CN106178625A - A kind of terrier wash machine sewage by suspended dirt automatic separation system - Google Patents

A kind of terrier wash machine sewage by suspended dirt automatic separation system Download PDF

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Publication number
CN106178625A
CN106178625A CN201610615902.5A CN201610615902A CN106178625A CN 106178625 A CN106178625 A CN 106178625A CN 201610615902 A CN201610615902 A CN 201610615902A CN 106178625 A CN106178625 A CN 106178625A
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CN
China
Prior art keywords
dirt
wash machine
scraper plate
terrier wash
separation system
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Application number
CN201610615902.5A
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Chinese (zh)
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CN106178625B (en
Inventor
张文军
周翠江
徐建
姜海
管灵峰
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China Tobacco Jiangxi Industrial Co Ltd
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China Tobacco Jiangxi Industrial Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/24Feed or discharge mechanisms for settling tanks
    • B01D21/2433Discharge mechanisms for floating particles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Abstract

The invention discloses the automatic separation system of a kind of terrier wash machine soil suspension, reject segregation apparatus, electric-controlled parts including power source, actuating device, dirt, the brush roll that power source drives dirt to reject segregation apparatus through actuating device rotates.Soil suspension, sticks to rotate on bristle with current after terrier wash machine water spilage tray gathers.Scraper plate is swiped with bristle, is trapped on scraper plate by dirt.Dirt on scraper plate flows to discharge conduit in action of gravity and is discharged by discharge conduit, it is achieved to raw material stalk clean time produce soil suspension automatically, online, in time from the circulating water flow of tank separate.

Description

A kind of terrier wash machine sewage by suspended dirt automatic separation system
Technical field
The present invention relates to technical field of tobacco, particularly relate to a kind of to terrier wash machine sewage by suspended dirt automatic separation system.
Background technology
Washing stalk operation is the first operation that tobacco business scrap prodn. line cabo processes on branch line, terrier wash machine be raw material is obstructed into Row cleans, the special equipment of moisture regain.
Tobacco material stalk, in harvesting and storing process, inevitably brings the pollutant such as sandstone, metal into;It addition, Raw material stalk is generally seated in storage or transport in gunnysack and compound braided bag, and it is broken that this makes to be entrained with substantial amounts of cabo in raw material stalk simultaneously End, linen thread, plastic tape bits or the lightweight dirt such as hair, worm's ovum.
Existing terrier wash machine relies primarily on the difference in specific gravity of the foreign bodies such as stone, silt and the metal fragment carried secretly in supplied materials and water Different cleaning raw material obstructs.Washing in stalk operation, raw material stalk is after mixing with water, and the heavy dirt such as sandstone, metal separates from raw material obstructs And at the bottom of dislodger;Cabo is unqualified, linen thread, plastic tape bits or the light contaminants such as hair due to about the flushing of water from raw material obstructs Separate, and be suspended in the surface of water.After washing stalk operation, proportion is suspended in tank liquid level, with recirculated water less than the dirt of water Pump constantly circulates accumulation, causes the secondary pollution to raw material stalk, even blocks water circulating pump.Due to the process to light contaminants Insufficient, next procedure is taken away and entered to the foreign body such as substantial amounts of linen thread and plastic tape bits by raw material stalk, until entering finished product stem In, eventually enter in finished product cigarette, have impact on the degree of purity of stem, affect cigarette odor-absorbing, reduce cigarette quality.
Summary of the invention
The shortcoming of prior art in view of the above, the invention provides automatically dividing of a kind of terrier wash machine sewage by suspended dirt From system, for separating terrier wash machine sewage by suspended dirt automatically, online, in time.
Realization the technical scheme is that a kind of terrier wash machine sewage by suspended dirt automatic separation system, and this system is installed The liquid level of rinse water in terrier wash machine outlet water spilage tray, rejects segregation apparatus, drive disk assembly, electric-controlled parts including dirt.Institute State dirt rejecting segregation apparatus and be provided with brush roll;Described drive disk assembly rejects the power transmission shaft of segregation apparatus by shaft coupling and dirt Connect, drive brush roll to rotate;Described electric-controlled parts controls start and stop and the rotating speed of actuating device.
Described dirt is rejected segregation apparatus and is comprised dirt separation scraper plate and dirt discharge conduit.The one of dirt separation scraper plate End stretches in bristle, and the other end is connected with dirt discharge conduit.Dirt discharge conduit upper end separates scraper plate and connects with dirt.
Described drive disk assembly is provided with motor, reductor and shaft coupling.Motor is controlled to rotate by automatically controlled device.Slow down Motor moment is sent to brush roll by machine and shaft coupling, promotes dirt to reject segregation apparatus and runs.
Described electric-controlled parts is provided with converter, can change operation frequency according to the dirt amount of liquid level and velocity of liquid assets Rate.
After electric-controlled parts work, setpoint frequency output pressed by converter, and motor runs also according to the output frequency of converter By reductor delivery of torque, it is connected with power transmission shaft by shaft coupling and drives brush roll to rotate.Soil suspension is being washed with current After the accumulation of stalk machine water spilage tray, stick on rotating brushes.Scraper plate is swiped with bristle, is trapped on scraper plate by dirt.Because gravity is made With, the dirt on scraper plate flows to discharge conduit and is discharged by discharge conduit, it is achieved raw material stalk is cleaned the soil suspension produced certainly Move, separate online, in time from the circulating water flow of tank.
The method have the advantages that
This terrier wash machine sewage by suspended dirt automatic separation system can will wash after stalk the light contaminants of the sewage water surface from water In separate, it is to avoid light contaminants constantly circulates accumulation with water circulating pump, causes the secondary pollution to raw material stalk;Simultaneously Avoid the blocking water circulating pump of light contaminants.It addition, this invention electric-controlled parts is provided with converter, can be according to the dirt of liquid level Dirt amount and velocity of liquid assets change running frequency, and the suitability is more extensive.
Accompanying drawing explanation
In order to be illustrated more clearly that technical scheme, the required accompanying drawing used in embodiment being described below It is briefly described.
Fig. 1 is the structure chart of the automatic separation system of a kind of terrier wash machine soil suspension of the present invention;
Fig. 2 is brush roll and the blade member position of the automatic separation system of a kind of terrier wash machine soil suspension of the present invention Right view;
Fig. 3 be the automatic separation system of a kind of terrier wash machine soil suspension of the present invention electrically outreach figure;
Illustrate: 1 motor, 2 reductors, 3 shaft couplings, 4 power transmission shafts, 5 brush roll, 6 scraper plates, 7 dirt discharge conduits.
Detailed description of the invention
The present invention provides the automatic separation system of a kind of terrier wash machine soil suspension, washes for separating automatically, online, in time Stalk machine sewage by suspended dirt.
Below in conjunction with the accompanying drawing of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only one of them embodiment of the present invention rather than whole embodiments.Based on the present invention In embodiment, the every other enforcement that those of ordinary skill in the art are obtained under not making creative work premise Example, broadly falls into the scope of the present invention.
Referring to Fig. 1 to Fig. 3, the present invention is the automatic separation system of a kind of terrier wash machine soil suspension, rejects including dirt Segregation apparatus, drive disk assembly, electric-controlled parts.
The brush roll 5 that dirt is rejected in segregation apparatus is installed on terrier wash machine water spilage tray rinse water liquid level, and motor 1 is according to figure Converter output frequency in 3 runs and passes through reductor 2 delivery of torque, is connected with power transmission shaft 4 by shaft coupling 3 and drives hair Brush roll 5 rotates.
It should be noted that according to the Fouling Properties entrained by raw material stalk, need to make to optimize design to brush roll 5, scraper plate 6 To improve cleaning effect.Brush roll array of bristle arrangements is linear array vertically, is preferably helical arrangement the most vertically;Bristle is long Spending Length discrepancy diametrically, on axially, the bristle of Length discrepancy becomes wavy arrangement, it is possible to arrange for pulse type;Bristle Head sectional dimension is less than root section size, and bristle end face becomes wave or zigzag, to increase cleaning effect, to reduce dirt Dirt is assembled.Seeing accompanying drawing 2, scraper plate 6 is gradually increased to discharge conduit one end near bristle one end on thickness, tapered, scrapes Plate 6 and vertical direction angle are 0-60 °, preferably 20-45 °, are 35-40 ° further;Scraper head (near bristle one end) to Brush roll 5 one side is bending, and the length of bending section is about the 1/10-1/30 of conical section, preferably 1/20, curved concave towards Brush roll 5, bending convex surface carries brush roll 5;At least bending section is coated with surface layer, and whole blade surface also is coated with Surface layer, this surface layer has performance anti-pollution, self-cleaning, and its material at least includes nickel compound and/or niobide;Meanwhile, Bending section can also be arranged to wavy, zigzag, pulse type in the axial direction;Scraper plate 6 with the connecting portion of discharge conduit 7 junction is Flexibly connecting, in case occurring that in the case of less desirable dirt accumulates, scraper plate 6 and vertical direction can occur fine rotation angle to become Change.
Using technique scheme, soil suspension, sticks to rotate on bristle with current after terrier wash machine water spilage tray gathers. Scraper plate 6 is swiped with bristle, is trapped in by dirt on scraper plate 6.Because of action of gravity, the dirt on scraper plate 6 flow to discharge conduit 7 and by Discharge conduit 7 is discharged, it is achieved to raw material stalk clean time produce soil suspension automatically, online, in time from the recirculated water of tank Stream separates.
Electric-controlled parts below in conjunction with Fig. 1 to Fig. 3, to the automatic separation system of a kind of terrier wash machine soil suspension of the present invention It is described further:
Closing circuit breaker Q FM1, after pressing start button SB2, DO output module output DC24V voltage, relay K A1 obtains Electricity Guan Bi, converter work output setpoint frequency, motor 1 runs according to the output frequency of converter and to pass through reductor 2 defeated Send torque, be connected with power transmission shaft 4 by shaft coupling 3 and drive brush roll 5 to rotate, soil suspension with current at terrier wash machine water spilage tray After accumulation, stick to rotate on bristle.Scraper plate 6 is swiped with bristle, is trapped in by dirt on scraper plate 6.Because of action of gravity, scraper plate 6 On dirt flow to discharge conduit 7 and discharged by discharge conduit 7, it is achieved automatic to soil suspension, online, in time from tank Circulating water flow separates.Pressing stop button SB1 can make DO output module cut off the electricity supply, and device quits work.

Claims (6)

1. an automatic separation system for terrier wash machine soil suspension, this system includes that power source, actuating device, dirt are rejected and separates Device, electric-controlled parts, the brush roll that power source drives dirt to reject segregation apparatus through actuating device rotates, and electric-controlled parts controls should The running status of system, dirt rejecting segregation apparatus includes brush roll, and dirt is rejected segregation apparatus and is provided with dirt separation scraper plate, Brush roll is provided with bristle, and scraper plate is connected with discharge conduit, it is characterised in that: scraper plate head is bending to brush roll one side, At least bending section is coated with surface layer, and this surface layer has performance anti-pollution, self-cleaning, and its material at least includes nickel Thing and/or niobide, the connecting portion of scraper plate and discharge conduit junction is for flexibly connecting, in case occurring in the case of less desirable Dirt accumulates, and scraper plate and vertical direction can occur fine rotation angle to change.
2. according to the automatic separation system of the terrier wash machine soil suspension described in claims, it is characterised in that: described electric control part Part is provided with converter.
3. according to the automatic separation system of the terrier wash machine soil suspension described in claims 1 or 2, it is characterised in that: this system It is installed in terrier wash machine outlet water spilage tray.
4. according to the automatic separation system of the terrier wash machine soil suspension described in claims 1, it is characterised in that: described driving section Part is provided with motor.
5. according to the automatic separation system of the terrier wash machine soil suspension described in claims 1, it is characterised in that: described driving section Part is provided with reductor.
6. according to the automatic separation system of the terrier wash machine soil suspension described in claims 1, it is characterised in that: described driving section Part is provided with shaft coupling.
CN201610615902.5A 2016-07-30 2016-07-30 A kind of terrier wash machine sewage by suspended dirt automatic separation system Active CN106178625B (en)

Priority Applications (1)

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CN201610615902.5A CN106178625B (en) 2016-07-30 2016-07-30 A kind of terrier wash machine sewage by suspended dirt automatic separation system

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Application Number Priority Date Filing Date Title
CN201610615902.5A CN106178625B (en) 2016-07-30 2016-07-30 A kind of terrier wash machine sewage by suspended dirt automatic separation system

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CN106178625B CN106178625B (en) 2018-03-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107617603A (en) * 2017-09-15 2018-01-23 段宝荣 One kind cleaning chemical tools tank
CN108569825A (en) * 2018-05-10 2018-09-25 四川优尼柯环保科技有限公司 A kind of river regulation integration apparatus

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2935840Y (en) * 2006-08-29 2007-08-22 武汉达汇创新科技有限公司 Ultrasonic stem washing machine
CN200950804Y (en) * 2006-09-13 2007-09-26 上海烟草(集团)公司 Offal washing machine
CN201830886U (en) * 2010-10-29 2011-05-18 川渝中烟工业公司 Comprehensive tobacco stems impurity removal screening equipment
CN203168005U (en) * 2013-02-22 2013-09-04 厦门烟草工业有限责任公司 Self-driven tobacco stem turning device of stem washing machine
KR20140117100A (en) * 2013-03-26 2014-10-07 김홍노 Filtration apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2935840Y (en) * 2006-08-29 2007-08-22 武汉达汇创新科技有限公司 Ultrasonic stem washing machine
CN200950804Y (en) * 2006-09-13 2007-09-26 上海烟草(集团)公司 Offal washing machine
CN201830886U (en) * 2010-10-29 2011-05-18 川渝中烟工业公司 Comprehensive tobacco stems impurity removal screening equipment
CN203168005U (en) * 2013-02-22 2013-09-04 厦门烟草工业有限责任公司 Self-driven tobacco stem turning device of stem washing machine
KR20140117100A (en) * 2013-03-26 2014-10-07 김홍노 Filtration apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107617603A (en) * 2017-09-15 2018-01-23 段宝荣 One kind cleaning chemical tools tank
CN108569825A (en) * 2018-05-10 2018-09-25 四川优尼柯环保科技有限公司 A kind of river regulation integration apparatus
CN108569825B (en) * 2018-05-10 2024-03-29 四川优尼柯环保科技有限公司 River course treatment integrated equipment

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