CN106029344A - Polymeric materials - Google Patents

Polymeric materials Download PDF

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Publication number
CN106029344A
CN106029344A CN201580009879.9A CN201580009879A CN106029344A CN 106029344 A CN106029344 A CN 106029344A CN 201580009879 A CN201580009879 A CN 201580009879A CN 106029344 A CN106029344 A CN 106029344A
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Prior art keywords
powder
polymeric material
repetitive
recirculation
arbitrary aforementioned
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CN106029344B (en
Inventor
亚当·卓别林
艾伦·伍德
艾丽丝-维多利亚-玛丽·马修斯
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Victrex Manufacturing Ltd
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Victrex Manufacturing Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22—After-treatment of expandable particles; Forming foamed products
    • C08J9/228—Forming foamed products
    • C08J9/232—Forming foamed products by sintering expandable particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/141—Processes of additive manufacturing using only solid materials
    • B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/188—Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30—Auxiliary operations or equipment
    • B29C64/357—Recycling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • C08G65/40—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • C08G65/40—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group
    • C08G65/4012—Other compound (II) containing a ketone group, e.g. X-Ar-C(=O)-Ar-X for polyetherketones
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30—Auxiliary operations or equipment
    • B29C64/35—Cleaning
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2650/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G2650/28—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
    • C08G2650/38—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing oxygen in addition to the ether group
    • C08G2650/40—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing oxygen in addition to the ether group containing ketone groups, e.g. polyarylethylketones, PEEK or PEK

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Optics & Photonics (AREA)
  • Physics & Mathematics (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Composite Materials (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)

Abstract

A process for manufacturing an object by laser sintering comprises: (i)selecting a powder comprising a polymeric material having a repeat unit of formula -O-Ph-O-Ph-CO-Ph- I, and a repeat unit of formula -O-Ph-Ph-O-Ph-CO-Ph- II wherein Ph represents a phenylene moiety; and (ii) selectively sintering the powder to produce the object. It is found that the polymer used can be advantageously recycled and blended with virgin material to produce a blend which has very similar mechanical properties and crystallinity compared to the virgin material. Thus, the polymer may be cost-effectively used in laser sintering.

Description

Polymeric material
Technical field
The present invention relates to polymeric material and especially relate to (although not exclusively) by using electromagnetic radiation to be sintered Cause polymeric powder manufactures the method for object.
Background technology
The method started from configuration data that quickly manufactures of prototype part is referred to as fast prototype method.Parts the most to be manufactured By amorphous material or at vpg connection it is successively neutral material construction.In the case of original material is powder type, This type of method is such as laser sintered with title 3D-, 3D-lf or 3D printing known.Herein, metal, pottery with And plastics are used as stock.For example, U.S. Patent No. 5,730, No. 925 describe a kind of laser sintering processes, its On the middle support member being coated to powder bed to vertically move and its middle level is corresponding with the cross section of object to be manufactured Position by means of laser selective sinter.
Fig. 1 shows laser sintering device, can successively manufacture the side of three-dimensional object by means of described laser sintering device Method.Device comprises container 1, and to open top and in bottom, the support member 4 of object 3 to be formed supported limits for it. Working face 6 is defined by the top edge 2 (or by its sidewall) of container.Object be positioned on the top side of support member 4 and by Multiple can be formed by means of the Building wood bed of material in powder type of electromagnetic radiation curable, the top of described layer and support member 4 Side is parallel.Support member can move via arrangement for adjusting height in vertical direction, therefore can regulate support member 4 relative Position in working face 6.
Above working face 6, it is provided that for dusty material 11 to be solidified being coated to stayed surface 5 or previously solid Change the coating unit 10 on layer.Additionally, the irradiation unit launching directional beam 8 of 7 forms in laser instrument is arranged in work Make above plane 6.This light beam 8 is orientated deflection light beam by arrangement for deflecting 9 (such as revolving mirror) towards working face 6 8'。
When manufacture three-dimensional object 3 time, dusty material 11 is successively coated on support member 4 or prior cured layer and The position corresponding with object of each powder bed solidifies by means of thunder laser beam 8'.Layer each selectivity solidify after, with The thickness of the powder bed of rear coating reduces support member.
Exist compared with system described above, to manufacturing three-dimensional by carrying out selective sintering by means of electromagnetic radiation Many amendments of the method and apparatus of object, it can also use.For example, instead of using laser and/or light beam, can The system of electromagnetic radiation is selectively delivered, such as mask exposure system etc. to use other to be used for.
It has been proposed that various types of polymeric material is for laser sintered.Recently, of laser sintered field is mainly Innovator (EOS GmbH/EOS Systems Ltd) concentrates on PAEK (PAEK) base polymer.Reason is The parts being made up of PAEK powder or PAEK granule are characterised by low combustible, good biocompatibility and higher Resistant to hydrolysis and radioactivity.Thermostability and chemical resistance the most at high temperature make PAEK powder be different from general molding powder End.Owing to these characteristics, especially in aircraft industry, in the automotive industry and deposit in electronics industry and health care industry In the high requirements to PAEK material.
The powder characteristics of US7847057B refinements PAEK powder to improve the uniformity of coat and smoothness, from And improve the degree of accuracy by laser sintered manufacture parts.In general statement, publication is mentioned PAEK and carries And the group consisted of: polyether-ether-ketone (PEEK), PEKK (PEKK), polyether-ketone (PEK), polyethers Ether ketone ketone (PEEKK) and polyetherketoneetherketoneketone (PEKEKK).But, certain illustrated and test unique poly- Aryl ether ketones is polyether-ether-ketone (PEEK).
EP2123430A tries hard to solve to provide the improvement causing mechanical property to improve being produced object by selective sintering The problem of method.Problem it is said that having the object of specific crystallinity range by generation solves and publication represents " when poly- Aryl ether ketones polymer or polyaryl ether ketone copolymers or when polyamide polymer or polyamide copolymer function properly as poly- During the polymeric material of compound powder, the advantage of the present invention is the most feasible ".Document continues a collection of unlimited evidence of making definitions Claim the extensive general statement of the polymer being suitable for.The statement (such as claim 15) more concentrated describe polyamide (PA), PAEK (PAEK), poly arylene ether sulfone (PAES), polyester, polyethers, polyolefin, polystyrene, polyphenylene sulfide Ether, Kynoar (polyvinylidenfluoride), polyphenylene oxide, a type of polymer of polyimides or copolymerization Thing and the copolymer of at least one comprised in aforementioned polymer, preferably PAEK or the polymer of polyamide or common Polymers, more preferably PAEK (PAEK)/poly arylene ether sulfone (PAES)-diblock copolymer or PAEK/PAES/PAEK-triblock copolymer, and especially polyether-ketone (PEK)/polyether sulfone (PES)-diblock is common Polymers or PEK/PES/PEK-triblock copolymer.The polymer that only has identified especially in publication is polyether-ether-ketone And polyether-ketone (PEK) (PEEK).
EP2145913A tries hard to improve the mechanical property of the object manufactured by laser sintered polymer or copolymer, wherein Polymer or copolymer are by being incorporated to Branched groups, modifying end group, be incorporated to macoradical or provide " extremely in polymer main chain The aromatic group of a few non-linearly binding main chain " come modified.Publication includes extensive general disclosure.But, The example only describes only a few certain material, such as " PAEK modified in structure " (example 1), modified PE EK/PEK Polythene PE-LLD modified in copolymer (example 2), powder based on polyamide PA6-3-T (example 3), structure Polythene PE-HD (example 5) modified in (example 4), structure and thermally treated PEEK (example 6 and 7).
To another big companies interesting for laser sintered material be Degussa (Degussa) (be to win wound now (Evonik)), its polymer powder containing PAEK described in the US2006/0134419A.Extensive general public affairs Open content and concentrate on the PAEK selected from PEEK, PEK, PEKK and PEEKK in [0080], although specific The sole polymer illustrated is PEEK.
Should be appreciated that in laser sintered, comprise below material holding at high temperature its sintering temperature of polymeric material, be coated with subsequently It is layed onto stayed surface 5 (Fig. 1) or prior cured layer.Subsequently, only a part polymeric material sinters to limit the layer of object, Unsintered material is potentially waste material.But, such as the polymeric material costliness of PAEK and at least for economic factor, It is required to the unsintered polymeric material of recirculation and re-uses it in by another object of laser sintered manufacture.So And, find compared with the object being made up of 100% original polymer, by original polymeric material and recirculation polymeric material The laser sintered object that combination is made may adversely have inferior mechanical characteristic.
" materials processing technology magazine (Journal of Materials Processing Technology) ", volume 214, the 4th Phase, in April, 2014, the 969-978 page " poly-(ether ketone) (PEK) thing in high-temperature laser sintering (HT-LS) Reason-chemical behavior (Physico-chemical behaviour of Poly (Ether Ketone) (PEK) in High Temperature Laser Sintering (HT-LS)) " O.R.Ghita, E.James, R.Trimble, K.E.Evans describe The research carried out about the polyether-ketone (PEK) sold with trade name HP3 by EOS GmbH in laser sintered.Really Saying with cutting, paper is assessed the mixture of original PEK and recirculation PEK and describes the use of recirculation PEK to passing through The impact of the mechanical property of the laser sintered object prepared by mixture.Summary is drawn a conclusion and " is incorporated to 30% used HP3PEK powder causes about the 17% of hot strength to reduce ".
Need by the mixture of original and recirculation polymeric material the object of laser sintered middle generation mechanical property (such as Hot strength) with use 100% original polymeric material produce object characteristic as close as, thus be accordingly used in laser The polymeric material of sintering can be at recirculation one or many under the influence of relatively low to mechanical property.
Summary of the invention
One target of the preferred embodiments of the present invention is to solve problem as described above.
One target of the preferred embodiments of the present invention is to provide polymeric material, and it advantageously can be directed to use with radiation choosing Selecting property sintering polymeric material is to use in the method for generation three-dimensional object.
According to the first aspect of the invention, it is provided that a kind of method manufacturing object, described method comprises:
I () selects the powder comprising polymeric material, described polymeric material has the repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety；With
(ii) powder described in selective sintering is to produce described object.
Described repetitive I and II preferably relative molar proportions I:II in 65:35 to 95:5.
Phenylen moiety (Ph) in each repetitive I and II can have 1,4-pair of the atom with its bond independently Position key or 1,3-meta key.When phenylen moiety includes 1, during 3-key, part is by the amorphous phase of polymer.Crystallization phase The phenylen moiety with 1,4-key will be included.The most preferably, polymeric material is highly crystalline and therefore Polymeric material preferably includes the phenylen moiety of the high level with 1,4-key.
In a preferred embodiment, at least 95% in the repetitive of Formulas I, the Asia of the number of preferably at least 99% Phenyl moiety (Ph) has the 1,4-key of the part with its bond.Especially preferably, each Asia in the repetitive of Formula II Phenyl moiety has the 1,4-key of the part with its bond.
In a preferred embodiment, at least 95% in the repetitive of Formula II, the Asia of the number of preferably at least 99% Phenyl moiety (Ph) has the 1,4-key of the part with its bond.Especially preferably, each Asia in the repetitive of Formula II Phenyl moiety has the 1,4-key of the part with its bond.
Preferably, the phenylen moiety in the repetitive of Formulas I is unsubstituted.Preferably, the repetitive of Formula II In phenylen moiety be unsubstituted.
The described repetitive of Formulas I compatibly has following structure
The described repetitive of Formula II compatibly has following structure
Described polymeric material can include the formula III repetitive of at least 68 moles of %, preferably at least 71 moles of %.Especially Its favourable polymeric material can include at least 72 moles of %, or the formula III repetitive of especially at least 74 moles of %.Institute State polymeric material and can include less than 90 moles of %, the compatibly formula III repetitive of 82 moles of % or less.Described poly- Condensation material can include 68 to 82 moles of %, preferably 70 to 80 moles %, more preferably 72 to 77 moles of %'s Formula III unit.
Described polymeric material can include the formula IV repetitive of at least 10 moles of %, preferably at least 18 moles of %.Institute State polymeric material and can include the formula IV repetitive less than 32 moles of %, preferably less than 29 moles of %.Especially advantageous Polymeric material can include 28 moles of % or less；Or the formula IV repetitive of 26 moles of % or less.Described polymerization Material can include 18 to 32 moles of %, preferably 20 to 30 moles %, the formula of more preferably 23 to 28 moles of % IV unit.
In described polymeric material, formula III unit is compatibly at least 95 moles of % with the summation of mole % of formula IV unit, excellent At least 98 moles of % of selection of land, more preferably at least 99 moles % and especially about 100 moles %.
Be defined as mole % of formula III unit divided by mole % of formula IV unit ratio can in the range of 1.8 to 5.6, Compatibly in the range of 2.3 to 4 and preferably in the range of 2.6 to 3.3.
The Tm of described polymeric material can be less than 330 DEG C, suitably less than 320 DEG C, preferably less than 310 DEG C.One In a little embodiments, Tm can be less than 306 DEG C.Tm more than 280 DEG C, or can be more than 290 DEG C, 295 DEG C or 300 DEG C. Tm is preferably in the range of 300 DEG C to 310 DEG C.
In a preferred embodiment, the Tg of described polymeric material is in the range of 145 DEG C to 155 DEG C, and Tm is at 300 DEG C Difference in the range of 310 DEG C and between Tm and Tg is in the range of 145 DEG C to 165 DEG C.
Described polymeric material is preferably hypocrystalline.
Skilled person can easily assess whether polymer is hypocrystalline, such as by Wide angle X-ray diffraction (also known as Wide-angle x-ray scattering or WAXS) or measure (DSC) by Differential Scanning Calorimetry.
More precisely, level and the degree of degree of crystallinity can by Wide angle X-ray diffraction (the most such as in polymer Blundell and Osborn (described by " polymer (Polymer) " 24,953,1983)；Or also retouched by DSC It is set forth in " polymer " volume 37, the 20th phase, the method in page 1996,4573 is measured.
DSC may be used for checking the degree of crystallinity in polymer.From DSC trace, can be along changing what front baseline was drawn Line and the cross point form along the line of the greatest gradient drafting obtained during changing obtain the starting point of Tg.Tn is cold junction The main peak of brilliant exotherm reaches temperature during maximum.Tm is the main peak of melted endothermic curve temperature when reaching maximum Degree.Tc is temperature when reaching maximum of the main peak from the crystallization of melted heat release.
Heat of fusion (Δ H (J/g)) can obtain from two points of relatively straight baseline deviation by connecting melted endothermic curve. Under endothermic curve, time-varying integral domain produces enthalpy of transition (mJ), and the heat of fusion of quality standardization is by removing enthalpy (J/g) is calculated with sample quality.By the heat of fusion of sample is determined crystallization divided by the heat of fusion being fully crystallized polymer Level (%).
The crystallinity level in described polymeric material in described powder can be at least 15%, compatibly at least 20%, and excellent Selection of land at least 25%.Crystallinity level can be less than 50% or less than 35%.
The crystallinity level of the described polymeric material in described object can be at least 15%, compatibly at least 20%, preferably Ground at least 25%.Crystallinity level can be less than 50% or less than 35%.
Said method provides the crystallinity level in bulk sample.Alternately, FTIR may be used for assessment Degree of crystallinity and this may be used for assessing in the surface of sample and/or crossing over thickness or the crystallinity level on surface.With reference to mark (" polymer leads to the paper of entitled " degree of crystallinity by poly-(aryl-ether-one) plate of MIR spectrum selective materials " Report (Polymer Bull) ", 11,433 (1984)).The polymeric material being described herein as or the crystallization of the surface of object Degree can be under phase same level as described above.
In a preferred embodiment, DSC may be used for measuring the degree of crystallinity of bulk sample.FTIR may be used for measuring The degree of crystallinity of surface.
The melt viscosity (MV) of described polymeric material is compatibly at least 0.10kNsm-2, preferably MV is at least 0.15 kNsm-2, more preferably at least 0.20kNsm-2, especially at least 0.25kNsm-2.The MV of described polymeric material Compatibly use at 340 DEG C at 1000s-1Shear rate under operation Capillary rheometry use wc die Tool, 0.5mm × 3.175mm measures.The MV of described polymeric materials can be less than 1.8kNsm-2, compatibly Less than 1.2kNsm-2。
Described powder can comprise described polymeric material and filler.Described filler can include that fiberfill or non-fiber are filled out Material.Described filler can include fiberfill and nonfibrous filler.Described fiberfill can be continuous or discrete.
Described fiberfill can be selected from inorganic fibers, melted and high-melting-point organic fibrous material (such as aramid fiber And carbon fiber).
Described fiberfill can be selected from glass fibre, carbon fiber, asbestos fibre, silicon dioxide fibre, alumina fibre, Zirconium oxide fibre, boron nitride fiber, silicon nitride fiber, boron fibre, fluorocarbon resin fiber and potassium titanate fibre.Preferably Fiberfill be glass fibre and carbon fiber.
Fiberfill can comprise nanofiber.
Described nonfibrous filler can be selected from Muscovitum, silicon dioxide, Talcum, aluminium oxide, Kaolin, calcium sulfate, carbonic acid Calcium, titanium oxide, ferrite, clay, glass powder, zinc oxide, nickelous carbonate, ferrum oxide, quartz powder, magnesium carbonate, Fluorocarbon resin, graphite, carbon dust, ceramic powders, metal dust, fire retardant, nanotube and barium sulfate.Non-fiber is filled out Material can introduce with powder or platy particle form.
Described powder can include at most 60 weight % fillers, the most at most 40 weight % fillers.Filer content can be 0-60 weight %, compatibly 10-60 weight %, such as in the range of 15-40 weight %.
Described powder can comprise radiation adsorber, its can have in powder particle be uniformly distributed or internal at powder or Close to powder surface, there is high concentration.
Powder compatibly comprises 0 to 30 weight % absorbent, preferably 0 to 20 weight % absorbent, and more preferably 0 To 15 weight % absorbent, and especially 0 to 10 weight % absorbent.In certain embodiments, described powder is permissible Including at least 0.1 weight % absorbent.
Present in powder absorbent preferably comprise carbon black or CHP (copper hydroxide phosphate) or Chalk, animal charcoal, Carbon fiber, graphite, fire retardant or coated interference pigment.
Described powder compatibly comprises 60 to 100 weight %, preferably 70 to 100 weight %, and more preferably 85 to 100 Weight %, polymeric material described in especially 95 to 100 weight %.
Method is preferably used for manufacturing three-dimensional object.Method preferably includes by means of electromagnetic radiation selective sintering powder. Electromagnetic radiation is preferably provided by laser instrument.The applying of described electromagnetic radiation is preferably controlled by computer with selective sintering Powder is to limit object.
In method, powder be preferably heated to before the step (ii) (and being preferably maintained at) ambient temperature with On temperature.Powder can be heated to (and being preferably maintained at) at least 100 DEG C, compatibly at least 200 DEG C, excellent Selection of land at least 250 DEG C, the temperature of more preferably at least 280 DEG C.Powder can be heated to before the step (ii) (and It is preferably maintained at) less than the temperature of Tm (such as low at least 2 DEG C than Tm, or at least 4 DEG C) of polymeric material.Powder End can be heated to (and being preferably maintained at) before step (ii) and be less than 300 DEG C, was preferably lower than 297 DEG C Temperature.In step (ii), sintered powder is preferably carried out in the case of powder maintains under high temperature as above. Method can include powder bed to be sintered being maintained at said high temperatures and sintered powder as described in step (ii).
Method is the most successively carried out in additive process.Therefore, step (ii) is compatibly carried out repeatedly, therefore will be by powder The pantostrat of the object that end is formed passes through electromagnetic radiation curable in the position corresponding with the cross section of object.
The D of described powder50Measuring as described in 4 examples can be at least 1 μm, preferably at least 25 μm.D50 500 μm, preferably less than 250 μm, especially less than 100 μm can be less than.
Described object compatibly by least 90 weight %, for example, at least 95 weight %, at least 99 weight % or 100 weight Powder constituent described in %.
It can be at least 20% that the degree of crystallinity of described object is measured as described in example 3.Degree of crystallinity can be 35% or more Little.
In order to obtain optimization degree of crystallinity, method can after object has limited and/or powder all sintering Complete comprise predetermined afterwards and/or control cooling step.
The porosity of object can be less than 10%, preferably less than 5%, even more preferably less than 3%, especially less than 2%. Porosity can be such as [0064] of US2009/0312454 with discussed below calculate.
Before step (ii), powder can be tempered.Therefore, step (ii) preferably comprise sintering tempering powder with Produce object.Compared with not being tempered powder, tempering compatibly improves the flowing of powder.Or or furthermore it is possible at powder Include that fluidizer is to improve its flowing.The tempering of powder can be carried out as described in US7847057.Preferably, On the one hand method comprises comprising described polymeric material that (it will be defined in using extremely in the method for first aspect Few a part of powder) or the powder that is made up of described polymeric material maintain at least 170 DEG C, compatibly at least 190 DEG C, At a temperature of preferably at least 210 DEG C (and be preferably lower than 280 DEG C, be more preferably less than 240 DEG C) at least 1 hour, Preferably at least 5 hours, more preferably at least 10 hours, especially at least 20 hours.Tempering can be carried out less than 48 Hour.
The described powder selected in the step (i) of the method for first aspect preferably comprises recirculation powder, and it comprises institute State polymeric material.Therefore, described powder preferably comprises the most recycled first aspect and (i.e. has weight as described Multiple unit I and II) polymeric material.Recirculation powder (or polymeric material) is compatibly be previously powder bed one The powder (or polymeric material) divided.This type of is compatibly maintained at high temperature when the step of method proceeded as above (ii) Under.Therefore recirculation powder (or polymeric material) be compatibly in the step (i) of method chosen but not yet in step (ii) in, sintering is to produce the powder (or polymeric material) of object.Therefore, the step (i) of method can comprise:
I () * selects the first powder comprising recirculation powder and/or recirculation polymeric material.
The step (i) of method can comprise step (i) * and following steps:
(i) * * by described first powder and the second powder blend, wherein said second powder packets containing described polymeric material and Described polymeric material included in the most described second powder and/or described second powder is not previously to carry out method Step (ii) time keep recirculation powder at high temperature and/or recirculation polymeric material.
Polymeric material included in described second powder is referred to herein as original polymeric material.Step (i) * * can wrap Containing blending described first powder and described second powder to produce admixture so that the original polymeric material of described type Weight portion divided by the ratio of the weight portion of the recirculation polymeric material of described type in the range of 0 to 9, compatibly 0 In the range of 5, preferably in the range of 0.1 to 5, more preferably in the range of 0.5 to 2, especially 0.6 to 1.5 In the range of.Advantageously, described ratio can be at least 0.9, means the recirculation polymeric material that can use higher amount.
Described admixture can include at least 10 weight %, compatibly at least 20 weight %, preferably at least 30 weight %, Especially at least 40 weight % recirculation polymeric materials.
Method can comprise the most recycled powder of recirculation self and/or polymeric material.
According to the second aspect of the invention, it is provided that for carrying out the equipment of the method for first aspect, wherein equipment includes accommodating The container of powder to be sintered, wherein said container contains the powder comprising polymeric material, and described polymeric material has following formula Repetitive
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety.
Described powder can have any feature of the powder of first aspect.It can comprise recirculation powder as described And/or recirculation polymeric material.It can comprise the admixture of the first and second powder as described.
Described equipment compatibly comprises the component for limiting powder bed to be sintered.Described equipment preferably comprises for reality The electromagnetic radiation source of the step (ii) of the method for row first aspect, such as laser instrument.
According to the third aspect of the invention we, it is provided that the admixture in powder type, described admixture comprises:
Recirculation polymeric material, it has the repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety；With
Original polymeric material, it has the repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety.
Described recirculation and original polymeric material preferably have same composition.Compatibly, between two kinds of polymeric materials only It is original and another is the most recycled that one difference is one.
Described admixture can be as described in first aspect.For example, it can comprise following admixture, Qi Zhongsuo The weight portion of original polymeric material of type is described divided by the ratio of the weight portion of the recirculation polymeric material of described type 0 In the range of 9, compatibly in the range of 0 to 5, preferably in the range of 0.1 to 5, more preferably 0.5 to 2 In the range of, especially in the range of 0.6 to 1.5.
According to fourth aspect, it is provided that the object that the powder comprising polymeric material by sintering produces, described polymeric material has The repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety.Object is compatibly producing according in the method for first aspect.
Skilled person ((such as can be injected as moulded with other method by one or more assessment the in following assessment Or compression molded) or machining) compare, parts the most or not yet pass sintering produce:
A the porosity of () object calculates as described in US2009/0312454, be at least 1% or at least 2%；
B the degree of crystallinity of () object measures as described herein, be at least 25%；
C the DSC trace of the polymeric material of () object does not include peak of annealing；
D (), compared with the parts being made up of same polymeric material by injection-molded, color is shallower.
Any feature that any aspect according to any present invention described herein describes can make necessity in detail After amendment, any other side with the present invention described herein combines.
Accompanying drawing explanation
Now referring to alterations, only certain embodiments of the present invention will be described by example, wherein:
Fig. 1 is the laser sintering device for successively manufacturing three-dimensional object；
Fig. 2 is the diagram of the final hot strength of the parts using three kinds of different laser powers to manufacture；
Fig. 3 is relative to the original material being set under 100%, the stretching of various admixtures and elongation characteristics conservation rate % Diagram；And
Fig. 4 is the conservation rate % (phase of a series of mechanical properties comprising the original 50:50 admixture with recirculation polymer For being set in the original material under 100%) diagram.
Detailed description of the invention
Hereinafter mention following material:
HP3 powder-polyether-ketone (PEK) powder, is specifically made for adding manufacturing and being gone out by EOS Systems Ltd Sell.
In the following example, preparation and the assessment of polyether-ether-ketone (PEEK)-polyethers diphenyl ether ketone (PEDEK) describes In example 1 to 5；And assessment comprises the starting powder admixture of starting powder and recirculation powder in various tests, And compared with other polymeric material in laser sintered middle use.
Example 1-prepares polyether-ether-ketone (PEEK)-polyethers diphenyl ether ketone (PEDEK) copolymer
Hexichol is loaded in the 300 liters of containers being equipped with lid, agitator/agitator guiding piece, nitrogen inlet and outlet Sulfone (125.52kg) and be heated to 150 DEG C.After the most melted, by 4, and 4'-difluoro benzophenone (44.82kg, 205.4 Mol), Isosorbide-5-Nitrae-dihydroxy benzenes (16.518kg, 150mol) and 4,4'-dihydroxybiphenyl (9.311kg, 50mol) fill Enter in container.It is subsequently heated inclusions to 160 DEG C.When maintaining blanket of nitrogen, add all via having 500 pm mesh size The Sodium Carbonate (21.368kg, 201.6mol) that sieves of sieve and potassium carbonate (1.106kg, 8mol).Carbonic acid The D of sodium50It is 98.7 μm.Temperature is increased to 180 DEG C with 1 DEG C/min and keeps 100 minutes.Temperature is with 1 DEG C/min It is increased to 200 DEG C and keeps 20 minutes.Temperature is increased to 305 DEG C with 1 DEG C/min and is maintained up to and reaches required molten Melt-viscosity, is determined as raised by the moment of torsion of agitator.Required torque raises and determines the calibration figure of MV from moment of torsion rising. Via band caster, reactant mixture is poured in water-bath so that it is cooling, grinds and wash with acetone and water.Turning Cylinder dryer is dried resulting polymers powder until inclusions temperature survey is 112 DEG C.The melt viscosity of polymer (MV) it is 0.26kNsm as described in example 2-2。
Example 2-measures the universal method of the melt viscosity (MV) of polymer
Unless otherwise indicated, otherwise this uses at 340 DEG C at 1000s-1Shear rate under operation capillary rheology survey Method of determining uses tungsten carbide die 0.5mm × 3.175mm to measure.Within 5 minutes, MV is carried out after polymer is fully melted Measuring, it is considered as after polymer is loaded into the cylinder of flow graph 5 minutes.
The Differential Scanning Calorimetry of example 3-PEEK-PEDEK copolymer measures
Degree of crystallinity mentioned in this article can pass through several methods, such as by density, by ir spectroscopy, penetrated by X Line diffraction or by Differential Scanning Calorimetry measure (DSC) assess.DSC method has been used for use and has FRS5 sensor Mei Teletuo benefit (Mettler Toledo) DSC1 star system assess the degree of crystallinity of polymer described herein.
The glass transformation temperature (Tg) of polymer described herein, melt temperature (Tm) and melted heat of fusion (Δ Hm) can use following DSC method to measure.
The 8mg sample of polymer is heated to 400 DEG C with 20 DEG C/min from 30 DEG C, keeps 5 minutes, subsequently with 20 DEG C / minute be cooled to 30 DEG C and keep 5 minutes at this temperature.From DSC trace, with along changing what front baseline was drawn Line obtains initial Tg with the cross point form of the line drawn along the greatest gradient obtained during changing.Tm is melted suction The main peak of heating curve reaches temperature during maximum.
Melted heat of fusion (Δ Hm) obtains from two points of relatively straight baseline deviation by connecting melted endothermic curve.Inhale Under heating curve, time-varying integral domain produces melting transition enthalpy (mJ): the heat of fusion of quality standardization is by by enthalpy (J/g) is calculated divided by sample quality.Level of crystallization (%) by by the heat of fusion of sample divided by being fully crystallized polymer Heat of fusion (it is 130J/g for polyether-ether-ketone) determines.
Example 4-manufactures powder
Grind the powder prepared in example 1 to limit D10It is 21.8 μm, D50It is 49.5 μm and D90It is 86.2 μm Powder.Use Micromeritics Saturn Digisizer 5200 to measure particle diameter by light-scattering analysis to be distributed.By powder It is scattered in the 2l deionized water containing 6.7g sodium hexameta phosphate and 1.3g sodium bicarbonate.For each example in triplicate.
Powder has characteristics that MV=0.26kNsm-2, Tg=151 DEG C, Tm=307 DEG C, Tc=250 DEG C and Degree of crystallinity (X%) is 24.4%.
Example 5-powder is tempered
In order to make powder tempering and improve its flowing, heat at 220 DEG C the powder 24 hours of example 4 and make its Cool down under ambient temperature.
Example 6-is by the general program of laser sintered manufacture test component
Use EOSINT P800 laser sintering system.Its by two 50W carbon dioxide lasers, be coated machinery dress Put, heat piston, the infrared lamp being gathered in powder bed and heating frame capable of changing frame composition.
Machine initially experiences the temperature rise period, and wherein in atmosphere of inert gases, the temperature of substrate powder is gradually increased to and adds by it Work temperature.After completing the temperature rise period, machine starts the laser sintered structure stage.During laser sintered process, borrow Help be coated machinery be coated to powder process on bed, obtain the layer thickness of 0.12mm.Swashed by carbon dioxide Light device sweep unit profile and be then filled with the cross-sectional layer of cad data.After sintering, material experience is burnt Knot after-stage, is exposed to heat radiation 12 seconds the most again by powder bed, and sintered powder crystal grain finally flows formation during this period Homogeneous melt film.Piston reduces with layer thickness subsequently and is coated machinery and coats next layer of powder.Complete structure After, machine enters cooling stage, and wherein its control powder is cooled to the speed of room temperature.The powder not being incorporated in structure is (logical Recirculation frequently referred to " cake ") subsequently.At room temperature remove frame capable of changing frame from machine and from parts, remove untapped powder End.
The impact on sintering test component of the example 7-assessment different laser power
Following the general program described in example 6, difference is by the powder of example 5, uses different laser power (13.5W, 15W and 16.5W) produces test component to find optimum laser power.Survey according to ISO527 assessment The final hot strength of examination parts.Result presents in fig. 2, it should be noted that from described figure and is moving to higher laser power Time there is slightly improving of hot strength.Manufacture subsequently in test component at the starting powder of the type described in example 5 Use the laser power of 16.5W.
The original mechanical property with recycled materials of example 8-assessment
Use 50 weight % to use in the program of example 6 but self un-sintered and be incorporated in parts powder (even if Powder with from cake) prepare the recirculation sample of the PEEK-PEDEK polymer of example 1.By this powder and such as example The starting powder (powder i.e. previously not yet used in laser sintering system) of preparation described in 5 blends.Such as example 6 Described in carry out the laser sintered of homogeneous blend, difference be use optimal condition be included in 291 DEG C and 15 Sinter under the laser power of W.By respectively according to the stretching of 50:50 admixture and the flexure of ISO527 and ISO178 assessment Characteristic is compared with the characteristic of 100% original sintered material and result is described below.
Characteristic Unit The original polymer of example 5 The original 50:50 admixture with recirculation polymer
Hot strength MPa 57.37 57.88
Elongation at break % 1.98 2.05
Modulus MPa 2.99 2.94
Flexural strength MPa 88.43 86.49
Flexural strain % 2.96 2.92
Flexural modulus GPa 3.08 3.07
Example 9-11-compares the admixture that comprises recirculation PEEK-PEDEK and comprises recirculation polyether-ketone (PEK) The characteristic of admixture
By with example 8 described in similar method, by original PEK (using commercially available EOS HP3 powder) Test component is made with by the admixture comprising original PEK and recirculation PEK.In every case, optimization is used to burn Junction temperature and laser power.By aforementioned compared with the PEEK-PEDEK material of example 6.The general introduction of the composition of example carries For in the following table.
By the stretching of admixture with elongation characteristics compared with corresponding original material.Result provides in figure 3, and phase is wherein described For being set in the original material under 100%, stretching and the conservation rate % of elongation characteristics.It should be noted that even when comprising 50 During weight % recirculation polymer, example 9 material (PEEK/PEDEK) typically keeps aforementioned mechanical characteristic.But, From example 10 and 11 it is clear that along with the content of recycled materials increases, comprise the machine of the admixture of recirculation PEK Tool characteristic significantly reduces.
Example 12-assesses other mechanical property
Other mechanical property of the admixture assessing original PEEK-PEDEK and comprise recirculation PEEK-PEDEK, also I.e. modulus in tension (according to ISO527), flexural strength, flexural strain and bending modulus (respectively according to ISO170).Figure 4 explanations result compared with the result of the 100% original PEEK-PEDEK stated in the y-axis of Fig. 4 at 100% time.
Example 13-assesses degree of crystallinity
The degree of crystallinity of the sample of PEEK-PEDEK is by retouching in cutting 8mg sample from sample and carry out such as example 3 The dsc analysis stated is assessed.Injection-molded sample, laser sintered original PEEK-PEDEK and original with follow again The result of the 50:50 admixture of ring PEEK-PEDEK is reported in the following table.It should be noted that advantageously, original The degree of crystallinity of PEEK-PEDEK and PEEK-PEDEK admixture is the highest and PEEK-PEDEK with injection-molded Comparing, sintered polymer is respectively provided with higher crystallinity.
Therefore, it should now be appreciated that laser sintered middle use PEEK-PEDEK polymer can advantageously recirculation be also And blend with original material to produce compared with original material, there is the admixture of pole similar mechanical characteristics and degree of crystallinity.Cause This, PEEK-PEDEK can be cost-effectively in laser sintered middle use.
The invention is not restricted to the details of previous embodiment.The present invention expands to this specification and (includes any claims Book, summary and accompanying drawing) in any novel feature of disclosed feature or any novel combination, or expand to such public affairs Any method opened or any novel step of the step of process or any novel combination.

Claims (20)

1. the method manufacturing object, described method comprises:
I () selects the powder comprising polymeric material, described polymeric material has the repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety；With
(ii) powder described in selective sintering is to produce described object.
Method the most according to claim 1, wherein said repetitive I with II is the relative of 65:35 to 95:5 Molar ratio I:II.
Method the most according to claim 1 and 2, wherein said Formulas I repetitive has following structure
And described Formula II repetitive has following structure
4., according to the method described in arbitrary aforementioned claim, wherein said polymeric material includes at least 68 moles of % formula IIIs Repetitive；At least 10 moles of % formula IV repetitives.
Method the most according to claim 4, is wherein defined as mole % the rubbing divided by formula IV unit of formula III unit The ratio of you % is in the range of 1.8 to 5.6.
6., according to the method described in arbitrary aforementioned claim, the Tm of wherein said polymeric material is less than 330 DEG C and height In 280 DEG C.
7. according to the method described in arbitrary aforementioned claim, the degree of crystallinity in described polymeric material in wherein said powder Level is at least 15%.
8. according to the method described in arbitrary aforementioned claim, the degree of crystallinity water of the described polymeric material in wherein said object Flat is at least 15%.
9., according to the method described in arbitrary aforementioned claim, wherein said powder includes at most 60 weight % fillers.
10., according to the method described in arbitrary aforementioned claim, wherein said powder packets contains 0 to 30 weight % absorbent.
11. according to the method described in arbitrary aforementioned claim, and wherein said powder packets is containing poly-described in 60 to 100 weight % Condensation material.
12. according to the method described in arbitrary aforementioned claim, the most in the process, before sintering by described powder It is heated to the temperature of at least 250 DEG C and in additive process, successively carries out described method.
13. according to the method described in arbitrary aforementioned claim, the D of wherein said powder50It is at least 1 μm and is less than 500μm。
14. according to the method described in arbitrary aforementioned claim, and wherein said object is by powder group described at least 90 weight % Become.
15. according to the method described in arbitrary aforementioned claim, and wherein select in the step (i) of described method is described Powder packets powder Han recirculation, described recirculation powder packets contains described polymeric material.
16. according to the method described in arbitrary aforementioned claim, and the step (i) of wherein said method comprises:
I () * selects the first powder comprising recirculation powder and/or recirculation polymeric material；With
(i) * * by described first powder with the second powder blend comprising original polymeric material to produce admixture so that The weight portion of original polymeric material divided by the ratio of the weight portion of recirculation polymeric material in the range of 0.5 to 2.
17. methods according to claim 16, wherein said admixture includes at least 30 weight % recirculation polymerization materials Material.
18. 1 kinds for the equipment carrying out according to the method described in arbitrary aforementioned claim, wherein said equipment include for Accommodating the container of powder to be sintered, wherein said container contains the powder comprising polymeric material, and described polymeric material has The repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety.
19. equipment according to claim 18, wherein said container includes admixture, and it comprises:
Recirculation polymeric material, it has the repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety；With
Original polymeric material, it has the repetitive of following formula
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety.
20. 1 kinds of objects, its powder comprising polymeric material by sintering produces, and described polymeric material has the repetition of following formula Unit
-O-Ph-O-Ph-CO-Ph- I
Repetitive with following formula
-O-Ph-Ph-O-Ph-CO-Ph- II
Wherein Ph represents phenylen moiety.
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