CN106328359B - A kind of first winding skeleton and its production method and voltage transformer production method - Google Patents

A kind of first winding skeleton and its production method and voltage transformer production method Download PDF

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Publication number
CN106328359B
CN106328359B CN201610795683.3A CN201610795683A CN106328359B CN 106328359 B CN106328359 B CN 106328359B CN 201610795683 A CN201610795683 A CN 201610795683A CN 106328359 B CN106328359 B CN 106328359B
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copper alloy
alloy tube
tube
winding skeleton
production method
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CN106328359A (en
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刘连营
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Yueqing Lianying Insulation Material Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F27/36Electric or magnetic shields or screens
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/20Instruments transformers
    • H01F38/22Instruments transformers for single phase ac
    • H01F38/24Voltage transformers
    • H01F38/26Constructions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Insulating Of Coils (AREA)

Abstract

Voltage transformer first winding skeleton provided by the invention, comprising: copper alloy tube, the tube wall of the copper alloy tube are equipped with gap along its length, and the copper alloy tube plays conductive effect, and high-voltage line is connected on the copper alloy tube;Expoxy glass silk floss is coated on the inner and outer wall of the copper alloy tube, to prevent the copper alloy tube from deforming;Further include: semiconductor carbon dust, it is evenly mixed in inside the expoxy glass silk floss, since semiconducting electrical conductivity can be poor, collect discharge signal, in conductive surface plus the shielded layer of one layer of semiconductive material, it is contacted with shielded conductor equipotential and well with insulating layer, to avoid that shelf depreciation occurs between conductor and insulating layer, plays the role of shielding electric field.

Description

A kind of first winding skeleton and its production method and voltage transformer production method
Technical field
The present invention relates to voltage transformer technical fields, and in particular to a kind of first winding skeleton and its production method and electricity Press mutual inductor production method.
Background technique
" shelf depreciation " refers under electric field action, only has partial region that electric discharge occurs and is not formed in insulation system A kind of electric discharge of penetrability discharge channel.When the main reason for generating shelf depreciation is that dielectric is uneven, each region of insulator The electric field strength of receiving is uneven, reaches disruptive field intensity in some regions electric field strength and discharges, and other regions are still Keep the characteristic of insulation.Make to contain air gap in insulation system due to improving not to the utmost in design or manufacturing process, or is transported for a long time Humidified insulation during row, moisture is decomposed under electric field action to be generated gas and forms bubble.Because the dielectric of air is normal Number it is smaller than the dielectric constant of insulating materials, even if insulating materials under less high electric field action, the field strength at air gap bubble position Also can be very high, shelf depreciation will occur after field strength reaches certain value.
Shelf depreciation plays a kind of corrosion function to insulation system, and charged particle impact insulation destroys its molecular structure, such as Fiber fragmentation, thus insulation is damaged, and the insulation is made local temperature raising occur, to easily cause the overheat of insulation, seriously When just will appear carbonization.The sustainable development of shelf depreciation can be such that the deterioration damage of insulation gradually expands, and finally make positive Changshou of insulating Life shortens, dielectric strength reduces in short-term, in some instances it may even be possible to make entire insulation breakdown.Therefore it needs to close closely in the actual production process Infuse partial discharge phenomenon.
Voltage transformer is commonly used in power network line, the equipment as voltage measurement and protection.Existing mutual induction of voltage Device is generally made of primary coil, secondary coil, iron core and insulation, and first and second coil is coupled by iron core, primary coil and height Side connection is pressed, secondary coil is connect with measuring instrumentss or relay protection device, is realized by iron core coupling and is converted into high pressure The low pressure that can be convenient for measuring or the low pressure for driving relay protection device.
In the prior art, the iron core of voltage transformer is wound using cold-reduced silicon sheet, and often there are many points on iron core surface Burr is held, these tip burrs can generate point discharge when use, cause equipment that shelf depreciation occurs.
To solve the above-mentioned problems, documents CN201549358U discloses a kind of voltage transformer, by iron core Beginning electrostatic sheild and end electrostatic sheild, and one layer of the half lap semiconductive crimped paper as shielded layer on the outside of iron core is arranged in both ends, Effectively by the dielectric shielding of the easy electric discharges such as the tip burr of iron core except electric field, voltage transformer production is significantly reduced The partial discharge quantity of product.
But since iron core is longer, when semiconductive crimped paper is wrapped on skeleton, it is be easy to cause loosening, makes half Conductive crimped paper can not be fitted tightly on skeleton, generate corner angle.It meanwhile in the prior art, is to be fixed on skeleton both ends certainly On dynamic winder, by rotation winder, make wire intertwist in frame body, and high-speed rotating skeleton can wrinkle to semiconductive The very big centrifugal force of line paper, causes the loosening between semiconductive crimped paper and skeleton more serious, so that corner angle are more obvious, most It is difficult to play the role of shielding shelf depreciation eventually.
Summary of the invention
Therefore, it is partly led the technical problem to be solved in the present invention is that overcoming and being used inside voltage transformer in the prior art There are corner angle in electric crimped paper protection iron core, semiconductive crimped paper, and voltage transformer is caused to be easy to appear lacking for partial discharge phenomenon It falls into.
For this purpose, the present invention provides a kind of voltage transformer first winding skeleton, comprising: copper alloy tube, the copper alloy tube Tube wall be equipped with gap along its length;Expoxy glass silk floss is coated on the inner and outer wall of the copper alloy tube, with to prevent Only the copper alloy tube deforms;Semiconductor carbon dust is evenly mixed in inside the expoxy glass silk floss;Solder joint, setting exist On the first winding skeleton outer wall, the copper alloy tube is exposed at the solder joint, to weld high-voltage line.
The length of the first winding skeleton is 100-200mm, and the outer diameter of the copper alloy tube is 80-150mm.
Meanwhile the present invention provides a kind of production method for making first winding skeleton, includes the following steps: the epoxy glass Glass silk floss and the semiconductor carbon dust are sufficiently mixed uniformly, form mixture A;At the copper alloy plate with specific dimensions Reason, it is ensured that edge impulse- free robustness and tip;By the mixture A heating and melting, the two sides of the copper alloy plate are coated uniformly on, are obtained To copper alloy plate B;The copper alloy plate B is put into roller mill, copper alloy plate B is processed into copper alloy tube.
The copper alloy plate B is put into roller mill described, in the step of copper alloy plate B is processed into copper alloy tube, The roller mill has heat effect.
The production method of first winding skeleton, further includes following steps: the size of obtained copper alloy tube is cut out, Solder joint is processed on the copper alloy tube.
Meanwhile the present invention provides a kind of method for making voltage transformer, includes the following steps:
(1) is by two end caps of the first winding skeleton on the snap ring of winder;
(2) after enameled wire depainting, one end of enameled wire and the solder joint are welded;
(3) coats insulating paper in the outer surface of the first winding skeleton, then starts the winder;
(4) then it is obtained to be put into step (3) by winding secondary winding on iron core for the iron core for being arranged with secondary winding First winding skeletal internal, iron core are arranged concentrically with the first winding skeleton;
(5) carries out epoxy resin casting between the first winding skeleton and the iron core.
Technical solution of the present invention has the advantages that
1. voltage transformer first winding skeleton provided by the invention, comprising:
Copper alloy tube, the tube wall of the copper alloy tube are equipped with gap along its length, and the copper alloy tube plays conductive Effect, high-voltage line are connected on the copper alloy tube;
Expoxy glass silk floss is coated on the inner and outer wall of the copper alloy tube, to prevent the copper alloy tube from sending out Change shape;Further include:
Semiconductor carbon dust is evenly mixed in inside the expoxy glass silk floss, and since semiconducting electrical conductivity can be poor, collection is put Electric signal, in conductive surface plus the shielded layer of one layer of semiconductive material, it is with shielded conductor equipotential and good with insulating layer Good contact is played the role of shielding electric field to avoid that shelf depreciation occurs between conductor and insulating layer.
In the prior art, it is that skeleton both ends are fixed on automatic winding device, by rotating winder, wire intertwist is made to exist In frame body, and the centrifugal force that high-speed rotating skeleton can be very big to semiconductive crimped paper, lead to semiconductive crimped paper and bone Loosening between frame is more serious, so that corner angle are more obvious, is finally difficult to play the role of shielding shelf depreciation.
The voltage transformer first winding skeleton provided by the invention, since expoxy glass silk floss is coated on cricoid copper On the inner and outer wall of compo pipe, since epoxy resin surface is smooth, similar this kind of defect of fin, institute will not be generated The case where shelf depreciation will not be generated.Simultaneously as epoxy inner miscella semiconductor carbon dust, due to semiconductor conduction Performance is poor, therefore can star the effect of shielding shelf depreciation.
2. including the following steps: present invention simultaneously provides a kind of production method of first winding skeleton
The expoxy glass silk floss and the semiconductor carbon dust are sufficiently mixed uniformly, form mixture A;
Copper alloy plate with specific dimensions is handled, it is ensured that edge impulse- free robustness and tip;
By the mixture A heating and melting, the two sides of the copper alloy plate are coated uniformly on, obtain copper alloy plate B;
The copper alloy plate B is put into roller mill, copper alloy plate B is processed into copper alloy tube.
First winding skeleton obtained, surfacing, impulse- free robustness and tip can effectively prevent office through the above steps Portion's electric discharge phenomena generate;Simultaneously because using expoxy glass silk floss as skeleton, therefore there is good intensity.
3. the present invention provides the production method of voltage transformer, include the following steps:
(1) is by two end caps of the first winding skeleton on the snap ring of winder;
(2) after enameled wire depainting, one end of enameled wire and the solder joint are welded;
(3) coats insulating paper in the outer surface of the first winding skeleton, then starts the winder;
(4) then it is obtained to be put into step (3) by winding secondary winding on iron core for the iron core for being arranged with secondary winding First winding skeletal internal, iron core are arranged concentrically with the first winding skeleton;
(5) carries out epoxy resin casting between the first winding skeleton and the iron core.
The voltage transformer made through the above steps, first winding are coated on cricoid copper using expoxy glass silk floss and close On the inner and outer wall of golden pipe, since epoxy resin surface is smooth, similar this kind of defect of fin will not be generated, so The case where shelf depreciation will not be generated.Simultaneously as epoxy inner miscella semiconductor carbon dust, due to semiconducting electrical conductivity Can be poor, therefore can star the effect of shielding shelf depreciation.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of the voltage transformer first winding skeleton provided by the invention.
Description of symbols:
1- copper alloy tube;2- expoxy glass silk flosssilk wadding;3- semiconductor carbon dust;4- solder joint;The gap 5-.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
As long as in addition, the non-structure each other of technical characteristic involved in invention described below different embodiments It can be combined with each other at conflict.
Embodiment 1
A kind of voltage transformer first winding skeleton, comprising: copper alloy tube 1, the tube wall of the copper alloy tube 1 is along length side To equipped with gap 5;Expoxy glass silk floss 2 is coated on the inner and outer wall of the copper alloy tube 1, to prevent the copper from closing Golden pipe 1 deforms;Semiconductor carbon dust 3 is evenly mixed in inside the expoxy glass silk floss 2;Solder joint 4 is arranged described one On secondary winding skeleton outer wall, the copper alloy tube 1 is exposed at the solder joint 4, to weld high-voltage line.
Since conducting wire is welded on the copper alloy tube 1, copper alloy tube 1 can play conductive effect.Semiconductor Carbon dust 3 is evenly mixed in inside the expoxy glass silk floss 2, since semiconducting electrical conductivity can be poor, be collected discharge signal, is being led Body surface face adds the shielded layer of one layer of semiconductive material, it is contacted with shielded conductor equipotential and well with insulating layer, thus It avoids that shelf depreciation occurs between conductor and insulating layer, plays the role of shielding electric field.
In the prior art, it is that skeleton both ends are fixed on automatic winding device, by rotating winder, wire intertwist is made to exist In frame body, and the centrifugal force that high-speed rotating skeleton can be very big to semiconductive crimped paper, lead to semiconductive crimped paper and bone Loosening between frame is more serious, so that corner angle are more obvious, is finally difficult to play the role of shielding shelf depreciation.
The voltage transformer first winding skeleton provided in this embodiment, since expoxy glass silk floss 2 is coated on ring-type Copper alloy tube 1 inner and outer wall on, since epoxy resin surface is smooth, will not generate that similar fin is this kind of to be lacked It falls into, so the case where shelf depreciation will not be generated.Simultaneously as epoxy inner miscella semiconductor carbon dust 3, due to partly leading Body electric conductivity is poor, therefore can star the effect of shielding shelf depreciation.
Specifically, the length of the first winding skeleton is 100-200mm, and the outer diameter of the copper alloy tube 1 is 80- 150mm.Above-mentioned size is mainly used on the voltage transformer of 35Kv once.
Embodiment 2
The present embodiment provides a kind of production methods for making first winding skeleton, include the following steps:
The expoxy glass silk floss 2 is sufficiently mixed uniformly with the semiconductor carbon dust 3, forms mixture A;
Copper alloy plate with specific dimensions is handled, it is ensured that edge impulse- free robustness and tip;
By the mixture A heating and melting, the two sides of the copper alloy plate are coated uniformly on, obtain copper alloy plate B;
The copper alloy plate B is put into roller mill, copper alloy plate B is processed into copper alloy tube 1.
Specific structure involved in this method is as shown in Figure 1, first winding skeleton obtained, surface are flat through the above steps Whole, impulse- free robustness and tip can effectively prevent partial discharge phenomenon generation;Make simultaneously because using expoxy glass silk floss 2 For skeleton, therefore there is good intensity.
Meanwhile the copper alloy plate B being put into roller mill described, copper alloy plate B is processed into the step of copper alloy tube 1 In rapid, the roller mill has heat effect.
By the roller mill, expoxy glass silk floss 2 can be heated and be softened, the expoxy glass silk floss 2 after softening has Good forming ability can deform together with copper alloy plate B.
Further include following steps in the present embodiment: the size of obtained copper alloy tube 1 is cut out, is closed in the copper Solder joint 4 is processed on golden pipe 1.
Embodiment 3
The present embodiment provides a kind of methods for making voltage transformer, include the following steps:
(1) is by two end caps of the first winding skeleton on the snap ring of winder;
(2) after enameled wire depainting, one end of enameled wire and the solder joint 4 are welded;
(3) coats insulating paper in the outer surface of the first winding skeleton, then starts the winder;
(4) then it is obtained to be put into step (3) by winding secondary winding on iron core for the iron core for being arranged with secondary winding First winding skeletal internal, iron core are arranged concentrically with the first winding skeleton;
(5) carries out epoxy resin casting between the first winding skeleton and the iron core.
Specific structure involved in this method is as shown in Figure 1, the voltage transformer made through the above steps, first winding It is coated on using expoxy glass silk floss 2 on the inner and outer wall of cricoid copper alloy tube 1, since epoxy resin surface is smooth flat It is whole, therefore similar this kind of defect of fin will not be generated, so the case where shelf depreciation will not be generated.Simultaneously as epoxy resin Internal mix oil semiconductor carbon dust 3 can star the effect of shielding shelf depreciation since semiconducting electrical conductivity can be poor.
Specifically, in the step (3), the first winding skeleton is connected on the snap ring of the winder, works as institute After stating winder starting, the first winding skeleton will be rotated, since one end of enameled wire has been welded on described one On secondary winding skeleton, therefore after first winding skeleton is rotated, enameled wire will successively be wound around entire first winding skeleton On.
After the step (2), winding pmp layer insulation paper, layer insulation paper on the first winding skeleton are needed Overall thickness be generally between 0.075-0.1mm, to reduce shelf depreciation.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (3)

1. a kind of production method for making first winding skeleton, which is characterized in that the first winding skeleton includes:
The tube wall of copper alloy tube (1), the copper alloy tube (1) is equipped with gap (5) along its length;Expoxy glass silk flosssilk wadding (2), packet It overlays on the inner and outer wall of the copper alloy tube (1), to prevent the copper alloy tube (1) from deforming;Semiconductor carbon dust (3), it is internal to be evenly mixed in the expoxy glass silk flosssilk wadding (2);Solder joint (4) is arranged on the first winding skeleton outer wall, institute It states and exposes the copper alloy tube (1) at solder joint (4), to weld high-voltage line;
The production method includes the following steps:
Expoxy glass silk flosssilk wadding (2) and semiconductor carbon dust (3) are sufficiently mixed uniformly, form mixture A;
Copper alloy plate with specific dimensions is handled, it is ensured that edge impulse- free robustness and tip;
By the mixture A heating and melting, the two sides of the copper alloy plate are coated uniformly on, obtain copper alloy plate B;
The copper alloy plate B is put into roller mill, copper alloy plate B is processed into copper alloy tube (1).
2. the production method of first winding skeleton according to claim 1, which is characterized in that described by the copper alloy In the step of plate B is put into roller mill, and copper alloy plate B is processed into copper alloy tube (1), the roller mill has heat effect.
3. the production method of first winding skeleton according to claim 2, which is characterized in that further include following steps:
The size of obtained copper alloy tube (1) is cut out, processes solder joint (4) on the copper alloy tube (1).
CN201610795683.3A 2016-08-31 2016-08-31 A kind of first winding skeleton and its production method and voltage transformer production method Active CN106328359B (en)

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CN111599580A (en) * 2020-04-26 2020-08-28 青岛鼎信通讯股份有限公司 Medium-voltage high-frequency transformer applied to power electronic transformer

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Address after: 325604 Qianzhou Village, Liushi Town, Yueqing City, Zhejiang Province

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