each raw material of described adhesive preferably weighs according to following weight portion: 35 parts of butyl rubber, fourth
12 parts of nitrile rubber, 18 parts of urethane acrylate, 32 parts of epoxy resin, 13 parts of 1,6 hexanediol diacrylate, frp garbage
9 parts, 8 parts of stearic acid pentaerythritol ester, 6 parts of dibutyl phthalate, 12 parts of white carbon black, 7 parts of Graphene, 3 parts of expanded perlite,
2 parts of hydroxyethyl cellulose, 0.6 part of tetramethylthiuram disulfide, 1.5 parts of polyacrylamide, 2 parts of antioxidant.
In above-mentioned preparation method, the trade mark of described chlorosulfonated polyethylene can be csm3550 or csm3570;Described epoxy
The trade mark of resin can be e-55 or e-44.
In above-mentioned preparation method, the degree of functionality of described polyacrylate is 1-3, and the viscosity at 25 DEG C is 2000-
8000mpa·s.
In above-mentioned preparation method, the weight average molecular weight of described polyacrylamide is 2,000,000-500 ten thousand.
In above-mentioned preparation method, described frp garbage is waste product or the leftover pieces of fiberglass reinforced plastics (gfrp), its
Particle diameter is 80-120 mesh.
In above-mentioned preparation method, described antioxidant is antioxidant 1010 or antioxidant dltp.
Anticorrosion adhesive tape of the present invention is made up of polyethylene based film and compound gluing oxidant layer thereon, and preparation method is simple, easily
In enforcement.This anticorrosion adhesive tape has good tensile strength and elongation at break, and peel strength and heat-proof aging rate are high, anti-corrosive properties
Can be excellent, it is suitable for underground piping and use.
Specific embodiment
Below by specific embodiment, the present invention is further described, it should be understood, however, that, these embodiments
It is only used for specifically describing in more detail and is used, and be not to be construed as limiting in any form the present invention.
In following embodiments, each raw material used all can commercially obtain.For example, the trade mark be csm3550 or
The chlorosulfonated polyethylene of csm3570 can be purchased from Shanghai Xiu Yuan Chemical Co., Ltd.;The trade mark is the epoxy resin of e-55 or e-44
Beijing De Xinhengda commerce and trade company limited can be purchased from;Polyacrylate can be purchased from Beijing Hua Yi Chemical Co., Ltd.;Poly- ammonia
Ester acrylate functionalities are 1-3, and 25 DEG C of viscosity is 2000-8000mpa s, and can help season chemical materialss purchased from Shanghai has
Limit company, model can be ut20064, unicrylr-7495、unicrylR-7493 or unicrylIn r-7107
One or more;Polyacrylamide can be purchased from Long Da material for water treatment company limited of Gongyi City;High density polyethylene (HDPE) can be purchased
Have from Yuyao City Hua Jia Chemical Co., Ltd., Dongguan City Long Chuan plastic cement company limited, Suzhou Chang Ren engineering plastic
Limit company etc..
Embodiment 1
Underground piping polythene anticorrosive adhesive tape of the present invention, by polyethylene based film and the gluing oxidant layer being coated in polyethylene based film
Composition;Described polyvinyl film thickness is 0.4mm, is made up of following components in percentage by weight: relative molecular mass 60,000-10
Ten thousand high density polyethylene (HDPE) 62%, chlorosulfonated polyethylene csm3550 18%, the high-density polyethylene of relative molecular mass 20-30 ten thousand
Alkene 10%, the shitosan 8% of molecular weight 150-250kda, dioctyl adipate 2%;Described gluing oxidant layer is by the group of following weight portion
Divide and make: 35 parts of butyl rubber, 12 parts of nitrile rubber, 18 parts of urethane acrylate, 32 parts of epoxy resin e-55,1,6- are own
13 parts of omega-diol diacrylate, 9 parts of frp garbage (80-120 mesh), 8 parts of stearic acid pentaerythritol ester, phthalic acid two fourth
6 parts of ester, 12 parts of white carbon black, 7 parts of Graphene, 3 parts of expanded perlite, 2 parts of hydroxyethyl cellulose, tetramethylthiuram disulfide 0.6
Part, 1.5 parts of polyacrylamide, 2 parts of antioxidant 1010.Wherein, the degree of functionality of urethane acrylate is 1-3,25 DEG C viscous
Spend for 4000-6000mpa s, the weight average molecular weight of polyacrylamide is 2,000,000-300 ten thousand.
Preparation method comprises the following steps:
(1) by proportioning weigh relative molecular mass 60,000-10 ten thousand high density polyethylene (HDPE), chlorosulfonated polyethylene csm3550, phase
To the high density polyethylene (HDPE) of molecular mass 20-30 ten thousand, the shitosan of molecular weight 150-250kda, dioctyl adipate, fully mixed
Close uniformly, be subsequently adding in extruder, extrude at 150-180 DEG C, obtain polyethylene based film;
(2) leftover pieces of fiberglass reinforced plastics (gfrp) production process or the fiberglass reinforced plastics system scrapped are taken
Product, are milled to 80-120 mesh, obtain frp garbage powder;
(3) butyl rubber, nitrile rubber, urethane acrylate, epoxy resin e-55,1,6-HD dipropyl are weighed by proportioning
Olefin(e) acid ester, frp garbage powder (80-120 mesh), stearic acid pentaerythritol ester, dibutyl phthalate, white carbon black, Graphene,
Expanded perlite, hydroxyethyl cellulose, tetramethylthiuram disulfide, polyacrylamide, antioxidant 1010, add kneader
In, mediate 1-2h at 140-180 DEG C, obtain clay;
(4) above-mentioned clay is added in extruder, melt extrude, obtain adhesive;
(5) adhesive is heated to molten condition, is applied in polyethylene based film by automatic coating machine, coating weight is 400g/
m3;
(6) polyethylene based film after coating adhesive is cut into inch strips banding, reel, obtain final product underground piping polythene anticorrosive adhesive tape.
Embodiment 2
Underground piping polythene anticorrosive adhesive tape of the present invention, by polyethylene based film and the gluing oxidant layer being coated in polyethylene based film
Composition;Described polyvinyl film thickness is 0.4mm, is made up of following components in percentage by weight: relative molecular mass 60,000-10
Ten thousand high density polyethylene (HDPE) 70%, chlorosulfonated polyethylene csm3570 15%, the high-density polyethylene of relative molecular mass 20-30 ten thousand
Alkene 5%, the shitosan 9% of molecular weight 150-250kda, dioctyl adipate 1%;Described gluing oxidant layer is by the component of following weight portion
Make: 30 parts of butyl rubber, 15 parts of nitrile rubber, 15 parts of urethane acrylate, 35 parts of epoxy resin e-44,1,6- oneself two
10 parts of alcohol diacrylate, 10 parts of frp garbage (80-120 mesh), 5 parts of stearic acid pentaerythritol ester, dibutyl phthalate
10 parts, 10 parts of white carbon black, 10 parts of Graphene, 1 part of expanded perlite, 5 parts of hydroxyethyl cellulose, tetramethylthiuram disulfide 0.5
Part, 3 parts of polyacrylamide, 1 part of antioxidant 1010.Wherein, the degree of functionality of urethane acrylate is 1-3,25 DEG C of viscosity
For 6000-8000mpa s, the weight average molecular weight of polyacrylamide is 3,000,000-400 ten thousand.
Preparation method is with embodiment 1.
Embodiment 3
Underground piping polythene anticorrosive adhesive tape of the present invention, by polyethylene based film and the gluing oxidant layer being coated in polyethylene based film
Composition;Described polyvinyl film thickness is 0.4mm, is made up of following components in percentage by weight: relative molecular mass 60,000-10
Ten thousand high density polyethylene (HDPE) 50%, chlorosulfonated polyethylene csm3550 30%, the high-density polyethylene of relative molecular mass 20-30 ten thousand
Alkene 10%, the shitosan 5% of molecular weight 150-250kda, dioctyl adipate 5%;Described gluing oxidant layer is by the group of following weight portion
Divide and make: 45 parts of butyl rubber, 10 parts of nitrile rubber, 25 parts of urethane acrylate, 25 parts of epoxy resin e-55,1,6- are own
15 parts of omega-diol diacrylate, 5 parts of frp garbage (80-120 mesh), 10 parts of stearic acid pentaerythritol ester, phthalic acid two fourth
5 parts of ester, 15 parts of white carbon black, 5 parts of Graphene, 5 parts of expanded perlite, 1 part of hydroxyethyl cellulose, 1 part of tetramethylthiuram disulfide,
0.5 part of polyacrylamide, 3 parts of antioxidant dltp.Wherein, the degree of functionality of urethane acrylate is 1-3,25 DEG C of viscosity
For 2000-4000mpa s, the weight average molecular weight of polyacrylamide is 4,000,000-500 ten thousand.
Preparation method is with embodiment 1.
Comparative example 1
Formula and method according to embodiment 1 prepare underground piping polythene anticorrosive adhesive tape, except for the difference that: in gluing oxidant layer not
Containing urethane acrylate, Graphene, polyacrylamide, that is, adhesive layer weight part group is divided into: 35 parts of butyl rubber, butyronitrile rubber
12 parts of glue, 32 parts of epoxy resin e-55,13 parts of 1,6 hexanediol diacrylate, 9 parts of frp garbage (80-120 mesh), Hard Fat
8 parts of sour pentaerythritol ester, 6 parts of dibutyl phthalate, 12 parts of white carbon black, 3 parts of expanded perlite, 2 parts of hydroxyethyl cellulose, two
0.6 part of tetra methylthiuram of sulfuration, 2 parts of antioxidant 1010.
Comparative example 2
Underground piping polythene anticorrosive adhesive tape is made up of with the gluing oxidant layer being coated in polyethylene based film polyethylene based film;Institute
Stating polyethylene based film for relative density is 0.941 ~ 0.965 high density polyethylene (HDPE) sheet material, and thickness is 0.4mm;Described adhesive
Layer is with embodiment 1.
Preparation method comprises the following steps:
(1) adhesive is obtained according to the method for embodiment 1;
(2) adhesive is heated to molten condition, is applied on high density polyethylene (HDPE) sheet material by automatic coating machine, coating weight is
400g/m3;
(3) polyethylene based film after coating adhesive is cut into inch strips banding, reel, obtain final product underground piping polythene anticorrosive adhesive tape.
In order to verify the performance of anticorrosion adhesive tape of the present invention, carry out following test:
1st, acid and alkali resistance, salt corrosion test
Choose smooth rustless low carbon steel strip (specification: 200mm × 25mm × 6mm), be respectively coated by the anti-of embodiment and comparative example
Rotten adhesive tape, the low carbon steel strip after cladding anticorrosion adhesive tape is soaked in 10%hcl, 10%naoh, 10%nacl solution respectively, and keeps
Temperature 60 C, observes the change of its surface after 10d.Result see table 1.
Table 1
2nd, Mechanics Performance Testing
Respectively detection embodiment and comparative example described in anticorrosion adhesive tape tensile strength mpa(gb/t1040), elongation at break
(gb/t1040), peel strength n/cm(gb/t2792), heat-proof aging conservation rate %(gb/t7141), result see table 2.
Table 2
Claims (10)
1. a kind of preparation method of underground piping polythene anticorrosive adhesive tape, is characterized in that: described anticorrosion adhesive tape is by polyvinyl
Film and the gluing oxidant layer being coated in polyethylene based film form;Its preparation method comprises the following steps:
(1) raw material of polyethylene based film: the high-density polyethylene of relative molecular mass 60,000-10 ten thousand is weighed by following percentage by weight
The high density polyethylene (HDPE) 5-15% of alkene 50-70%, chlorosulfonated polyethylene 15-30%, relative molecular mass 20-30 ten thousand, molecular weight 150-
The shitosan 5-10% of 250kda, dioctyl adipate 1-5%;
(2) by above-mentioned each raw material mix homogeneously, it is subsequently adding in extruder, extrude at 150-180 DEG C, obtain polyethylene based film;
(3) each raw material of adhesive: butyl rubber 30-45 part, nitrile rubber 10-15 part, polyurethane is weighed by following weight portion
Acrylate 15-25 part, epoxy resin 25-35 part, 1,6 hexanediol diacrylate 10-15 part, frp garbage 5-10 part,
Stearic acid pentaerythritol ester 5-10 part, dibutyl phthalate 5-10 part, white carbon black 10-15 part, Graphene 5-10 part, expansion are precious
Pearl rock 1-5 part, hydroxyethyl cellulose 1-5 part, tetramethylthiuram disulfide 0.5-1 part, polyacrylamide 0.5-3 part, antioxygen
Agent 1-3 part;
(4) each component of adhesive is mediated at 140-180 DEG C, obtain clay, described clay is added in extruder, melting is squeezed
Go out, obtain adhesive;
(5) adhesive is heated melting, be applied in polyethylene based film, obtain underground piping polythene anticorrosive adhesive tape.
2. preparation method according to claim 1, is characterized in that: in step (1), the weight of each raw material of described polyethylene based film
Amount degree is: relative molecular mass 60,000-10 ten thousand high density polyethylene (HDPE) 62%, chlorosulfonated polyethylene 18%, relatively point
The high density polyethylene (HDPE) 10% of protonatomic mass 20-30 ten thousand, the shitosan 8% of molecular weight 150-250kda, dioctyl adipate 2%.
3. preparation method according to claim 1, is characterized in that: in step (3), the weight portion consumption of each raw material of adhesive
As follows: 35 parts of butyl rubber, 12 parts of nitrile rubber, 18 parts of urethane acrylate, 32 parts of epoxy resin, 1,6-HD dipropyl
13 parts of olefin(e) acid ester, 9 parts of frp garbage, 8 parts of stearic acid pentaerythritol ester, 6 parts of dibutyl phthalate, 12 parts of white carbon black, graphite
7 parts of alkene, 3 parts of expanded perlite, 2 parts of hydroxyethyl cellulose, 0.6 part of tetramethylthiuram disulfide, 1.5 parts of polyacrylamide,
2 parts of antioxidant.
4. the preparation method according to claim 1,2 or 3, is characterized in that: the thickness of polyethylene based film is 0.3-0.4mm.
5. the preparation method according to claim 1,2 or 3, is characterized in that: in step (5), adhesive is in polyethylene based film
On coating weight be 300~500g/m3.
6. preparation method according to claim 1, is characterized in that: the trade mark of described chlorosulfonated polyethylene be csm3550 or
csm3570.
7. preparation method according to claim 1, is characterized in that: the trade mark of described epoxy resin is e-55 or e-44.
8. preparation method according to claim 1, is characterized in that: described urethane acrylate in 25 DEG C of viscosity is
2000-8000mpa·s;Weight average molecular weight 200-500 ten thousand of described polyacrylamide.
9. preparation method according to claim 1, is characterized in that: described frp garbage gives up for fiberglass reinforced plastics
Product or leftover pieces, its particle diameter is 80-120 mesh.
10. preparation method according to claim 1, is characterized in that: described antioxidant is antioxidant 1010 or antioxidant
dltp.
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