CN106216703B - A kind of preparation method of the spherical Al alloy powder of 3D printing - Google Patents

A kind of preparation method of the spherical Al alloy powder of 3D printing Download PDF

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CN106216703B
CN106216703B CN201610852958.2A CN201610852958A CN106216703B CN 106216703 B CN106216703 B CN 106216703B CN 201610852958 A CN201610852958 A CN 201610852958A CN 106216703 B CN106216703 B CN 106216703B
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bar
powder
alloy powder
spherical
alloy
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CN106216703A (en
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马腾
高正江
高鑫
张飞
李建群
刘敬轩
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Avic Maite Additive Manufacturing Gu'an Co ltd
Avic Maite Additive Technology Beijing Co ltd
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Avic Matt Powder Metallurgy (beijing) Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0848Melting process before atomisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/088Fluid nozzles, e.g. angle, distance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0888Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid casting construction of the melt process, apparatus, intermediate reservoir, e.g. tundish, devices for temperature control

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Nanotechnology (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

A kind of 3D printing preparation method of spherical Al alloy powder, belongs to 3D printing technique field.Including aluminium alloy is processed into bar, diameter is 35~70mm;Bar is mounted on feed device, vacuumize process is carried out and is filled with argon gas protective gas;Heat bar, tip melting temperature metal be more than after 5~30 DEG C of aluminium alloy fusing point opening blower be atomized;Metal liquid stream forms spherical Al alloy powder under the percussion of high-speed gas.The advantage is that the Al alloy powder granularity prepared is tiny, uniform, good fluidity, oxygen content are low, effectively save manufacturing cost.

Description

A kind of preparation method of the spherical Al alloy powder of 3D printing
Technical field
The invention belongs to 3D printing technique field, in particular to the preparation side of the spherical Al alloy powder of a kind of 3D printing Method.More particularly to a kind of 3D printing preparation method of high pure spherical Al alloy powder.
Background technique
3D printing referred to as causes the intelligent Manufacturing Technology of the third technical revolution, revolutionizes conventional metals part, The especially cooked mode of the metal parts such as high-performance, difficult processing, configuration complexity, has in aerospace, automobile manufacturing field Wide application.Metal 3D printing technique is forefront and most potential technology in entire 3D printing system, and 3D from now on The main direction of development of printing technique.
Globular metallic powder is the raw material and consumptive material of metal 3D printing, and the huge bottle of limitation 3D printing technique development Neck.Therefore, the research and development of 3D printing proprietary material are the most important things of 3D printing technique development.The preparation of high-performance metal powder by To the great attention of industrially developed country.The metal-powder industry development in China lags, and product is single, and powder properties are poor, high Function metals powder greatly constrains the development of China's aerospace industries it is still necessary to largely rely on import.
Aluminium alloy density is small, and specific strength is high, and manufacturing cost is low, is the former material of the crucial load components of aerospace Material.Aerospace mostly uses powder metallurgy and 3D printing method to prepare with Irregular Shaped Parts, and tissue and performance are uniform, near net It shapes and machining allowance is small.Along with the rapid development of China's aeronautical and space technology, as powder metallurgy and 3D printing technique The development of raw material, high performance spherical Al alloy powder is extremely urgent.
3D printing is more demanding to the granularity of spherical powder, mobility, purity, oxygen content, and China and 3D printing at present It is less with the related patent of powder body material preparation process or document.A method of preparing 3D printing superfine spherical metal powder And device, application number 201510044848.9, disclose a kind of preparation method of superfine spherical metal powder, but metal bath Still prepared using the method for crucible for smelting.Spherical TC4 titanium alloy powder and preparation method thereof for laser 3D printing, application number 201610025205.4, a kind of method of vacuum induction gas atomization preparation spherical shape TC4 titanium alloy powder is disclosed, it is used Material and technological parameter and this patent are entirely different.Article " nitrogen atomization Al-20Si-7.5Ni-3Cu-1Mg-0.25Fe alloy Powder morphology and tissue " publication is in plastic engineering journal, using equipment such as laser particle size analyzers to the granularity point of alloy powder Cloth, tissue, pattern, composition are mutually studied with phase evolution rule, do not refer to that nitrogen atomization prepares the work of alloy powder Process.
Summary of the invention
The purpose of the present invention is to provide a kind of 3D printing preparation methods of spherical Al alloy powder, solve current gold Belong to the problem that powder product is single, poor quality and manufacturing cost are higher.
A kind of 3D printing with the preparation method of spherical Al alloy powder be it is a kind of by the heating of electrode induction coil, by molten state Aluminium alloy be directly atomized be made Al alloy powder without crucible for smelting method.Including processing bar, feeding, induction melting, atomization, sieve Point etc. preparation process.
A kind of preparation method of the spherical Al alloy powder of 3D printing, step and state modulator are as follows:
1, aluminium alloy is processed into bar.The diameter of bar is 35~70mm, is processing 3 at the 10mm of bar top The groove of~10mm wide, is easily installed on feed device;Bar end be processed into it is coniform, taper be 60~120 °.
2, clean aluminium alloy bar is mounted on continuous feeding device, the screw on adjusting clamp, guarantees bar tool There is good verticality.Mechanical pump and lobe pump are successively opened, vacuumize process, pole are carried out to charging chamber, working chamber, spray chamber Limiting vacuum degree is 1 × 10-4~1 × 10-2Pa, is filled with argon gas protective gas, and adjusting melting chamber pressure is 0~0.50MPa, charging The pressure difference of room and working chamber is 0.001~0.05MPa;
3, start feed device, aluminium alloy bar is sent and is handed to working chamber, decrease speed is 1~5mm/s, and rotational velocity is 100~500r/s.The taper of electrode induction coil is 40~60 °, and caliber is 10~15mm, and tube spacing is 20~30mm, coil Maximum distance between centers is 100~150mm, and when bar is sent to thiol, bar stops decline.Start heating power supply, adjusts Power is to 10~30KW;Bar is heated, to tip metal molten, temperature is more than to open blower after 5~30 DEG C of aluminium alloy fusing point, is made Fusing metal forms continuous, stable liquid stream under blower suction, and the decrease speed of feed device is adjusted to 0.005 ~0.08mm/s, rotational velocity are adjusted to 100~500r/s, and heating power is adjusted to 15~40kw.
4, alloy liquid stream is atomized using Lavalle circular seam type close-coupled nozzle, center is away from for 10~40mm, outlet Mouth convergence angle is 10~40 °, and it is 1~6MPa that nozzle, which sprays gross pressure, and gas flow is 800~2000m3/ h, metal liquid stream Spherical Al alloy powder is formed under the percussion of high-speed gas.
5, Al alloy powder after cooling is collected to second level cyclonic separation and receives in powder device, sieves under high-purity argon gas atmosphere Point, the powder of different-grain diameter grade carries out inert gas shielding encapsulation.
The granularity for the 3D printing high purity aluminum alloy powder for using the method for the present invention to prepare is 0~53 μm, oxygen content 500 ~1300ppm, purity is high, good fluidity meet the requirement of aerospace 3D printing key components and parts
The present invention is suitable for aluminium alloy trade mark ISO 3522-2007, GB/T 1173-2013 and GB/T 3190-2008 is complete Portion's product grade, main material are fine aluminium, Al-Si system, Al-Cu system, Al-Mg system or Al-Zn line aluminium alloy.
The present invention has the advantages that aluminium alloy bar is transferred to working chamber using continuous feeding device, pass through high frequency sense It answers coil heats directly to melt bar, continuous flow is formed, into spray chamber.In the whole process, alloy and earthenware are avoided Crucible contact, ensure that the degree of purity of powder, can prepare low purity is high, good sphericity, oxygen content, narrow particle size distribution, flowing The good high pure spherical Al alloy powder for meeting 3D printing requirement of property.
Preparation method groundwork of the invention is:
1, feeding feeding and the structure optimization that is loaded.By to transmission device screw pitch, revolving speed and the position screw sizes that are loaded Control, adjust bar to moderate and feed speed, friction feeding is realized in fusion process.
2, the design of high-frequency copper induction coil.By to induction coil caliber, tube layer spacing, center away from and cooling water flow velocity Etc. parameters control, adjust working chamber inside thermo parameters method, continuous, stable liquid is formed in the melting end of aluminium alloy bar Stream.
3, nozzle arrangements optimize.By to nozzle gas outlet convergence angle, center away from, the ginseng such as atomizing pressure, gas flow Several control adjusts the power reciprocation of air-flow and metal liquid stream, to obtain with superperformance (sphericity, the uniformity Deng) powder.
The principle of preparation method of the present invention smashes the second-rate atomization of metal liquid stream based on high-speed flow, using induction coil Aluminium alloy bar is smelted into continuous, stable liquid stream, passes through the control to techniques such as orifice gas flow, gas outlet gross pressures System improves the transformation efficiency between gas kinetic energy and molten drop surface energy, forms tiny powder.
The present invention has the advantages that
1, using aluminium alloy bar as raw material, realize that friction feeding, high-frequency copper induction coil carry out melting using transmission device, Alloy melt is avoided to contact with crucible, reduce impurity element be mixed into and crucible in melt residual, improve material benefit With rate and powder degree of purity.
2, for the Lavalle circular seam type close-coupled nozzle used for tangential admission, gas flow is 800~2000m3/ h, nozzle Ejection gross pressure be 1~6MPa, aluminium alloy liquid stream effectively can be broken into fine particle, thus guarantee powder size be 0~ 53μm。
3, small, uniform using spherical Al alloy powder fine size prepared by the present invention, good fluidity, sphericity are high, oxygen contains Measure low, fine powder recovery rate is up to 25%.
Detailed description of the invention
Fig. 1 is the particle size distribution figure of minute spherical Al-Si-10Mg Al alloy powder prepared by the present invention.
Specific embodiment
Embodiment 1
High-purity Al-Si-10Mg alloy spherical powder preparation
1, high-purity Al-Si-10Mg alloy is processed into the bar that diameter is 45mm, is being processed at the 10mm of bar top The groove of 5 × 5mm, tail end process the taper of degree in 90 °;
2, clean aluminium alloy bar is mounted on continuous feeding device, charging chamber, working chamber, spray chamber is taken out It is vacuum-treated, final vacuum is 1 × 10-4Pa, is filled with argon gas protective gas, and working chamber's air pressure is 0.11MPa;
3, start feed device, the decrease speed of bar is 1mm/s, rotational velocity 100r/s, is transported to sense to bar When answering thiol, bar stops decline, starts heating power supply, power 10kw, and the taper of electrode induction coil is 60 °, pipe Diameter is 15mm, tube spacing 20mm, and coil maximum distance between centers is 150m, and melting room temperature is more than unlatching after 5 DEG C of aluminium alloy fusing point Feed device decrease speed is adjusted to 0.02mm/s by blower, and heating power is adjusted to 30kw, forms continuous, stable liquid stream;
4, alloy liquid stream is atomized using Lavalle circular seam type close-coupled nozzle, away from for 40mm, gas outlet is converged at center Poly- angle is 40 °, and it is 1~6MPa, gas flow 1500m that nozzle, which sprays gross pressure,3Liquid stream is atomized as Al alloy powder by/h End;
5, Al alloy powder after cooling is collected and carries out screening process under high-purity argon gas atmosphere.It is finally obtained Al-Si-10Mg alloy spherical oxygen content in power is 600ppm, and powder diameter is 0~53 μm.It can from the scanned photograph of powder Out, using the Al-Si-10Mg alloy powder sphericity height of this method preparation, even particle size distribution, satellite powder content be low, powder Non-binding agglomeration meets the appearance requirement of 3D printing metal powder.

Claims (3)

1. a kind of 3D printing preparation method of spherical Al alloy powder, which is characterized in that specific step and parameter is as follows:
1) aluminium alloy is processed into bar, bar diameter is 35~70mm, is processing 3~10mm at the 10mm of bar top Wide groove, is easily installed on feed device;Bar end be processed into it is coniform, taper be 60~120 °;
2) clean aluminium alloy bar is mounted on continuous feeding device, the screw on adjusting clamp, it is good guarantees that bar has Good verticality;Mechanical pump and lobe pump are successively opened, vacuumize process is carried out to charging chamber, working chamber, spray chamber, is filled with argon Gas shielded gas, adjusting melting chamber pressure are 0~0.50MPa, and the pressure difference of charging chamber and working chamber is 0.001~0.05MPa;
3) start feed device, aluminium alloy bar is sent and is handed to working chamber, decrease speed is 1~5mm/s, rotational velocity 100 ~500r/s;The taper of electrode induction coil is 40~60 °, and caliber is 10~15mm, and tube spacing is 20~30mm, and coil is maximum Center is away from for 100~150mm, and when bar is sent to thiol, bar stops decline;Start heating power supply, regulation power To 10~30KW;Bar is heated, to tip metal molten, temperature is more than to open blower after 5~30 DEG C of aluminium alloy fusing point, makes to melt Metal forms continuous, stable liquid stream under blower suction, and the decrease speed of feed device is adjusted to 0.005~ 0.08mm/s, rotational velocity are adjusted to 100~500r/s, and heating power is adjusted to 15~40kw;
4) alloy liquid stream is atomized using Lavalle circular seam type close-coupled nozzle, center is away from being 10~40mm, gas outlet remittance Poly- angle is 10~40 °, and it is 1~6MPa that nozzle, which sprays gross pressure, and gas flow is 800~2000m3/ h, metal liquid stream is in height Spherical Al alloy powder is formed under the percussion of fast gas;
5) Al alloy powder after cooling is collected to second level cyclonic separation and receives in powder device, sieves under high-purity argon gas atmosphere, no Powder with partial size grade carries out inert gas shielding encapsulation;
The granularity of Al alloy powder is 0~53 μm, and oxygen content is 500~1300ppm, and fine powder recovery rate is up to 25%, is met The requirement of aerospace 3D printing key components and parts.
2. the 3D printing according to claim 1 preparation method of spherical Al alloy powder, which is characterized in that in step 2) The vacuumize process, vacuum degree are 1 × 10-4~1 × 10-2Pa。
3. the 3D printing according to claim 1 preparation method of spherical Al alloy powder, which is characterized in that this method is suitable For aluminium alloy trade mark ISO 3522-2007, GB/T 1173-2013 and the GB/T 3190-2008 all over products trade mark.
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